A heat treatment device for the transmission gear of a seeder

By designing a heat treatment device for the transmission gear of the seeder, the combination of the drive gear and the strike frame is used to solve the problem of insufficient cooling force caused by the recycling of quench liquid in the prior art, and the gear hardness and energy are improved. savings.

CN119040605BActive Publication Date: 2025-02-07LONGKOU TONGLI HOME ELECTRIC APPLIANCE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411536239.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-07
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

The existing gear heat treatment facilities have accumulated impurities due to the recycling of quenching liquid, blocked water jet holes, insufficient cooling force, resulting in poor gear hardness.

Method used

A seeder transmission gear heat treatment device is designed, including a carrier, lifting and driving rotor, connecting frame, water spray ring, heating coil and strike frame, etc., and vibration is generated by the cooperation of the drive gear and strike frame. Drain the water spray holes to ensure that the quenching liquid is fully sprayed.

Benefits of technology

It effectively solves the problem of water jet hole blockage, ensures sufficient cooling of the gears, and improves the hardness of the gears after processing. At the same time, multiple operations are achieved through a single drive source, which improves energy saving.

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Abstract

The present invention relates to the field of gear processing, and in particular to a heat treatment device for a seed drill transmission gear, comprising a carrier, a lifting drive rotating part is installed on the upper end of the carrier, a connecting frame is installed on the lifting drive rotating part, a concave frame is fixedly installed at the end of the connecting frame, both ends of the concave frame are elastically installed with protruding ears, a water spray ring is fixedly installed between the two protruding ears, a heating coil is coaxially arranged below the water spray ring, the heating coil is connected to the connecting frame, a shaft is rotatably installed through the corner of the connecting frame, both ends of the shaft are coaxially inlaid with cams, a frame shaft is fixedly installed on the side of the connecting frame, both ends of the frame shaft are rotatably installed with a knocking frame, the two ends of the knocking frame are respectively fitted with the protruding ears and the cam, and the knocking frame is elastically connected to the concave frame. The present invention ensures the hardness of the transmission gear after processing and improves energy saving at the same time.
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Description

Technical Field

[0001] The invention relates to the field of gear processing, and in particular to a heat treatment device for a transmission gear of a seed drill. Background Art

[0002] As an important mechanical transmission element, gears play an irreplaceable role in various fields. With the continuous advancement of science and technology and the continuous expansion of applications, gear technology will continue to develop and improve. Gears have teeth on the rim and can continuously mesh to transmit motion and power. Gears are widely used in seed drills. During the processing of gears, heat treatment is often required to improve the hardness of the gears.

[0003] However, in order to reduce production costs, the existing heat treatment facilities mostly recycle the quenching liquid when processing gears. Due to the recycling of the quenching liquid, some impurities will be contained in the quenching liquid, causing the subsequent quenching liquid to block the water spray holes when it is sprayed out to cool the gears, resulting in a decrease in the amount of quenching liquid sprayed, resulting in insufficient cooling of the gears and poor hardness of the processed gears. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a heat treatment device for the transmission gear of a seed drill.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a heat treatment device for a seed drill transmission gear, comprising a carrier, a lifting and driving rotating part is installed on the upper end of the carrier, a connecting frame is installed on the lifting and driving rotating part, a concave frame is fixedly installed on the end of the connecting frame, both ends of the concave frame are elastically installed with protruding ears, a water spray ring is fixedly installed between the two protruding ears, a heating coil is coaxially arranged below the water spray ring, the heating coil is connected to the connecting frame, a shaft rod is rotatably installed through the corner of the connecting frame, both ends of the shaft rod are coaxially inlaid with cams, a frame shaft is fixedly installed on the side of the connecting frame, and both ends of the frame shaft are rotatably installed with knocking frames, the two ends of the knocking frame are respectively fitted with the protruding ears and the cam, and the knocking frame is elastically connected to the concave frame.

[0006] Preferably, a coil frame is fixedly installed on the front end of the connecting frame, the end of the coil frame is fixed to the heating coil, the outer surface of the water spray ring is fixedly connected to a liquid inlet pipe, an extension seat is extended at the upper edge of the side of the carrier, and a driving gear is coaxially inlaid on the outer surface of the shaft rod, a driving gear is meshed with a driving gear plate, a fixed plate frame is fixedly installed in the middle of the driving gear plate, and the end of the fixed plate frame is fixed to the extension seat.

[0007] Preferably, both ends of the concave frame are penetrated and embedded with supporting columns, the protruding ears are slidably installed on the outer surface of the supporting columns, the outer surface of the supporting columns are symmetrically tightened with two threaded caps, the upper and lower ends of the protruding ears are fixedly installed with spring bodies, the spring bodies are fixed to the threaded caps, and the supporting columns pass through the interior of the spring body.

[0008] Preferably, the front and rear ends of the concave frame are extended with connecting seats, an upper cap is rotatably installed inside the connecting seat, a lower cap is rotatably installed on the upper end of the knocking frame near the edge, a square guide shell is extended at the upper end of the lower cap, a square guide column is extended at the lower end of the upper cap, the square guide column is slidably installed inside the square guide shell, a return spring is wound around the outside of the square guide shell and the outside of the square guide column, and both ends of the return spring are respectively fixed to the lower cap and the upper cap.

[0009] Preferably, the lifting and lowering driving member includes a connecting shaft No. 1 rotatably mounted on the upper end of the carrier, a fixing frame is arranged on the side of the connecting shaft No. 1, the fixing frame is fixed to the carrier, the end of the fixing frame passes through a connecting shaft No. 2 rotatably mounted thereon, the upper end of the connecting shaft No. 1 and one end of the connecting shaft No. 2 are coaxially inlaid with helical gears, the two helical gears are meshed with each other, the other end of the connecting shaft No. 2 is coaxially inlaid with a moving gear, a moving gear is meshed with a moving tooth plate, and the end of the connecting frame is fixed to the moving tooth plate.

[0010] Preferably, a T-shaped guide frame is slidably installed inside the movable tooth plate, and the end of the T-shaped guide frame is fixed to the carrier. A rotating shaft is rotatably installed on the upper end of the carrier, and the rotating shaft is located on the side of the No. 1 connecting shaft. The rotating shaft passes through the upper end of the extension seat, and the rotating shaft is rotatably connected to the extension seat, and the center line of the rotating shaft is colinear with the center line of the heating coil.

[0011] Preferably, the No. 1 connecting shaft and the rotating shaft both pass through the interior of the carrier, a small gear is coaxially inlaid on the outer surface of the rotating shaft, and a large gear is coaxially inlaid on the outer surface of the No. 1 connecting shaft, the small gear is meshed with the large gear, and the small gear and the large gear are located inside the carrier.

[0012] Preferably, a servo motor is fixedly mounted on the lower end of the carrier, the output end of the servo motor is fixed to the rotating shaft, a plurality of ears are fixedly mounted in a circular array on the upper outer surface of the rotating shaft, and key teeth extend above the ears on the outer surface of the rotating shaft.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. When the connecting frame drives the heating coil and the water spray ring to move downward to quench the transmission gear, the driving gear will move downward synchronously and roll on the driving gear plate to drive the cam at the end of the shaft to rotate, so as to continuously push the knocking frame, so that the knocking frame can reciprocate at the end of the frame shaft to continuously knock on the protruding ear, thereby generating vibration and transmitting it to the water spray ring, so that the blocked water spray holes on the water spray ring can be unblocked under the action of the vibration force, so as to ensure that the quenching liquid can be fully sprayed on the transmission gear, thereby ensuring the cooling intensity of the transmission gear and ensuring the hardness of the transmission gear after processing.

[0015] 2. Driven by the servo motor, the transmission gear on the rotating shaft can be driven to rotate, and at the same time, the movable gear on the No. 2 connecting shaft can be driven to rotate through the No. 1 connecting shaft to push the movable tooth plate, so that the movable tooth plate can slide down on the T-shaped guide frame, and then drive the heating coil and the water spray ring to move downward to quench the rotating transmission gear, and can also drive the knocking frame to move to clear the water spray ring, that is, the above three operations can be achieved simultaneously through a single driving source, which effectively reduces energy waste and improves energy saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a heat treatment device for a seed drill transmission gear of the present invention;

[0017] Figure 2 It is a schematic diagram of another perspective of a heat treatment device for a transmission gear of a seed drill according to the present invention;

[0018] Figure 3 A heat treatment device for a transmission gear of a seed drill according to the present invention Figure 2 A magnified view of middle;

[0019] Figure 4 It is an internal view of a carrier of a heat treatment device for a transmission gear of a seed drill according to the present invention;

[0020] Figure 5 It is a schematic diagram of a concave frame of a heat treatment device for a seed drill transmission gear of the present invention;

[0021] Figure 6 A heat treatment device for a transmission gear of a seed drill according to the present invention Figure 5 Enlarged view of middle B;

[0022] Figure 7 This is a view of the use of a heat treatment device for a seed drill transmission gear according to the present invention;

[0023] Figure 8 A heat treatment device for a transmission gear of a seed drill according to the present invention Figure 7 Enlarged view of C in the middle.

[0024] In the figure: 1, carrier; 2, rotating shaft; 3, servo motor; 4, extension seat; 5, No. 1 connecting shaft; 6, bevel gear; 7, fixed frame; 8, No. 2 connecting shaft; 9, shaft; 10, concave frame; 11, T-shaped guide frame; 12, connecting frame; 13, fixed plate frame; 14, small gear; 15, large gear; 16, moving tooth plate; 17, moving gear; 18, bearing column; 19, extension ear; 20, threaded cap; 21, spring body; 22, water spray ring; 23, heating coil; 24, cam; 25, knock frame; 26, driving gear; 27, driving tooth plate; 28, frame shaft; 29, coil frame; 30, connecting seat; 31, upper cap; 32, square guide column; 33, square guide shell; 34, reset spring; 35, lower cap; 36, liquid inlet pipe; 37, key tooth; 38, support ear; 39, transmission gear. DETAILED DESCRIPTION

[0025] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0026] like Figure 1-Figure 8The heat treatment device for the transmission gear of a seed drill shown in the figure comprises a carrier 1, a lifting drive rotating part is installed on the upper end of the carrier 1, a connecting frame 12 is installed on the lifting drive rotating part, a box bucket can be installed on the carrier 1 to collect the sprayed quenching liquid for recycling, a concave frame 10 is fixedly installed at the end of the connecting frame 12, and the connecting frame 12 serves to connect and fix the concave frame 10, and both ends of the concave frame 10 are elastically installed with protruding ears 19, and the concave frame 10 serves to carry the protruding ears 19, and the two ends of the concave frame 10 are elastically installed with protruding ears 19. A water spray ring 22 is fixedly installed between the protruding ears 19, and the protruding ears 19 play the role of being struck by the striking frame 25. A heating coil 23 is coaxially arranged below the water spray ring 22, and the heating coil 23 is connected to the connecting frame 12. The water spray ring 22 plays the role of spraying quenching liquid onto the transmission gear 39 for cooling, and the heating coil 23 plays the role of heating the transmission gear 39. The heating coil 23 is connected to the external control box for use, because heating by the heating coil 23 for heat treatment is a prior art and has been Widely used, so it is not elaborated in detail here. The corner of the connecting frame 12 is penetrated and rotatably installed with a shaft rod 9, and both ends of the shaft rod 9 are coaxially inlaid with cams 24. The shaft rod 9 plays a role in supporting the cam 24. The side of the connecting frame 12 is fixedly installed with a frame shaft 28, and both ends of the frame shaft 28 are rotatably installed with a knocking frame 25. The frame shaft 28 plays a role in supporting the knocking frame 25. The two ends of the knocking frame 25 are respectively fitted with the protruding ears 19 and the cam 24, and the knocking frame 25 is elastically connected to the concave frame 10. The cam 24 serves to push the knocking frame 25, and the driving gear 26 moves downward and rolls on the driving gear plate 27 to drive the cam 24 at the end of the shaft 9 to rotate, so as to continuously push the knocking frame 25, so that the knocking frame 25 can reciprocate at the end of the frame shaft 28 to continuously knock on the protruding ear 19, thereby generating vibration and transmitting it to the water spray ring 22, so that the blocked water spray holes on the water spray ring 22 can be unblocked under the action of the vibration force, so as to ensure that the quenching liquid can be fully sprayed on the transmission gear 39.

[0027] A coil frame 29 is fixedly installed at the front end of the connecting frame 12, and the end of the coil frame 29 is fixed to the heating coil 23, and the coil frame 29 serves to fix the heating coil 23. The outer surface of the water spray ring 22 is fixedly connected to a liquid inlet pipe 36, and the liquid inlet pipe 36 is connected to an external quenching liquid circulation system for use. Since controlling the circulation of quenching liquid is a prior art and has been widely used, it is not elaborated on in detail here. An extension seat 4 extends from the upper edge of the side of the carrier 1, and a driving gear 26 is coaxially inlaid on the outer surface of the shaft 9. A driving gear 26 is meshed with a driving gear plate 27. The driving gear 26 and the driving gear plate 27 serve to drive the shaft 9 to rotate. A fixed plate frame 13 is fixedly installed in the middle of the driving gear plate 27, and the fixed plate frame 13 serves to fix the driving gear plate 27. The end of the fixed plate frame 13 is fixed to the extension seat 4.

[0028] Both ends of the concave frame 10 are penetrated and inlaid with bearing columns 18, and the protruding ears 19 are slidably installed on the outer surface of the bearing columns 18. The bearing columns 18 play a role in supporting the protruding ears 19. Two threaded caps 20 are symmetrically tightened on the outer surface of the bearing columns 18. The upper and lower ends of the protruding ears 19 are fixedly installed with spring bodies 21, which are fixed to the threaded caps 20. The spring body 21 plays a role in increasing the vibration amplitude of the water spray ring 22. The bearing columns 18 pass through the interior of the spring body 21. By rotating the threaded caps 20, the elastic force of the spring body 21 can be adjusted, thereby adjusting the vibration amplitude of the water spray ring 22.

[0029] The front and rear ends of the concave frame 10 are extended with a connecting seat 30, and an upper cap 31 is rotatably installed inside the connecting seat 30. The connecting seat 30 serves to connect the upper cap 31. A lower cap 35 is rotatably installed near the edge of the upper end of the knocking frame 25. A square guide shell 33 is extended from the upper end of the lower cap 35, and a square guide column 32 is extended from the lower end of the upper cap 31. The square guide column 32 is slidably installed inside the square guide shell 33. The square guide column 32 can slide in the square guide shell 33 to adapt to the movement of the knocking frame 25. A return spring 34 is wound around the outside of the square guide shell 33 and the outside of the square guide column 32. The two ends of the return spring 34 are respectively fixed to the lower cap 35 and the upper cap 31. The return spring 34 can keep the knocking frame 25 and the cam 24 in contact at all times.

[0030] The lifting and lowering drive rotating parts include a No. 1 connecting shaft 5 rotatably installed on the upper end of the carrier 1, a fixing frame 7 is arranged on the side of the No. 1 connecting shaft 5, the fixing frame 7 is fixed to the carrier 1, and a No. 2 connecting shaft 8 is rotatably installed through the end of the fixing frame 7, and the fixing frame 7 serves to carry the No. 2 connecting shaft 8. The upper end of the No. 1 connecting shaft 5 and one end of the No. 2 connecting shaft 8 are coaxially inlaid with a bevel gear 6, and the bevel gear 6 serves to connect the No. 1 connecting shaft 5 and the No. 2 connecting shaft 8 together. The two bevel gears 6 are meshed with each other, and the other end of the No. 2 connecting shaft 8 is coaxially inlaid with a moving gear 17, and a moving gear plate 16 is meshed on the moving gear 17. The moving gear 17 and the moving gear plate 16 play a role in moving the connecting frame 12 up and down, and the end of the connecting frame 12 is fixed to the moving gear plate 16.

[0031] A T-shaped guide frame 11 is slidably installed inside the movable tooth plate 16, and the end of the T-shaped guide frame 11 is fixed to the carrier 1. The T-shaped guide frame 11 serves to guide the movable tooth plate 16. A rotating shaft 2 is rotatably installed on the upper end of the carrier 1. The rotating shaft 2 is located on the side of the No. 1 connecting shaft 5. The rotating shaft 2 passes through the upper end of the extension seat 4. The rotating shaft 2 can drive the transmission gear 39 to rotate, so that the transmission gear 39 is evenly heated. The rotating shaft 2 is rotatably connected to the extension seat 4, and the center line of the rotating shaft 2 is colinear with the center line of the heating coil 23.

[0032] The No. 1 connecting shaft 5 and the rotating shaft 2 both pass through the interior of the carrier 1. A small gear 14 is coaxially inlaid on the outer surface of the rotating shaft 2. A large gear 15 is coaxially inlaid on the outer surface of the No. 1 connecting shaft 5. The small gear 14 is meshed with the large gear 15. The small gear 14 and the large gear 15 play the role of connecting the No. 1 connecting shaft 5 and the rotating shaft 2 together. The small gear 14 and the large gear 15 are located inside the carrier 1.

[0033] A servo motor 3 is fixedly installed at the lower end of the carrier 1, and the output end of the servo motor 3 is fixed to the rotating shaft 2. A plurality of ears 38 are fixedly installed in a circular array on the upper outer surface of the rotating shaft 2. The ears 38 serve to support the transmission gear 39. A key tooth 37 extends above the ears 38 on the outer surface of the rotating shaft 2. The key tooth 37 can engage with the key groove of the transmission gear 39, so that the transmission gear 39 can rotate synchronously with the rotating shaft 2.

[0034] During processing, the transmission gear 39 is sleeved on the rotating shaft 2. At this time, the ear 38 supports the transmission gear 39, and the key tooth 37 is engaged in the keyway of the transmission gear 39. Then the servo motor 3 works to drive the transmission gear 39 on the rotating shaft 2 to rotate. At the same time, the rotating rotating shaft 2 drives the No. 1 connecting shaft 5 to rotate through the small gear 14 and the large gear 15, and then drives the moving gear 17 on the No. 2 connecting shaft 8 to rotate through the bevel gear 6, so as to push the moving gear plate 16, so that the moving gear plate 16 can slide downward on the T-shaped guide frame 11, and then drive the heating coil 23 and the water spray ring 22 to move downward, so as to drive the self-rotating transmission gear 3 through the heating coil 23. 9 is heated, and the water spray ring 22 cools the heated transmission gear 39, so as to quench the transmission gear 39 and improve its hardness. In this process, the driving gear 26 will be synchronously driven to move downward and roll on the driving gear plate 27 to drive the cam 24 at the end of the shaft 9 to rotate, so as to continuously push the knocking frame 25, so that the knocking frame 25 can reciprocate at the end of the frame shaft 28 to continuously knock the protruding ear 19, thereby generating vibration and transmitting it to the water spray ring 22, so that the blocked water spray hole on the water spray ring 22 can be dredged under the action of the vibration force, so as to ensure that the quenching liquid can be fully sprayed on the transmission gear 39 to ensure its cooling strength.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A heat treatment device for a seed drill transmission gear, comprising a carrier (1), characterized in that: A lifting and rotating member is installed at the upper end of the carrier (1), and a connecting frame (12) is installed on the lifting and rotating member. A concave frame (10) is fixedly installed at the end of the connecting frame (12), and both ends of the concave frame (10) are elastically installed with protruding ears (19), and a water spray ring (22) is fixedly installed between the two protruding ears (19). A heating coil (23) is coaxially arranged below the water spray ring (22), and the heating coil (23) is connected to the connecting frame (12). A shaft (9) is rotatably installed through the corner of the connecting frame (12), and both ends of the shaft (9) are coaxially inlaid with cams (24). A frame shaft (28) is fixedly installed on the side of the connecting frame (12), and both ends of the frame shaft (28) are A knocking frame (25) is rotatably mounted on each of the two ends of the knocking frame (25), the two ends of which are respectively fitted with the extended ear (19) and the cam (24), the knocking frame (25) is elastically connected to the concave frame (10), the front end of the connecting frame (12) is fixedly mounted with a coil frame (29), the end of the coil frame (29) is fixed to the heating coil (23), the outer surface of the water spray ring (22) is fixedly connected with a liquid inlet pipe (36), the upper edge of the side of the carrier (1) is extended with a protruding seat (4), the outer surface of the shaft (9) is coaxially inlaid with a driving gear (26), the driving gear (26) is meshed with a driving gear plate (27), the middle part of the driving gear plate (27) is fixedly mounted with a fixed plate frame (13), the fixed plate frame The end of the lifting drive member (13) is fixed to the extension seat (4), the lifting drive member comprises a No. 1 connecting shaft (5) rotatably mounted on the upper end of the carrier (1), a fixing frame (7) is arranged on the side of the No. 1 connecting shaft (5), the fixing frame (7) is fixed to the carrier (1), and a No. 2 connecting shaft (8) is rotatably mounted through the end of the fixing frame (7), the upper end of the No. 1 connecting shaft (5) and one end of the No. 2 connecting shaft (8) are coaxially inlaid with a bevel gear (6), the two bevel gears (6) are meshed, the other end of the No. 2 connecting shaft (8) is coaxially inlaid with a moving gear (17), the moving gear (17) is meshed with a moving tooth plate (16), and the end of the connecting frame (12) is fixed to the moving tooth plate (16), A T-shaped guide frame (11) is slidably installed inside the movable tooth plate (16), and the end of the T-shaped guide frame (11) is fixed to the carrier (1). A rotating shaft (2) is rotatably installed on the upper end of the carrier (1). The rotating shaft (2) is located on the side of the No. 1 connecting shaft (5). The rotating shaft (2) passes through the upper end of the extension seat (4). The rotating shaft (2) is rotatably connected to the extension seat (4). The center line of the rotating shaft (2) is colinear with the center line of the heating coil (23). The No. 1 connecting shaft (5) and the rotating shaft (2) both pass through the inside of the carrier (1). The outer surface of the rotating shaft (2) is coaxially inlaid with a small gear (14), and the outer surface of the No. 1 connecting shaft (5) is coaxially inlaid with a large gear (15).The pinion (14) is meshed with the large gear (15). The pinion (14) and the large gear (15) are located inside the carrier (1). A servo motor (3) is fixedly mounted at the lower end of the carrier (1). The output end of the servo motor (3) is fixed to the rotating shaft (2). A plurality of ears (38) are fixedly mounted in an annular array on the upper portion of the outer surface of the rotating shaft (2). Key teeth (37) extend above the ears (38) on the outer surface of the rotating shaft (2).

2. A heat treatment device for a seed drill transmission gear according to claim 1, characterized in that: Both ends of the concave frame (10) are penetrated and embedded with a bearing column (18), the protruding ear (19) is slidably mounted on the outer surface of the bearing column (18), the outer surface of the bearing column (18) is symmetrically screwed with two threaded caps (20), the upper and lower ends of the protruding ear (19) are fixedly mounted with a spring body (21), the spring body (21) is fixed to the threaded cap (20), and the bearing column (18) penetrates the interior of the spring body (21).

3. The heat treatment device for the transmission gear of a seed drill according to claim 1, characterized in that: A connecting seat (30) is extended from the front and rear ends of the concave frame (10), an upper cap (31) is rotatably mounted inside the connecting seat (30), a lower cap (35) is rotatably mounted near the edge of the upper end of the knocking frame (25), a square guide shell (33) is extended from the upper end of the lower cap (35), a square guide column (32) is extended from the lower end of the upper cap (31), the square guide column (32) is slidably mounted inside the square guide shell (33), a return spring (34) is wound around the outer side of the square guide shell (33) and the outer side of the square guide column (32), and the two ends of the return spring (34) are respectively fixed to the lower cap (35) and the upper cap (31).

Citation Information

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