A vacuum infusion device and a infusion method for producing carbon fiber plates

By designing a vacuum filling device, the rotation of the filling chamber is achieved by using the transmission connecting column and the limit sleeve, so that the carbon fiber directions of different layers of the carbon fibers interlaced each other during the filling process, the carbon fiber sheets in the existing technology are solved. The low strength and easy strength of carbon fiber sheets in the prior art are solved. The problem of cracking improves overall strength and perfusion quality.

CN118977440BActive Publication Date: 2025-02-07SUZHOU TITAN WIND POWER BLADE TECH CO LTD
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Patent Information

Application Number
CN202411468254.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-02-07
Estimated Expiration
2044-10-21

AI Technical Summary

Technical Problem

In the prior art, carbon fiber sheets are mostly carried out in one direction or in a single angle during the pouring process, resulting in the overall strength of the formed carbon fiber sheets being low and prone to cracking in the direction facing the carbon fiber.

Method used

A vacuum filling device is designed, including the device main body, the first vacuum chamber, the vacuum mechanism, the partition mechanism and the feeding mechanism. Through the coordination of the transmission connecting column and the limit sleeve, the rotation of the filling chamber is realized, so as to direct the carbon fibers of different layers. Intersecting each other.

Benefits of technology

The overall strength of carbon fiber boards is improved, and the carbon fiber boards are prevented from cracking in the direction of carbon fiber during use, and the production quality of vacuum filling is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of carbon fiber plate processing, and discloses a vacuum infusion device and a infusion method for carbon fiber plate production, including a device body, a first vacuum chamber, a vacuum mechanism, a separation mechanism and a feeding mechanism, wherein the first vacuum chamber is opened inside the device body, the vacuum mechanism is installed on one side of the device body, the separation mechanism is installed inside the device body, and the feeding mechanism is installed outside the device body. The present invention can drive the transmission connection column to move upward when the raw material in the infusion chamber gradually increases, and the transmission connection column can drive the infusion chamber to rotate inside the second vacuum chamber when it moves upward inside the limiting sleeve. The position of the feeding mechanism remains unchanged when the infusion chamber rotates, so that the directions of carbon fibers of different layers of the carbon fiber plate can be staggered during the infusion process, thereby increasing the overall strength of the carbon fiber plate and preventing the carbon fiber plate from cracking during use.
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Description

Technical Field

[0001] The invention relates to the technical field of carbon fiber plate processing, in particular to a vacuum infusion device and a infusion method for producing carbon fiber plate. Background Art

[0002] Carbon fiber sheet is a sheet formed by impregnating carbon fiber with resin and then hardening it. The tensile strength of carbon fiber sheet is several times that of ordinary steel, and carbon fiber sheet has excellent corrosion resistance and shock resistance. Carbon fiber sheet also has the advantages of light weight and high flexibility during use.

[0003] Chinese patent CN102173061B discloses a liquid resin degassing method and device for vacuum infusion molding of composite materials. The mixed resin enters a set degassing device, and the resin flows through the multi-layer spiral laminar flow plates inside the degassing device. The interior of the degassing device is a vacuum environment. When the resin passes through, the bubbles inside will become a thin layer with extremely small thickness, so that the bubbles inside the resin can be quickly discharged, thereby improving the quality of infusion production.

[0004] In the above patents and prior art, the infusion molding of the raw materials is mostly carried out in a single direction and at a single angle. During the infusion process, the directions of the multiple layers of carbon fiber raw materials are consistent, resulting in the overall strength of the molded carbon fiber board being low and prone to cracking in the direction of the carbon fiber orientation. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a vacuum infusion device and a infusion method for producing carbon fiber plates.

[0006] A vacuum infusion device and a infusion method for producing carbon fiber plates, comprising a device body, a first vacuum chamber, a vacuum mechanism, a separation mechanism and a feeding mechanism, wherein the first vacuum chamber is provided inside the device body, the vacuum mechanism is installed on one side of the device body, the separation mechanism is installed inside the device body, the feeding mechanism is installed outside the device body, the second vacuum chamber is installed inside the first vacuum chamber, and the molding mechanism is installed inside the second vacuum chamber;

[0007] The interior of the second vacuum chamber is connected to the interior of the first vacuum chamber through a partition mechanism, the output end of the vacuum mechanism passes through the device body and the top of the second vacuum chamber to communicate with the interior of the second vacuum chamber, and the output end of the feeding mechanism passes through the device body and the top of the second vacuum chamber to communicate with the interior of the molding mechanism;

[0008] The molding mechanism includes a pouring bin, a transmission connection column and a limiting sleeve, wherein the pouring bin is rotatably mounted on the bottom of the second vacuum bin, the limiting sleeve is fixedly mounted on the top of the second vacuum bin, and a transmission connection column is slidably mounted inside the limiting sleeve, and when the pouring bin slides inside the limiting sleeve, it can drive the pouring bin to rotate inside the second vacuum bin;

[0009] The vacuum mechanism can evacuate the interior of the first vacuum chamber and the second vacuum chamber, the separation mechanism can control the connection between the interior of the second vacuum chamber and the interior of the first vacuum chamber, the feeding mechanism can inject the infusion raw material into the interior of the molding mechanism, and when the raw material inside the molding mechanism gradually increases, it can drive the transmission connecting column to move upward inside the limiting sleeve, and when the transmission connecting column moves upward inside the limiting sleeve, it can drive the infusion chamber to rotate inside the second vacuum chamber.

[0010] Preferably, the vacuum mechanism includes a vacuum pump, a vacuum tube and a vacuum joint, the vacuum pump is fixedly installed on the side of the device body, the vacuum joint is fixedly installed on the top inside the second vacuum chamber, one end of the vacuum tube is fixedly connected to the output end of the vacuum pump, and the other end of the vacuum tube passes through the device body and the top of the second vacuum chamber and is fixedly connected to the vacuum joint.

[0011] Preferably, the separation mechanism comprises a connecting pipe, the connecting pipe is fixedly mounted inside the side wall of the second vacuum chamber, a mounting seat is fixedly mounted inside the connecting pipe, a separation spring is fixedly connected to one side of the mounting seat, a separation block is fixedly connected to the movable end of the separation spring, a separation connecting rod is slidably mounted inside the mounting seat, a separation card block is fixedly mounted outside the separation connecting rod, and a separation handle is fixedly connected to one end of the separation connecting rod;

[0012] One end of the partition connecting rod is rotatably connected to a partition block, and the other end of the partition connecting rod is fixedly connected to a partition handle.

[0013] Preferably, one end of the separation connecting rod passes through the side wall of the device body and is fixedly connected to the separation handle, and the separation connecting rod is clamped with the side wall of the device body through an external separation clamping block, and when the separation connecting rod moves, it can drive the separation block to move synchronously;

[0014] The outer diameter of the partition block is the same as the diameter of the inner wall of the connecting pipe, and the partition block can seal the inside of the connecting pipe when it moves into the inside of the connecting pipe.

[0015] Preferably, the feeding mechanism includes a storage bin, a feeding pipe and a fixed connecting pipe, the storage bin is fixedly installed on the outside of the device body, the fixed connecting pipe is fixedly installed on the top of the second vacuum bin, one end of the feeding pipe is connected to the discharge end of the storage bin, the other end of the feeding pipe passes through the device body and the top of the second vacuum bin and is fixedly connected to the fixed connecting pipe, a sliding connecting pipe is slidably installed on the outside of the fixed connecting pipe, the bottom of the sliding connecting pipe is fixedly connected to a discharge port, a block connecting frame is fixedly installed on the inside of the fixed connecting pipe, and a sealing block is fixedly connected to the bottom of the block connecting frame.

[0016] Preferably, the inner side of the sliding connection pipe is slidably mounted on the outer side of the fixed connection pipe, the outer side of the sliding connection pipe is connected to the molding mechanism, and the filling material inside the storage bin enters the interior of the molding mechanism through the discharge port after passing through the feeding pipe, the fixed connection pipe and the sliding connection pipe;

[0017] The sealing block is fixedly installed on the bottom of the fixed connecting tube through a block connecting frame. The outer diameter of the sealing block is the same as the inner diameter of the discharge port. The inner diameter of the sliding connecting tube is larger than the outer diameter of the sealing block. When the sliding connecting tube moves up and down outside the fixed connecting tube, it can drive the discharge port to move synchronously.

[0018] Preferably, the molding mechanism comprises a filling bin, a card block sliding seat and a limiting sleeve, the filling bin is rotatably mounted on the bottom of the second vacuum bin, the limiting sleeve is fixedly mounted on the top of the second vacuum bin, an upper mounting plate is slidably mounted inside the filling bin, a filling molding plate is slidably mounted inside the filling bin, a filling turntable is rotatably mounted inside the filling molding plate, a transmission ring is fixedly mounted inside the upper mounting plate, the card block sliding seat is rotatably mounted on the top of the filling turntable, a transmission card block is slidably mounted on the top of the card block sliding seat, a card block spring is fixedly connected to the inner side of the transmission card block, a connecting column fixing seat is fixedly mounted on the top of the connecting column fixing seat, a transmission connecting column is fixedly connected to the top of the connecting column fixing seat, a limiting card block is fixedly mounted on the outside of the transmission connecting column, and a limiting sliding groove is provided inside the limiting sleeve;

[0019] The outside of the sliding connection pipe is fixedly connected to the inside of the perfusion turntable.

[0020] Preferably, the transmission mechanism comprises an upper roller, a roller connecting rod and a reciprocating screw, wherein the upper roller is fixedly mounted on the outside of the rotor fixing mechanism, the roller connecting rod is rotatably mounted on the outside of the tailstock of the machine tool, the lower roller is fixedly mounted on the outside of the roller connecting rod, the outside of the lower roller is connected to the upper roller through a roller belt, the reciprocating screw is rotatably mounted on the inside of the tool holder body, and a screw mounting block is movably mounted on the outside of the reciprocating screw;

[0021] The bottom of the connecting column fixing seat is a hollow structure, and two transmission blocks are slidably installed on the top of the block sliding seat. The inner sides of the two transmission blocks are connected to each other through the connecting column fixing seat through the block spring, and the outer side of the transmission block is clamped with the transmission ring. The width of the bottom opening of the connecting column fixing seat is greater than the width of the forming mechanism;

[0022] When the transmission clamping block contacts the sliding connection pipe, the transmission clamping block can be retracted toward the inner side of the connection column fixing seat.

[0023] Preferably, the outside of the transmission connection column is connected with the limiting sliding groove inside the limiting sleeve through the limiting clamping block, and when the transmission connection column moves up and down, the limiting clamping block can move along the limiting sliding groove to drive the connection column fixing seat to rotate, and when the connection column fixing seat rotates, the clamping block sliding seat can be driven to rotate, and when the clamping block sliding seat rotates, the upper mounting plate can be driven to rotate through the transmission clamping block and the transmission ring, and when the upper mounting plate rotates, the filling bin can be driven to rotate;

[0024] The perfusion turntable is fixedly mounted on the outside of the sliding connection tube, and the bottom of the perfusion turntable is flush with the bottom of the sliding connection tube.

[0025] Compared with the prior art, the present invention provides a vacuum infusion device and a infusion method for producing carbon fiber plates, which have the following beneficial effects:

[0026] 1. This vacuum infusion device can drive the transmission connecting column to move upward when the raw material in the infusion bin gradually increases. When the transmission connecting column moves upward inside the limiting sleeve, it can drive the infusion bin to rotate inside the second vacuum bin. When the infusion bin rotates, the position of the feeding mechanism remains unchanged, which can make the directions of carbon fibers of different layers of the carbon fiber sheet staggered during the infusion process, thereby increasing the overall strength of the carbon fiber sheet and preventing the carbon fiber sheet from cracking along the direction of the carbon fibers during use.

[0027] 2. This vacuum infusion device separates the first vacuum chamber and the second vacuum chamber through a separation mechanism after the first vacuum chamber and the second vacuum chamber are both evacuated. When vacuum infusion is performed inside the second vacuum chamber, even if the sealing of either of the first vacuum chamber and the second vacuum chamber is poor, the second vacuum chamber can be kept in a vacuum state, thereby ensuring the production quality of vacuum infusion.

[0028] 3. This type of vacuum infusion device can drive the position of the infusion port to rise by rising the infusion turntable when the infusion material inside the infusion bin increases during the infusion process. The height of the discharge port is adjusted according to the height of the infusion material inside the infusion bin at all times. After the infusion is completed, the infusion port can be sealed in time by the sealing block to prevent excess infusion material from entering the infusion bin. It can effectively prevent bubbles from appearing inside the infusion material during the infusion process and improve the infusion quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 A schematic diagram of the three-dimensional structure of a vacuum perfusion device of the present invention Figure 1 ;

[0030] Figure 2 A schematic diagram of the three-dimensional structure of a vacuum perfusion device of the present invention Figure 2 ;

[0031] Figure 3 It is a schematic diagram of the internal structure of a vacuum perfusion device of the present invention;

[0032] Figure 4 A schematic diagram of the internal structure of a second vacuum chamber of a vacuum perfusion device of the present invention;

[0033] Figure 5 It is a schematic cross-sectional structure diagram of a separation mechanism of a vacuum perfusion device of the present invention;

[0034] Figure 6 It is a schematic cross-sectional structure diagram of a molding mechanism of a vacuum infusion device of the present invention;

[0035] Figure 7 It is a schematic diagram of the cross-section structure of a fixed connecting pipe of a vacuum perfusion device of the present invention;

[0036] Figure 8 It is a schematic cross-sectional structure diagram of a molding mechanism of a vacuum infusion device of the present invention;

[0037] Fig. 9 The exploded structure schematic diagram of a block sliding seat of a vacuum perfusion device of the present invention.

[0038] In the figure: 1, device body; 2, first vacuum chamber; 3, second vacuum chamber; 4, vacuum mechanism; 41, vacuum pump; 42, vacuum tube; 43, vacuum joint; 5, separation mechanism; 51, connecting pipe; 52, mounting seat; 53, separation spring; 54, separation block; 55, separation connecting rod; 56, separation card block; 57, separation handle; 6, feeding mechanism; 61, storage bin; 62, feeding tube; 63, fixed connecting tube; 64, Block connecting frame; 65, sealing block; 66, sliding connecting pipe; 67, discharge port; 7, forming mechanism; 71, filling bin; 72, upper mounting plate; 73, filling forming plate; 74, filling turntable; 75, transmission ring; 76, block sliding seat; 77, transmission block; 78, block spring; 79, connecting column fixing seat; 710, transmission connecting column; 711, limit block; 712, limit sleeve; 713, limit slide groove. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a vacuum infusion device and a infusion method for the production of carbon fiber panels.

[0041] Example 1

[0042] See also Figure 1 - Fig. 9 A vacuum infusion device comprises a device body 1, a first vacuum chamber 2, a vacuum mechanism 4, a separation mechanism 5 and a feeding mechanism 6, wherein the first vacuum chamber 2 is provided inside the device body 1, the vacuum mechanism 4 is installed on one side of the device body 1, the separation mechanism 5 is installed inside the device body 1, the feeding mechanism 6 is installed outside the device body 1, the second vacuum chamber 3 is installed inside the first vacuum chamber 2, and the molding mechanism 7 is installed inside the second vacuum chamber 3;

[0043] The interior of the second vacuum chamber 3 is connected to the interior of the first vacuum chamber 2 through a partition mechanism 5, the output end of the vacuum mechanism 4 passes through the device body 1 and the top of the second vacuum chamber 3 to communicate with the interior of the second vacuum chamber 3, and the output end of the feeding mechanism 6 passes through the device body 1 and the top of the second vacuum chamber 3 to communicate with the interior of the molding mechanism 7;

[0044] The molding mechanism 7 includes a pouring bin 71, a transmission connection column 710 and a limiting sleeve 712. The pouring bin 71 is rotatably mounted at the bottom of the second vacuum bin 3, and the limiting sleeve 712 is fixedly mounted at the top of the second vacuum bin 3. The limiting sleeve 712 is slidably mounted with the transmission connection column 710. When the pouring bin 71 slides inside the limiting sleeve 712, it can drive the pouring bin 71 to rotate inside the second vacuum bin 3.

[0045] The vacuum mechanism 4 can evacuate the interior of the first vacuum chamber 2 and the second vacuum chamber 3, the separation mechanism 5 can control the connection between the interior of the second vacuum chamber 3 and the interior of the first vacuum chamber 2, the feeding mechanism 6 can inject the infusion raw material into the interior of the molding mechanism 7, and when the raw material inside the molding mechanism 7 gradually increases, it can drive the transmission connecting column 710 to move upward inside the limiting sleeve 712, and when the transmission connecting column 710 moves upward inside the limiting sleeve 712, it can drive the infusion chamber 71 to rotate inside the second vacuum chamber 3.

[0046] Before the infusion operation, the carbon fiber and the resin matrix must be mixed in a certain proportion to form an infusion raw material which is stored in the feeding mechanism 6. When the infusion operation is performed, the first vacuum chamber 2 and the second vacuum chamber 3 are first evacuated by the vacuum mechanism 4, and then the first vacuum chamber 2 and the second vacuum chamber 3 are separated by the separation mechanism 5. Then, the infusion raw material is poured into the infusion chamber 71 by the feeding mechanism 6. When the infusion raw material in the infusion chamber 71 gradually increases, the transmission connecting column 710 can be driven to move upward. When the transmission connecting column 710 moves upward inside the limiting sleeve 712, it can drive the infusion chamber 71 to rotate inside the second vacuum chamber 3. When the infusion chamber 71 rotates, the position of the feeding mechanism 6 remains unchanged, which can make the directions of carbon fibers in different layers of the carbon fiber sheet intertwine with each other during the infusion process, thereby increasing the overall strength of the carbon fiber sheet and preventing the carbon fiber sheet from cracking along the direction of the carbon fiber during use.

[0047] Example 2

[0048] The difference from the above embodiment is that, please refer to Figure 1 - Figure 5 The vacuum mechanism 4 includes a vacuum pump 41, a vacuum tube 42 and a vacuum joint 43. The vacuum pump 41 is fixedly installed on the side of the device body 1, and the vacuum joint 43 is fixedly installed on the top inside the second vacuum chamber 3. One end of the vacuum tube 42 is fixedly connected to the output end of the vacuum pump 41, and the other end of the vacuum tube 42 passes through the device body 1 and the top of the second vacuum chamber 3 and is fixedly connected to the vacuum joint 43.

[0049] The separation mechanism 5 includes a connecting pipe 51, which is fixedly installed inside the side wall of the second vacuum chamber 3, a mounting seat 52 is fixedly installed inside the connecting pipe 51, a separation spring 53 is fixedly connected to one side of the mounting seat 52, a separation block 54 is fixedly connected to the movable end of the separation spring 53, a separation connecting rod 55 is slidably installed inside the mounting seat 52, a separation card block 56 is fixedly installed outside the separation connecting rod 55, and a separation handle 57 is fixedly connected to one end of the separation connecting rod 55;

[0050] One end of the separation connecting rod 55 is rotatably connected to the separation block 54 , and the other end of the separation connecting rod 55 is fixedly connected to the separation handle 57 .

[0051] One end of the separation connecting rod 55 passes through the side wall of the device body 1 and is fixedly connected to the separation handle 57. The separation connecting rod 55 is clamped with the side wall of the device body 1 through the external separation clamping block 56. When the separation connecting rod 55 moves, it can drive the separation block 54 to move synchronously.

[0052] The outer diameter of the partition block 54 is the same as the diameter of the inner wall of the connecting pipe 51 . When the partition block 54 moves into the connecting pipe 51 , the inner wall of the connecting pipe 51 can be blocked.

[0053] Before the perfusion operation is performed, the first vacuum chamber 2 and the second vacuum chamber 3 are closed. At this time, the separation block 56 is engaged with the inner side wall of the device body 1, and the separation block 54 is located outside the connecting pipe 51. The first vacuum chamber 2 and the second vacuum chamber 3 are connected through the connecting pipe 51. Then, the vacuum pump 41 is started to evacuate the inside of the first vacuum chamber 2 and the second vacuum chamber 3 through the vacuum pipe 42 and the vacuum joint 43. After the first vacuum chamber 2 and the second vacuum chamber 3 are evacuated, the separation handle 57 is pulled. The separation handle 57 is pulled and rotated. When the separation handle 57 is rotated, the separation block 56 is rotated and engaged with the outer side of the device body 1. When the separation handle 57 is pulled, the separation block 54 can be driven to move to the inside of the connecting pipe 51. At this time, the separation spring 53 contracts, and the separation block 54 moves to the inside of the connecting tube 51 to seal the connecting tube 51, thereby separating the first vacuum chamber 2 and the second vacuum chamber 3. When vacuum infusion is carried out inside the second vacuum chamber 3, if any of the first vacuum chamber 2 and the second vacuum chamber 3 has poor sealing, the inside of the second vacuum chamber 3 can be kept in a vacuum state, thereby ensuring the production quality of vacuum infusion. After the infusion is completed, the first vacuum chamber 2 is opened and the separation handle 57 is rotated. When the separation handle 57 rotates, it drives the separation block 56 to rotate and no longer engages with the outside of the device body 1. At this time, the separation spring 53 rebounds and drives the separation block 54 to move to the outside of the connecting tube 51, so that the first vacuum chamber 2 and the second vacuum chamber 3 are restored to be connected.

[0054] Example 3

[0055] The difference from the above embodiment is that, please refer to Figure 2 - Figure 7 The feeding mechanism 6 includes a storage bin 61, a feeding pipe 62 and a fixed connecting pipe 63. The storage bin 61 is fixedly installed on the outside of the device body 1, and the fixed connecting pipe 63 is fixedly installed on the top of the second vacuum bin 3. One end of the feeding pipe 62 is connected to the discharge end of the storage bin 61, and the other end of the feeding pipe 62 passes through the device body 1 and the top of the second vacuum bin 3 and is fixedly connected to the fixed connecting pipe 63. A sliding connecting pipe 66 is slidably installed on the outside of the fixed connecting pipe 63, and a discharge port 67 is fixedly connected to the bottom of the sliding connecting pipe 66. A block connecting frame 64 is fixedly installed on the inside of the fixed connecting pipe 63, and a sealing block 65 is fixedly connected to the bottom of the block connecting frame 64.

[0056] The inner side of the sliding connection pipe 66 is slidably mounted on the outside of the fixed connection pipe 63, and the outer side of the sliding connection pipe 66 is connected to the molding mechanism 7. The filling material in the storage bin 61 passes through the feeding pipe 62, the fixed connection pipe 63 and the sliding connection pipe 66 and then enters the molding mechanism 7 through the discharge port 67.

[0057] The sealing block 65 is fixedly installed at the bottom of the fixed connecting tube 63 through the block connecting frame 64. The outer diameter of the sealing block 65 is the same as the inner diameter of the discharge port 67. The inner diameter of the sliding connecting tube 66 is larger than the outer diameter of the sealing block 65. When the sliding connecting tube 66 moves up and down outside the fixed connecting tube 63, it can drive the discharge port 67 to move synchronously.

[0058] When the filling operation is performed, the filling material enters the fixed connecting pipe 63 from the inside of the storage bin 61 along the feeding pipe 62, and then enters the inside of the filling bin 71 through the sliding connecting pipe 66 and the discharge port 67. When the filling material in the filling bin 71 gradually increases, the position of the filling turntable 74 rises. When the position of the filling turntable 74 rises, it can drive the sliding connecting pipe 66 to move upward outside the fixed connecting pipe 63, so that the filling operation can be performed layer by layer. When the filling turntable 74 moves to the highest point, the sealing block 65 is located inside the discharge port 67 and seals the bottom of the discharge port 67. The height of the discharge port 67 can be adjusted according to the height of the filling material in the filling bin 71 at any time during the filling process, and the filling port can be sealed in time after the filling is completed to prevent excess filling material from entering the filling bin 71, which can effectively prevent bubbles from appearing inside the filling material during the filling process and improve the filling quality.

[0059] Example 4

[0060] The difference from the above embodiment is that, please refer to Figure 6-Figure 9The molding mechanism 7 includes a pouring bin 71, a card block sliding seat 76 and a limiting sleeve 712. The pouring bin 71 is rotatably mounted at the bottom of the second vacuum bin 3, and the limiting sleeve 712 is fixedly mounted on the top of the second vacuum bin 3. The upper mounting plate 72 is slidably mounted inside the pouring bin 71, and a pouring molding plate 73 is slidably mounted inside the pouring bin 71. A pouring turntable 74 is rotatably mounted inside the pouring molding plate 73, and a transmission ring 75 is fixedly mounted inside the upper mounting plate 72. The card block sliding seat 76 is rotatably mounted on the top of the pouring turntable 74. A transmission card block 77 is slidably mounted on the top of the card block sliding seat 76. A card block spring 78 is fixedly connected to the inner side of the transmission card block 77. A connecting column fixing seat 79 is fixedly mounted on the top of the connecting column fixing seat 79. A transmission connecting column 710 is fixedly connected to the top of the connecting column fixing seat 79. A limiting card block 711 is fixedly mounted on the outside of the transmission connecting column 710, and a limiting sliding groove 713 is provided inside the limiting sleeve 712.

[0061] The exterior of the sliding connection tube 66 is fixedly connected to the interior of the pouring dial 74 .

[0062] The bottom of the connecting column fixing seat 79 is a hollow structure. Two transmission blocks 77 are slidably installed on the top of the block sliding seat 76. The inner sides of the two transmission blocks 77 are connected to each other through the connecting column fixing seat 79 via the block spring 78. The outer sides of the transmission blocks 77 are engaged with the transmission ring 75. The width of the bottom opening of the connecting column fixing seat 79 is greater than the width of the forming mechanism 7.

[0063] When the transmission block 77 contacts the sliding connection tube 66 , the transmission block 77 can be retracted toward the inner side of the connection column fixing seat 79 .

[0064] The outer portion of the transmission connection column 710 is engaged with the limiting slide groove 713 inside the limiting sleeve 712 through the limiting clamping block 711. When the transmission connection column 710 moves up and down, the limiting clamping block 711 can move along the limiting slide groove 713 to drive the connection column fixing seat 79 to rotate. When the connection column fixing seat 79 rotates, the clamping block sliding seat 76 can be driven to rotate. When the clamping block sliding seat 76 rotates, the upper mounting plate 72 can be driven to rotate through the transmission clamping block 77 and the transmission ring 75. When the upper mounting plate 72 rotates, the filling bin 71 can be driven to rotate.

[0065] The perfusion turntable 74 is fixedly mounted on the outside of the sliding connection tube 66 , and the bottom of the perfusion turntable 74 is flush with the bottom of the sliding connection tube 66 .

[0066] When the filling material inside the filling bin 71 increases during the filling operation, the upper mounting plate 72, the filling forming plate 73 and the filling turntable 74 can be driven to move upward synchronously. When the filling turntable 74 moves upward, the block sliding seat 76 can be driven to move synchronously. When the block sliding seat 76 moves upward, the transmission connecting column 710 can be driven to slide inside the limiting sleeve 712 through the connecting column fixing seat 79. When the transmission connecting column 710 slides inside the limiting sleeve 712, the limiting block 711 can slide along the limiting slide groove 713 to drive the transmission connecting column 710 to rotate. When the transmission connecting column 710 rotates, it can be fixed by the connecting column The seat 79 drives the block sliding seat 76 to rotate, and when the block sliding seat 76 rotates, it can drive the transmission block 77 to rotate. When the transmission block 77 rotates, it can drive the upper mounting plate 72 through the transmission ring 75, thereby driving the filling bin 71 to rotate as a whole. When the filling bin 71 rotates, the filling turntable 74 is fixedly connected to the discharge port 67 and does not rotate with the filling bin 71. When the filling bin 71 rotates, the filling raw material enters the inside of the filling bin 71 from the fixed discharge port 67, which can make the directions of the carbon fiber layers of the successfully filled plate staggered, thereby increasing the overall strength of the carbon fiber plate and effectively preventing the carbon fiber plate from cracking during use and processing.

[0067] Example 5

[0068] A vacuum infusion device and a infusion method for producing carbon fiber plates, using a vacuum infusion device as described in Example 1, comprising the following steps:

[0069] At the beginning of the processing, the first vacuum chamber 2 and the second vacuum chamber 3 are first evacuated by the vacuum mechanism 4;

[0070] Then, the first vacuum chamber 2 and the second vacuum chamber 3 are separated by pulling the separation mechanism 5;

[0071] Then the injection raw material is injected into the molding mechanism 7 through the feeding mechanism 6;

[0072] When the pouring raw material enters the molding mechanism 7, it can drive the transmission connection column 710 to move upward, and drive the pouring bin 71 to rotate as a whole through the limiting sleeve 712;

[0073] When the pouring bin 71 rotates, the carbon fibers in the carbon fiber sheet can be interlaced with each other;

[0074] After the carbon fiber sheet in the pouring chamber 71 is solidified, the carbon fiber sheet is taken out.

[0075] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vacuum perfusion device, comprising a device body, a first vacuum chamber, a vacuum mechanism, a separation mechanism and a feeding mechanism, wherein the first vacuum chamber is provided inside the device body, the vacuum mechanism is installed on one side of the device body, the separation mechanism is installed inside the device body, and the feeding mechanism is installed outside the device body, characterized in that: A second vacuum chamber is installed inside the first vacuum chamber, and a molding mechanism is installed inside the second vacuum chamber; The interior of the second vacuum chamber is connected to the interior of the first vacuum chamber through a partition mechanism, the output end of the vacuum mechanism passes through the device body and the top of the second vacuum chamber to communicate with the interior of the second vacuum chamber, and the output end of the feeding mechanism passes through the device body and the top of the second vacuum chamber to communicate with the interior of the molding mechanism; The molding mechanism includes a pouring bin, a transmission connection column and a limiting sleeve, wherein the pouring bin is rotatably mounted at the bottom of the second vacuum bin, the limiting sleeve is fixedly mounted at the top of the second vacuum bin, and a transmission connection column is slidably mounted inside the limiting sleeve, and the transmission connection column can drive the pouring bin to rotate inside the second vacuum bin when sliding inside the limiting sleeve; The vacuum mechanism is used to evacuate the interior of the first vacuum chamber and the second vacuum chamber, the separation mechanism controls the communication between the interior of the second vacuum chamber and the interior of the first vacuum chamber, and the feeding mechanism is used to inject the infusion raw material into the interior of the molding mechanism; The feeding mechanism includes a storage bin, a feeding pipe and a fixed connecting pipe, the storage bin is fixedly installed on the outside of the device body, the fixed connecting pipe is fixedly installed on the top of the second vacuum bin, one end of the feeding pipe is connected to the discharge port of the storage bin, the other end of the feeding pipe passes through the device body and the top of the second vacuum bin and is fixedly connected to the fixed connecting pipe, a sliding connecting pipe is slidably installed on the outside of the fixed connecting pipe, the bottom of the sliding connecting pipe is fixedly connected to the discharge port, a block connecting frame is fixedly installed on the inside of the fixed connecting pipe, and a sealing block is fixedly connected to the bottom of the block connecting frame; The inner side of the sliding connection pipe is slidably mounted on the outer side of the fixed connection pipe, and the outer side of the sliding connection pipe is connected to the molding mechanism. The filling material inside the storage bin passes through the feeding pipe, the fixed connection pipe and the sliding connection pipe and enters the interior of the molding mechanism through the discharge port. The sealing block is fixedly mounted on the bottom of the fixed connecting pipe through a block connecting frame, the outer diameter of the sealing block is the same as the inner diameter of the discharge port, the inner diameter of the sliding connecting pipe is larger than the outer diameter of the sealing block, and the sliding connecting pipe can drive the discharge port to move synchronously when it moves up and down outside the fixed connecting pipe; The molding mechanism includes a card block sliding seat, an upper mounting plate is slidably mounted inside the filling bin, a filling molding plate is slidably mounted inside the filling bin, a filling turntable is rotatably mounted inside the filling molding plate, a transmission ring is fixedly mounted inside the upper mounting plate, the card block sliding seat is rotatably mounted on the top of the filling turntable, two transmission card blocks are slidably mounted on the top of the card block sliding seat, a connecting column fixing seat is fixedly mounted on the top of the connecting column fixing seat, a transmission connecting column is fixedly connected to the top of the connecting column fixing seat, a limited card block is fixedly mounted on the outside of the transmission connecting column, and a limited sliding groove is provided inside the limiting sleeve; The outside of the sliding connection pipe is fixedly connected to the inside of the perfusion turntable; The bottom of the connecting column fixing seat is a hollow structure, the inner sides of the two transmission clamping blocks are connected to each other through the clamping block spring passing through the connecting column fixing seat, and the outer sides of the transmission clamping blocks are clamped with the transmission ring; When the transmission block contacts the sliding connection tube, the transmission block can be retracted toward the inner side of the connection column fixing seat; The outer part of the transmission connection column is clamped with the limiting sliding groove inside the limiting sleeve through the limiting clamping block. When the transmission connection column moves up and down, the limiting clamping block can move along the limiting sliding groove to drive the connection column fixing seat to rotate. When the connection column fixing seat rotates, the clamping block sliding seat can be driven to rotate. When the clamping block sliding seat rotates, the upper mounting plate can be driven to rotate through the transmission clamping block and the transmission ring. When the upper mounting plate rotates, the filling bin can be driven to rotate. The perfusion turntable is fixedly mounted on the outside of the sliding connection tube, and the bottom of the perfusion turntable is flush with the bottom of the sliding connection tube.

2. A vacuum infusion device according to claim 1, characterized in that: The vacuum mechanism includes a vacuum pump, a vacuum tube and a vacuum joint. The vacuum pump is fixedly installed on the side of the device body, and the vacuum joint is fixedly installed on the top inside the second vacuum chamber. One end of the vacuum tube is fixedly connected to the output end of the vacuum pump, and the other end of the vacuum tube passes through the device body and the top of the second vacuum chamber and is fixedly connected to the vacuum joint.

3. A vacuum infusion device according to claim 1, characterized in that: The separation mechanism comprises a connecting pipe, the connecting pipe is fixedly mounted inside the side wall of the second vacuum chamber, a mounting seat is fixedly mounted inside the connecting pipe, a separation spring is fixedly connected to one side of the mounting seat, a separation block is fixedly connected to the movable end of the separation spring, a separation connecting rod is slidably mounted inside the mounting seat, and a separation card block is fixedly mounted outside the separation connecting rod; One end of the separation connecting rod is rotatably connected to a separation block, and the other end of the separation connecting rod is fixedly connected to a separation handle; One end of the separation connecting rod passes through the side wall of the device body and is fixedly connected to the separation handle. The separation connecting rod is clamped with the side wall of the device body through the external separation clamping block. When the separation connecting rod moves, it can drive the separation block to move synchronously. The outer diameter of the partition block is the same as the diameter of the inner wall of the connecting pipe, and the partition block can seal the inside of the connecting pipe when it moves into the inside of the connecting pipe.

4. A perfusion method for producing carbon fiber plates, using a vacuum perfusion device as described in any one of claims 1 to 3.

Citation Information

Patent Citations

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