A bracket contouring processing device

By designing the clamping mechanism and telescopic mechanism of the supporting hanger profiling processing device, the problem of stable clamping of the angle steel frame and shock absorbing device during the processing process is solved, and high-precision processing and flexible and applicability of the device are achieved.

CN119057374BActive Publication Date: 2025-02-18SHANDONG FROKEN MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411569752.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-02-18
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

The prior art is difficult to stably clamp the angle steel frame, especially during processing or welding, and it is difficult to clamp the angle steel frame and the shock absorbing device.

Method used

A supporting hanger profiling processing device is designed, adopting a clamping mechanism and a telescopic mechanism. Through multiple clamping cylinders, limiting components and adjustment systems, the stable clamping of the diagonal steel frame and shock absorbing device is realized, and adapted to the Processing requirements for different shapes and locations.

Benefits of technology

Improve processing accuracy, avoid deviations caused by loose workpieces, enhance the applicability and flexibility of the device, and improve the convenience and operability of the overall equipment.

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Abstract

The present invention relates to the technical field of support and hanger profiling processing, and discloses a support and hanger profiling processing device, comprising a base, a support frame fixedly installed on the top of the base, a pressing component arranged inside the support frame, a clamping mechanism and a telescopic mechanism arranged above the base, a profiling member arranged at the bottom of the pressing component, and a support member arranged below the profiling member. When the support member welded to the profiling member is an angle steel frame and the profiling member is welded to the outside of the angle steel frame, the angle steel frame mounting seat is placed downward in a vertical slot, and the clamping cylinder is operated to push the clamping plate for clamping, while the limit blocks on both sides limit the angle steel frame. When the support member welded to the profiling member is an angle steel frame and the profiling member is welded to the inside of the angle steel frame, the angle steel frame mounting seat is placed upward in a horizontal slot, so that the limit blocks on both sides limit the angle steel frame. In this way, the clamping stability can be improved, and the effect of improving the processing accuracy and adapting to workpieces with complex shapes is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of support and hanger profiling processing, and in particular to a support and hanger profiling processing device. Background Art

[0002] The support and hanger profiling device is a device dedicated to manufacturing and processing supports and hangers. These supports and hangers are widely used in the fields of construction, machinery, pipelines, and electricity to support and fix pipelines, cables, and equipment. With the rapid advancement of infrastructure construction, the demand for supports and hangers is increasing, and they are required to have high precision and diversified shapes to adapt to various complex engineering environments. Among them, pipe supports and hangers used to fix pipes are widely used in the process of pipe installation. Their structure is mostly welded with angle steel frames or shock-absorbing devices and profiling parts that imitate the shape of pipes.

[0003] The patent with the patent publication number CN118455857A discloses an integral welding device for processing pipe supports and hangers, including a first angle steel and a second angle steel which serve as a base and a connecting piece of the pipe support and hanger respectively, including a first transfer mechanism; a second transfer mechanism; a splicing mechanism; a welding mechanism, wherein the welding mechanism is arranged on the first transfer mechanism, and the welding mechanism is used to automatically weld the joints of the first angle steel and the second angle steel which have been bonded together; a feeding mechanism, wherein the present invention utilizes the splicing and structural characteristics of the first angle steel and the second angle steel, and utilizes the first transfer mechanism and the second transfer mechanism to transfer the first angle steel and the second angle steel respectively with their moving paths perpendicular to each other, so that the first angle steel and the second angle steel can intersect at the welding mechanism in a state perpendicular to each other, and then the splicing is completed with the assistance of the splicing mechanism, so that the first angle steel and the second angle steel can be spliced ​​quickly and smoothly at the welding mechanism, which is convenient for the welding mechanism to perform efficient welding.

[0004] The prior art has the following defects:

[0005] It is not easy to stably clamp the angle steel frame: the angle steel frame has a variety of structural shapes, such as L-shape, U-shape or multi-angle bending, and the different positions of the profiling parts on the angle steel frame increase the difficulty of clamping with standard fixtures, especially during processing or welding. It is easy to cause displacement or loosening. Therefore, it is necessary to set an adjustable clamping device to adapt to the different positions of the profiling parts welded on the angle steel frame, improve stability, avoid deviations caused by loose workpieces, and achieve the effect of improving processing accuracy and adapting to complex-shaped workpieces.

[0006] It is impossible to clamp the shock-absorbing device stably while clamping the angle steel frame: the angle steel frame usually has straight edges and corners, while the shock-absorbing device is mostly cylindrical, and its base is a curved structure. The existing clamp design is often only for one shape and is difficult to effectively apply to another, resulting in uneven application of the clamping force, making the workpiece unstable. The angle steel frame requires a larger clamping force to ensure fixation, while the cylindrical base requires different clamping force distribution to avoid sliding or rotation. Therefore, it is necessary to set a clamping device that can clamp different shapes and reduce the space occupied by the entire device to enhance the applicability and flexibility of the device, as well as improve the convenience and operability of the overall equipment. Summary of the invention

[0007] In view of the problems in the prior art that it is difficult to stably clamp the angle steel frame and it is impossible to clamp the shock absorbing device while stably clamping the angle steel frame, a support and hanger profiling processing device is proposed.

[0008] The present application provides a support and hanger profiling processing device, the purpose of which is: by setting a clamping mechanism, it can adapt to the stable clamping of the profiling parts welded on different positions of the angle steel frame, avoid deviation caused by loosening of the workpiece, thereby achieving the effect of improving processing accuracy and adapting to workpieces of complex shapes. By setting a clamping device that can clamp different shapes and reducing the occupied space of the entire device, the applicability and flexibility of the device can be enhanced, and the convenience and operability of the overall equipment can be improved.

[0009] The technical solution of the present invention is: a support and hanger profiling processing device, comprising a base, a support frame fixedly mounted on the top of the base, a pressing assembly arranged inside the support frame, a clamping mechanism and a telescopic mechanism arranged above the base, a profiling member arranged at the bottom of the pressing assembly, and a support member arranged below the profiling member, wherein the support member is clamped inside the clamping mechanism or the telescopic mechanism, the clamping mechanism comprises a plurality of clamping cylinders fixedly mounted on the outer wall of the base, a clamping plate is fixedly connected between the output ends of two clamping cylinders on the same side, and two limit assemblies moving in opposite directions are fixedly connected to the inner wall of the clamping plate;

[0010] The limiting assembly includes an extrusion block slidably connected to the inside of the clamping plate, an extrusion spring is fixedly connected between the outer wall of the extrusion block and the inner wall of the clamping plate, an end of the extrusion block away from the extrusion spring is rotatably connected to a connecting rod, and an end of the connecting rod away from the extrusion block is rotatably connected to the limiting block, an adjusting rod is fixedly connected to the outer wall of the connecting rod, an adjusting groove is provided on the outer wall of the clamping plate, and the outer wall of the adjusting rod is slidably connected to the inner wall of the adjusting groove.

[0011] By adopting the above scheme, the position of the adjusting rod is bent and fixed in the adjusting groove, and the connecting rod drives the extrusion block to slide in the clamping plate, so that the spacing between the two limit blocks adapts to the width of the angle steel frame, thereby fixing the position of the angle steel frame. When the profiling part needs to be welded to the outside of the angle steel frame, the clamping cylinder is operated to push the clamping plate to clamp the angle steel frame. At the same time, the limit blocks on both sides limit the angle steel frame to provide stable clamping, thereby achieving the effect of improving processing accuracy.

[0012] Furthermore, the clamping mechanism also includes two vertical slots formed on the inner wall of the base, and a transverse slot formed on the inner wall of the clamping plate, wherein the transverse slot is arranged between two limit blocks on the same side.

[0013] By adopting the above scheme, the profiling piece can be welded to the outside of the angle steel frame by placing the angle steel frame mounting seat downward in the vertical slot, and the profiling piece can be welded to the inside of the angle steel frame by placing the angle steel frame mounting seat upward in the horizontal slot.

[0014] Furthermore, the telescopic mechanism includes an adjusting component fixedly connected to the outer wall of the base and two support columns, the adjusting component includes an adjusting motor fixedly connected to the outer wall of the base, and two bidirectional threaded rods rotatably connected to the inner walls of the two support columns, the two bidirectional threaded rods are fixedly connected to adjusting gears at one end close to the adjusting motor, a synchronous transmission belt is connected between the two adjusting gears, and one of the adjusting gears is sleeved on the output shaft of the adjusting motor.

[0015] Furthermore, the outer wall of the bidirectional threaded rod is provided with a left-handed thread groove and a right-handed thread groove, an inner telescopic plate is threadedly connected between the two left-handed thread grooves, and an outer telescopic plate is threadedly connected between the two right-handed thread grooves, the outer wall of the inner telescopic plate is slidably connected to the inner wall of the outer telescopic plate, and a telescopic groove is provided between the inner telescopic plate and the outer telescopic plate.

[0016] Furthermore, a circular bottom groove is arranged below the telescopic slot, and the circular bottom groove is opened on the outer wall of the base.

[0017] By adopting the above scheme, the shock absorbing device is placed on the circular bottom groove, and the adjusting motor is operated. The output shaft of the adjusting motor drives the two bidirectional threaded rods to rotate synchronously through two adjusting gears and a synchronous transmission belt. The inner telescopic plate between the two left-handed thread grooves and the outer telescopic plate between the two right-handed thread grooves slide towards each other, and the inner telescopic plate is embedded in the outer telescopic plate. The telescopic groove casing formed between the inner telescopic plate and the outer telescopic plate clamps the shock absorbing device, thereby achieving the effect of enhancing the applicability and flexibility of the device.

[0018] Furthermore, the pressing assembly includes a pressing cylinder fixedly connected to the inner wall of the support frame, and the output end of the pressing cylinder is fixedly connected to a pressing plate.

[0019] Furthermore, a sliding groove is provided on the inner wall of the lower pressure plate, and two sliding frames are slidably connected to the inner wall of the sliding groove. The bottoms of the two sliding frames are fixedly connected to clamping frames, and the inner walls of the two clamping frames are respectively clamped with the outer walls at both ends of the profiling member.

[0020] Furthermore, a fixing groove is provided on the inner wall of the clamping plate frame, and a fixing bolt is fixedly installed on the inner wall of the fixing groove.

[0021] By adopting the above scheme, the position of the sliding frame is adjusted in the sliding groove inside the lower pressure plate to match the width of the profiling member, the two ends of the profiling member are respectively inserted into the middle of the clamping frame below the sliding frame, and the profiling member is fixed in the fixing groove with fixing bolts. After the profiling member and the support member are installed, the downward pressure cylinder can be started, and the output end of the downward pressure cylinder drives the profiling member to move down and contact the support member to carry out the welding operation.

[0022] Beneficial effects of the present invention:

[0023] Through the provided clamping mechanism, when the supporting member welded to the profiling member is an angle steel frame and the profiling member is welded to the outside of the angle steel frame, the angle steel frame mounting seat is placed downward in the vertical slot, and the clamping cylinder is operated to push the clamping plate for clamping, while the limit blocks on both sides limit the angle steel frame; when the supporting member welded to the profiling member is an angle steel frame and the profiling member is welded to the inside of the angle steel frame, the angle steel frame mounting seat is placed upward in the horizontal slot, so that the limit blocks on both sides limit the angle steel frame; thereby, the clamping stability can be improved, deviation caused by loosening of the workpiece can be avoided, and the effect of improving processing accuracy and adapting to workpieces of complex shapes can be achieved.

[0024] Through the telescopic mechanism that is set up, when the support member welded to the contoured member is a shock absorbing device, the shock absorbing device is placed on the circular bottom groove, and the adjusting motor is operated. The output shaft of the adjusting motor drives the two bidirectional threaded rods to rotate synchronously through two adjusting gears and a synchronous transmission belt. The inner telescopic plate between the two left-handed thread grooves and the outer telescopic plate between the two right-handed thread grooves slide toward each other, the inner telescopic plate is embedded in the outer telescopic plate, and the telescopic groove casing formed between the inner telescopic plate and the outer telescopic plate clamps the shock absorbing device, thereby achieving the effect of enhancing the applicability and flexibility of the device.

[0025] Through the setting of the limit assembly, the adjustment slot is provided with multiple gears, and the position of the adjustment rod in the adjustment slot varies according to the model of the angle steel in the angle steel frame. The models of the angle steel are generally divided into several categories and the width of each category is the same. Therefore, the multiple gears in the adjustment slot can correspond to various models of angle steel, so that the cross-cutting center of the angle steel frame is always located directly below the profiling part, thereby achieving the effect of avoiding docking deviation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0027] Figure 2 It is a structural schematic diagram of the clamping mechanism of the present invention;

[0028] Figure 3 It is a schematic diagram of the structure of the circular bottom groove of the present invention;

[0029] Figure 4 It is a schematic cross-sectional view of part of the structure at the transverse notch of the present invention;

[0030] Figure 5 For the present invention Figure 4 The structural diagram of the enlarged part at A in the middle;

[0031] Figure 6 It is a structural schematic diagram of the telescopic mechanism of the present invention;

[0032] Figure 7 It is a structural schematic diagram of the regulating component of the present invention;

[0033] Figure 8 It is a partial structural schematic diagram of the downward pressure cylinder of the present invention;

[0034] Fig. 9 It is a schematic diagram of the explosion of the structure of the pressing component of the present invention;

[0035] Fig.10 It is a schematic structural diagram of the first state of the profiling member and the supporting member of the present invention in contact;

[0036] Fig.11 It is a schematic structural diagram of the second state in which the profiling member of the present invention contacts the supporting member;

[0037] Fig.12 It is a schematic structural diagram of the third state of contact between the profiling member and the supporting member of the present invention.

[0038] In the figure:

[0039] 1. Base; 2. Support frame; 3. Pressing assembly; 31. Pressing cylinder; 32. Pressing plate; 33. Sliding groove; 34. Sliding frame; 35. Clamping frame; 36. Fixing groove; 37. Fixing bolt; 4. Clamping mechanism; 41. Clamping cylinder; 42. Clamping plate; 43. Limiting assembly; 431. Limiting block; 432. Connecting rod; 433. Adjusting rod; 434. Adjusting groove; 435. Extrusion block; 436. Extrusion spring; 44, vertical notch; 45, circular bottom groove; 46, horizontal notch; 5, telescopic mechanism; 51, outer telescopic plate; 52, inner telescopic plate; 53, telescopic notch; 54, support column; 55, adjustment component; 551, adjustment motor; 552, adjustment gear; 553, synchronous transmission belt; 554, bidirectional threaded rod; 555, left-handed thread groove; 556, right-handed thread groove; 6, contoured part; 7, support part. DETAILED DESCRIPTION

[0040] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0041] Reference Figure 1 - Fig.12 A support and hanger profiling processing device is provided, including a base 1, a support frame 2 fixedly mounted on the top of the base 1, a pressing assembly 3 arranged inside the support frame 2, a clamping mechanism 4 and a telescopic mechanism 5 arranged above the base 1, a profiling member 6 arranged at the bottom of the pressing assembly 3, and a support member 7 arranged below the profiling member 6, the support member 7 is clamped inside the clamping mechanism 4 or the telescopic mechanism 5, the clamping mechanism 4 includes a plurality of clamping cylinders 41 fixedly mounted on the outer wall of the base 1, a clamping plate 42 is fixedly connected between the output ends of the two clamping cylinders 41 on the same side, and two limit assemblies 43 that move in opposite directions are fixedly connected to the inner wall of the clamping plate 42.

[0042] Reference Figure 4 - Figure 5 The limiting assembly 43 includes an extrusion block 435 slidably connected to the inside of the clamping plate 42, an extrusion spring 436 is fixedly connected between the outer wall of the extrusion block 435 and the inner wall of the clamping plate 42, an end of the extrusion block 435 away from the extrusion spring 436 is rotatably connected to a connecting rod 432, an end of the connecting rod 432 away from the extrusion block 435 is rotatably connected to a limiting block 431, an outer wall of the connecting rod 432 is fixedly connected to an adjusting rod 433, an outer wall of the clamping plate 42 is provided with an adjusting groove 434, and the outer wall of the adjusting rod 433 is slidably connected to the inner wall of the adjusting groove 434.

[0043] Specifically, the adjustment slot 434 is provided with a plurality of gears, and the position of the adjustment rod 433 in the adjustment slot 434 varies according to the model of the angle steel in the angle steel frame. The models of the angle steel are generally divided into several categories and the width of each category is the same. Therefore, the plurality of gears in the adjustment slot 434 can correspond to various models of angle steels, so that the cross-cutting center of the angle steel frame is always located directly below the profiling member 6 to avoid docking deviation; the provided extrusion spring 436 can play a role of automatic resetting when the adjustment rod 433 is out of the gear of the adjustment slot 434; the single clamping plate 42 is simultaneously controlled by the front and rear clamping cylinders 41 to avoid the angle deviation of the clamping plate 42 during long-term use.

[0044] By bending and fixing the position of the adjusting rod 433 in the adjusting groove 434, the connecting rod 432 drives the extrusion block 435 to slide in the clamping plate 42, so that the distance between the two limit blocks 431 adapts to the width of the angle steel frame, thereby fixing the position of the angle steel frame. When it is necessary to weld the profiling part 6 to the outside of the angle steel frame, the clamping cylinder 41 is operated to push the clamping plate 42 to clamp the angle steel frame. At the same time, the limit blocks 431 on both sides limit the angle steel frame to provide stable clamping, thereby achieving the effect of improving processing accuracy.

[0045] Reference Figure 3 - Figure 4 The clamping mechanism 4 further includes two vertical slots 44 formed on the inner wall of the base 1 and a transverse slot 46 formed on the inner wall of the clamping plate 42 . The transverse slot 46 is disposed between the two limit blocks 431 on the same side.

[0046] By placing the angle frame mounting base downward in the vertical slot 44, the profiling member 6 can be welded to the outside of the angle frame, and by placing the angle frame mounting base upward in the horizontal slot 46, the profiling member 6 can be welded to the inside of the angle frame.

[0047] Reference Figure 6 - Figure 7 The telescopic mechanism 5 includes an adjustment component 55 fixedly connected to the outer wall of the base 1 and two support columns 54. The adjustment component 55 includes an adjustment motor 551 fixedly connected to the outer wall of the base 1, and two bidirectional threaded rods 554 respectively rotatably connected to the inner walls of the two support columns 54. The ends of the two bidirectional threaded rods 554 close to the adjustment motor 551 are fixedly connected to an adjustment gear 552. A synchronous transmission belt 553 is connected between the two adjustment gears 552. One of the adjustment gears 552 is sleeved on the adjustment motor 551. 1, a left-handed thread groove 555 and a right-handed thread groove 556 are provided on the outer wall of the bidirectional threaded rod 554, an inner telescopic plate 52 is threadedly connected between the two left-handed thread grooves 555, an outer telescopic plate 51 is threadedly connected between the two right-handed thread grooves 556, an outer wall of the inner telescopic plate 52 is slidably connected to the inner wall of the outer telescopic plate 51, a telescopic notch 53 is provided between the inner telescopic plate 52 and the outer telescopic plate 51, a circular bottom groove 45 is provided below the telescopic notch 53, and the circular bottom groove 45 is provided on the outer wall of the base 1.

[0048] Specifically, the inner telescopic plate 52 can be embedded in the outer telescopic plate 51 to form a telescopic slot 53 with an adjustable range. The telescopic slot 53 can not only clamp a cylinder, but also an elliptical cylinder and a multi-deformable body; the range of the circular bottom groove 45 is the bottom of the largest clampable cylinder; when the bidirectional threaded rod 554 rotates, the inner telescopic plate 52 and the outer telescopic plate 51 are brought closer or separated under the opposite rotation of the left-handed thread groove 555 and the right-handed thread groove 556.

[0049] By placing the shock absorbing device on the circular bottom groove 45 and running the adjusting motor 551, the output shaft of the adjusting motor 551 drives the two bidirectional threaded rods 554 to rotate synchronously through the two adjusting gears 552 and the synchronous transmission belt 553, and the inner telescopic plate 52 between the two left-handed thread grooves 555 and the outer telescopic plate 51 between the two right-handed thread grooves 556 slide towards each other, and the inner telescopic plate 52 is embedded in the outer telescopic plate 51. The telescopic groove 53 formed between the inner telescopic plate 52 and the outer telescopic plate 51 clamps the shock absorbing device, thereby achieving the effect of enhancing the applicability and flexibility of the device.

[0050] Reference Figure 8 - Fig. 9 The pressing assembly 3 includes a pressing cylinder 31 fixedly connected to the inner wall of the support frame 2, and the output end of the pressing cylinder 31 is fixedly connected to a pressing plate 32, and the inner wall of the pressing plate 32 is provided with a sliding groove 33, and the inner wall of the sliding groove 33 is slidably connected to two sliding frames 34, and the bottoms of the two sliding frames 34 are fixedly connected to clamping frames 35, and the inner walls of the two clamping frames 35 are respectively clamped with the outer walls at both ends of the profiling member 6, and the inner wall of the clamping frame 35 is provided with a fixing groove 36, and the inner wall of the fixing groove 36 is fixedly installed with a fixing bolt 37.

[0051] By adjusting the position of the sliding frame 34 in the sliding groove 33 inside the lower pressing plate 32 to match the width of the profiling member 6, the two ends of the profiling member 6 are respectively inserted into the middle of the clamping frame 35 below the sliding frame 34, and the profiling member 6 is fixed in the fixing groove 36 using the fixing bolts 37. After the profiling member 6 and the support member 7 are installed, the pressing cylinder 31 can be started, and the output end of the pressing cylinder 31 drives the profiling member 6 to move downward and contact the support member 7 to perform the welding operation.

[0052] During use, the profiling member 6 is first installed under the pressing component 3. When the supporting member 7 welded with the profiling member 6 is an angle steel frame, the angle steel frame is clamped between the clamping mechanism 4 and the telescopic mechanism 5 according to the position of the profiling member 6 on the angle steel frame. When the profiling member 6 needs to be welded to the outside of the angle steel frame, the angle steel frame mounting seat is placed downward in the vertical notch 44, and the clamping cylinder 41 is operated to push the clamping plate 42, so that the clamping plates 42 on both sides clamp the two vertical frames of the angle steel frame with the outside of the outer telescopic plate 51 and the inner telescopic plate 52 respectively, and the limit blocks 431 on both sides limit the angle steel frame; when the profiling member 6 needs to be welded to the inside of the angle steel frame, the angle steel frame mounting seat is placed upward in the horizontal notch 46, so that the limit blocks 431 on both sides limit the angle steel frame; thereby, the clamping stability can be improved, deviation caused by loosening of the workpiece can be avoided, and the processing accuracy can be improved. And the effect of adapting to complex-shaped workpieces, when the support member 7 welded with the profiling member 6 is a shock-absorbing device, the shock-absorbing device is placed on the circular bottom groove 45, and the adjusting motor 551 is operated. The output shaft of the adjusting motor 551 drives the two bidirectional threaded rods 554 to rotate synchronously through the two adjusting gears 552 and the synchronous transmission belt 553, and the inner telescopic plate 52 between the two left-handed thread grooves 555 and the outer telescopic plate 51 between the two right-handed thread grooves 556 slide in opposite directions, and the inner telescopic plate 52 is embedded in the outer telescopic plate 51. The telescopic notch 53 formed between the inner telescopic plate 52 and the outer telescopic plate 51 clamps the shock-absorbing device to achieve the effect of enhancing the applicability and flexibility of the device. After the profiling member 6 and the support member 7 are installed, the pressing cylinder 31 can be started, and the output end of the pressing cylinder 31 drives the profiling member 6 to move downward and contact with the support member 7 to carry out the welding operation.

[0053] Working principle of the present invention:

[0054] During operation, first install the profiling member 6 under the pressing assembly 3, adjust the position of the sliding frame 34 in the sliding groove 33 inside the lower pressing plate 32 to match the width of the profiling member 6, insert the two ends of the profiling member 6 into the middle of the clamping frame 35 under the sliding frame 34, and use the fixing bolts 37 to fix the profiling member 6 in the fixing groove 36.

[0055] When the support member 7 welded to the profiling member 6 is an angle steel frame, the angle steel frame is clamped between the clamping mechanism 4 and the telescopic mechanism 5 according to the position of the profiling member 6 on the angle steel frame. First, the position of the adjusting rod 433 is moved and fixed in the adjusting groove 434, and the connecting rod 432 then drives the extrusion block 435 to slide in the clamping plate 42, so that the distance between the two limit blocks 431 adapts to the width of the angle steel frame, thereby fixing the position of the angle steel frame.

[0056] When it is necessary to weld the profiling member 6 to the outside of the angle steel frame, the angle steel frame mounting seat is placed downward in the vertical slot 44, and the clamping cylinder 41 is operated to push the clamping plate 42, so that the clamping plates 42 on both sides clamp the two vertical frames of the angle steel frame with the outside of the outer telescopic plate 51 and the inner telescopic plate 52 respectively, and the limit blocks 431 on both sides limit the angle steel frame; when it is necessary to weld the profiling member 6 to the inside of the angle steel frame, the angle steel frame mounting seat is placed upward in the horizontal slot 46, so that the limit blocks 431 on both sides limit the angle steel frame; thereby, the clamping stability can be improved, deviation caused by loosening of the workpiece can be avoided, and the effect of improving processing accuracy and adapting to workpieces with complex shapes can be achieved.

[0057] When the support member 7 welded to the contour member 6 is a shock absorbing device, the shock absorbing device is placed on the circular bottom groove 45, and the adjusting motor 551 is operated. The output shaft of the adjusting motor 551 drives the two bidirectional threaded rods 554 to rotate synchronously through the two adjusting gears 552 and the synchronous transmission belt 553. The inner telescopic plate 52 between the two left-handed thread grooves 555 and the outer telescopic plate 51 between the two right-handed thread grooves 556 slide toward each other, and the inner telescopic plate 52 is embedded in the outer telescopic plate 51. The telescopic groove 53 formed between the inner telescopic plate 52 and the outer telescopic plate 51 clamps the shock absorbing device, thereby achieving the effect of enhancing the applicability and flexibility of the device.

[0058] After the profiling member 6 and the supporting member 7 are installed, the pressing cylinder 31 can be started, and the output end of the pressing cylinder 31 drives the profiling member 6 to move downward and contact with the supporting member 7 to perform the welding operation.

[0059] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A support and hanger profiling processing device, comprising a base (1), a support frame (2) fixedly mounted on the top of the base (1), a pressing assembly (3) arranged inside the support frame (2), a clamping mechanism (4) and a telescopic mechanism (5) arranged above the base (1), a profiling member (6) arranged at the bottom of the pressing assembly (3), and a support member (7) arranged below the profiling member (6), wherein the support member (7) is clamped inside the clamping mechanism (4) or the telescopic mechanism (5), and characterized in that: The clamping mechanism (4) comprises a plurality of clamping cylinders (41) fixedly mounted on the outer wall of the base (1); a clamping plate (42) is fixedly connected between the output ends of two clamping cylinders (41) on the same side; and two limit assemblies (43) that move in opposite directions are fixedly connected to the inner wall of the clamping plate (42); The limiting assembly (43) comprises an extrusion block (435) slidably connected to the inside of the clamping plate (42); an extrusion spring (436) is fixedly connected between the outer wall of the extrusion block (435) and the inner wall of the clamping plate (42); one end of the extrusion block (435) away from the extrusion spring (436) is rotatably connected to a connecting rod (432); one end of the connecting rod (432) away from the extrusion block (435) is rotatably connected to the limiting block (431); an adjusting rod (433) is fixedly connected to the outer wall of the connecting rod (432); an adjusting groove (434) is provided on the outer wall of the clamping plate (42); and the outer wall of the adjusting rod (433) is slidably connected to the inner wall of the adjusting groove (434); The clamping mechanism (4) further comprises two vertical slots (44) formed on the inner wall of the base (1), and a transverse slot (46) formed on the inner wall of the clamping plate (42), wherein the transverse slot (46) is arranged between two limit blocks (431) on the same side; The telescopic mechanism (5) comprises an adjustment component (55) fixedly connected to the outer wall of the base (1) and two support columns (54); the adjustment component (55) comprises an adjustment motor (551) fixedly connected to the outer wall of the base (1), and two bidirectional threaded rods (554) rotatably connected to the inner walls of the two support columns (54), one end of the two bidirectional threaded rods (554) close to the adjustment motor (551) is fixedly connected to an adjustment gear (552), a synchronous transmission belt (553) is transmission-connected between the two adjustment gears (552), and one of the adjustment gears (552) is sleeved on the output shaft of the adjustment motor (551); The outer wall of the bidirectional threaded rod (554) is provided with a left-handed thread groove (555) and a right-handed thread groove (556); an inner telescopic plate (52) is threadedly connected between the two left-handed thread grooves (555); an outer telescopic plate (51) is threadedly connected between the two right-handed thread grooves (556); the outer wall of the inner telescopic plate (52) is slidably connected to the inner wall of the outer telescopic plate (51); and a telescopic notch (53) is provided between the inner telescopic plate (52) and the outer telescopic plate (51); A circular bottom groove (45) is provided below the telescopic notch (53), and the circular bottom groove (45) is opened on the outer wall of the base (1).

2. The support and hanger profiling device according to claim 1, characterized in that: The pressing assembly (3) comprises a pressing cylinder (31) fixedly connected to the inner wall of the support frame (2), and the output end of the pressing cylinder (31) is fixedly connected to a pressing plate (32).

3. The support and hanger profiling device according to claim 2, characterized in that: The inner wall of the lower pressing plate (32) is provided with a sliding groove (33), the inner wall of the sliding groove (33) is slidably connected to two sliding frames (34), the bottoms of the two sliding frames (34) are fixedly connected to clamping frames (35), and the inner walls of the two clamping frames (35) are respectively clamped to the outer walls of the two ends of the profiling member (6).

4. The support and hanger profiling device according to claim 3, characterized in that: The inner wall of the clamping plate frame (35) is provided with a fixing groove (36), and the inner wall of the fixing groove (36) is fixedly mounted with a fixing bolt (37).

Citation Information

Patent Citations

  • Electric welding equipment with workpiece positioning function for machining pipeline supports and hangers

    CN118106651A

  • Integral welding device for pipeline support and hanger machining

    CN118455857A