A shearing assembly for copper foil processing
By designing the shearing component for copper foil processing, the continuous winding of copper foil is achieved by using the compression rod and the winding motor system, and the rolling and rolling is quickly switched through the magnetic adsorption device, the equipment during the shearing and rolling of copper foil is solved. The problem of stopping work has improved work efficiency.
Patent Information
- Application Number
- CN202411528792.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-30
AI Technical Summary
During the process of shearing and winding, the reel reel is replaced for a long time and cumbersome operation is caused, resulting in the equipment being stopped and the work efficiency is reduced.
A split shear assembly for copper foil processing was designed, and the end of the copper foil was pressed on the outside of the rolling drum was used to press the rolling drum with a compression rod, and the rolling drum was driven by the rolling motor and gear system to realize the continuous rolling of the copper foil. And the rotary cylinder and magnetic adsorption device can realize rapid switching and replacement of the coiling cylinder.
It realizes rapid replacement and operation without interrupting the equipment operation during the copper foil separation and winding process, improves work efficiency and reduces unnecessary time waste.
Smart Images

Figure CN119036556B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper foil shearing processing, in particular to a shearing assembly for copper foil processing. Background Art
[0002] Copper foil is a cathodic electrolytic material, a thin, continuous metal foil deposited on the substrate of the circuit board. As a conductor of the PCB, it is easy to adhere to the insulating layer, accept the printed protective layer, and form a circuit pattern after corrosion;
[0003] Copper foil is made of copper and a certain proportion of other metals. It is the most widely used decorative material, such as hotels, temple Buddha statues, golden signs, ceramic tile mosaics, handicrafts, etc. When copper foil is processed, due to customer needs, a whole roll of copper foil needs to be cut into single rolls of copper foil of different widths, and the cut copper foil needs to be rolled up at the same time.
[0004] However, under the existing environment, when the copper foil is cut and rolled up, it takes a relatively long time to replace the winding drum, and the operation is relatively cumbersome. When the winding drum is replaced, the equipment needs to stop working, resulting in reduced work efficiency. Therefore, it does not meet the existing needs. We have proposed a cutting component for copper foil processing. Summary of the invention
[0005] The object of the present invention is to provide a shearing assembly for copper foil processing to solve the problem raised in the above-mentioned background technology that when the copper foil is sheared and rolled up, the time for replacing the winding drum is relatively long and the operation is relatively cumbersome. When the winding drum is replaced, the equipment needs to stop working, thereby reducing work efficiency.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a shearing assembly for copper foil processing, comprising a base, a first guide roller and a second guide roller are installed above the base, a support shaft is fixed through the middle of the first guide roller and the second guide roller, both ends of the support shaft are rotatably connected to the base, a tool support shaft is installed above the first guide roller, both ends of the tool support shaft are rotatably connected to the base, a plurality of shearing tools are detachably installed on the outer surface of the base, a plurality of shearing and winding assemblies are installed on the upper surface of the base, the shearing and winding assemblies comprise two symmetrically distributed fixed rods, the bottom ends of the two fixed rods are fixed to the base, a positioning shaft is rotatably inserted between the top ends of the two fixed rods, A rotating cylinder is fixed to the outside of the positioning shaft, and three splicing seats are detachably installed on the outside of the rotating cylinder, a winding cylinder is rotatably installed between the two ends of the splicing seat, and a rotating positioning end block is detachably installed on both ends of the winding cylinder, and a positioning tube is defined at one end of the rotating positioning end block, and the positioning tube passes through the end of the splicing seat and is rotatably connected to the splicing seat, a winding gear is fixed to the outside of one of the positioning tubes, and a rotating gear is meshedly connected to the outside of the winding gear, and a winding motor is fixed to one end of the rotating gear, and the winding motor is fixed to the splicing seat, and a winding shaft is inserted and connected through the middle of the winding cylinder, and the end of the winding shaft passes through the rotating positioning end block and the positioning tube.
[0007] Preferably, a plug hole is provided through the middle of the rotating positioning end block, and a guide slot is provided on the plug hole and the inner side of the positioning tube away from the winding motor, and the end of the guide slot is flush with the end face of the positioning tube.
[0008] Preferably, two guide slide bars are provided on the outer side of the reeling shaft, and the guide slide bars are slidably engaged in the inner side of the guide slide groove.
[0009] Preferably, a guide groove is provided on the outer side of the rotation positioning end block, and a mounting groove is provided on the inner side of the guide groove.
[0010] Preferably, a shearing press is installed on the inner side of the guide groove and the mounting groove, and the shearing press includes a clamping plate, which is slidably clamped on the inner side of the mounting groove, one end of the clamping plate extends out of the mounting groove and enters the inner side of the guide groove, and a clamping rod is slidably installed on the end of the clamping plate located in the guide groove.
[0011] Preferably, a sliding groove is provided at the end of the clamping plate connected to the clamping rod, and a side edge of the clamping rod is slidably engaged in the sliding groove.
[0012] Preferably, an adsorption electromagnet is fixedly embedded on the surface of the clamping plate facing the center of the rotation positioning end block, and a return spring is provided between the adsorption electromagnet and the rotation positioning end block.
[0013] Preferably, a clamping electromagnet is provided on the outer side of the return spring, and the clamping electromagnet is fixed to an end surface of one end of the mounting groove.
[0014] Preferably, the adsorption electromagnet and the clamping electromagnet are connected by magnetic adsorption after being energized, and the magnetic adsorption force between the adsorption electromagnet and the clamping electromagnet is greater than the elastic force of the adsorption electromagnet.
[0015] Preferably, the first guide roller and the second guide roller are parallel to each other, and the height difference between the first guide roller and the base is twice the height difference between the second guide roller and the base.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention uses a clamping rod to clamp the end of the copper foil against the outside of the take-up drum when the copper foil is cut and rolled up. The take-up motor is powered on and started, and the positioning tube and the take-up shaft are driven to rotate through the take-up gear and the rotating gear. When the take-up shaft rotates, the take-up drum is driven to rotate, and the copper foil is rolled up through the take-up drum and the clamping rod that clamps the copper foil. After the copper foil rolled up on the outside of the take-up drum reaches a certain thickness, the rotating drum is rotated counterclockwise to interchange the positions of the two take-up drums, and the copper foil between the two take-up drums is cut off. The copper foil is continued to be rolled up by the second take-up drum, and the copper foil is rolled up by switching different take-up drums. Then, the take-up drum that has rolled up the copper foil is removed and replaced. During the operation, there is no need to interrupt the operation of the cutting equipment, thereby avoiding unnecessary time waste and improving the working efficiency of the copper foil cutting.
[0018] 2. The present invention overlaps the end of the cut copper foil on the outside of one of the reel drums, energizes the adsorption electromagnet and the clamping electromagnet and attracts each other magnetically, and the adsorption electromagnet drives the clamping plate to slide inside the installation groove and compresses the reset spring. At this time, the clamping rod moves toward the reel drum and presses the end of the copper foil on the outside of the reel drum, ensuring that the reel motor drives the positioning tube and the reel shaft to rotate through the reel gear and the rotating gear, so that the reel drum rotates, and the rotating reel completes the reeling action of the copper foil through the clamping rod that presses the copper foil;
[0019] 3. After the positions of the two take-up drums are rotated and switched, and the copper foil between the two take-up drums is cut off, the take-up shaft in the middle of the take-up drum that has finished winding up the copper foil is slid out, and the clamping rod is pulled out to the outside of the rotational positioning end block, so that the end of the clamping rod is separated from the copper foil and the take-up drum. The take-up drum that has wound up the copper foil can be replaced, and the new take-up drum can be installed, which is convenient for taking up the copper foil after winding up and replacing and installing the take-up drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a structural schematic diagram of the cutting and winding assembly of the present invention;
[0022] Figure 3 It is a structural schematic diagram of the splicing seat of the present invention;
[0023] Figure 4 It is a structural schematic diagram of the reel-up shaft of the present invention;
[0024] Figure 5 It is a partial top view of the rotation positioning end block of the present invention;
[0025] Figure 6 It is a structural cross-sectional view of the rotation positioning end block of the present invention;
[0026] Figure 7 for Figure 6 A magnified view of the structure at center.
[0027] In the figure: 1. base; 2. first guide roller; 3. second guide roller; 4. support shaft; 5. shearing and winding assembly; 501. fixed rod; 502. positioning shaft; 503. rotating drum; 504. splicing seat; 505. rotating positioning end block; 506. guide groove; 507. mounting groove; 508. winding drum; 509. winding motor; 510. winding gear; 511. rotating gear; 512. winding shaft; 513. plug-in hole; 514. positioning tube; 6. shearing clamp; 601. clamping rod; 602. clamping plate; 603. reset spring; 604. clamping electromagnet; 605. adsorption electromagnet; 7. shearing tool; 8. tool support shaft. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0029] like Figure 1 As shown, a shearing assembly for copper foil processing is provided, wherein a first guide roller 2 and a second guide roller 3 are mounted above a base 1, a support shaft 4 is fixedly passed through the middle of the first guide roller 2 and the second guide roller 3, both ends of the support shaft 4 are rotatably connected to the base 1, a tool support shaft 8 is mounted above the first guide roller 2, both ends of the tool support shaft 8 are rotatably connected to the base 1, and a plurality of shearing tools 7 are detachably mounted on the outer surface of the base 1.
[0030] The first guide roller 2 and the second guide roller 3 are parallel to each other, and the height difference between the first guide roller 2 and the base 1 is twice the height difference between the second guide roller 3 and the base 1. The adjacent copper foils after shearing are separated and rolled up, and no lateral tension is generated between the separated copper foils, and the copper foils will not be torn at the shearing position when they are separated from each other.
[0031] like Figures 1 to 4 As shown, a plurality of cutting and winding assemblies 5 are installed on the upper surface of the base 1, and the cutting and winding assemblies 5 include two symmetrically distributed fixed rods 501, the bottom ends of the two fixed rods 501 are fixed to the base 1, a positioning shaft 502 is rotatably inserted between the top ends of the two fixed rods 501, a rotating cylinder 503 is fixed to the outer side of the positioning shaft 502, and three splicing seats 504 are detachably installed on the outer side of the rotating cylinder 503, a winding drum 508 is rotatably installed between the two ends of the splicing seat 504, and a rotating positioning end block 505 is detachably installed on both ends of the winding drum 508, and a positioning tube 514 is specified at one end of the rotating positioning end block 505, and the positioning tube 514 passes through the end of the splicing seat 504 and is rotatably connected to the splicing seat 504, and one of the positioning A winding gear 510 is fixed to the outside of the tube 514, and a rotating gear 511 is meshed and connected to the outside of the winding gear 510. A winding motor 509 is fixed to one end of the rotating gear 511, and the winding motor 509 is fixed to the splicing seat 504. A winding shaft 512 is inserted through the middle of the winding cylinder 508, and the end of the winding shaft 512 passes through the rotating positioning end block 505 and the positioning tube 514, so that the end of the copper foil after the shearing is overlapped on the outside of the winding cylinder 508, and the rotating gear 511, the winding gear 510 and the positioning tube 514 are driven to rotate by the winding motor 509, so that the two positioning tubes 514 drive the rotating positioning end block 505 and the winding cylinder 508 to rotate at the same time through the winding shaft 512, so as to wind up the copper foil after the shearing.
[0032] A plug-in hole 513 is provided in the middle of the rotary positioning end block 505, and a guide groove is provided on the plug-in hole 513 and the inner side of the positioning tube 514 away from the winding motor 509, and the end of the guide groove is flush with the end surface of the positioning tube 514, and two guide slide bars are provided on the outer side of the winding shaft 512, and the guide slide bars are slidably engaged in the inner side of the guide groove. When the positioning tube 514 rotates, the rotary positioning end block 505 and the winding drum 508 are driven to rotate at the same time by the guide slide bars on the outer side of the winding shaft 512. The winding shaft 512 is slidably pulled out from the rotary positioning end block 505, the winding drum 508 and the positioning tube 514, so that the winding drum 508 can be removed from between the two winding drums 508, thereby realizing the replacement of the winding drum 508.
[0033] like Figures 4 to 7As shown, a guide groove 506 is provided on the outer side of the rotation positioning end block 505, and a mounting groove 507 is opened on the inner side of the guide groove 506. A shearing press 6 is installed on the inner sides of the guide groove 506 and the mounting groove 507. The shearing press 6 includes a clamping plate 602, and the clamping plate 602 is slidably engaged with the inner side of the mounting groove 507. One end of the clamping plate 602 extends out of the mounting groove 507 and enters the inner side of the guide groove 506. A clamping rod 601 is slidably installed on the end of the clamping plate 602 located in the guide groove 506. The clamping rod 601 is used to clamp the copper foil overlapped on the outer side of the winding drum 508 to ensure that the winding drum 508 can wind up the copper foil when rotating.
[0034] A sliding groove is provided at the end where the clamping plate 602 is connected to the clamping rod 601, and one side edge of the clamping rod 601 is slidably engaged in the sliding groove. After the winding drum 508 completes the winding operation of the copper foil, the clamping rod 601 is slid and taken out from between the copper foil and the winding drum 508 without damaging the structure of the copper foil and affecting the removal of the winding drum 508.
[0035] An adsorption electromagnet 605 is fixedly embedded on the surface of the clamping plate 602 facing the center of the rotation positioning end block 505, a return spring 603 is provided between the adsorption electromagnet 605 and the rotation positioning end block 505, a clamping electromagnet 604 is provided on the outside of the return spring 603, the clamping electromagnet 604 is fixed to one end surface of the mounting groove 507, the adsorption electromagnet 605 and the clamping electromagnet 604 are magnetically adsorbed and connected after power is turned on, the magnetic adsorption force between the adsorption electromagnet 605 and the clamping electromagnet 604 is greater than the elastic force of the adsorption electromagnet 605, the magnetic adsorption between the clamping electromagnet 604 and the adsorption electromagnet 605 is utilized to control the movement of the clamping plate 602 and the clamping rod 601, so as to realize the clamping of the copper foil on the outside of the winding drum 508 by the clamping rod 601.
[0036] Working principle: First, turn on the power of the device, cut the copper foil by the cutting tool 7, and overlap the end of the cut copper foil on the outside of one of the reel drums 508, and the adsorption electromagnet 605 and the clamping electromagnet 604 are energized and magnetically attracted to each other. The adsorption electromagnet 605 drives the clamping plate 602 to slide inside the installation groove 507 and compress the reset spring 603. At this time, the pressing rod 601 moves toward the reel drum 508 and presses the end of the copper foil on the reel drum 508. 08, the reeling motor 509 is powered on and started, and drives the positioning tube 514 and the reeling shaft 512 to rotate through the reeling gear 510 and the rotating gear 511. When the reeling shaft 512 rotates, it drives the reeling drum 508 to rotate, and the copper foil is reeled through the reeling drum 508 and the pressing rod 601 that presses the copper foil. After the copper foil reeled outside the reeling drum 508 reaches a specified thickness, the staff rotates the rotating drum 503 counterclockwise to rotate the reeling drum 508 in one direction;
[0037] The copper foil contacts with another take-up drum 508, and the end of the take-up drum 508 rotates to position the adsorption electromagnet 605 and the clamping electromagnet 604 inside the end block 505, which are energized at the same time. The adsorption electromagnet 605 drives the clamping plate 602 to slide inside the mounting groove 507 and compress the return spring 603. At this time, the clamping rod 601 moves toward the take-up drum 508 and presses the end of the copper foil against the outside of the take-up drum 508. At the same time, the staff cuts the copper foil between the two take-up drums 508. As soon as the copper foil between the two take-up drums 508 is cut, the take-up motor 509 close to the end of the second take-up drum 508 is energized and started. It is electrically started and drives the positioning tube 514 and the winding shaft 512 to rotate through the winding gear 510 and the rotating gear 511. When the winding shaft 512 rotates, it drives the winding drum 508 to rotate, and the copper foil is wound through the winding drum 508 and the clamping rod 601 that clamps the copper foil. After the copper foil wound on the outside of the winding drum 508 reaches a certain thickness, the above operation is repeated to ensure that when the copper foil is sheared and rolled up, the copper foil is rolled up by switching different winding drums 508, and then the winding drum 508 that has rolled up the copper foil is removed and replaced. There is no need to interrupt the operation of the shearing equipment during the operation, which avoids unnecessary waste of time and improves the work efficiency of copper foil shearing.
[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A shearing assembly for copper foil processing, comprising a base (1), a first guide roller (2) and a second guide roller (3) are mounted above the base (1), a support shaft (4) is fixedly passed through the middle of the first guide roller (2) and the second guide roller (3), both ends of the support shaft (4) are rotatably connected to the base (1), a tool support shaft (8) is mounted above the first guide roller (2), both ends of the tool support shaft (8) are rotatably connected to the base (1), and a plurality of shearing tools (7) are detachably mounted on the outer surface of the base (1), characterized in that: A plurality of cutting and reeling assemblies (5) are mounted on the upper surface of the base (1), and the cutting and reeling assemblies (5) comprise two symmetrically distributed fixed rods (501), the bottom ends of the two fixed rods (501) being fixed to the base (1), a positioning shaft (502) being rotatably inserted between the top ends of the two fixed rods (501), a rotating cylinder (503) being fixed to the outer side of the positioning shaft (502), three splicing seats (504) being detachably mounted on the outer side of the rotating cylinder (503), a reeling cylinder (508) being rotatably mounted between the two ends of the splicing seat (504), a rotating positioning end block (505) being detachably mounted on both ends of the reeling cylinder (508), and the rotating positioning end block (505) being rotatably mounted on the two ends of the reeling cylinder (508). A positioning tube (514) is provided at one end of the positioning end block (505), and the positioning tube (514) passes through the end of the splicing seat (504) and is rotatably connected to the splicing seat (504), a reeling gear (510) is fixed to the outside of one of the positioning tubes (514), and a rotating gear (511) is meshedly connected to the outside of the reeling gear (510), and a reeling motor (509) is fixed to one end of the rotating gear (511), and the reeling motor (509) is fixed to the splicing seat (504), and a reeling shaft (512) is inserted through the middle of the claim book reeling drum (508), and the end of the reeling shaft (512) passes through the rotating positioning end block (505) and the positioning tube (514); A guide groove (506) is provided on the outer side of the rotation positioning end block (505), a mounting groove (507) is provided on the inner side of the guide groove (506), a shearing presser (6) is installed on the inner sides of the guide groove (506) and the mounting groove (507), the shearing presser (6) comprises a clamping plate (602), the clamping plate (602) is slidably engaged on the inner side of the mounting groove (507), one end of the clamping plate (602) extends out of the mounting groove (507) and enters the inner side of the guide groove (506), and a clamping rod (601) is slidably installed on the end of the clamping plate (602) located in the guide groove (506); An adsorption electromagnet (605) is fixedly embedded on the surface of the clamping plate (602) facing the center of the rotation positioning end block (505), a return spring (603) is provided between the adsorption electromagnet (605) and the rotation positioning end block (505), a clamping electromagnet (604) is provided on the outer side of the return spring (603), and the clamping electromagnet (604) is fixed to one end surface of the mounting groove (507).
2. A shearing assembly for copper foil processing according to claim 1, characterized in that: A plug hole (513) is provided through the middle of the rotation positioning end block (505), and a guide slot is provided on the plug hole (513) and the inner side of a positioning tube (514) away from the reeling motor (509), and the end of the guide slot is flush with the end surface of the positioning tube (514).
3. A shearing assembly for copper foil processing according to claim 2, characterized in that: Two guide slide bars are provided on the outer side of the reeling shaft (512), and the guide slide bars are slidably engaged with the inner side of the guide slide groove.
4. The shearing assembly for copper foil processing according to claim 1, characterized in that: A sliding groove is provided at the end of the clamping plate (602) connected to the pressing rod (601), and a side edge of the pressing rod (601) is slidably engaged in the sliding groove.
5. A shearing assembly for copper foil processing according to claim 4, characterized in that: The adsorption electromagnet (605) and the clamping electromagnet (604) are connected by magnetic adsorption after being energized, and the magnetic adsorption force between the adsorption electromagnet (605) and the clamping electromagnet (604) is greater than the elastic force of the adsorption electromagnet (605).
6. The shearing assembly for copper foil processing according to claim 1, characterized in that: The first guide roller (2) and the second guide roller (3) are parallel to each other, and the height difference between the first guide roller (2) and the base (1) is twice the height difference between the second guide roller (3) and the base (1).
Citation Information
Patent Citations
Copper foil production guiding machine capable of continuously winding
CN116946779A
Shearing device for processing copper foils
CN210500417U