A reactor for producing PVC anti-sticking agent
By introducing power drive and automatic wall scraping mechanisms into the reactor, the stirring pipe and auxiliary stirring rod are driven by servo motor to circulate and expand and retract, the problems of uneven stirring and product waste are solved, efficient dynamic stirring and automatic cleaning are achieved, and the improvement of Performance and production efficiency of the reactor.
Patent Information
- Application Number
- CN202411475542.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the PVC anti-sticking kettle processing process, the outer wall of the stirring rod is prone to adhere to the product, resulting in waste and increased fluid resistance, and the stirring is uneven, making it difficult to break the laminar flow state of the solution, affecting the reaction rate and product quality.
A reactor including a power drive mechanism, agitating wall scraping mechanism and anti-blocking wall scraping mechanism is designed. The stirring pipe and auxiliary stirring rod are driven by a servo motor to circulate and expand and retract dynamic stirring and automatic cleaning, breaking the laminar flow state and reducing local Uneven concentrations and waste of products.
It improves the mixing quality and mixing uniformity, reduces product waste and equipment cleaning difficulty, ensures the smoothness and stability of the mixing rod, reduces solution deposition, and improves production quality.
Smart Images

Figure CN118988231B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of chemical equipment, and in particular to a reaction kettle for producing a PVC anti-sticking kettle agent. Background Art
[0002] The main part of the reactor is usually cylindrical or spherical, made of high-strength metal materials (such as stainless steel, carbon steel, etc.), and can withstand certain pressure and temperature. During the use of the reactor, PVC anti-sticking agent plays a vital role. It can form a protective film on the inner wall of the reactor, effectively preventing PVC polymer from adhering to the reactor wall under high temperature and high pressure reaction conditions. This not only ensures the smooth progress of the reaction, reduces the frequency of production interruptions and equipment cleaning caused by sticking, but also improves the service life and production efficiency of the reactor.
[0003] However, in the process of processing PVC anti-sticking agent in the existing reactor, it is difficult to scrape off the products adhered to the outer wall of the stirring rod when the stirring rod is rotating, which will cause a large amount of products to adhere to the stirring rod, resulting in product waste, while increasing the difficulty and workload of the staff in the later cleaning, reducing production efficiency, and at the same time, during the long-term rotation of the stirring rod, the more products adhere to the outer wall of the stirring rod, the more likely it is that the fluid resistance encountered by the stirring rod during rotation will increase, thereby affecting the smoothness and stability of the rotation of the stirring rod, which may lead to poor stirring effect.
[0004] At the same time, in the process of processing PVC anti-sticking agent in existing reactors, most of the stirring rods are welded and fixed, and can usually only be stirred at a fixed position and angle, which is easy to form a stirring dead angle, resulting in uneven material mixing. At the same time, there is a lack of centralized stirring function, which cannot effectively deal with the phenomenon of local uneven concentration, and is prone to uneven stirring. At the same time, the traditional stirring method may not be able to continuously break the laminar flow state in the solution. The traditional stirring rod can only form a relatively stable stirring flow field at a specific position. The fluid in the solution is easy to form a laminar flow in this case, that is, the layers of the fluid flow relatively parallel. This flow mode makes the material exchange between different layers relatively less, so that the solutions at different levels are not fully mixed, the mixing uniformity is poor, and the solution cannot always be in dynamic change, affecting the reaction rate and product quality. Summary of the invention
[0005] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a reactor for producing PVC anti-sticking kettle agent, wherein the reactor for producing PVC anti-sticking kettle agent enables the auxiliary stirring rod to circulate and retract in the main stirring rod, and when extended, the stirring range is expanded and the stirring quality is improved, and when shortened, the stirring is concentrated and the local concentration unevenness is reduced, and at the same time, the laminar flow state of the solution is broken to improve the mixing uniformity, and at the same time, the products adhered to the outer wall of the main and auxiliary stirring rods are scraped off to reduce waste and facilitate later cleaning, while keeping the stirring rod clean, stabilizing the fluid resistance, and ensuring smooth and stable rotation. At the same time, the anti-blocking scraping mechanism can stir the products at the bottom of the reaction barrel at different depths to reduce deposition, and can also scrape the outer wall of the stirring tube to reduce product waste.
[0006] A reactor for producing a PVC anti-sticking agent according to an embodiment of the present application includes:
[0007] A product reaction mechanism (1), the product reaction mechanism (1) comprising a reaction barrel (101), the upper end of the reaction barrel (101) being connected to a sealing cover (102) via bolts, and a mounting cover (103) being fixedly connected to the middle portion of the upper end of the sealing cover (102);
[0008] a power drive mechanism (2), the power drive mechanism (2) being located in the middle of the upper end of the product reaction mechanism (1), the power drive mechanism (2) comprising a servo motor (201) and a stirring tube (204), the servo motor (201) being fixedly connected to the inner top surface of the mounting cover (103), a transmission rod (202) being rotatably connected to the lower portion of the outer wall at the rear end of the mounting cover (103), a rotating sleeve (203) being fixedly connected to the middle portion of the sealing cover (102), an outer wall at the upper end of the stirring tube (204) being rotatably connected to the inner wall of the rotating sleeve (203), a lower end of the stirring tube (204) being located inside the reaction barrel (101), and a plurality of assembly holes (205) being provided on the outer wall of the stirring tube (204);
[0009] A stirring and scraping mechanism (3), the stirring and scraping mechanism (3) being located inside the product reaction mechanism (1), the stirring and scraping mechanism (3) being located at the lower end of the power drive mechanism (2), the power drive mechanism (2) driving the stirring and scraping mechanism (3) to stir the product inside the product reaction mechanism (1), the stirring and scraping mechanism (3) automatically cleaning and scraping off the product adhering to itself while stirring, the stirring and scraping mechanism (3) comprising a rotating rod (301), a tooth plate (305), a capstan (307) and a main stirring rod (311), the rotating rod (301) being rotatably connected to the front end of the inner bottom surface of the stirring tube (204), the outer wall of the upper end of the rotating rod (301) being fixedly connected to a driven tooth plate (322), the inner wall of the mounting cover (103) being fixedly connected to the inner wall near the lower end An inner gear ring (323) is provided, the driven gear plate (322) meshes with the inner gear ring (323), the outer wall of the rotating rod (301) is fixedly connected with a plurality of reciprocating threaded sleeves (302), the outer wall of the reciprocating threaded sleeve (302) is sleeved with a reciprocating slider (303), the lower end of the toothed plate (305) is fixedly connected to the outer wall of the rear end of the reciprocating slider (303), the middle part of the rear end of the inner bottom surface of the stirring tube (204) is fixedly connected with an assembly plate (306), the plurality of capstans (307) are rotatably connected to the outer wall of the front end of the assembly plate (306), the front end of the capstans (307) are fixedly connected with gears (308), the gears (308) are respectively meshed with the toothed plates (305), and a traction rope (309) is wound around the outer wall of the capstan (307);
[0010] The outer walls of both sides of the stirring tube (204) are fixedly connected to a plurality of assembly covers (310); one end of the main stirring rod (311) close to the stirring tube (204) is fixedly connected to the outer wall of the assembly cover (310); a sliding plate (312) is slidably connected inside the main stirring rod (311); one end of the sliding plate (312) close to the stirring tube (204) is fixedly connected to a return spring (313); an auxiliary stirring rod (314) is fixedly connected to the middle of one end of the sliding plate (312) away from the stirring tube (204); one end of the auxiliary stirring rod (314) away from the sliding plate (312) is fixedly connected to a connecting circular plate (315); and one end of the connecting circular plate (315) close to the stirring tube (204) is fixedly connected to a cleaning rack (316);
[0011] A first correction frame (317) and a second correction frame (319) are fixedly connected to the middle of the inner wall of the assembly cover (310), respectively; a first transverse correction wheel (318) is rotatably connected to the middle of the first correction frame (317), a second transverse correction wheel (320) is rotatably connected to the middle of the second correction frame (319), and a vertical correction wheel (321) is provided at the rear end of the upper part of the second correction frame (319); the vertical correction wheel (321) corrects the vertical position of the traction rope (309), and the first transverse correction wheel (318) and the second transverse correction wheel (320) correct the transverse position of the traction rope (309); two ends of the traction rope (309) respectively pass through the assembly hole (205), the assembly cover (310) and the main stirring rod (311), and are fixedly connected to one side of the sliding plate (312);
[0012] The anti-blocking scraping mechanism (4) is located at the lower end of the product reaction mechanism (1), and the anti-blocking scraping mechanism (4) is located at the lower end of the stirring scraping mechanism (3). The power driving mechanism (2) drives the stirring scraping mechanism (3) to rotate and drives the anti-blocking scraping mechanism (4) to reciprocate up and down.
[0013] According to some embodiments of the present application, a liquid inlet valve tube is connected through one side of the sealing cover, and a liquid discharge valve tube is connected through the middle of the lower end of the reaction barrel.
[0014] According to some embodiments of the present application, the output end of the servo motor and the outer wall of the upper end of the transmission rod are fixedly connected with a first transmission wheel, the outer wall of the first transmission wheel is sleeved with a first toothed belt, the outer wall of the upper end of the stirring tube and the outer wall of the lower end of the transmission rod are fixedly connected with a second transmission wheel, and the outer wall of the second transmission wheel is sleeved with a second toothed belt.
[0015] According to some embodiments of the present application, long guide rods are fixedly connected to both sides of the front end of the inner bottom surface of the stirring tube, and the reciprocating slider is slidably connected to the outer wall of the long guide rods.
[0016] According to some embodiments of the present application, the return springs are fixedly connected to the inner wall of the main stirring rod close to one end of the stirring tube.
[0017] According to some embodiments of the present application, the auxiliary stirring rod is slidably connected to the inside of the main stirring rod, and the cleaning rack is slidably connected to the outer wall of the main stirring rod.
[0018] According to some embodiments of the present application, the anti-blocking scraping mechanism includes a fixed plate and a scraping ring, the fixed plate is fixedly connected to the outer wall at the front end of the reciprocating slider, the lower end of the fixed plate passes through the stirring tube and is fixedly connected to a fixed frame, the lower end of the fixed frame is fixedly connected to a cross stirring frame, the front end and rear end of the upper surface of the cross stirring frame are respectively fixedly connected to connecting rods, and the plurality of scraping rings are fixedly connected to the outer wall of the connecting rod, and the scraping rings scrape reciprocatingly up and down on the outer wall of the stirring tube.
[0019] According to some embodiments of the present application, a short guide rod is fixedly connected to one side of the upper surface of the fixing frame, and the short guide rod passes through the stirring tube and extends to the interior of the stirring tube.
[0020] The beneficial effects of the present application are as follows: when in use, the product reaction mechanism can provide a reaction space for the product, and then by starting the power drive mechanism, the stirring and scraping mechanism can dynamically stir the product inside the product reaction mechanism, so that the solution is always in a dynamic change, thereby improving the uniformity of mixing. At the same time, the stirring and scraping mechanism can also continuously circulate and clean the product adhered to the outer wall of the stirring rod, effectively reducing the waste of the product. At the same time, when the power drive mechanism rotates, it will also drive the anti-blocking scraping mechanism to move up and down. At this time, the anti-blocking scraping mechanism can stir the solution at the lower end of the product reaction mechanism in layers, reducing the occurrence of solution deposition inside the product reaction mechanism, effectively improving the production quality of the product. Among them, by starting the servo motor to rotate the stirring tube, firstly, the auxiliary stirring rod can be continuously circulated and extended inside the main stirring rod. When the auxiliary stirring rod is extended, the stirring range can be increased, so that the product in the corner can also be fully stirred, thereby improving the stirring quality of the product. When the auxiliary stirring rod is shortened, It can play the role of centralized stirring, thereby reducing the occurrence of local uneven concentration. Secondly, the shortening and lengthening action of the cycle can continuously break the laminar state in the solution and promote the full mixing of solutions at different levels. The retractable stirring rod keeps changing its position to keep the solution in dynamic change, thereby improving the uniformity of mixing. Thirdly, during the extension and retraction of the auxiliary stirring rod inside the main stirring rod, the products adhered to the outer walls of the main stirring rod and the auxiliary stirring rod can be dropped, thereby reducing the waste of products and bringing convenience to the staff's subsequent cleaning work. Fourthly, during the stirring process, the products adhered to the surface of the stirring rod can be scraped off in time to keep the stirring rod clean, thereby stabilizing the fluid resistance encountered during its rotation, and effectively ensuring the smoothness and stability of the stirring rod during rotation. Fifthly, the anti-blocking scraping wall mechanism can also stir the products at the bottom of the reaction barrel at different depths, thereby reducing the phenomenon of product deposition. At the same time, the outer wall of the stirring tube can be scraped to further reduce the waste of products.
[0021] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the front three-dimensional structure of a reaction kettle for producing a PVC anti-sticking kettle agent according to an embodiment of the present application;
[0024] Figure 2 It is a schematic diagram of a three-dimensional structure of a reaction kettle for producing a PVC anti-sticking kettle agent according to an embodiment of the present application;
[0025] Figure 3 is a schematic diagram of a front three-dimensional structure of a product reaction mechanism according to an embodiment of the present application;
[0026] Figure 4 It is a schematic diagram of the front sectional three-dimensional structure of the product reaction mechanism and the power drive mechanism according to the embodiment of the present application;
[0027] Figure 5 is a schematic diagram of the three-dimensional structure of the stirring and scraping wall mechanism according to an embodiment of the present application;
[0028] Figure 6 It is a schematic diagram of a partial frontal sectional three-dimensional structure of a stirring tube and a stirring and scraping wall mechanism according to an embodiment of the present application;
[0029] Figure 7 It is a schematic diagram of a partial frontal sectional three-dimensional structure of a stirring and scraping wall mechanism according to an embodiment of the present application;
[0030] Figure 8 is a schematic diagram of a partial top-section stereoscopic structure of a stirring and scraping wall mechanism according to an embodiment of the present application;
[0031] Fig. 9 According to the embodiment of the present application Figure 8 A schematic diagram of the enlarged structure at A in the middle;
[0032] Fig.10 It is a schematic diagram of the front three-dimensional structure of the stirring and scraping wall mechanism and the anti-blocking and scraping wall mechanism according to the embodiment of the present application;
[0033] Fig.11 is a top view of a three-dimensional structure diagram of an anti-blocking wall scraping mechanism according to an embodiment of the present application;
[0034] Fig.12 It is a schematic diagram of the three-dimensional structure of the servo motor, the first transmission wheel, the first toothed belt, the second transmission wheel, the second toothed belt, the driven gear plate and the inner gear ring according to an embodiment of the present application.
[0035] Icons: 1. Product reaction mechanism; 101. Reaction barrel; 102. Sealing cover; 103. Mounting cover; 104. Liquid inlet valve pipe; 105. Liquid discharge valve pipe; 2. Power drive mechanism; 201. Servo motor; 202. Transmission rod; 203. Rotating sleeve; 204. Stirring tube; 205. Assembly hole; 206. First transmission wheel; 207. First toothed belt; 208. Second transmission wheel; 209. Second toothed belt; 3. Stirring and scraping wall mechanism; 301. Rotating rod; 302. Reciprocating threaded sleeve; 303. Reciprocating slider; 304. Long guide rod; 305. Tooth plate; 306. Assembly plate; 307. Winch Plate; 308, gear; 309, traction rope; 310, assembly cover; 311, main stirring rod; 312, sliding plate; 313, return spring; 314, auxiliary stirring rod; 315, connecting circular plate; 316, cleaning frame; 317, first correction frame; 318, first horizontal correction wheel; 319, second correction frame; 320, second horizontal correction wheel; 321, vertical correction wheel; 322, driven gear plate; 323, inner gear ring; 4, anti-blocking scraping wall mechanism; 401, fixed plate; 402, fixed frame; 403, guide short rod; 404, cross stirring frame; 405, connecting rod; 406, scraping ring. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0037] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0038] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0039] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0040] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships described in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0042] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0043] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0044] A reaction kettle for producing a PVC anti-sticking agent according to an embodiment of the present application is described below with reference to the accompanying drawings.
[0045] like Figure 1-Figure 11As shown, a reactor for producing PVC anti-sticking agent according to an embodiment of the present application includes: a product reaction mechanism 1, a power driving mechanism 2, a stirring and scraping mechanism 3 and an anti-blocking and scraping mechanism 4.
[0046] like Figure 1 and Figure 2 As shown, there is a product reaction mechanism 1, a power driving mechanism 2, which is located in the middle of the upper end of the product reaction mechanism 1, a stirring and scraping mechanism 3, which is located inside the product reaction mechanism 1, and the stirring and scraping mechanism 3 is located at the lower end of the power driving mechanism 2. The power driving mechanism 2 drives the stirring and scraping mechanism 3 to stir the product inside the product reaction mechanism 1, and the stirring and scraping mechanism 3 automatically cleans and scrapes off the product adhered to itself while stirring. An anti-blocking scraping mechanism 4 is located at the lower end inside the product reaction mechanism 1, and the anti-blocking scraping mechanism 4 is located at the lower end of the stirring and scraping mechanism 3. The power driving mechanism 2 drives the stirring and scraping mechanism 3 to rotate while driving the anti-blocking scraping mechanism 4 to reciprocate up and down.
[0047] When in use, the product reaction mechanism 1 can provide a reaction space for the product, and then by starting the power drive mechanism 2, the stirring and scraping mechanism 3 can dynamically stir the product inside the product reaction mechanism 1, so that the solution is always in dynamic change, which improves the uniformity of mixing. At the same time, the stirring and scraping mechanism 3 can also continuously circulate and clean the product adhered to the outer wall of the stirring rod, effectively reducing the waste of the product. At the same time, when the power drive mechanism 2 rotates, it will also drive the anti-blocking scraping mechanism 4 to move back and forth up and down. At this time, the anti-blocking scraping mechanism 4 can stir the solution at the lower end of the product reaction mechanism 1 in layers, reducing the occurrence of deposition of the solution inside the product reaction mechanism 1, and effectively improving the production quality of the product.
[0048] like Figure 3 As shown, the product reaction mechanism 1 includes a reaction barrel 101, the upper end of the reaction barrel 101 is connected to a sealing cover 102 by bolts, the middle part of the upper end of the sealing cover 102 is fixedly connected to a mounting cover 103, one side of the sealing cover 102 is connected through a liquid inlet valve pipe 104, and the middle part of the lower end of the reaction barrel 101 is connected through a liquid discharge valve pipe 105.
[0049] like Figure 4The power drive mechanism 2 includes a servo motor 201 and a stirring tube 204. The servo motor 201 is fixedly connected to the inner top surface of the mounting cover 103. The lower part of the outer wall of the rear end of the mounting cover 103 is rotatably connected to the transmission rod 202. The middle part of the sealing cover 102 is fixedly connected to the rotating sleeve 203. The outer wall of the upper end of the stirring tube 204 is rotatably connected to the inner wall of the rotating sleeve 203. The lower end of the stirring tube 204 is located inside the reaction barrel 101. The outer wall of the stirring tube 204 is provided with a plurality of assembly holes 205. The output end of the servo motor 201 and the outer wall of the upper end of the transmission rod 202 are fixedly connected to the first transmission wheel 206. The outer wall of the first transmission wheel 206 is sleeved with a first toothed belt 207. The outer wall of the upper end of the stirring tube 204 and the outer wall of the lower end of the transmission rod 202 are fixedly connected. A second transmission wheel 208 is fixedly connected, and a second toothed belt 209 is sleeved on the outer wall of the second transmission wheel 208. During the processing of the product, the transmission rod 202 can be rotated under the action of the first transmission wheel 206 and the first toothed belt 207 by starting the servo motor 201. At this time, the stirring tube 204 can be rotated under the action of the second transmission wheel 208 and the second toothed belt 209, thereby providing driving force for the next step of product stirring. By rotating the stirring tube 204 under the cooperation of the first transmission wheel 206 and the second transmission wheel 208, space can be provided for the meshing process of the driven toothed disc 322 and the inner toothed ring 323, thereby ensuring that the driven toothed disc 322 can rotate under meshing and drive the rotating rod 301 to rotate.
[0050] like Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9The stirring and scraping mechanism 3 includes a rotating rod 301, a tooth plate 305, a capstan 307 and a main stirring rod 311. The rotating rod 301 is rotatably connected to the front end of the inner bottom surface of the stirring tube 204. The outer wall of the upper end of the rotating rod 301 is fixedly connected to a driven toothed disc 322. The inner wall of the mounting cover 103 near the lower end is fixedly connected to an inner toothed ring 323. The driven toothed disc 322 and the inner toothed ring 323 are meshed with each other. The outer wall of the rotating rod 301 is fixedly connected to a plurality of reciprocating threaded sleeves 302. The outer wall of the reciprocating threaded sleeve 302 is sleeved with a reciprocating slider 303. The lower end of the tooth plate 305 is fixedly connected to the outer wall of the rear end of the reciprocating slider 303. The middle part of the rear end of the inner bottom surface of the stirring tube 204 is fixedly connected to an assembly plate 306. The plurality of capstans 307 are rotatably connected to the assembly plate 306. The outer wall of the front end and the front end of the winch 307 are fixedly connected with a gear 308, and the gear 308 is meshed with the tooth plate 305 respectively. A traction rope 309 is wound around the outer wall of the winch 307, and the outer walls of both sides of the stirring tube 204 are fixedly connected with a plurality of assembly covers 310, and the end of the main stirring rod 311 close to the stirring tube 204 is fixedly connected to the outer wall of the assembly cover 310, and the interior of the main stirring rod 311 is slidably connected with a sliding plate 312, and the end of the sliding plate 312 close to the stirring tube 204 is fixedly connected with a return spring 313, and the middle part of the sliding plate 312 away from the stirring tube 204 is fixedly connected with an auxiliary stirring rod 314, and the end of the auxiliary stirring rod 314 away from the sliding plate 312 is fixedly connected with a connecting circular plate 315, and the connecting circular plate 31 The end close to the stirring tube 204 is fixedly connected with a cleaning frame 316, the middle of the inner wall of the assembly cover 310 is respectively fixedly connected with a first correction frame 317 and a second correction frame 319, the middle of the first correction frame 317 is rotatably connected with a first transverse correction wheel 318, the middle of the second correction frame 319 is rotatably connected with a second transverse correction wheel 320, the rear end of the upper part of the second correction frame 319 is provided with a vertical correction wheel 321, the vertical correction wheel 321 corrects the vertical position of the traction rope 309, the first transverse correction wheel 318 and the second transverse correction wheel 320 correct the transverse position of the traction rope 309, the two ends of the traction rope 309 respectively pass through the assembly hole 205, the assembly cover 310 and the main stirring rod 311 and are fixed to one side of the sliding plate 312. The two sides of the front end of the inner bottom of the stirring tube 204 are respectively fixedly connected with a guide long rod 304, the reciprocating slider 303 is slidably connected to the outer wall of the guide long rod 304, the return spring 313 is fixedly connected to the inner wall of the main stirring rod 311 close to the stirring tube 204, the auxiliary stirring rod 314 is slidably connected inside the main stirring rod 311, and the cleaning frame 316 is slidably connected to the outer wall of the main stirring rod 311. Specifically, in the process of producing PVC anti-sticking kettle agent, the stirring tube 204 can be rotated by starting the servo motor 201. At this time, the rotating rod 301 will rotate synchronously with the stirring tube 204, and then the rotating rod 301 can drive the reciprocating threaded sleeve 302 to rotate under the mutual meshing of the driven gear disc 322 and the inner gear ring 323.At this time, the reciprocating slider 303 starts to move downward from the top of the reciprocating threaded sleeve 302, so that the tooth plate 305 and the gear 308 are meshed with each other, and the capstan 307 rotates clockwise. At this time, the right end of the traction rope 309 starts to be released from the outer wall of the capstan 307 under the clockwise rotation of the capstan 307. At this time, the traction force of the traction rope 309 on the sliding plate 312 during the release process is reduced, and the reset length is provided for the reset spring 313. At this time, the sliding plate 312 starts to drive the reset spring 313 to reset. The auxiliary stirring rod 314 slides inside the main stirring rod 311, and the connecting circular plate 315 drives the cleaning frame 316 to scrape the outer wall of the main stirring rod 311. At the same time, the left end of the traction rope 309 begins to be wound around the outer wall of the capstan 307 under the clockwise rotation of the capstan 307. At this time, the left end of the traction rope 309 begins to pull the sliding plate 312 and make the sliding plate 312 slide inside the main stirring rod 311. At this time, the auxiliary stirring rod 314 begins to move toward the inner wall of the main stirring rod 311 under the action of the sliding plate 312. The main stirring rod 311 is used for the auxiliary stirring rod 314 to be scraped, and the cleaning rack 316 starts to scrape the outer wall of the main stirring rod 311 again, thereby achieving the purpose of multiple cycles of scraping. At the same time, the main stirring rod 311 and the auxiliary stirring rod 314 also start to continuously stir the product inside the reaction barrel 101 under the action of the stirring tube 204. Since the auxiliary stirring rod 314 continuously retracts and retracts inside the main stirring rod 311, the function of dynamic stirring is achieved. When the auxiliary stirring rod 314 is extended, the stirring range can be increased, so that the product in the corner can also be fully stirred, thereby improving the stirring quality of the product. When the auxiliary stirring rod 314 is shortened, it can play a centralized stirring function, thereby reducing the occurrence of local concentration unevenness. At the same time, the cyclic shortening and lengthening action can continuously break the laminar state in the solution, promote the full mixing of solutions at different levels, and the retractable stirring rod continuously changes its position, so that the solution is always in a dynamic change, thereby improving the uniformity of mixing.
[0051] like Fig.10 and Fig.11As shown, the anti-blocking scraping mechanism 4 includes a fixed plate 401 and a scraping ring 406. The fixed plate 401 is fixedly connected to the outer wall of the front end of the reciprocating slider 303. The lower end of the fixed plate 401 penetrates the stirring tube 204 and is fixedly connected to a fixed frame 402. The lower end of the fixed frame 402 is fixedly connected to a cross stirring frame 404. The front end and the rear end of the upper surface of the cross stirring frame 404 are respectively fixedly connected to a connecting rod 405. A plurality of scraping rings 406 are fixedly connected to the outer wall of the connecting rod 405. The scraping ring 406 scrapes reciprocatingly up and down on the outer wall of the stirring tube 204. A guide short rod 403 is fixedly connected to one side of the upper surface of the fixed frame 402. The guide short rod 403 penetrates the stirring tube 204 and extends to the inside of the stirring tube 204. During the production of PVC anti-sticking agent, the stirring tube 204 is rotated by starting the servo motor 201, at which time the rotating rod 301 will also rotate, and the reciprocating slider 303 will also drive the fixed plate 401 to move up and down. At the same time, the cross stirring frame 404 starts to move up and down at the bottom of the reaction barrel 101 under the action of the fixed frame 402, and the cross stirring frame 404 will also rotate while moving up and down, thereby effectively reducing the uneven mixing of the products at the bottom of the reaction barrel 101. At the same time, during the up and down movement of the fixed frame 402, the connecting rod 405 will also drive the scraping ring 406 to continuously scrape the outer wall of the stirring tube 204 up and down, thereby further reducing the phenomenon of product adhesion on the surface of the stirring tube 204. In the embodiment, the servo motor 201 is started to rotate the stirring tube 204. Firstly, the auxiliary stirring rod 314 can be continuously extended and retracted in a circular manner inside the main stirring rod 311. When the auxiliary stirring rod 314 is extended, the stirring range can be increased, so that the products in the corners can also be fully stirred, thereby improving the stirring quality of the products. When the auxiliary stirring rod 314 is shortened, it can play a centralized stirring function, thereby reducing the occurrence of local concentration unevenness. Secondly, the cyclic shortening and lengthening action can continuously break the laminar flow state in the solution and promote the full mixing of solutions at different levels. The retractable stirring rod continuously changes its position, so that the solution is always in a dynamic change, thereby improving the uniformity of mixing. Thirdly, the auxiliary stirring rod 314 During the extension and retraction stirring process of the main stirring rod 311, the products adhering to the outer walls of the main stirring rod 311 and the auxiliary stirring rod 314 can also be hung down, thereby reducing the waste of products and bringing convenience to the staff's subsequent cleaning work. Fourthly, in the stirring process, the products adhering to the surface of the stirring rod can be scraped off in time to keep the stirring rod clean, thereby stabilizing the fluid resistance encountered during its rotation, and effectively ensuring the smoothness and stability of the stirring rod during rotation. Fifthly, the anti-blocking scraping wall mechanism 4 can also stir the product at the bottom of the reaction barrel 101 at different depths, thereby reducing the phenomenon of product deposition. At the same time, the outer wall of the stirring tube 204 can also be scraped to further reduce the waste of products.
[0052] Specifically, the working principle of the reactor for producing PVC anti-sticking agent is as follows: Specifically, in the process of producing PVC anti-sticking agent, the stirring tube 204 can be rotated by starting the servo motor 201, and the rotating rod 301 will rotate synchronously with the stirring tube 204, and then the rotating rod 301 can drive the reciprocating threaded sleeve 302 to rotate under the mutual meshing of the driven gear plate 322 and the inner gear ring 323, and the reciprocating slider 303 starts to move downward from the top of the reciprocating threaded sleeve 302, so that the tooth plate 305 and the gear 308 are meshed with each other, and the capstan 307 rotates clockwise, and the right end of the traction rope 309 starts to be released from the outer wall of the capstan 307 under the clockwise rotation of the capstan 307. At this time, the traction rope 309 in the release process begins to be released from the outer wall of the capstan 307. 9 The traction force on the sliding plate 312 is reduced, and the reset length is provided for the reset spring 313. At this time, under the action of the reset spring 313, the sliding plate 312 begins to drive the auxiliary stirring rod 314 to slide inside the main stirring rod 311. At the same time, the connecting circular plate 315 drives the cleaning frame 316 to scrape the outer wall of the main stirring rod 311. At the same time, the left end of the traction rope 309 begins to be wound around the outer wall of the capstan 307 under the clockwise rotation of the capstan 307. At this time, the left end of the traction rope 309 begins to pull the sliding plate 312 and make the sliding plate 312 slide inside the main stirring rod 311. At this time, the auxiliary stirring rod 314 begins to slide towards the inside of the main stirring rod 311 under the action of the sliding plate 312. At this time, the outer wall of the auxiliary stirring rod 314 is scraped by the main stirring rod 311. The cleaning rack 316 starts to scrape the outer wall of the main stirring rod 311 again, thereby achieving the purpose of multiple cycles of scraping. At the same time, the main stirring rod 311 and the auxiliary stirring rod 314 also start to continuously stir the product inside the reaction barrel 101 under the action of the stirring tube 204. Since the auxiliary stirring rod 314 continuously retracts and retracts inside the main stirring rod 311, the function of dynamic stirring is achieved. When the auxiliary stirring rod 314 is extended, the stirring range can be increased, so that the product in the corner can also be fully stirred, thereby improving the stirring quality of the product. When the auxiliary stirring rod 314 is shortened, it can play a centralized stirring function, thereby reducing the occurrence of local concentration unevenness. At the same time, the cyclic shortening and lengthening action can continuously break the laminar state in the solution and promote Solutions at different levels are fully mixed, and the retractable stirring rod keeps changing its position, so that the solution is always in dynamic change, thereby improving the uniformity of mixing. At the same time, the servo motor 201 is started to rotate the stirring tube 204, and the rotating rod 301 will also rotate, and the reciprocating slider 303 will also drive the fixed plate 401 to move up and down. At the same time, under the action of the fixed frame 402, the cross stirring frame 404 begins to move up and down at the bottom of the reaction barrel 101, and the cross stirring frame 404 will also rotate while moving up and down, thereby effectively reducing the phenomenon of uneven mixing of products at the bottom of the reaction barrel 101. At the same time, in the process of the fixed frame 402 moving up and down, the connecting rod 405 will also drive the scraper ring 406 to scrape the outer wall of the stirring tube 204 up and down.This further reduces the occurrence of product adhesion on the surface of the stirring tube 204.
[0053] It should be noted that the model and specifications of the servo motor 201 need to be selected and determined based on the actual specifications of the device, and the specific selection and calculation method adopts the existing technology in this field, so it will not be repeated in detail.
[0054] The power supply and principle of the servo motor 201 are clear to those skilled in the art and will not be described in detail here.
[0055] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0056] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A reactor for producing PVC anti-sticking agent, characterized in that: include: A product reaction mechanism (1), the product reaction mechanism (1) comprising a reaction barrel (101), the upper end of the reaction barrel (101) being connected to a sealing cover (102) via bolts, and a mounting cover (103) being fixedly connected to the middle portion of the upper end of the sealing cover (102); a power drive mechanism (2), the power drive mechanism (2) being located in the middle of the upper end of the product reaction mechanism (1), the power drive mechanism (2) comprising a servo motor (201) and a stirring tube (204), the servo motor (201) being fixedly connected to the inner top surface of the mounting cover (103), a transmission rod (202) being rotatably connected to the lower portion of the outer wall at the rear end of the mounting cover (103), a rotating sleeve (203) being fixedly connected to the middle portion of the sealing cover (102), an outer wall at the upper end of the stirring tube (204) being rotatably connected to the inner wall of the rotating sleeve (203), a lower end of the stirring tube (204) being located inside the reaction barrel (101), and a plurality of assembly holes (205) being provided on the outer wall of the stirring tube (204); A stirring and scraping mechanism (3), the stirring and scraping mechanism (3) being located inside the product reaction mechanism (1), the stirring and scraping mechanism (3) being located at the lower end of the power drive mechanism (2), the power drive mechanism (2) driving the stirring and scraping mechanism (3) to stir the product inside the product reaction mechanism (1), the stirring and scraping mechanism (3) automatically cleaning and scraping off the product adhering to itself while stirring, the stirring and scraping mechanism (3) comprising a rotating rod (301), a tooth plate (305), a capstan (307) and a main stirring rod (311), the rotating rod (301) being rotatably connected to the front end of the inner bottom surface of the stirring tube (204), the outer wall of the upper end of the rotating rod (301) being fixedly connected to a driven tooth plate (322), the inner wall of the mounting cover (103) being fixedly connected to the inner wall near the lower end An inner gear ring (323) is provided, the driven gear plate (322) meshes with the inner gear ring (323), the outer wall of the rotating rod (301) is fixedly connected with a plurality of reciprocating threaded sleeves (302), the outer wall of the reciprocating threaded sleeve (302) is sleeved with a reciprocating slider (303), the lower end of the toothed plate (305) is fixedly connected to the outer wall of the rear end of the reciprocating slider (303), the middle part of the rear end of the inner bottom surface of the stirring tube (204) is fixedly connected with an assembly plate (306), the plurality of capstans (307) are rotatably connected to the outer wall of the front end of the assembly plate (306), the front end of the capstans (307) are fixedly connected with gears (308), the gears (308) are respectively meshed with the toothed plates (305), and a traction rope (309) is wound around the outer wall of the capstan (307); The outer walls of both sides of the stirring tube (204) are fixedly connected to a plurality of assembly covers (310); one end of the main stirring rod (311) close to the stirring tube (204) is fixedly connected to the outer wall of the assembly cover (310); a sliding plate (312) is slidably connected inside the main stirring rod (311); one end of the sliding plate (312) close to the stirring tube (204) is fixedly connected to a return spring (313); an auxiliary stirring rod (314) is fixedly connected to the middle of one end of the sliding plate (312) away from the stirring tube (204); one end of the auxiliary stirring rod (314) away from the sliding plate (312) is fixedly connected to a connecting circular plate (315); and one end of the connecting circular plate (315) close to the stirring tube (204) is fixedly connected to a cleaning rack (316); A first correction frame (317) and a second correction frame (319) are fixedly connected to the middle of the inner wall of the assembly cover (310), respectively; a first transverse correction wheel (318) is rotatably connected to the middle of the first correction frame (317), a second transverse correction wheel (320) is rotatably connected to the middle of the second correction frame (319), and a vertical correction wheel (321) is provided at the rear end of the upper part of the second correction frame (319); the vertical correction wheel (321) corrects the vertical position of the traction rope (309), and the first transverse correction wheel (318) and the second transverse correction wheel (320) correct the transverse position of the traction rope (309); two ends of the traction rope (309) respectively pass through the assembly hole (205), the assembly cover (310) and the main stirring rod (311), and are fixedly connected to one side of the sliding plate (312); The anti-blocking scraping mechanism (4) is located at the lower end of the product reaction mechanism (1), and the anti-blocking scraping mechanism (4) is located at the lower end of the stirring scraping mechanism (3). The power driving mechanism (2) drives the stirring scraping mechanism (3) to rotate and drives the anti-blocking scraping mechanism (4) to reciprocate up and down.
2. A reaction kettle for producing PVC anti-sticking agent according to claim 1, characterized in that: A liquid inlet valve tube (104) is connected through one side of the sealing cover (102), and a liquid discharge valve tube (105) is connected through the middle of the lower end of the reaction barrel (101).
3. A reaction kettle for producing PVC anti-sticking agent according to claim 1, characterized in that: The output end of the servo motor (201) and the outer wall of the upper end of the transmission rod (202) are both fixedly connected with a first transmission wheel (206), and the outer wall of the first transmission wheel (206) is sleeved with a first toothed belt (207). The outer wall of the upper end of the stirring tube (204) and the outer wall of the lower end of the transmission rod (202) are both fixedly connected with a second transmission wheel (208), and the outer wall of the second transmission wheel (208) is sleeved with a second toothed belt (209).
4. A reaction kettle for producing PVC anti-sticking agent according to claim 1, characterized in that: Long guide rods (304) are fixedly connected to both sides of the front end of the inner bottom surface of the stirring tube (204), and the reciprocating slider (303) is slidably connected to the outer wall of the long guide rod (304).
5. A reaction kettle for producing PVC anti-sticking agent according to claim 1, characterized in that: The return springs (313) are fixedly connected to the inner wall of the main stirring rod (311) at one end close to the stirring tube (204).
6. A reaction kettle for producing PVC anti-sticking agent according to claim 1, characterized in that: The auxiliary stirring rod (314) is slidably connected to the inside of the main stirring rod (311), and the cleaning rack (316) is slidably connected to the outer wall of the main stirring rod (311).
7. A reaction kettle for producing PVC anti-sticking agent according to claim 1, characterized in that: The anti-blocking scraping mechanism (4) comprises a fixed plate (401) and a scraping ring (406); the fixed plate (401) is fixedly connected to the outer wall of the front end of the reciprocating slider (303); the lower end of the fixed plate (401) passes through the stirring tube (204) and is fixedly connected to a fixed frame (402); the lower end of the fixed frame (402) is fixedly connected to a cross stirring frame (404); the front end and the rear end of the upper surface of the cross stirring frame (404) are respectively fixedly connected to connecting rods (405); a plurality of scraping rings (406) are fixedly connected to the outer wall of the connecting rod (405); and the scraping rings (406) scrape reciprocatingly up and down on the outer wall of the stirring tube (204).
8. A reaction kettle for producing PVC anti-sticking agent according to claim 7, characterized in that: A short guide rod (403) is fixedly connected to one side of the upper surface of the fixing frame (402), and the short guide rod (403) penetrates the stirring tube (204) and extends to the interior of the stirring tube (204).
Citation Information
Patent Citations
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