Fastener production and processing equipment and production process
By designing fastener production and processing equipment, and using the cooperation of feeding table and processing table plate, the interval feeding and end chamfering processing of fastener blast material is achieved, which solves the problem of low machining efficiency of U-shaped bolts in the prior art and achieves efficient fastener processing.
Patent Information
- Application Number
- CN202411160528.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-08-22
AI Technical Summary
When processing U-shaped bolts, existing fastener processing equipment requires chamfering and thread rubbing, which leads to low processing efficiency and inconvenience.
A fastener production and processing equipment is designed, including processing feed tables, intermittent selection components and end processing components. Through the cooperation of the feed tables and processing tables, the spaced feeding and end chamfering processing of the fastener blast material is realized, and processing is carried out using a high-pressure gas-driven grinding tool.
The processing efficiency of U-shaped bolts is improved, and the end chamfering is carried out simultaneously, which simplifies the process and is easy to use. The waste collection and treatment is realized through cleaning components.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fastener processing, and in particular to fastener production and processing equipment and a production process. Background Art
[0002] Fasteners are mechanical components that can mechanically fix or bond two or more components together. There are many varieties and specifications of fasteners, and there are suitable fasteners for different usage scenarios. Among them, U-bolt connectors require straightening, cutting, thread rolling and bending of metal bars during processing and production;
[0003] The prior art patent CN111660076B discloses a fastener feeding device, including a conveying device and two processing devices. Through a series of transmission mechanisms, a driving motor first drives a supply plate 2 connected to the lower end of the screw sleeve to push the blank onto the feed bottom plate, and then a feed plate 1 connected to a rotating shaft pushes the blank into the processing device, thereby completing the automatic feeding of the blank. The device has a simple structure, and all feeding work only requires one driving motor to drive it. It is cheap, liberates labor, reduces the labor intensity of the staff, and greatly improves the processing and production efficiency of fasteners. It accurately feeds the fastener bars to be processed through the cooperation between various mechanisms, but its function is relatively single. When processing U-bolt fasteners, it is necessary to chamfer both ends of the blank and then perform thread rolling. Since both processes are necessary processes, the fastener processing efficiency is low and it is inconvenient to use. Summary of the invention
[0004] The object of the present invention is to provide a fastener production and processing equipment and a production process to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a fastener production and processing equipment, the fastener production and processing equipment comprising:
[0006] A processing feed table, the processing feed table comprises a feeding table and a processing table plate, the feeding table is horizontally arranged on one side of the processing table plate, the feeding table is arranged flush with the upper end of the processing table plate, and two baffles are commonly arranged on both sides of the feeding table and the processing table plate;
[0007] An intermittent selection component is vertically movably arranged on one side of the upper end of the processing table, a mounting groove is vertically penetrated through one side of the processing table, a plurality of docking grooves are vertically symmetrically opened on one side of the mounting groove, the intermittent selection component includes a horizontal control plate and a plurality of selection push plates, the lower ends of the plurality of selection push plates are respectively movably inserted into the plurality of docking grooves, a positioning and placement component is arranged in the mounting groove, the positioning and placement component includes a mounting support plate and a customized placement plate, a positioning and placement groove is opened on the upper end of the customized placement plate, and fastener blanks are horizontally arranged on the feeding table, the processing table and the positioning and placement groove;
[0008] An end processing assembly, which is movably arranged on one side of the baffles on both sides of the processing feed table close to the customized placement plate, and includes a processing seat and a mounting drum;
[0009] The cleaning component is arranged in the processing seat, and the cleaning component comprises a diversion groove and a plurality of cleaning holes.
[0010] Preferably, the feeding table is arranged flush with the upper end of the processing table plate, and a material dropping slope is provided on the upper end of the processing table plate away from the feeding table.
[0011] Preferably, the processing table is horizontally provided with a limiting rubber strip on one side of the several docking grooves, one side of the fastener blank on the processing table is in contact with the side of the limiting rubber strip, the side surface of the lower end of the horizontal control plate is arranged as an inclined surface, and the tip of the lower end of the inclined surface of the horizontal control plate is located directly above the two fastener blanks on the processing table close to the limiting rubber strip.
[0012] Preferably, a control bracket is provided on one side of the processing feed table close to the processing table plate, a telescopic control cylinder is vertically provided at the center of the lower end of one side of the control bracket, the lower end of the telescopic control cylinder is connected to the center of the upper end of the horizontal control plate, two first guide rods are vertically symmetrically provided at the upper end of the horizontal control plate, the two first guide rods are vertically movable and pass through both sides of the control bracket, and a number of selection push plates are vertically symmetrically provided at the lower end of the horizontal control plate.
[0013] Preferably, the mounting bracket is arranged in the mounting groove and is located directly below the horizontal control plate. The customized placement plate is horizontally arranged on the upper end of the mounting bracket by a plurality of bolts. The upper end of the customized placement plate is flush with the upper end of the processing table plate. A jacking groove is opened at the lower end of the mounting bracket. An L-shaped control plate is movably inserted in one side of the jacking groove. The horizontal side of the L-shaped control plate is inserted in the jacking groove. A plurality of ejector rods are vertically symmetrically arranged on the upper end of one side of the L-shaped control plate placed in the jacking groove. The upper ends of the plurality of ejector rods are respectively movably penetrated and inserted into the positioning placement groove and are connected to the fastener blank. The lower end of the material is in contact, the ejector rod is located on one side of the jacking groove and is sleeved with a return spring, the vertical side of the L-shaped control plate is located on the outside of the mounting support plate, and a number of strong magnetic blocks are symmetrically arranged on the upper end of the vertical side of the L-shaped control plate. A lower pressure groove is opened on the side where the selection push plate is located directly above the customized placement plate, the customized placement plate and the fastener blank are both inserted into the lower pressure groove, and when the fastener blank is in contact with the upper end of the lower pressure groove, the strong magnetic block is magnetically fitted and connected with the inclined surface of the selection push plate, and a wear-resistant elastic rubber pad is provided on the side where the lower pressure groove contacts the fastener blank.
[0014] Preferably, a connecting sleeve is provided on one side of the two baffles of the processing feed table close to the customized placement plate, and two second guide rods are provided on one side of the baffle located at the connecting sleeve. The connecting sleeve is horizontally movably plugged into one side of the processing seat, and the side of the processing seat located outside the connecting sleeve is movably connected to the two second guide rods through the guide sleeve.
[0015] Preferably, a rotation control groove is opened on one side of the processing seat, and a mounting cylinder is rotatably inserted into the center of the rotation control groove through a bearing, an air flow groove is sandwiched between the mounting cylinder and two bearings, and a plurality of shifting blades are symmetrically provided on the outer circumference of the mounting cylinder located in the air flow groove, and an air inlet joint is provided at the upper end of one side of the processing seat horizontally connected to the air flow groove, and the air inlet joint points to the shifting blades.
[0016] Preferably, a grinding knife is fixedly installed in the installation drum by horizontal plug-in bolts, and a chamfering grinding groove is provided on one side of the grinding knife. When the processing seat is fully plugged into the connecting sleeve, the two sides of the fastener blank located above the customized placement plate are respectively plugged into the two chamfering grinding grooves, and a diverter ring is provided on the side of the processing seat close to the chamfering grinding groove. A diverter groove is opened in the diverter ring, and a plurality of transmission grooves are opened through the processing seat between the diverter groove and the air flow groove, and a plurality of cleaning holes are opened in the diverter groove obliquely pointing to the chamfering grinding groove. An end cover is provided on the side of the processing seat away from the fastener blank by threaded plug-in, and an environmental protection collection groove is penetrated on one side of the lower end of the end cover. A plurality of dust grooves are penetrated on the installation drum, and the environmental protection collection groove is connected with the contact area between the grinding knife and the fastener blank through the plurality of dust grooves.
[0017] Preferably, a horizontal transmission plate is horizontally provided at the upper end of one side of the processing seat outside the connecting sleeve, and inclined transmission rods are inclinedly provided on both sides of the lower end of the horizontal control plate, and the inclined transmission rods are inclined and movable to penetrate and connect the two horizontal transmission plates.
[0018] A fastener production and processing process, the fastener production and processing process is applied to the above-mentioned fastener production and processing equipment, comprising the following steps:
[0019] Step 1: The fastener blanks are continuously fed to the upper end of the processing table through the feeding table. Under the limiting blocking effect of the limiting rubber strip, a number of fastener blanks are laid flat on the feeding table and the processing table, and are kept horizontally positioned under the effect of the baffles on both sides;
[0020] Step 2: When the telescopic control cylinder pushes the horizontal control plate to descend, a plurality of selected push plates first contact the middle of the two fastener blanks close to the limiting rubber strips through the tip, and then the fastener blanks in contact with the limiting rubber strips are pushed over the limiting rubber strips by the inclined surface of the selected push plates, and then further pushed to make them fall into the positioning placement groove of the customized placement plate. After the fastener blanks fall into the positioning placement groove, the selected push plates continue to descend. At this time, the two inclined transmission rods of the horizontal control plate further push the horizontal transmission plate and the processing seat to approach the fastener blanks, and the end of the processing seat passes over the connecting sleeve and surrounds the fastener blanks, and the chamfering grinding groove of the grinding knife contacts the end of the fastener blanks;
[0021] Step 3: The air inlet connector is connected to high-pressure gas. The high-pressure gas controls the grinding knife to rotate in height by toggling the blade to toggle the installation drum. At this time, the wear-resistant elastic rubber pad of the push plate is selected to press and fix the fastener blank and the customized placement plate. The grinding knife grinds the end of the fastener blank. Then, as the push plate continues to descend, the wear-resistant elastic rubber pad is compressed and deformed, and the processing seat and the grinding knife further move toward the position of the fastener blank to complete the end grinding operation of the fastener blank.
[0022] Step 4: After the high-pressure gas enters the air flow slot, it enters the diversion slot through several transmission slots, and then blows obliquely from several cleaning holes to the grinding processing position of the grinding knife and the fastener blank, and blows the metal or abrasive dust generated by wear to the end cover position of the processing seat through the dust slot, and is collected and processed centrally through the environmental protection collection slot;
[0023] Step 5: When the end processing of a single fastener blank is completed, the telescopic control cylinder controls the horizontal control plate and the selection push plate to rise. At this time, the selection push plate lifts the L-shaped control plate through the strong magnetic suction block, and then the L-shaped control plate ejects the fastener blank out of the positioning groove through a number of ejector rods and stably falls from the blanking inclined position of the processing table into the next thread rolling process, completing the intermittent processing blank feeding.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] By arranging a corresponding processing table plate on one side of the feeding table of the processing feed table, when the processing feed table is normally feeding the fastener blanks, an intermittent selection component and an end processing component are arranged on one side of the processing table plate. On the basis of independently selecting the blanks required for processing, the ends of the fed blanks can be chamfered, thereby reducing the tediousness of multi-station and multi-process processing and improving the processing efficiency of U-bolts. The power for the synchronous end chamfering processing is high-pressure gas, and in conjunction with the cleaning component, the waste generated by the processing can be collected and processed, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the processing table structure of the present invention;
[0028] Figure 3 For the present invention Figure 2 Schematic diagram of part A;
[0029] Figure 4 It is a partial side-cut schematic diagram of the structure of the present invention;
[0030] Figure 5 For the present invention Figure 4 Schematic diagram of part B;
[0031] Figure 6 For the present invention Figure 5 Schematic diagram of the C part;
[0032] Figure 7 This is a cross-sectional view of the connection structure of the processing seat of the present invention;
[0033] Figure 8 For the present invention Figure 7 Schematic diagram of the D part;
[0034] Fig. 9 For the present invention Figure 8 Schematic diagram of part E;
[0035] Fig.10 A schematic diagram of the structure of the push plate and the customized placement plate selected for the present invention;
[0036] Fig.11 For the present invention Fig.10 Schematic diagram of the F part;
[0037] Fig.12 This is a schematic diagram of the connection structure between the processing seat and the grinding tool of the present invention;
[0038] Fig.13 This is a schematic diagram of the explosion structure of the rotary drum and the grinding knife connected to the present invention.
[0039] In the figure: processing feed table 1, feeding table 2, processing table plate 3, mounting groove 4, docking groove 5, mounting support plate 6, customized placement plate 7, fastener blank 8, L-shaped control plate 9, ejector rod 10, return spring 11, blanking slope 12, control bracket 13, telescopic control cylinder 14, horizontal control plate 15, first guide rod 16, selection push plate 17, strong magnetic suction block 18, limit rubber strip 19, connecting sleeve 20, processing seat 21, mounting drum 22, toggle blade 23, air intake joint 24, second guide rod 25, grinding knife 26, chamfering grinding groove 27, diverter groove 28, transmission groove 29, cleaning hole 30, horizontal transmission plate 31, inclined transmission rod 32, end cover 33, environmental protection collection groove 34, positioning placement groove 35, dust groove 36. DETAILED DESCRIPTION
[0040] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-Figure 13 , the present invention provides the following technical solutions:
[0042] Embodiment 1
[0043] A fastener production and processing equipment comprises a processing feed table 1, the processing feed table 1 comprises a feeding table 2 and a processing table plate 3, the feeding table 2 is horizontally arranged on one side of the processing table plate 3, the feeding table 2 is arranged flush with the upper end of the processing table plate 3, and two baffles are arranged on both sides of the feeding table 2 and the processing table plate 3, the feeding table 2 is arranged flush with the upper end of the processing table plate 3, and a blanking inclined surface 12 is arranged on the upper end of the processing table plate 3 away from the feeding table 2, and a fastener blank 8 is stably fed to the top of the processing table plate 3 through the feeding table 2, and then interval feeding and chamfering processing are performed through the processing table plate 3;
[0044] An intermittent selection component is set to send multiple fastener blanks 8 above the processing table 3 for independent selection and processing. The intermittent selection component is vertically movably arranged on one side of the upper end of the processing table 3. A mounting groove 4 is vertically penetrated on one side of the processing table 3. A plurality of docking grooves 5 are vertically symmetrically opened on one side of the mounting groove 4. The intermittent selection component includes a horizontal control plate 15 and a plurality of selection push plates 17. The lower ends of the plurality of selection push plates 17 are respectively movably inserted into the plurality of docking grooves 5. A positioning and placement component is arranged in the mounting groove 4. The positioning and placement component includes a mounting support plate 6 and a customized placement plate 7. The upper end of the customized placement plate 7 is opened The positioning placement groove 35, the feeding table 2, the processing table 3 and the positioning placement groove 35 are all horizontally provided with fastener blanks 8, and the processing table 3 is horizontally provided with a limiting rubber strip 19 on one side of the plurality of docking grooves 5. One side of the fastener blank 8 on the processing table 3 is in contact with the side of the limiting rubber strip 19. The lower end side of the horizontal control plate 15 is set as an inclined surface, and the tip of the lower end of the inclined surface of the horizontal control plate 15 is located directly above the two fastener blanks 8 on the processing table 3 close to the limiting rubber strip 19. The intermittent selection action of the horizontal control plate 15 is controlled by the telescopic control cylinder 14;
[0045] A control bracket 13 is provided on one side of the processing feed table 1 close to the processing table plate 3. A telescopic control cylinder 14 is vertically provided at the center of the lower end of one side of the control bracket 13. The lower end of the telescopic control cylinder 14 is connected to the center of the upper end of the horizontal control plate 15. Two first guide rods 16 are vertically symmetrically provided at the upper end of the horizontal control plate 15. The two first guide rods 16 are vertically movable and penetrate the two sides of the control bracket 13 respectively. A plurality of selection push plates 17 are vertically symmetrically provided at the lower end of the horizontal control plate 15 respectively. The mounting bracket 6 is provided in the mounting groove 4 and is located directly below the horizontal control plate 15. The customized placement plate 7 is fixed by a plurality of bolts. The upper end of the mounting support plate 6 is arranged horizontally, and the upper end of the customized placement plate 7 is flush with the upper end of the processing table plate 3. A jacking groove is opened at the lower end of the mounting support plate 6. An L-shaped control plate 9 is movably inserted in one side of the jacking groove. The horizontal side of the L-shaped control plate 9 is inserted in the jacking groove. A plurality of ejector rods 10 are vertically and symmetrically arranged on the upper end of one side of the L-shaped control plate 9 placed in the jacking groove. The upper ends of the plurality of ejector rods 10 are respectively movably penetrated through the insertion positioning placement groove 35 and contacted with the lower end of the fastener blank 8. The ejector rods 10 are located on one side of the jacking groove and are sleeved with a return spring 11. The vertical side of the L-shaped control plate 9 Located on the outside of the mounting support plate 6, a plurality of strong magnetic blocks 18 are symmetrically arranged on the upper end of the vertical side of the L-shaped control plate 9. A lower pressure groove is opened on the side of the selection push plate 17 located directly above the custom placement plate 7. The custom placement plate 7 and the fastener blank 8 are both inserted into the lower pressure groove, and when the fastener blank 8 abuts against the upper end of the lower pressure groove, the strong magnetic block 18 is magnetically attached to the inclined surface of the selection push plate 17. A wear-resistant elastic rubber pad is arranged on the side where the lower pressure groove contacts the fastener blank 8. By selecting the inclined surface of the push plate 17, the stability of the plurality of fastener blanks 8 on one side of the feeding table 2 is not affected. The fastener blank 8 on the side close to the limiting rubber strip 19 is pushed over the limiting rubber strip 19 and falls into the positioning placement groove 35. The fastener blank 8 can be pushed by selecting the inclined surface of the push plate 17 when it descends, so that the fastener blank 8 falls into the positioning placement groove 35 of the customized placement plate 7. When the push plate 17 is selected to rise, the fastener blank 8 is separated from the customized placement plate 7 through the L-shaped control plate 9, and then the ejector rod 10 is staggered with the center of the fastener blank 8, so that when the ejector rod 10 is lifted, the fastener blank 8 can roll to the position of the blanking inclined surface 12 to separate from the customized placement plate 7.
[0046] In this embodiment, when the telescopic control cylinder 14 pushes the horizontal control plate 15 to descend, the selected push plates 17 first contact the middle of the two fastener blanks 8 close to the limiting rubber strip 19 through the tip, and then the fastener blank 8 in contact with the limiting rubber strip 19 is pushed over the limiting rubber strip 19 through the inclined surface of the selected push plates 17, and then further pushed to make it fall into the positioning placement groove 35 of the customized placement plate 7. After the fastener blank 8 falls into the positioning placement groove 35, the selected push plates 17 continue to descend to fix the fastener blank 8 through the downward pressure groove.
[0047] Embodiment 2
[0048] On the basis of the first embodiment, the end processing assembly is movably arranged on one side of the baffles on both sides of the processing feed table 1 close to the customized placement plate 7. The end processing assembly includes a processing seat 21 and a mounting drum 22. A connecting sleeve 20 is provided on one side of the two baffles of the processing feed table 1 close to the customized placement plate 7. Two second guide rods 25 are provided on one side of the baffle located on the connecting sleeve 20. One side of the processing seat 21 is horizontally movable and plugged into the connecting sleeve 20. The side of the processing seat 21 located outside the connecting sleeve 20 is movably sleeved with the two second guide rods 25 through the guide sleeve. The processing seat 21 can only move horizontally through the guidance of the second guide rod 25 and the connecting sleeve 20.
[0049] A rotation control groove is opened on one side of the processing seat 21, and a mounting cylinder 22 is rotatably inserted in the center of the rotation control groove through a bearing. An air flow groove is sandwiched between the mounting cylinder 22 and the two bearings, and a plurality of shifting blades 23 are symmetrically arranged on the outer circumference of the mounting cylinder 22 located in the air flow groove. An air intake joint 24 is provided on the upper end of one side of the processing seat 21 to connect horizontally to the air flow groove, and the air intake joint 24 points to the shifting blade 23. A grinding knife 26 is horizontally inserted and fixed in the mounting cylinder 22 by bolts, and a chamfering grinding groove 27 is provided on one side of the grinding knife 26. When the processing seat 21 is fully inserted into the connecting sleeve 20, the two sides of the fastener blank 8 located above the customized placement plate 7 are respectively inserted into the two chamfering grinding grooves 27, and when the processing seat 21 is not processing, it does not affect the normal rolling of the fastener blank 8 into the positioning placement groove 35. When processing is required, the processing seat 21 is sleeved with the fastener blank 8 and the chamfering grinding groove 27 is in contact with the fastener blank 8 for processing.
[0050] In this embodiment, the air inlet connector 24 is connected to high-pressure gas, and the high-pressure gas controls the grinding knife 26 to rotate in height by moving the mounting drum 22 through the moving blade 23. At this time, the wear-resistant elastic rubber pad of the push plate 17 is selected to press and fix the fastener blank 8 and the customized placement plate 7, and the grinding knife 26 grinds the end of the fastener blank 8. Then, as the push plate 17 continues to descend, the wear-resistant elastic rubber pad is compressed and deformed, and the processing seat 21 and the grinding knife 26 further move toward the position of the fastener blank 8 to complete the end grinding operation of the fastener blank 8. The wear-resistant elastic rubber pad can be a pressure plate supported by a high-strength spring to maintain the stability of the fastener blank 8 when the fastener blank 8 is in contact with the grinding knife 26 for processing, and an anti-slip rubber pad can be set at the position where the positioning placement groove 35 contacts the fastener blank 8 to increase the stability of the fastener blank 8 being chamfered by the grinding knife 26.
[0051] Embodiment 3
[0052] On the basis of the second embodiment, a cleaning component is provided to clean the grinding process of the grinding knife 26 and the fastener blank 8. The cleaning component is arranged in the processing seat 21, and the cleaning component includes a diverter groove 28 and a plurality of cleaning holes 30. A diverter ring is provided on the side of the processing seat 21 close to the chamfering grinding groove 27. A diverter groove 28 is provided in the diverter ring. A plurality of transmission grooves 29 are provided through the processing seat 21 between the diverter groove 28 and the air flow groove. A plurality of cleaning holes 30 are provided in the diverter groove 28 obliquely pointing to the chamfering grinding groove 27. The processing seat 21 is away from the chamfering grinding groove 27. An end cover 33 is provided on one side of the fastener blank 8 through a threaded connection, and an environmental protection collection groove 34 is penetrated on one side of the lower end of the end cover 33. A plurality of dust grooves 36 are penetrated on the mounting drum 22, and the environmental protection collection groove 34 is connected with the contact area between the grinding knife 26 and the fastener blank 8 through the plurality of dust grooves 36. When the high-pressure gas enters the air flow groove, the high-pressure gas needs to enter the diverter groove 28 from the plurality of transmission grooves 29, and then be blown to the grinding processing position from the cleaning hole 30 of the diverter groove 28 to clean the dust and cool the processing position.
[0053] Embodiment 4
[0054] On the basis of the third embodiment, a horizontal transmission plate 31 is horizontally provided at the upper end of one side of the processing seat 21 outside the connecting sleeve 20, and inclined transmission rods 32 are inclined at both sides of the lower end of the horizontal control plate 15. The inclined transmission rods 32 are inclined and movable to penetrate and connect the two horizontal transmission plates 31. The two processing seats 21 can be synchronously controlled to approach the fastener blank 8 or to move away from the fastener blank 8 through the up and down movement of the horizontal control plate 15;
[0055] The vertical depth of the downward pressing groove of the push plate 17 is selected to be sufficient to connect the grinding knife 26 of the processing seat 21 to the end of the fastener blank 8. In addition, the grinding knife 26 and the customized placement plate 7 can be customized according to needs. The setting of the positioning placement groove 35 should ensure that the center of the fastener blank 8 is flush with the center of the grinding knife 26.
[0056] A fastener production process includes the following steps:
[0057] Step 1: The fastener blanks 8 are continuously fed to the upper end of the processing table 3 through the feeding table 2. Under the limiting blocking effect of the limiting rubber strip 19, a plurality of fastener blanks 8 are laid flat on the feeding table 2 and the processing table 3, and are kept horizontally positioned under the effect of the baffles on both sides;
[0058] Step 2: When the telescopic control cylinder 14 pushes the horizontal control plate 15 to descend, the selected push plates 17 first contact the middle of the two fastener blanks 8 close to the limiting rubber strips 19 through the tip, and then the fastener blank 8 in contact with the limiting rubber strips 19 is pushed over the limiting rubber strips 19 by the inclined surface of the selected push plates 17, and then further pushed to fall into the positioning placement groove 35 of the customized placement plate 7. After the fastener blank 8 falls into the positioning placement groove 35, the selected push plates 17 continue to descend. At this time, the two inclined transmission rods 32 of the horizontal control plate 15 further push the horizontal transmission plate 31 and the processing seat 21 to approach the fastener blank 8, and the end of the processing seat 21 passes over the connecting sleeve 20 and surrounds the fastener blank 8, and the chamfered grinding groove 27 of the grinding knife 26 contacts the end of the fastener blank 8;
[0059] Step 3: The air inlet connector 24 is connected to the high-pressure gas, and the high-pressure gas drives the installation drum 22 through the blade 23 to control the grinding knife 26 to rotate in height. At this time, the wear-resistant elastic rubber pad of the push plate 17 is selected to press and fix the fastener blank 8 and the customized placement plate 7, and the grinding knife 26 grinds the end of the fastener blank 8. Then, as the push plate 17 continues to descend, the wear-resistant elastic rubber pad is compressed and deformed, and the processing seat 21 and the grinding knife 26 further move toward the position of the fastener blank 8 to complete the end grinding operation of the fastener blank 8;
[0060] Step 4: After the high-pressure gas enters the air flow slot, it enters the diverter slot 28 through a plurality of transmission slots 29, and then is blown obliquely from a plurality of cleaning holes 30 toward the grinding processing positions of the grinding knife 26 and the fastener blank 8, and the metal or abrasive dust generated by wear is blown toward the end cover 33 of the processing seat 21 through the dust slot 36, and is collected and processed centrally through the environmental protection collection slot 34;
[0061] Step 5: When the end processing of a single fastener blank 8 is completed, the telescopic control cylinder 14 controls the horizontal control plate 15 and the selection push plate 17 to rise. At this time, the selection push plate 17 lifts the L-shaped control plate 9 through the strong magnetic suction block 18, and then the L-shaped control plate 9 ejects the fastener blank 8 out of the positioning placement groove 35 through a number of ejector rods 10 and stably falls from the blanking slope 12 of the processing table 3 into the next thread rolling process, completing the intermittent processing blank feeding.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fastener production and processing equipment, characterized in that: The fastener production and processing equipment includes: A processing feed table (1), the processing feed table (1) comprising a feeding table (2) and a processing table plate (3), the feeding table (2) being arranged horizontally on one side of the processing table plate (3), the feeding table (2) being arranged flush with the upper ends of the processing table plate (3), and two baffles being arranged on both sides of the feeding table (2) and the processing table plate (3); An intermittent selection component, wherein the intermittent selection component is vertically movably arranged on one side of the upper end of a processing table (3), a mounting groove (4) is vertically penetrated through one side of the processing table (3), a plurality of docking grooves (5) are vertically symmetrically opened on one side of the mounting groove (4), the intermittent selection component comprises a horizontal control plate (15) and a plurality of selection push plates (17), the lower ends of the plurality of selection push plates (17) are respectively movably inserted into the plurality of docking grooves (5), a positioning and placement component is arranged in the mounting groove (4), the positioning and placement component comprises a mounting support plate (6) and a customized placement plate (7), a positioning and placement groove (35) is opened on the upper end of the customized placement plate (7), and fastener blanks (8) are horizontally arranged on the feeding table (2), the processing table (3) and the positioning and placement groove (35); An end processing assembly, the end processing assembly being movably arranged on one side of the baffle plates on both sides of the processing feed table (1) close to the customized placement plate (7), and the end processing assembly comprising a processing seat (21) and a mounting drum (22); A cleaning component, the cleaning component is arranged in the processing seat (21), and the cleaning component comprises a diversion groove (28) and a plurality of cleaning holes (30); The processing table (3) is horizontally provided with a limiting rubber strip (19) on one side of the plurality of docking grooves (5); one side of the fastener blank (8) on the processing table (3) contacts the side of the limiting rubber strip (19); a side surface of the lower end of the horizontal control plate (15) is provided as an inclined surface, and the tip of the lower end of the inclined surface of the horizontal control plate (15) is located directly above the two fastener blanks (8) on the processing table (3) close to the limiting rubber strip (19); The processing feed table (1) is provided with a control bracket (13) on one side close to the processing table plate (3), a telescopic control cylinder (14) is vertically provided at the center of the lower end of one side of the control bracket (13), the lower end of the telescopic control cylinder (14) is connected to the center of the upper end of the horizontal control plate (15), and two first guide rods (16) are vertically symmetrically provided at the upper end of the horizontal control plate (15), and the two first guide rods (16) are vertically movable and penetrate the two sides of the control bracket (13), and a plurality of selection push plates (17) are vertically symmetrically provided at the lower end of the horizontal control plate (15); The mounting support plate (6) is arranged in the mounting groove (4) and is located directly below the horizontal control plate (15). The customized placement plate (7) is horizontally arranged on the upper end of the mounting support plate (6) by a plurality of bolts. The upper end of the customized placement plate (7) is flush with the upper end of the processing table plate (3). A lifting groove is provided at the lower end of the mounting support plate (6). An L-shaped control plate (9) is movably inserted in one side of the lifting groove. The horizontal side of the L-shaped control plate (9) is inserted in the lifting groove. A plurality of ejector rods (10) are vertically symmetrically arranged on the upper end of one side of the L-shaped control plate (9) placed in the lifting groove. The upper ends of the plurality of ejector rods (10) are respectively movably inserted into the positioning placement groove (35) and connected to the fastener blank (8). The lower end of the ejector rod (10) is in contact with the lower end of the customized placement plate (7), the ejector rod (10) is located on one side of the jacking groove and is sleeved with a return spring (11), the vertical side of the L-shaped control plate (9) is located on the outside of the mounting support plate (6), and the upper end of the vertical side of the L-shaped control plate (9) is symmetrically provided with a plurality of strong magnetic blocks (18), and the selection push plate (17) is provided with a lower pressing groove on one side located directly above the customized placement plate (7), the customized placement plate (7) and the fastener blank (8) are both inserted into the lower pressing groove, and when the fastener blank (8) is in contact with the upper end of the lower pressing groove, the strong magnetic block (18) is magnetically attached to the inclined surface of the selection push plate (17), and a wear-resistant elastic rubber pad is provided on the side where the lower pressing groove contacts the fastener blank (8).
2. The fastener production and processing equipment according to claim 1, characterized in that: The feeding platform (2) is arranged flush with the upper end of the processing table plate (3), and a material dropping inclined surface (12) is provided at the upper end of the processing table plate (3) away from the feeding platform (2).
3. The fastener production and processing equipment according to claim 2, characterized in that: The processing feed table (1) is provided with a connecting sleeve (20) on one side of the two baffles close to the customized placement plate (7), and two second guide rods (25) are provided on the side of the baffle located at the connecting sleeve (20). One side of the processing seat (21) is horizontally movably plugged into the connecting sleeve (20), and the side of the processing seat (21) located outside the connecting sleeve (20) is movably connected to the two second guide rods (25) through the guide sleeve.
4. The fastener production and processing equipment according to claim 3, characterized in that: A rotation control groove is provided on one side of the processing seat (21), a mounting drum (22) is rotatably inserted in the center of the rotation control groove via a bearing, an air flow groove is sandwiched between the mounting drum (22) and two bearings, a plurality of shifting blades (23) are symmetrically provided on the outer circumference of the mounting drum (22) located in the air flow groove, and an air inlet joint (24) is provided on the upper end of one side of the processing seat (21) in horizontal communication with the air flow groove, and the air inlet joint (24) points to the shifting blades (23).
5. The fastener production and processing equipment according to claim 4, characterized in that: A grinding knife (26) is fixedly installed in the installation drum (22) by bolts for horizontal insertion. A chamfered grinding groove (27) is provided on one side of the grinding knife (26). When the processing seat (21) is fully inserted into the connecting sleeve (20), two sides of the fastener blank (8) located above the customized placement plate (7) are respectively inserted into the two chamfered grinding grooves (27). A diverter ring is provided on one side of the processing seat (21) close to the chamfered grinding groove (27). A diverter groove (28) is provided in the diverter ring. The processing seat (21) is penetrated between the diverter groove (28) and the air flow groove. A plurality of transmission grooves (29) are provided, a plurality of cleaning holes (30) are provided in the diverter groove (28) and are inclined to point toward the chamfer grinding groove (27), an end cover (33) is provided on the side of the processing seat (21) away from the fastener blank (8) through threaded insertion, an environmental protection collection groove (34) is provided through one side of the lower end of the end cover (33), a plurality of dust grooves (36) are provided through the mounting drum (22), and the environmental protection collection groove (34) is connected to the area where the grinding knife (26) and the fastener blank (8) are in contact through the plurality of dust grooves (36).
6. The fastener production and processing equipment according to claim 5, characterized in that: A horizontal transmission plate (31) is horizontally provided at the upper end of one side of the processing seat (21) outside the connecting sleeve (20), and inclined transmission rods (32) are obliquely provided on both sides of the lower end of the horizontal control plate (15). The inclined transmission rods (32) are obliquely movable and penetrate the two horizontal transmission plates (31) for insertion.
7. A fastener production process, characterized in that: The fastener production and processing process is applied to the fastener production and processing equipment described in claim 6, and includes the following steps: Step 1: The fastener blanks (8) are continuously fed to the upper end of the processing table (3) through the feeding table (2). Under the limiting and blocking action of the limiting rubber strip (19), a plurality of fastener blanks (8) are laid flat on the feeding table (2) and the processing table (3), and are kept horizontally positioned under the action of the baffles on both sides; Step 2: When the telescopic control cylinder (14) pushes the horizontal control plate (15) downward, the plurality of selected push plates (17) first contact the middle of the two fastener blanks (8) close to the limiting rubber strip (19) through the tip, and then the fastener blanks (8) in contact with the limiting rubber strip (19) are pushed over the limiting rubber strip (19) by the inclined surface of the selected push plates (17), and then further pushed to fall into the positioning placement groove (35) of the customized placement plate (7), and then the fastener blanks (8) in contact with the limiting rubber strip (19) are pushed over the limiting rubber strip (19) by the inclined surface of the selected push plates (17). After the fastener blank (8) falls into the positioning placement groove (35), the push plate (17) is selected to continue to descend, and at this time, the two inclined transmission rods (32) of the horizontal control plate (15) further push the horizontal transmission plate (31) and the processing seat (21) to approach the fastener blank (8), and the end of the processing seat (21) passes over the connecting sleeve (20) and surrounds the fastener blank (8), and the chamfered grinding groove (27) of the grinding knife (26) contacts the end of the fastener blank (8); Step 3: The air inlet connector (24) is connected to high-pressure gas, and the high-pressure gas drives the mounting drum (22) through the driving blade (23) to control the grinding knife (26) to rotate in height. At this time, the wear-resistant elastic rubber pad of the push plate (17) is selected to press and fix the fastener blank (8) and the customized placement plate (7), and the grinding knife (26) grinds the end of the fastener blank (8). Then, as the push plate (17) continues to descend, the wear-resistant elastic rubber pad is compressed and deformed, and the processing seat (21) and the grinding knife (26) are further moved toward the position of the fastener blank (8), completing the end grinding operation of the fastener blank (8); Step 4: After the high-pressure gas enters the air flow slot, it enters the diverter slot (28) through a plurality of transmission slots (29), and then is blown obliquely from a plurality of cleaning holes (30) toward the grinding processing position of the grinding knife (26) and the fastener blank (8), and the metal or abrasive dust generated by wear is blown toward the end cover (33) of the processing seat (21) through the dust slot (36), and is collected and processed in a centralized manner through the environmental protection collection slot (34); Step 5: After the end processing of a single fastener blank (8) is completed, the telescopic control cylinder (14) controls the horizontal control plate (15) and the selection push plate (17) to rise. At this time, the selection push plate (17) lifts the L-shaped control plate (9) through the strong magnetic suction block (18), and then the L-shaped control plate (9) ejects the fastener blank (8) from the positioning placement groove (35) through a plurality of ejector rods (10) and stably falls from the blanking inclined surface (12) of the processing table (3) into the next thread rolling process, completing the intermittent processing blank feeding.
Citation Information
Patent Citations
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