Punching device and method for processing metal fiber and metal powder composite plate
By introducing smoothing components, cooling components and hoisting components into the stamping device, the metal powder accumulation and adhesion problems are solved, and the quality and production efficiency of composite sheets are improved.
Patent Information
- Application Number
- CN202411463874.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-21
AI Technical Summary
During the stamping process of metal fibers and metal powder composite sheets, metal powder is prone to accumulate inside the lower mold base, resulting in different quality of the sheets and adhesion to the inner wall of the mold, affecting efficiency.
A stamping device including a smoothing assembly, a cooling assembly and a hoisting assembly is designed. The metal powder surface is smoothed, and the cooling component absorbs heat through cooling oil to prevent adhesion, which makes it easier to remove the molded plate.
By smoothing, preventing adhesions and easy access, the quality and production efficiency of composite sheets are improved, and equipment pauses and cleaning time is reduced.
Smart Images

Figure CN118989330B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of composite plate stamping, and in particular to a stamping device and method for processing metal fiber and metal powder composite plates. Background Art
[0002] Metal fiber and metal powder composite sheet is an advanced composite material that combines the characteristics of metal fiber and metal powder. The preparation of this material usually involves mixing metal fiber and metal powder, and then forming a sheet with specific properties through a specific process. Metal fiber and metal powder composite sheet is widely used in aerospace, automobile manufacturing, electronic packaging, architectural decoration and other fields due to its unique properties.
[0003] Publication No. CN209255644U discloses a metal powder injection molding product shaping mold, including an upper mold base and a lower mold base; the upper mold base includes an upper mold base body, a stamping block and an elastic member; the upper mold base body is provided with a product pressure head and four slideways pointing to the product pressure head, the product pressure head is arranged in the middle of the bottom surface of the upper mold base body, and the slideways are evenly arranged along the circumference of the upper mold base body; a stamping block is slidably arranged in each slideway; the two ends of the elastic member act on the upper mold base body and the stamping block; the lower mold base includes a lower mold base body, a limit block and a fixed seat; the four limit blocks are provided with long strip-shaped screw holes parallel to the axis of the slideway, and the limit blocks are screwed to the lower mold base body through the screw holes; after the upper mold base is pressed down to a preset position, each stamping block is obliquely pressed against a corresponding limit block and is pushed by the limit block to extrude the elastic member to slide in the direction of the position of the product pressure head.
[0004] Although the above patents and the prior art can effectively solve the problem of the need to replace molds and reduce work efficiency due to changes in product specifications, before extrusion, metal powder will accumulate inside the lower die seat, which will cause the quality of the extruded sheet to be inconsistent during the extrusion process. In addition, during the extrusion process, the metal powder will generate a large amount of heat when it is extruded, causing the metal powder to adhere to the inner wall of the lower die seat. When adhesion occurs, the device needs to be stopped and the adhesion must be cleaned, which affects the efficiency of the device. In addition, the extruded sheet will be fastened inside the mold, making it inconvenient to take, which affects the production efficiency of the device. Therefore, we propose a stamping device and method for processing metal fiber and metal powder composite sheets. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a stamping device for processing metal fiber and metal powder composite plates, which has the advantages of smoothing, preventing adhesion and facilitating taking up, and solves the problem that before extrusion, metal powder will accumulate inside the lower die seat, which will lead to uneven quality of the extruded plates during the extrusion process. In addition, during the extrusion process, the metal powder will generate a large amount of heat when being extruded, causing the metal powder to adhere to the inner wall of the lower die seat. When adhesion occurs, the device needs to be stopped and the adhesion needs to be cleaned, which affects the use efficiency of the device. In addition, the extruded plates will be fastened inside the mold, making it inconvenient to take out, which affects the production efficiency of the device.
[0006] In order to achieve the above-mentioned purposes of smoothing, preventing adhesion and facilitating taking, the present invention provides the following technical solutions: a stamping device for processing metal fiber and metal powder composite plates, comprising: a mounting table and a stamping assembly, the top of the mounting table is provided with a stamping groove, the stamping assembly comprises a support table fixedly connected to the top of the mounting table, the surface of the support table is provided with a control panel, the top of the support table is fixedly connected to a cylinder, the bottom of the cylinder is differentially connected to a telescopic column, the bottom of the telescopic column is fixedly connected to a stamping plate, the top of the mounting table is provided with a pushing assembly, the interior of the pushing assembly is provided with a smoothing assembly, and the interior of the mounting table is provided with a lifting assembly and an anti-blocking assembly Part, one end of the support platform is provided with a cooling component, the stamping component can stamp the metal fiber and the metal powder to form a composite plate after stamping, the pushing component can push the stamped composite plate, the smoothing component can smooth the top of the metal fiber and the metal powder, so that the composite plate after stamping is of excellent quality, the lifting component can move the stamped composite plate out of the inside of the stamping groove, the anti-blocking component can prevent excess metal fiber and metal powder from remaining on the top of the mounting platform, and the cooling component can prevent the heat generated during stamping from causing the composite plate and the inside of the stamping groove to adhere to each other.
[0007] Furthermore, one end of the support platform is fixedly connected to a material box, the top of the material box is fixedly connected to a material feed port, the bottom of the material box is fixedly connected to a material discharge pipe, and a solenoid valve is arranged inside the material discharge pipe.
[0008] Furthermore, one side of the mounting platform is fixedly connected to a support frame, and slots are provided on both sides of the top of the mounting platform. The pushing assembly includes a first motor fixedly connected to the inside of the support frame and a guide rod fixedly connected to the inside of the slot, the output end of the first motor is fixedly connected to a first screw, the surface of the first screw is threadedly connected to a screw block, the surface of the screw block is fixedly connected to a push plate, one side of the push plate is fixedly connected to a push rod, the back of the push plate is fixedly connected to a guide block, and the guide block is slidably connected to the surface of the guide rod.
[0009] Furthermore, the smoothing assembly includes a second motor fixedly connected to the inside of the support frame and a frame tooth plate slidably connected to the inside of the push plate, the output end of the second motor is fixedly connected to a telescopic rod, the surface of the telescopic rod is fixedly connected to a half gear, the half gear is meshed with the frame tooth plate for transmission, and one side of the frame tooth plate is fixedly connected to a smoothing strip.
[0010] Furthermore, the lifting assembly includes a second active sprocket fixedly connected to the surface of the first screw, a worm rotatably connected to the inside of the support frame and a second screw rotatably connected to the inside of the mounting platform, a second driven sprocket is provided on the surface of the worm, the second active sprocket and the second driven sprocket are transmitted by a second chain, a worm wheel is fixedly connected to the surface of the second screw, the worm wheel and the worm are meshed for transmission, a screw strip is threadedly connected to the surface of the second screw, support strips are fixedly connected to both sides of the screw strip, and a lifting plate is fixedly connected to the top of the support strip.
[0011] Furthermore, a replacement component is provided inside the second driven sprocket, and the replacement component includes a conductive cylinder arranged on the surface of the worm, an electromagnetic ring fixedly connected to the inside of the second driven sprocket, and a magnetic block slidably connected to the inside of the second driven sprocket, the inner surface of the electromagnetic ring is slidably connected to the outer surface of the conductive cylinder, a plurality of limit grooves are provided on the surface of the worm, and one end of the magnetic block is fixedly connected to a limit strip that matches the shape of the plurality of limit grooves.
[0012] Furthermore, the anti-blocking component includes a third driving sprocket fixedly connected to the surface of the worm and a second rotating rod rotatably connected to the inside of the mounting platform. The surface of the second rotating rod is fixedly connected to a third driven sprocket and a cam, and the third driving sprocket and the third driven sprocket are transmitted through a third chain.
[0013] Furthermore, the anti-blocking component also includes four telescopic cylinders fixedly connected to the inside of the mounting platform, the tops of the four telescopic cylinders are fixedly connected to filter plates, one end of the mounting platform is slidably connected to a collecting drawer, one end of the collecting drawer is fixedly connected to a handle, and the collecting drawer and the filter plate are at the same vertical level.
[0014] Furthermore, the cooling component includes a driving strip fixedly connected to the surface of the telescopic column and a cooling oil tank fixedly connected to one end of the support platform, the bottom of the driving strip is fixedly connected to an extrusion plate, the extrusion plate is slidably connected to the interior of the cooling oil tank, the bottom of the cooling oil tank is fixedly connected to two pipes, both of which are provided with one-way valves, and a circulation channel is opened inside the stamping groove, and the two ends of the circulation channel are respectively connected to the two pipes.
[0015] The present invention also provides a punching method for processing a metal fiber and metal powder composite plate, and the punching method for processing the composite plate specifically comprises the following steps:
[0016] Step 1: Place the metal fiber and metal powder into the inside of the stamping slot, and then start the pushing component through the control panel to move the pushing component to the edge of the stamping slot;
[0017] Step 2, then start the smoothing component to make the smoothing component smooth the top of the metal fiber and the metal powder to avoid affecting the quality of the composite plate during the subsequent stamping process;
[0018] Step 3: Then restore the push assembly to the initial position, start the stamping assembly, and the cylinder drives the stamping plate to move to the inside of the stamping slot through the telescopic column, so that the metal fiber and the metal powder are stamped into a composite plate;
[0019] Step 4: During the stamping process, the stamping component drives the cooling component to start working, and the cooling component absorbs the heat generated during the stamping process, thereby preventing the composite sheet from adhering to the inside of the stamping groove;
[0020] Step 5. After the stamping is completed, the lifting component is started by the pushing component. The lifting component moves the stamped composite sheet out of the inside of the stamping groove. The pushing component pushes the composite sheet to the top of the anti-blocking component, and the excess metal fiber and metal powder are collected by the anti-blocking component.
[0021] Compared with the prior art, the present invention provides a punching device for processing metal fiber and metal powder composite plates, which has the following beneficial effects:
[0022] 1. The punching device and method for processing metal fiber and metal powder composite plate material use a smoothing component, start the second motor through the control panel, the second motor drives the half gear to rotate through the telescopic rod, so that the half gear drives the frame tooth plate to slide inside the push plate, and the frame tooth plate drives the smoothing plate to move left and right, so that the smoothing plate can smooth the metal fiber and the metal powder, so that the metal fiber and the metal powder are in a flat state inside the punching groove, thereby achieving the effect of smoothing.
[0023] 2. The stamping device and method for processing metal fiber and metal powder composite plates use a stamping assembly and a cooling assembly in coordination. The cylinder drives the stamping plate and the drive bar to move through the telescopic column, so that the drive bar drives the extrusion plate to slide inside the cooling oil tank. The extrusion plate transports the cooling oil inside the cooling oil tank through a pipeline to the inside of the circulation pain, and then returns it to the inside of the cooling oil tank, so that the heat generated by the stamping plate on the metal fiber and the metal powder is absorbed by the cooling oil circulation, thereby achieving the effect of preventing adhesion.
[0024] 3. The stamping device and method for processing metal fiber and metal powder composite plates, through the coordinated use of the pushing component and the lifting component, start the first motor and the exchange component, the first motor drives the second active sprocket to rotate through the first screw, so that the second active sprocket drives the second driven sprocket to rotate through the second chain, and then the second driven sprocket drives the worm wheel to rotate through the worm, the worm wheel drives the screw bar to move through the second screw, so that the screw bar drives the lifting plate to move through the support bar, and then the lifting plate drives the composite plate out of the interior of the stamping groove, thereby achieving the effect of easy picking. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention from another viewing angle;
[0027] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the pushing component and the anti-blocking component of the present invention;
[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the telescopic cylinder of the present invention;
[0030] Figure 6 It is a schematic diagram of the three-dimensional structure of the push plate of the present invention;
[0031] Figure 7 This is a schematic diagram of the three-dimensional structure of the smoothing component of the present invention;
[0032] Figure 8 It is a schematic diagram of the three-dimensional structure of the jacking assembly of the present invention;
[0033] Fig. 9 It is a schematic diagram of the three-dimensional structure of the worm part of the present invention;
[0034] Fig.10 It is a schematic diagram of the three-dimensional structure of the replacement component of the present invention;
[0035] Fig.11It is a schematic diagram of the three-dimensional structure of the stamping assembly of the present invention;
[0036] Fig.12 It is a schematic diagram of the structure of the cooling component of the present invention.
[0037] In the figure: 1. mounting table; 11. support frame; 12. slot; 13. stamping slot; 14. collection drawer; 141. handle; 2. stamping assembly; 21. support table; 211. control panel; 22. material box; 221. feed port; 222. discharge pipe; 223. cylinder; 224. telescopic column; 225. stamping plate; 3. pushing assembly; 31. first motor; 32. first screw rod; 321. screw block; 322. push plate; 323. push rod; 33. guide rod; 331. guide block; 4. leveling assembly; 41. second motor; 42. telescopic rod; 421. half gear; 43. frame tooth plate; 431. leveling strip; 5. lifting assembly ; 51. second driving sprocket; 511. second chain; 52. worm; 521. second driven sprocket; 53. second screw; 531. worm wheel; 532. screw bar; 533. support bar; 534. lifting plate; 6. replacement component; 61. conductive cylinder; 62. electromagnetic ring; 63. magnetic block; 631. limit bar; 7. anti-blocking component; 71. third driving sprocket; 711. third chain; 72. second rotating rod; 721. third driven sprocket; 722. cam; 73. telescopic cylinder; 731. filter plate; 8. cooling component; 81. drive bar; 811. extrusion plate; 82. cooling oil tank; 821. pipeline; 822. one-way valve. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] For specific embodiment 1, please refer to Figures 1 to 11, a stamping device for processing metal fiber and metal powder composite plate material, comprising: a mounting platform 1 and a stamping component 2, a stamping groove 13 is opened on the top of the mounting platform 1, the stamping component 2 comprises a support platform 21 fixedly connected to the top of the mounting platform 1, a control panel 211 is arranged on the surface of the support platform 21, a cylinder 223 is fixedly connected to the top of the support platform 21, a telescopic column 224 is differentially connected to the bottom of the cylinder 223, a stamping plate 225 is fixedly connected to the bottom of the telescopic column 224, a pushing component 3 is arranged on the top of the mounting platform 1, a smoothing component 4 is arranged inside the pushing component 3, a lifting component 5 and an anti-blocking component 7 are arranged inside the mounting platform 1, a cooling component 8 is arranged at one end of the support platform 21, and the stamping component 2 can stamp metal fibers and metal powders to make metal The metal fiber and the metal powder are formed into a composite plate after stamping, the pushing component 3 can push the stamped composite plate, the smoothing component 4 can smooth the top of the metal fiber and the metal powder, so that the composite plate after stamping is of good quality, the lifting component 5 can move the stamped composite plate out of the inside of the stamping groove 13, the anti-blocking component 7 can prevent excess metal fiber and metal powder from remaining on the top of the mounting platform 1, and the cooling component 8 can prevent the heat generated during stamping from causing the composite plate and the inside of the stamping groove 13 to adhere to each other. One end of the support platform 21 is fixedly connected to a material box 22, the top of the material box 22 is fixedly connected to a feed port 221, and the bottom of the material box 22 is fixedly connected to a discharge pipe 222, and a solenoid valve is arranged inside the discharge pipe 222;
[0040] The cylinder 223 is started through the control panel 211, and the cylinder 223 drives the stamping plate 225 to move through the telescopic column 224, so that the stamping plate 225 moves toward the stamping groove 13, and then the stamping plate 225 stamps the metal fiber and the metal powder, so that the metal fiber and the metal powder are stamped into a composite plate;
[0041] For specific embodiment 2, please refer to Figures 1 to 7 According to the punching device for processing metal fiber and metal powder composite plate provided in the specific embodiment 1, this embodiment provides a further technical solution:
[0042] A support frame 11 is fixedly connected to one side of the mounting platform 1, and slots 12 are provided on both sides of the top of the mounting platform 1. The pushing component 3 includes a first motor 31 fixedly connected to the inside of the supporting frame 11 and a guide rod 33 fixedly connected to the inside of the slot 12. The output end of the first motor 31 is fixedly connected to the first screw 32, and the surface of the first screw 32 is threadedly connected to a screw block 321, and the surface of the screw block 321 is fixedly connected to a push plate 322, and one side of the push plate 322 is fixedly connected to a push rod 323, and the back of the push plate 322 is fixedly connected to a guide block 331, and the guide block 331 is slidably connected to the surface of the guide rod 33. The smoothing component 4 includes a second motor 41 fixedly connected to the inside of the supporting frame 11 and a frame toothed plate 43 slidably connected to the inside of the push plate 322, and the output end of the second motor 41 is fixedly connected to the telescopic rod 42, and the surface of the telescopic rod 42 is fixedly connected to a half gear 421, and the half gear 421 meshes with the frame toothed plate 43 for transmission, and one side of the frame toothed plate 43 is fixedly connected to a smoothing strip 431;
[0043] It should be noted that the distance that the frame tooth plate 43 moves inside the push plate 322 is consistent with the width of the punching groove 13, and the length of the smoothing strip 431 is consistent with the length of the punching groove 13, and the length of the push rod 323 is greater than the length of the smoothing strip 431, and the end of the telescopic rod 42 away from the second motor 41 is rotatably connected to the inside of the push plate 322;
[0044] The solenoid valve is started through the control panel 211, so that the metal fibers and metal powder in the material box 22 enter the interior of the stamping groove 13 through the discharge pipe 222, and then the first motor 31 is started. The first motor 31 drives the screw block 321 to move through the first screw rod 32, so that the screw block 321 drives the push plate 322 to move to the edge of the stamping groove 13, and then the second motor 41 is started. The second motor 41 drives the half gear 421 to rotate through the telescopic rod 42, so that the half gear 421 drives the smoothing bar 431 to move through the frame tooth plate 43, and then the smoothing bar 431 smoothes the metal fibers and metal powder, so that the metal fibers and metal powder inside the stamping groove 13 are in a flat state, which is convenient for subsequent stamping, and then the first motor 31 is controlled to reverse, so that the push plate 322 returns to its initial state;
[0045] For specific embodiment 3, please refer to Figures 1 to 10 According to the punching device for processing metal fiber and metal powder composite plate provided in the second specific embodiment, this embodiment provides a further technical solution:
[0046] The lifting assembly 5 includes a second driving sprocket 51 fixedly connected to the surface of the first screw 32, a worm 52 rotatably connected to the inside of the support frame 11, and a second screw 53 rotatably connected to the inside of the mounting platform 1. The surface of the worm 52 is provided with a second driven sprocket 521, and the second driving sprocket 51 and the second driven sprocket 521 are driven by a second chain 511. The surface of the second screw 53 is fixedly connected to a worm wheel 531, and the worm wheel 531 is meshed with the worm 52 for transmission. The surface of the second screw 53 is threadedly connected to a screw strip 532, and both sides of the screw strip 532 are fixedly connected. There is a support bar 533, the top of the support bar 533 is fixedly connected with a lifting plate 534, and a replacement assembly 6 is arranged inside the second driven sprocket 521. The replacement assembly 6 includes a conductive cylinder 61 arranged on the surface of the worm 52, an electromagnetic ring 62 fixedly connected to the inside of the second driven sprocket 521, and a magnetic block 63 slidably connected to the inside of the second driven sprocket 521. The inner surface of the electromagnetic ring 62 is slidably connected to the outer surface of the conductive cylinder 61. A plurality of limiting grooves are opened on the surface of the worm 52, and one end of the magnetic block 63 is fixedly connected with a limiting bar 631 adapted to the shape of the plurality of limiting grooves;
[0047] The conductive cylinder 61 is energized, so that the electromagnetic ring 62 drives the magnetic block 63 to move, and then the limiting strip 631 enters the limiting groove, and then the first motor 31 is started, and the first motor 31 drives the second active sprocket 51 to rotate through the first screw 32, so that the second chain 511 drives the worm 52 to actively move through the second driven sprocket 521, and the worm 52 drives the second screw 53 to rotate through the worm wheel 531, so that the screw strip 532 drives the lifting plate 534 to move through the support strip 533, so that the lifting plate 534 moves the composite plate out of the inside of the stamping groove 13, and at the same time, the push plate 322 pushes the composite plate through the push rod 323, so that the composite plate moves to one end of the mounting table 1;
[0048] For specific example 4, please refer to Figures 1 to 5 According to the punching device for processing metal fiber and metal powder composite plate provided in the specific embodiment 3, this embodiment provides a further technical solution:
[0049] The anti-blocking assembly 7 includes a third active sprocket 71 fixedly connected to the surface of the worm 52 and a second rotating rod 72 rotatably connected to the inside of the mounting platform 1, a third driven sprocket 721 and a cam 722 are fixedly connected to the surface of the second rotating rod 72, and the third active sprocket 71 and the third driven sprocket 721 are driven by a third chain 711, and the anti-blocking assembly 7 also includes four telescopic cylinders 73 fixedly connected to the inside of the mounting platform 1, and the tops of the four telescopic cylinders 73 are fixedly connected to filter plates 731, one end of the mounting platform 1 is slidably connected to a collecting drawer 14, one end of the collecting drawer 14 is fixedly connected to a handle 141, and the collecting drawer 14 and the filter plate 731 are at the same vertical level;
[0050] It should be noted that a spring is provided inside the telescopic cylinder 73, and the distance that the filter plate 731 moves up and down does not exceed the height of the mounting platform 1;
[0051] When the worm 52 rotates, it drives the third active sprocket 71 to rotate, so that the third chain 711 drives the second rotating rod 72 to rotate through the third driven sprocket 721, so that the second rotating rod 72 drives the filter plate 731 to move through the cam 722, and the filter plate 731 drives the telescopic cylinder 73 to move up and down, so that the metal fibers and metal powders on the surface of the composite plate fall into the inside of the collecting bin 14 through the filter plate 731, thereby realizing the collection of the metal fibers and metal powders;
[0052] For specific embodiment 5, please refer to Figures 1 to 12 According to the punching device for processing metal fiber and metal powder composite plate provided in the fourth specific embodiment, this embodiment provides a further technical solution:
[0053] The cooling assembly 8 includes a driving bar 81 fixedly connected to the surface of the telescopic column 224 and a cooling oil tank 82 fixedly connected to one end of the support platform 21. The bottom of the driving bar 81 is fixedly connected to an extrusion plate 811, and the extrusion plate 811 is slidably connected to the inside of the cooling oil tank 82. The bottom of the cooling oil tank 82 is fixedly connected to two pipes 821, and the insides of the two pipes 821 are both provided with a one-way valve 822. A circulation channel is opened inside the stamping groove 13, and the two ends of the circulation channel are respectively connected to the two pipes 821;
[0054] When the telescopic column 224 moves, the telescopic column 224 drives the driving bar 81 to move, so that the driving bar 81 drives the extrusion plate 811 to move inside the cooling oil tank 82, and then the cooling oil 1 inside the cooling oil tank 82 flows into the circulation channel inside the stamping groove 13 through the pipeline 821, and then flows back to the cooling oil tank 82. During the flow of the cooling oil, the heat generated by stamping is absorbed by the cooling oil;
[0055] Specific embodiment 6, the present invention also provides a stamping method for processing a metal fiber and metal powder composite plate, and the stamping method for processing a composite plate specifically includes the following steps:
[0056] Step 1: Put the metal fiber and the metal powder into the inside of the punching groove 13, and then start the pushing component 3 through the control panel 211 to move the pushing component 3 to the edge of the punching groove 13;
[0057] Step 2, then start the smoothing component 4, so that the smoothing component can smooth the top of the metal fiber and the metal powder to avoid affecting the quality of the composite plate in the subsequent stamping process;
[0058] Step 3, then restore the push assembly 3 to the initial position, start the stamping assembly 2, and the cylinder 223 drives the stamping plate 225 to move to the inside of the stamping groove 13 through the telescopic column 224, so that the metal fiber and the metal powder are stamped into a composite plate;
[0059] Step 4: During the stamping process, the stamping component 2 drives the cooling component 8 to start working, and the cooling component 8 absorbs the heat generated during the stamping process, thereby preventing the composite sheet from adhering to the inside of the stamping groove 13;
[0060] Step 5, after the stamping is completed, the lifting component 5 is started by pushing the component 3, and the lifting component 5 moves the stamped composite sheet out of the interior of the stamping groove 13. The pushing component 3 pushes the composite sheet to the top of the anti-blocking component 7, and the excess metal fiber and metal powder are collected by the anti-blocking component 7.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching device for processing metal fiber and metal powder composite plates, comprising: The mounting platform (1) and the punching assembly (2) are characterized in that: a punching groove (13) is provided on the top of the mounting platform (1); the punching assembly (2) comprises a support platform (21) fixedly connected to the top of the mounting platform (1); a control panel (211) is provided on the surface of the support platform (21); a cylinder (223) is fixedly connected to the top of the support platform (21); a telescopic column (224) is differentially connected to the bottom of the cylinder (223); a punching plate (225) is fixedly connected to the bottom of the telescopic column (224); a pushing assembly (3) is provided on the top of the mounting platform (1); a smoothing assembly (4) is provided inside the pushing assembly (3); a lifting assembly (5) and an anti-blocking assembly (7) are provided inside the mounting platform (1); and a cooling assembly (8) is provided at one end of the support platform (21); The punching component (2) can punch the metal fibers and the metal powder so that the metal fibers and the metal powder are formed into a composite plate after punching; the pushing component (3) can push the punched composite plate; the smoothing component (4) can smooth the top of the metal fibers and the metal powder so that the quality of the composite plate after punching is excellent; the lifting component (5) can move the punched composite plate out of the punching groove (13); the anti-blocking component (7) can prevent excess metal fibers and metal powder from remaining on the top of the mounting platform (1); and the cooling component (8) can prevent the heat generated during punching from causing the composite plate to The plate and the inside of the punching groove (13) are adhered to each other, one side of the mounting platform (1) is fixedly connected to a support frame (11), and both sides of the top of the mounting platform (1) are provided with slots (12), and the pushing component (3) comprises a first motor (31) fixedly connected to the inside of the support frame (11) and a guide rod (33) fixedly connected to the inside of the slot (12), the output end of the first motor (31) is fixedly connected to a first screw rod (32), the surface of the first screw rod (32) is threadedly connected to a screw block (321), the surface of the screw block (321) is fixedly connected to a push plate (322), and one side of the push plate (322) is fixedly connected to The push plate (322) is connected to a push rod (323), the back of which is fixedly connected to a guide block (331), the guide block (331) is slidably connected to the surface of the guide rod (33), the smoothing component (4) comprises a second motor (41) fixedly connected to the inside of the support frame (11) and a frame toothed plate (43) slidably connected to the inside of the push plate (322), the output end of the second motor (41) is fixedly connected to a telescopic rod (42), the surface of the telescopic rod (42) is fixedly connected to a half gear (421), the half gear (421) is meshed with the frame toothed plate (43) for transmission, and one side of the frame toothed plate (43) is fixedly connected to a smoothing The cooling assembly (8) comprises a driving strip (81) fixedly connected to the surface of the telescopic column (224) and a cooling oil tank (82) fixedly connected to one end of the support platform (21); an extrusion plate (811) is fixedly connected to the bottom of the driving strip (81); the extrusion plate (811) is slidably connected to the inside of the cooling oil tank (82); two pipes (821) are fixedly connected to the bottom of the cooling oil tank (82); both pipes (821) are provided with a one-way valve (822); a circulation channel is provided inside the stamping groove (13); and both ends of the circulation channel are respectively connected to the two pipes (821).
2. The punching device for processing metal fiber and metal powder composite sheet material according to claim 1, characterized in that: One end of the support platform (21) is fixedly connected to a material box (22), the top of the material box (22) is fixedly connected to a material inlet (221), the bottom of the material box (22) is fixedly connected to a material discharge pipe (222), and a solenoid valve is provided inside the material discharge pipe (222).
3. The punching device for processing metal fiber and metal powder composite sheet material according to claim 1, characterized in that: The lifting assembly (5) comprises a second driving sprocket (51) fixedly connected to the surface of the first screw (32), a worm (52) rotatably connected to the inside of the support frame (11), and a second screw (53) rotatably connected to the inside of the mounting platform (1); a second driven sprocket (521) is arranged on the surface of the worm (52); transmission is performed between the second driving sprocket (51) and the second driven sprocket (521) via a second chain (511); a worm wheel (531) is fixedly connected to the surface of the second screw (53); the worm wheel (531) and the worm (52) are meshed for transmission; a screw strip (532) is threadedly connected to the surface of the second screw (53); both sides of the screw strip (532) are fixedly connected to support strips (533); and a lifting plate (534) is fixedly connected to the top of the support strip (533).
4. The punching device for processing metal fiber and metal powder composite sheet material according to claim 3 is characterized in that: A replacement assembly (6) is arranged inside the second driven sprocket (521), and the replacement assembly (6) comprises a conductive cylinder (61) arranged on the surface of the worm (52), an electromagnetic ring (62) fixedly connected to the inside of the second driven sprocket (521), and a magnetic block (63) slidably connected to the inside of the second driven sprocket (521), the inner surface of the electromagnetic ring (62) is slidably connected to the outer surface of the conductive cylinder (61), the surface of the worm (52) is provided with a plurality of limit grooves, and one end of the magnetic block (63) is fixedly connected to a limit strip (631) that matches the shape of the plurality of limit grooves.
5. The punching device for processing metal fiber and metal powder composite sheet material according to claim 3, characterized in that: The anti-blocking assembly (7) comprises a third driving sprocket (71) fixedly connected to the surface of the worm (52) and a second rotating rod (72) rotatably connected to the inside of the mounting platform (1); a third driven sprocket (721) and a cam (722) are fixedly connected to the surface of the second rotating rod (72); and transmission is performed between the third driving sprocket (71) and the third driven sprocket (721) via a third chain (711).
6. The punching device for processing metal fiber and metal powder composite sheet material according to claim 5, characterized in that: The anti-blocking assembly (7) further comprises four telescopic cylinders (73) fixedly connected to the interior of the mounting platform (1), the tops of the four telescopic cylinders (73) being fixedly connected to filter plates (731), one end of the mounting platform (1) being slidably connected to a collecting drawer (14), one end of the collecting drawer (14) being fixedly connected to a handle (141), and the collecting drawer (14) and the filter plates (731) being at the same vertical level.
7. A punching method for processing a metal fiber and metal powder composite sheet, using the punching device for processing a metal fiber and metal powder composite sheet as claimed in any one of claims 1 to 6, the punching method for processing a composite sheet specifically comprising the following steps: Step 1: placing metal fibers and metal powder into the interior of the punching groove (13), and then starting the pushing component (3) through the control panel (211) to move the pushing component (3) to the edge of the punching groove (13); Step 2, then starting the smoothing component (4) to make the smoothing component smooth the top of the metal fiber and the metal powder to avoid affecting the quality of the composite plate during the subsequent stamping process; Step 3, the pushing component (3) is then restored to the initial position, the punching component (2) is started, and the cylinder (223) drives the punching plate (225) to move to the inside of the punching groove (13) through the telescopic column (224), so that the metal fiber and the metal powder are punched into a composite plate; Step 4: During the stamping process, the stamping component (2) drives the cooling component (8) to start working, and the cooling component (8) absorbs the heat generated during the stamping process, thereby preventing the composite plate from adhering to the inside of the stamping groove (13); Step 5: After the stamping is completed, the lifting component (5) is started by the pushing component (3), and the lifting component (5) moves the stamped composite sheet out of the interior of the stamping groove (13). The pushing component (3) pushes the composite sheet to the top of the anti-blocking component (7), and the excess metal fibers and metal powder are collected by the anti-blocking component (7).
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