A rectifier bridge automatic cutting device

By designing an automatic slitting device, using infrared sensors and microcontrollers to control the cylinders and motors, the automatic equal-pitch loading and slitting of rectifier bridge components is achieved, which solves the problem of low production efficiency in the existing technology and improves processing speed and production efficiency.

CN119008474BActive Publication Date: 2025-01-07HUANGSHAN QIMEN XINFEI ELECTRONICS TECH DEV
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Patent Information

Application Number
CN202411459747.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-01-07
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

The existing automatic slitting device of rectifier bridges has low production efficiency, requiring continuous cooperation between operators and machines, making it difficult to adapt to modern production needs.

Method used

An automatic slitting device including a base, a fixed track, a rotating shaft, a transmission rod, an infrared sensor, a microcontroller, a cylinder and a cross-type slitting blade was designed. The infrared sensor was used to detect the position of the transmission rod, and the microcontroller controlled the cylinder to push the slitting blade to perform. Slitting, and the motor drives the screw rod and push block to realize automatic loading and slitting of rectifier bridge components.

Benefits of technology

Automatic equal-pitch loading and slitting of rectifier bridge components is realized, reducing the operating steps of operators, speeding up processing speed, and improving production efficiency.

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Abstract

The invention discloses an automatic slitting device for a rectifier bridge, and relates to the technical field of slitting a rectifier bridge, comprising a base, a fixed rail and a rotating shaft, the top of the base is provided with a fixed rail, and the outer wall of the fixed rail is provided with a return-shaped slide groove, the top of the fixed rail is provided with a slide groove, and a top frame is provided inside the slide groove, a sliding block matched with the slide groove is provided below the top frame, a transmission rod matched with the return-shaped slide groove is provided on one side of the top frame, a lifting and shifting mechanism for adjusting the taking of the top frame is provided inside the fixed rail, a triangular rubber block is provided below the top frame, and an L-shaped positioning frame is provided on the side of the base close to the fixed rail, the device has a transmission rod that moves upward to a certain distance and then moves downward, and the triangular rubber block fits with the position of the next group of rectifier bridge components, and the structure is convenient for automatic equidistant feeding and slitting, thereby improving production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of rectifier bridge cutting, in particular to an automatic rectifier bridge cutting device. Background Art

[0002] A rectifier bridge is a rectifier tube sealed in a shell. It is divided into a full bridge and a half bridge. A full bridge is four diodes connected together in a bridge rectifier circuit. A half bridge is half of a four-diode bridge rectifier sealed together. Two half bridges can form a bridge rectifier circuit.

[0003] However, the existing automatic slitting device for rectifier bridges has the following problems during use: the traditional slitting method requires continuous cooperation between the operator and the machine to feed materials, resulting in low production efficiency. Especially under the premise that the productivity of workers cannot be improved, this production method is difficult to adapt to the needs of modern production. Summary of the invention

[0004] The purpose of the present invention is to provide a rectifier bridge automatic cutting device to solve the related problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: an automatic rectifier bridge cutting device comprises a base, a fixed rail and a rotating shaft, the top of the base is equipped with a fixed rail, and the outer wall of the fixed rail is provided with a return-shaped slide groove, the top of the fixed rail is provided with a slide groove, and a top frame is arranged inside the slide groove, and a sliding block adapted for the slide groove is arranged below the top frame, a transmission rod adapted for the return-shaped slide groove is arranged inside one side of the top frame, a lifting and shifting mechanism adapted for adjusting the taking of the top frame is arranged inside the fixed rail, a triangular rubber block is arranged below the top frame, an L-shaped positioning frame is installed on the side of the base close to the fixed rail, and a rectifier bridge component is arranged on the inner wall of the L-shaped positioning frame, a groove is arranged inside the base, and a feeding mechanism is arranged inside the groove, a mounting frame is installed on the top of the base, and positioning rods are installed on both sides of the mounting frame, the outer wall of the positioning rod is provided with a push plate, and a cross-shaped cutting blade is arranged below the push plate.

[0006] The technical solution provides an automatic slitting device for a rectifier bridge, wherein an inner wall of the L-shaped positioning frame is provided with an arc-shaped slide groove, and a positioning ball is arranged inside the arc-shaped slide groove.

[0007] The technical solution provides an automatic slitting device for a rectifier bridge, wherein the lifting and shifting mechanism includes a rotating shaft and a transmission connecting plate, the rotating shaft is installed inside the fixed track through a bearing, and the outer wall of the rotating shaft is installed with a transmission connecting plate that penetrates a transmission rod, the outer wall of the fixed track is provided with a second motor, and the output end of the second motor is connected to one end of the rotating shaft through a coupling.

[0008] The technical solution provides an automatic slitting device for a rectifier bridge, wherein the outer wall of the positioning rod is sleeved with a spring, and the two sides of the spring are respectively connected to the side walls of the base and the push plate.

[0009] The technical solution provides an automatic slitting device for a rectifier bridge, wherein a cylinder is arranged at the bottom end of the mounting frame, and an output end of the cylinder is connected to the top end of the push plate.

[0010] The technical solution provides an automatic slitting device for a rectifier bridge, wherein a longitudinal slitting blade is arranged at the middle position of the bottom end of the cross-shaped slitting blade.

[0011] The technical solution provides an automatic slitting device for a rectifier bridge, wherein the feeding mechanism includes a side wall slide rail and a screw rod, the side wall slide rails are installed on both sides of the groove, the inside of the groove is installed with a screw rod through a bearing, and the outer wall of the screw rod is provided with a push block that is compatible with the inside of the side wall slide rail.

[0012] The technical solution provides a rectifier bridge automatic cutting device, wherein a first motor is arranged at the front end of the base, and the output end of the first motor is connected to one end of a screw rod through a coupling.

[0013] The technical solution provides an automatic slitting device for a rectifier bridge, wherein an infrared sensor is arranged on the inner wall of the circular slideway, and a single-chip microcomputer is arranged on the top of the base.

[0014] Compared with the prior art, the present invention provides a rectifier bridge automatic cutting device, which has the following beneficial effects:

[0015] 1. The present invention detects the passage of the transmission rod through an infrared sensor and feeds back the information to the single-chip microcomputer. At this time, the single-chip microcomputer starts the cylinder to push the cross-shaped slitting blade and the longitudinal slitting blade under the push plate to perform horizontal and longitudinal slitting between the rectifier bridge components. When the transmission rod moves upward to a certain distance and then moves downward, the triangular rubber block fits with the position of the next group of rectifier bridge components. This structure facilitates automatic equal-pitch feeding and slitting of the rectifier bridge components, reduces the operation of operators, speeds up the processing speed, and improves production efficiency.

[0016] 2. The present invention starts the first motor to drive the screw to rotate, so that the screw drives the push block to move forward and backward in the side wall slide rail, and then the push block pushes the rectifier bridge components to move to the bottom of the top rack for loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main cross-sectional structure of the present invention;

[0018] Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure at point A;

[0019] Figure 3 It is a schematic diagram of the top view of the structure of the present invention;

[0020] Figure 4 It is a right side cross-sectional structural schematic diagram of the present invention;

[0021] Figure 5 It is a schematic diagram of the cross-shaped slitting blade of the present invention when viewed from above.

[0022] In the figure: 1. base; 2. fixed track; 3. return slide; 4. rotating shaft; 5. transmission connecting plate; 6. L-shaped positioning frame; 7. mounting frame; 8. positioning rod; 9. cylinder; 10. push plate; 11. cross-shaped slitting blade; 12. positioning ball; 13. rectifier bridge components; 14. spring; 15. top frame; 16. triangular rubber block; 17. groove; 18. first motor; 19. side wall slide; 20. single chip microcomputer; 21. screw rod; 22. push block; 23. second motor; 24. slider; 25. transmission rod; 26. infrared sensor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Embodiment 1, as Figure 1-4As shown, the present invention provides a technical solution: a rectifier bridge automatic cutting device, comprising a base 1, a fixed track 2 and a rotating shaft 4, a fixed track 2 is installed at the top of the base 1, and a return-shaped slide groove 3 is opened on the outer wall of the fixed track 2, a slide groove is opened on the top of the fixed track 2, and a top frame 15 is arranged inside the slide groove, a slider 24 adapted to the slide groove is arranged below the top frame 15, a transmission rod 25 adapted to the return-shaped slide groove 3 is installed on one side of the top frame 15, a lifting and shifting mechanism for adjusting the top frame 15 is arranged inside the fixed track 2, and the lifting and shifting mechanism comprises a rotating shaft 4 and a transmission connecting plate 5, a rotating shaft 4 is installed inside the fixed track 2 through a bearing, and a transmission connecting plate 5 penetrating the transmission rod 25 is installed on the outer wall of the rotating shaft 4, a second motor 23 is arranged on the outer wall of the fixed track 2, and the output end of the second motor 23 is connected to one end of the rotating shaft 4 through a coupling, and a triangular rubber block 16 is arranged below the top frame 15. , an infrared sensor 26 is provided on the inner wall of the return-shaped slide 3, and a single-chip microcomputer 20 is provided on the top of the base 1. The output end of the infrared sensor 26 is electrically connected to the input end of the single-chip microcomputer 20 through a wire, and the output end of the single-chip microcomputer 20 is electrically connected to the input end of the cylinder 9 through a wire. By starting the second motor 23 to drive the rotating shaft 4 to rotate, the rotating shaft 4 drives the transmission connecting plate 5 to rotate, and then the transmission connecting plate 5 drives the transmission rod 25 to slide in the return-shaped slide 3, so that the top frame 15 drives the slider 24 to shift on the fixed track 2. At this time, the top frame 15 drives the triangular rubber block 16 to fit the position of the rectifier bridge component 13, and the transmission rod 25 moves upward to the highest position in the return-shaped slide 3. The triangular rubber block 16 does not contact the rectifier bridge component 13. When the transmission rod 25 rotates to the lowest position after the other side, the rectifier bridge component 13 is pushed to perform intermittent and equidistant feeding, and the cylinder 9 moves up and down to improve the processing efficiency.

[0025] Embodiment 2, as Figure 1-5As shown, the present invention provides a technical solution: an automatic slitting device for a rectifier bridge, comprising an L-shaped positioning frame 6 installed on one side of a base 1 close to a fixed track 2, and a rectifier bridge component 13 is arranged on the inner wall of the L-shaped positioning frame 6, an arc-shaped slide groove is provided on the inner wall of the L-shaped positioning frame 6, and a positioning ball 12 is arranged inside the arc-shaped slide groove, a groove 17 is provided inside the base 1, and a feeding mechanism is arranged inside the groove 17, a mounting frame 7 is installed on the top of the base 1, and positioning rods 8 are installed on both sides of the mounting frame 7, the outer wall of the positioning rod 8 is sleeved with a push plate 10, a cross-shaped slitting blade 11 is arranged below the push plate 10, and a longitudinal slitting blade is arranged at the middle position of the bottom end of the cross-shaped slitting blade 11, and the outer wall of the positioning rod 8 is sleeved with a spring 14, and the two sides of the spring 14 The sides are respectively connected to the side walls of the base 1 and the push plate 10, a cylinder 9 is arranged at the bottom end of the mounting frame 7, and the output end of the cylinder 9 is connected to the top of the push plate 10, the feeding mechanism includes a side wall slide rail 19 and a screw rod 21, side wall slide rails 19 are installed on both sides of the groove 17, a screw rod 21 is installed inside the groove 17 through a bearing, and a push block 22 adapted to the inside of the side wall slide rail 19 is arranged on the outer wall of the screw rod 21, a first motor 18 is arranged at the front end of the base 1, and the output end of the first motor 18 is connected to one end of the screw rod 21 through a coupling, and the screw rod 21 is driven to rotate by starting the first motor 18, so that the screw rod 21 drives the push block 22 to move forward and backward in the side wall slide rail 19, and then the push block 22 pushes the rectifier bridge component 13 to move to the bottom of the top frame 15 for feeding.

[0026] Working principle: First, turn on the external power supply, and after the rectifier bridge component 13 is taken to the position above the base 1 by the external robotic arm, the operator starts the first motor 18 to drive the screw rod 21 to rotate, so that the screw rod 21 drives the push block 22 to move forward and backward in the side wall slide rail 19, and then the push block 22 pushes the rectifier bridge component 13 to move to the bottom of the top frame 15 for loading. Then, start the second motor 23 to drive the rotating shaft 4 to rotate, so that the rotating shaft 4 drives the transmission connecting plate 5 to rotate, and then the transmission connecting plate 5 drives the transmission rod 25 to move downward in the return-shaped slide groove 3 to the triangular rubber block 16 at the top frame 15 and contacts with the rectifier bridge component 13. It can be seen from the movement trajectory of the transmission rod 25 in the return-shaped slide groove 3 that the triangular rubber block 16 pushes the rectifier bridge component 13 to move below the cross-shaped slitting blade 11 After reaching the position, the transmission rod 25 moves upward and separates from the rectifier bridge components 13. At the same time, the slider 24 moves in the slide groove above the fixed track 2, and the infrared sensor 26 detects the passage of the transmission rod 25 and feeds back the information to the single-chip microcomputer 20. At this time, the single-chip microcomputer 20 starts the cylinder 9 to push the cross-shaped slitting blade 11 and the longitudinal slitting blade under the push plate 10 to perform horizontal and longitudinal slitting between the rectifier bridge components 13. When the transmission rod 25 moves upward to a certain distance and then moves downward, the triangular rubber block 16 fits with the position of the next group of rectifier bridge components 13. Since the moving distance in the return slide groove 3 is equal, the feeding distance is the same each time. This structure is convenient for automatic equal-pitch feeding and cutting of the rectifier bridge components 13, reduces the operation of operators, speeds up the processing speed, and improves production efficiency.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions of the technical solution of the present invention by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present invention.

Claims

1. A rectifier bridge automatic cutting device, comprising a base (1), a fixed track (2) and a rotating shaft (4), characterized in that: A fixed rail (2) is installed at the top of the base (1), and a return-shaped slide groove (3) is provided on the outer wall of the fixed rail (2). A slide groove is provided at the top of the fixed rail (2), and a top frame (15) is provided inside the slide groove. A slider (24) adapted to the slide groove is provided below the top frame (15). A transmission rod (25) adapted to the return-shaped slide groove (3) is installed on one side of the top frame (15). A lifting and shifting mechanism for adjusting the taking of the top frame (15) is provided inside the fixed rail (2). A triangular rubber block (16) is provided below the top frame (15). An L-shaped positioning frame (6) is installed on the side of the base (1) close to the fixed rail (2), and the inner part of the L-shaped positioning frame (6) is provided with a plurality of sliding blocks (24) adapted to the slide groove. A rectifier bridge component (13) is arranged on the wall of the base (1), a groove (17) is provided inside the base (1), and a feeding mechanism is arranged inside the groove (17), a mounting frame (7) is installed on the top of the base (1), and positioning rods (8) are installed on both sides of the mounting frame (7), a push plate (10) is sleeved on the outer wall of the positioning rod (8), and a cross-shaped slitting blade (11) is arranged below the push plate (10), an arc-shaped slide groove is provided on the inner wall of the L-shaped positioning frame (6), and a positioning ball (12) is arranged inside the arc-shaped slide groove, and the lifting and shifting mechanism comprises a rotating shaft (4) and a transmission connecting plate (5), the rotating shaft (4) is installed inside the fixed track (2) through a bearing, and a through-hole is installed on the outer wall of the rotating shaft (4). The transmission connecting plate (5) of the transmission rod (25) is provided with a second motor (23) on the outer wall of the fixed track (2), and the output end of the second motor (23) is connected to one end of the rotating shaft (4) through a coupling. The outer wall of the positioning rod (8) is provided with a spring (14), and the two sides of the spring (14) are respectively connected to the side walls of the base (1) and the push plate (10). The bottom end of the mounting frame (7) is provided with a cylinder (9), and the output end of the cylinder (9) is connected to the top of the push plate (10). A longitudinal slitting blade is provided at the middle position of the bottom end of the push plate (10). The feeding mechanism includes a side wall slide rail (19) and a screw rod (21). The two sides of the groove (17) are provided with side wall slide rails (19). The groove (1 A lead screw (21) is installed inside the base (7) via a bearing, and a push block (22) is provided on the outer wall of the lead screw (21) and is matched with the inside of the side wall slide rail (19). A first motor (18) is provided at the front end of the base (1), and the output end of the first motor (18) is connected to one end of the lead screw (21) via a coupling. An infrared sensor (26) is provided on the inner wall of the return slide groove (3), and the infrared sensor (26) is used to detect the current position information of the transmission rod (25). A single-chip microcomputer (20) is provided at the top of the base (1), and the single-chip microcomputer (20) is used to receive information instructions from the infrared sensor (26) to drive the cylinder (9) to push the cross-shaped cutting blade (11) to cut between the rectifier bridge components (13).The output end of the infrared sensor (26) is electrically connected to the input end of the single-chip microcomputer (20) via a wire, and the output end of the single-chip microcomputer (20) is electrically connected to the input end of the cylinder (9) via a wire.

Citation Information

Patent Citations

  • Rectifier bridge bending device and application method thereof

    CN108847397A

  • Automatic feeding mechanism of rectifier bridge punching equipment

    CN211386636U