A nanocrystalline soft magnetic composite device, process and multilayer nanocrystalline soft magnetic structure

Abstract

The present invention relates to the field of nanocrystalline soft magnetic technology, and specifically to a nanocrystalline soft magnetic composite device, process and multi-layer nanocrystalline soft magnetic structure, including an installation box, a mounting frame, an active unwinding mechanism and a transmission mechanism, a winding frame is rotatably installed on one side of the mounting frame, and a pressing mechanism is rotatably installed on both sides of the mounting frame, which is used to press the nanocrystalline soft magnetic layer, the double-sided adhesive layer, the PET protective film layer and the release film layer to form a multi-layer nanocrystalline soft magnetic structure. The present invention drives the winding frame, two sets of pressing mechanisms and the active unwinding mechanism to operate synchronously by opening the transmission mechanism to realize unwinding, pressing conveying and winding work, and the flow operation can improve the efficiency of the composite material of the device, and the active unwinding mechanism can actively unwind the coiled material, which can reduce the traction force of the nanocrystalline soft magnetic layer, the double-sided adhesive layer, the PET protective film layer and the release film layer during the feeding process, thereby ensuring the safety of the multi-layer nanocrystalline soft magnetic material during the transportation process.

Description

Technical Field

[0001] The invention relates to the technical field of nanocrystalline soft magnetic technology, in particular to a nanocrystalline soft magnetic composite device, process and a multilayer nanocrystalline soft magnetic structure. Background Art

[0002] Nanocrystalline soft magnetic material is a soft magnetic material with a nanocrystalline structure obtained by heat treatment on the basis of amorphous alloy. Due to its excellent magnetic properties, nanocrystalline soft magnetic material can be used as the core material of electronic devices such as electromagnetic interference filters and high-frequency transformers to improve the performance and efficiency of the devices. In scenarios such as new energy vehicles, wind power generation, and photovoltaic power generation, nanocrystalline soft magnetic materials can be used as core components of equipment such as power converters and inverters to improve energy conversion efficiency. As an ideal material for making high-power switching power supplies, it can be used in power transformers, current transformers and other equipment to improve the stability and efficiency of the power system. With the continuous advancement of science and technology and the continuous development of the industry, the market size of nanocrystalline soft magnetic materials will continue to expand and promote the rapid development of related industries.

[0003] During the production and processing of nanocrystalline soft magnetic materials, multi-layer nanocrystalline soft magnetic materials need to be made into sheets to facilitate their subsequent use. Therefore, it is necessary to compound the multi-layer nanocrystalline soft magnetic materials through a compounding device and then cut the raw materials into a suitable shape through die cutting to meet the use requirements of the multi-layer nanocrystalline soft magnetic materials.

[0004] The existing nanocrystalline soft magnetic materials have the following problems during production and processing: they cannot be unwound actively, but are unwound by traction force. During the traction process, the nanocrystalline soft magnetic materials are easily affected by the traction force and deformed and broken, which reduces the safety of the nanocrystalline soft magnetic materials during the composite processing. Therefore, a nanocrystalline soft magnetic composite device, process and multi-layer nanocrystalline soft magnetic structure are proposed to meet the use requirements of multi-layer nanocrystalline soft magnetics. Summary of the invention

[0005] The object of the present invention is to provide a nanocrystalline soft magnetic composite device, process and multi-layer nanocrystalline soft magnetic structure to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A nanocrystalline soft magnetic composite device comprises an installation box, a mounting frame, an active unwinding mechanism and a transmission mechanism, wherein the active unwinding mechanism comprises an installation disk rotatably mounted on the inner side of the installation frame, a driving gear A is rotatably mounted on the center of the inner side of the installation disk, a driven gear A is meshingly mounted on the outer side of the driving gear A, and the driven gear A is rotatably mounted on the inner side of the installation disk, a clamping sleeve is fixedly mounted on one side of the driven gear A, a soft magnetic unwinding rod, a PET protective film unwinding roller, a release film unwinding roller, and two double-sided adhesive unwinding rollers are mounted between two driven gears A through the clamping sleeve and the clamping rod, and the soft magnetic unwinding rod, the PET protective film unwinding roller, the release film unwinding roller, and the two double-sided adhesive unwinding rollers unwind the nanocrystalline soft magnetic layer, the double-sided adhesive layer, the PET protective film layer, and the release film layer respectively;

[0008] The mounting frame has pressing mechanisms rotatably mounted on both sides thereof, for pressing the nanocrystalline soft magnetic layer, the double-sided adhesive layer, the PET protective film layer, and the release film layer to form a multi-layer nanocrystalline soft magnetic structure;

[0009] Two sets of deviation-correcting mechanisms are fixedly installed inside the mounting frame, and the deviation-correcting mechanisms are close to one side of the pressing mechanism, and the deviation-correcting mechanisms can correct the composite materials during the conveying process;

[0010] A reeling frame is rotatably mounted on one side of the mounting frame, a cutting mechanism is fixedly mounted on the top of the mounting frame, and a side cutting mechanism is penetrated and installed on one side of the mounting frame close to the cutting mechanism, the composite material is cut by the side cutting mechanism and the cutting mechanism, and the cut composite material is reeled by the reeling frame;

[0011] The transmission mechanism is rotatably mounted on the mounting frame, and drives the winding frame, two sets of pressing mechanisms, and the active unwinding mechanism to rotate synchronously through the transmission mechanism, thereby realizing synchronous operation of unwinding, pressing, and winding.

[0012] Preferably, a mounting tube is fixedly installed between the two driving gears A, a bidirectional screw rod B penetrating the mounting plate is rotatably installed inside the mounting tube, and a material blocking plate is installed on the outer side of the bidirectional screw rod B through a thread sleeve.

[0013] Preferably, the clamping rod includes telescopic springs fixedly mounted on both ends of the soft magnetic unwinding rod, and telescopic pins are movably sleeved on both ends of the soft magnetic unwinding rod, and the interior of the telescopic pin is fixedly connected to one end of the telescopic spring.

[0014] Preferably, the pressing mechanism includes a slide tube, side plates are fixedly installed at both ends of the slide tube, one side of the side plate is fixedly connected to the transmission mechanism, a bidirectional screw rod A is rotatably installed inside the slide tube, two groups of thread sleeve shaft frames are sleeved on the outer side of the bidirectional screw rod A, a cross frame is installed on the outer side of the two groups of thread sleeve shaft frames through axle bolts, and a pressing arc plate is installed at one end of the cross frame through the axle bolts.

[0015] Preferably, the correcting mechanism includes an internal slide rail plate fixedly mounted on the mounting frame, an adjusting seat is movably mounted on the top of the slide rail plate, an adjusting roller is rotatably mounted inside the adjusting seat, guide rollers are mounted on both sides of the adjusting seat through an axis frame, an adjusting rack is fixedly mounted on one side of the bottom of the adjusting seat, an adjusting gear is rotatably mounted on one side of the bottom of the slide rail plate, and the adjusting gear is meshed with the adjusting rack, a spiral convex roller is installed through the inside of the adjusting gear, and a threaded groove meshing with the spiral convex roller is provided inside the adjusting gear, a coupling rod is installed on one end of the spiral convex roller through an axle bolt, a shaft arm is installed on the other end of the coupling rod through the axle bolt, a transmission rod is fixedly mounted on the other end of the shaft arm, a servo motor is fixedly mounted on the other end of the transmission rod, and a protective tube is sleeved on the outer side of the transmission rod, and one end of the protective tube is fixedly mounted on the inner wall of the mounting frame.

[0016] Preferably, a storage box is movably installed inside the installation box, a collecting hopper is installed through the top of the installation box, a vertical box is fixedly installed on the back side of the top of the installation box, and a controller is fixedly installed on the top of the vertical box.

[0017] Preferably, the transmission mechanism runs through the interior of the vertical box, and the transmission mechanism includes a driving motor fixedly installed inside the vertical box, a pulley group A is fixedly installed on the output end of the driving motor, pulley groups B are fixedly installed on both ends of the pulley group A, a pulley group C is fixedly installed on one end of the pulley group B, a driving gear B is fixedly installed on one side of the pulley group C, a driven gear B is meshingly installed below the driving gear B, and a pressing mechanism is fixedly installed on the other sides of the driving gear B and the driven gear B.

[0018] Preferably, a protective cover is fixedly mounted on the back of the mounting frame, the protective cover covers the outside of the transmission mechanism, and an offset sensor is mounted on the top of the mounting frame through a threaded frame.

[0019] A nanocrystalline soft magnetic composite process comprises the following steps:

[0020] Step 1: Check the device before starting up. After checking that the surrounding conditions of the device meet the operating conditions, turn on the power of the equipment, and drive the winding frame, two sets of pressing mechanisms, and active unwinding mechanism to operate synchronously through the transmission mechanism;

[0021] Step 2: Pull the telescopic pin out of the card sleeve, move the telescopic pin to compress the telescopic spring, and remove the soft magnetic unwinding rod, the PET protective film unwinding roller, the release film unwinding roller, and the two double-sided adhesive unwinding rollers. Sleeve the tape-shaped nanocrystalline soft magnetic layer on the outside of the soft magnetic unwinding rod, and sleeve the tape-shaped double-sided adhesive layer on the outside of the two double-sided adhesive unwinding rollers, and sleeve the tape-shaped PET protective film layer on the outside of the PET protective film unwinding roller. Sleeve the tape-shaped release film layer on the outside of the release film unwinding roller, and the double-sided adhesive layers are respectively located on both sides of the nanocrystalline soft magnetic layer, and the PET protective film layer and the release film layer are respectively located on the opposite sides of the double-sided adhesive layer;

[0022] Step 3: Pull the nanocrystalline soft magnetic layer, double-sided adhesive layer, PET protective film layer, and release film layer laminating materials between the two sets of pressing mechanisms on one side of the active unwinding mechanism, and adjust the distance between the two sets of pressing mechanisms according to the pressing force required;

[0023] Step 4: Pull the pressed composite material to the deviation correction mechanism, monitor the composite material conveying deviation through the deviation sensor, the deviation sensor transmits the monitoring electrical signal to the controller for calculation, and controls the deviation correction mechanism to correct the composite material position according to the calculation structure of the controller;

[0024] Step 5: The composite material after deflection correction is pulled to the cutting mechanism and the side cutting mechanism, and the side edge of the composite material is cut by the side cutting mechanism. The cut waste is transported to the storage box through the collection hopper for storage. At the same time, the conveying length of the composite material after edge cutting is monitored by the encoder in the cutting mechanism. When the length set by the controller is reached, the cutting mechanism is controlled to cut the composite material and control the winding length of the composite material;

[0025] Step 6: The cut composite material is pulled to another set of deflection correction mechanisms, and after deflection correction, it is pressed again by another set of pressing mechanisms, and the pressed composite material is rolled up by a winding frame.

[0026] A multi-layer nanocrystalline soft magnetic structure comprises a nanocrystalline soft magnetic layer and double-sided adhesive layers respectively located on both sides of the nanocrystalline soft magnetic layer, and also comprises a PET protective film layer and a release film layer respectively located on opposite sides of the double-sided adhesive layer, wherein the PET protective film layer is adhered to the upper side of the nanocrystalline soft magnetic layer via the double-sided adhesive layer, and the release film layer is adhered to the lower side of the nanocrystalline soft magnetic layer via the double-sided adhesive layer.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: by opening the transmission mechanism to drive the winding frame, two sets of pressing mechanisms, and the active unwinding mechanism to operate synchronously, the synchronously operated winding frame, two sets of pressing mechanisms, and the active unwinding mechanism realize unwinding, pressing conveying, and winding work, and the assembly line operation can improve the efficiency of the composite material of the device to meet the use requirements of multi-layer nanocrystalline soft magnetic materials, and the active unwinding mechanism can actively unwind the coiled material, which can reduce the traction force on the nanocrystalline soft magnetic layer, the double-sided adhesive layer, the PET protective film layer, and the release film layer during the feeding process, thereby avoiding the multi-layer nanocrystalline soft magnetic material. The problem of excessive traction force leading to tensile deformation and fracture is ensured, which ensures the safety of the multi-layer nanocrystalline soft magnetic material during transportation and makes the multi-layer nanocrystalline soft magnetic material not easy to break. The pressing force is controlled by adjusting the expansion diameter of the pressing mechanism, and the two sets of pressing mechanisms are used to press and convey the multi-layer nanocrystalline soft magnetic material in stages, thereby improving the stability of the composite structure of the multi-layer nanocrystalline soft magnetic material. The two sets of pressing mechanisms press the PET protective film layer and the release film layer on the opposite sides of the nanocrystalline soft magnetic layer through the double-sided adhesive layer, and then the secondary pressed composite material is rolled up by the winding frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the internal structure of the back side of the present invention;

[0030] Figure 3 It is a schematic diagram of the local structure of the transmission mechanism of the present invention;

[0031] Figure 4 It is a schematic diagram of the expanded structure of the pressing mechanism of the present invention;

[0032] Figure 5 It is a schematic diagram of the internal structure of the pressing mechanism of the present invention;

[0033] Figure 6 It is a schematic diagram of the partial structure of the deviation correction mechanism of the present invention;

[0034] Figure 7 It is a partial structural schematic diagram of the episiotomy mechanism of the present invention;

[0035] Figure 8 It is a schematic diagram of the partial structure of the cutting mechanism of the present invention;

[0036] Fig. 9 It is a schematic diagram of the local structure of the active unwinding mechanism of the present invention;

[0037] Fig.10 It is a schematic diagram of the internal structure of the installation tube of the present invention;

[0038] Fig.11It is a partial structural schematic diagram of the driven gear A of the present invention;

[0039] Fig.12 It is a schematic diagram of the local structure of the clamping rod of the present invention;

[0040] Fig.13 It is a schematic diagram of the local structure of the nanocrystalline soft magnetic layer of the present invention.

[0041] In the figure: 1. Installation box; 101. Storage box; 102. Collection hopper; 103. Vertical box; 104. Controller; 2. Installation frame; 201. Winding frame; 202. Protective cover; 203. Offset sensor; 3. Pressing mechanism; 301. Slide tube; 302. Side plate; 303. Bidirectional screw A; 304. Sleeve shaft frame; 305. Cross frame; 306. Pressing arc plate; 4. Correction mechanism; 401. Slide plate; 402. Adjustment seat; 403. Adjustment roller; 404. Guide roller; 405. Adjustment rack; 406. Adjustment gear; 407. Spiral convex roller; 408. Coupling rod; 409. Shaft arm; 410. Servo motor; 411. Transmission rod; 412. Protective tube; 5. Side cutting mechanism; 6. Cutting mechanism ;7. Active unwinding mechanism;701. Mounting tube;702. Mounting plate;703. Active gear A;704. Driven gear A;705. Soft magnetic unwinding rod;706. PET protective film unwinding roller;707. Release film unwinding roller;708. Double-sided adhesive unwinding roller;709. Material blocking plate;710. Bidirectional screw B;711. Snap-in sleeve;712. Snap-in rod;7121. Telescopic spring;7122. Telescopic latch;8. Transmission mechanism;801. Driving motor;802. Pulley group A;803. Pulley group B;804. Pulley group C;805. Active gear B;806. Driven gear B;9. Nanocrystalline soft magnetic layer;901. Double-sided adhesive layer;902. PET protective film layer;903. Release film layer. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0044] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] Example

[0046] See also Figure 1-13 The embodiment of the present invention is as follows: a nanocrystalline soft magnetic composite device comprises an installation box 1, a mounting frame 2, an active unwinding mechanism 7 and a transmission mechanism 8, wherein the active unwinding mechanism 7 comprises a mounting plate 702 rotatably mounted on the inner side of the mounting frame 2, a driving gear A703 is rotatably mounted on the center of the inner side of the mounting plate 702, a driven gear A704 is meshedly mounted on the outer side of the driving gear A703, and the driven gear A704 is rotatably mounted on the inner side of the mounting plate 702, and a driven gear A704 is fixedly mounted on one side of the driven gear A704. The clamping sleeve 711, the two driven gears A704 are clamped with a soft magnetic unwinding rod 705, a PET protective film unwinding roller 706, a release film unwinding roller 707, and two double-sided adhesive unwinding rollers 708 through the clamping sleeve 711 and the clamping rod 712, and the soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707, and the two double-sided adhesive unwinding rollers 708 unwind the nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903 respectively;

[0047] It should be noted that the mounting disk 702 is fixedly mounted on the inner wall of the mounting frame 2, and the rotation of the driving gear A703 drives multiple groups of driven gears A704 to rotate synchronously, and the rotating driven gear A704 drives the soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707, and the two double-sided adhesive unwinding rollers 708 to rotate synchronously. The synchronously rotating soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707, and the two double-sided adhesive unwinding rollers 708 can realize the synchronous active unwinding of the nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903. The active unwinding can reduce the traction force on the nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903 during the feeding process, thereby avoiding the problem of excessive traction on the multi-layer nanocrystalline soft magnetic layer, resulting in tensile deformation and fracture.

[0048] The mounting frame 2 has pressing mechanisms 3 rotatably mounted on both sides thereof, for pressing the nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903 to form a multi-layer nanocrystalline soft magnetic structure. The PET protective film layer 902 is attached to one side of the nanocrystalline soft magnetic layer 9 through the double-sided adhesive layer 901, and the release film layer 903 is attached to the other side of the nanocrystalline soft magnetic layer 9 through the double-sided adhesive layer 901.

[0049] The nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903 that are unwound synchronously can be synchronously pressed by a relatively rotating pressing mechanism 3. The synchronous pressing reduces the pressing steps and reduces the pressing cost. At the same time, the relatively rotating pressing mechanism 3 can feed the multi-layer nanocrystalline soft magnetic material to realize the automatic conveying, cutting, and winding of the multi-layer nanocrystalline soft magnetic material.

[0050] Two sets of deviation-correcting mechanisms 4 are fixedly installed inside the mounting frame 2, and the deviation-correcting mechanisms 4 are close to one side of the pressing mechanism 3. The deviation-correcting mechanisms 4 can correct the deviation of the composite material during the conveying process;

[0051] One group of deviation correction mechanisms 4 corrects the multi-layer nanocrystalline soft magnetic material entering the cutting mechanism 6 and the side cutting mechanism 5, thereby ensuring the position accuracy of the multi-layer nanocrystalline soft magnetic material during cutting, avoiding the cutting deviation caused by the position deviation of the multi-layer nanocrystalline soft magnetic material, and ensuring the cutting quality of the multi-layer nanocrystalline soft magnetic material;

[0052] See also Figure 7-8 A reeling frame 201 is rotatably mounted on one side of the mounting frame 2, a cutting mechanism 6 is fixedly mounted on the top of the mounting frame 2, and a side cutting mechanism 5 is penetrated and installed on one side of the mounting frame 2 near the cutting mechanism 6. The composite material is cut by the side cutting mechanism 5 and the cutting mechanism 6, and the cut composite material is reeled by the reeling frame 201;

[0053] Among them, the cutting mechanism 6 includes an encoder, which is electrically connected to the controller 104 through a wire. When the composite material passes through the cutting mechanism 6, the encoder measures the length of the transported composite material. The side cutting mechanism 5 includes a bidirectional screw, a wire sleeve, and a cutting disk sleeved on the outside of the wire sleeve. The bidirectional screw and the wire sleeve are rotated to drive the cutting disk to move relatively. The relatively moving cutting disk can be adjusted according to the actual cutting width of the multi-layer nanocrystalline soft magnetic material. The adjusted cutting disk can trim the transported and moving multi-layer nanocrystalline soft magnetic material. After the trimming is completed, the multi-layer nanocrystalline soft magnetic material is cut off by the cutting mechanism 6, which is convenient for controlling the winding length of the multi-layer nanocrystalline soft magnetic material.

[0054] The transmission mechanism 8 is rotatably mounted on the back of the mounting frame 2, and the transmission mechanism 8 drives the winding frame 201, the two sets of pressing mechanisms 3, and the active unwinding mechanism 7 to rotate synchronously, thereby realizing the synchronous operation of unwinding, pressing, and winding;

[0055] It should be noted that the movement of the transmission mechanism 8 can simultaneously drive the winding frame 201, two sets of pressing mechanisms 3, and the active unwinding mechanism 7, so that the device can synchronously unwind, press and wind up the multi-layer nanocrystalline soft magnetic material, thereby improving the composite processing efficiency of the multi-layer nanocrystalline soft magnetic material and reducing energy consumption.

[0056] See also Figure 9-12 A mounting tube 701 is fixedly installed between the two driving gears A703, a bidirectional screw rod B710 penetrating the mounting plate 702 is rotatably installed inside the mounting tube 701, and a material blocking plate 709 is installed on the outer side of the bidirectional screw rod B710 through a thread sleeve;

[0057] It should be noted that the two driving gears A703 can be driven to rotate synchronously through the mounting tube 701, and the synchronously rotating driving gear A703 can drive the meshing driven gear A704 to rotate on its own. The rotating driven gear A704 drives the soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707, and the two double-sided adhesive unwinding rollers 708 to rotate synchronously through the clamping sleeve 711 and the clamping rod 712. The bidirectional lead screw B710 passes through the front of the mounting frame 2 and is fixedly installed with a knob. The bidirectional lead screw B710 is rotated by holding the knob and cooperates with the thread sleeve to drive the two sets of material blocking disks 709 to move relative to each other. The relatively moving material blocking disks 709 can limit the two ends of the coil to ensure that the coil remains stable during unwinding.

[0058] See also Figure 11-12 The clamping rod 712 includes a telescopic spring 7121 fixedly mounted on both ends of the soft magnetic unwinding rod 705, and both ends of the soft magnetic unwinding rod 705 are movably sleeved with a telescopic latch 7122, and the interior of the telescopic latch 7122 is fixedly connected to one end of the telescopic spring 7121;

[0059] It should be noted that both ends of the winding frame 201, the PET protective film unwinding roller 706, the release film unwinding roller 707 and the two double-sided tape unwinding rollers 708 are all equipped with clamping rods 712. Therefore, the winding frame 201, the soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707 and the two double-sided tape unwinding rollers 708 can all be disassembled and assembled to facilitate the loading of the coiled material. The telescopic pin 7122 is extended to the clamping sleeve 711 through the reset force of the telescopic spring 7121 for clamping.

[0060] See also Figure 4-5 The pressing mechanism 3 includes a chute tube 301, and side plates 302 are fixedly installed at both ends of the chute tube 301. One side of the side plate 302 is fixedly connected to the transmission mechanism 8. A bidirectional screw rod A303 is rotatably installed inside the chute tube 301. Two groups of thread sleeve shaft frames 304 are sleeved on the outer side of the bidirectional screw rod A303. A cross frame 305 is installed on the outer side of the two groups of thread sleeve shaft frames 304 through axle bolts. A pressing arc plate 306 is installed at one end of the cross frame 305 through axle bolts.

[0061] It should be noted that the two side plates 302 are rotatably installed on the inner wall of the mounting frame 2 at opposite sides thereof, and a knob which passes through the front of the mounting frame 2 is fixedly installed at one end of the bidirectional screw rod A303. The bidirectional screw rod A303 is rotated by the knob to drive the two groups of thread sleeve shaft frames 304 to move relative to each other. The relatively moving thread sleeve shaft frames 304 drive the cross frame 305 to expand and move, thereby driving the pressing arc plate 306 to expand outward, thereby expanding the diameter of the two groups of pressing mechanisms 3. The distance between the two groups of pressing mechanisms 3 is adjusted by adjusting the diameter of the pressing mechanism 3, so that the pressing force of the pressing mechanism 3 on the material can be adjusted according to the pressing needs.

[0062] See also Figure 6 The deviation correction mechanism 4 includes an internal slide plate 401 fixedly mounted on the mounting frame 2, an adjustment seat 402 is movably mounted on the top of the slide plate 401, an adjustment roller 403 is rotatably mounted inside the adjustment seat 402, guide rollers 404 are mounted on both sides of the adjustment seat 402 through an axle frame, an adjustment rack 405 is fixedly mounted on one side of the bottom of the adjustment seat 402, an adjustment gear 406 is rotatably mounted on one side of the bottom of the slide plate 401, and the adjustment gear 406 is meshed and connected with the adjustment rack 405, and the inner part of the adjustment gear 406 is penetrated by the guide rollers 404. A spiral convex roller 407 is installed through the adjusting gear 406, and a thread groove meshing with the spiral convex roller 407 is opened inside. A coupling rod 408 is installed at one end of the spiral convex roller 407 through an axle bolt, and a shaft arm 409 is installed at the other end of the coupling rod 408 through an axle bolt. A transmission rod 411 is fixedly installed at the other end of the shaft arm 409, and a servo motor 410 is fixedly installed at the other end of the transmission rod 411. A protective tube 412 is sleeved on the outer side of the transmission rod 411, and one end of the protective tube 412 is fixedly installed on the inner wall of the mounting frame 2;

[0063] It should be noted that the transmission rod 411 is safely protected by the protective tube 412 to prevent the transmission rod 411 from being entangled with foreign objects. The servo motor 410 is powered on to drive the shaft arm 409 to rotate through the transmission rod 411. The rotating shaft arm 409 drives the spiral convex roller 407 to move back and forth horizontally through the coupling rod 408. The horizontally reciprocating spiral convex roller 407 drives the adjustment gear 406 to rotate forward and reversely using the thread groove. The forward and reverse rotating adjustment gear 406 drives the adjustment seat 402 to move back and forth in the horizontal direction through the meshing adjustment rack 405. The horizontally moving adjustment seat 402 adjusts the multi-layer nanocrystalline soft magnetic material through the adjustment roller 403 and the guide roller 404 to correct the deviation.

[0064] See also Figure 1-2 A storage box 101 is movably installed inside the installation box 1, a collecting hopper 102 is installed through the top of the installation box 1, a vertical box 103 is fixedly installed on the back side of the top of the installation box 1, and a controller 104 is fixedly installed on the top of the vertical box 103;

[0065] It should be noted that the cut side strips are guided to the storage box 101 for collection through the collecting hopper 102, which is convenient for subsequent staff to clean up the waste simultaneously. The vertical box 103 and the protective cover 202 can cooperate to protect the transmission mechanism 8 to prevent the transmission mechanism 8 from being entangled with foreign objects, and one end of the servo motor 410 extends to the inside of the vertical box 103 for fixed connection. The controller 104 is electrically connected to the servo motor 410, the drive motor 801, and the cutting mechanism 6 through wires, which is convenient for the staff to control the operation of the device.

[0066] See also Figure 2-3 The transmission mechanism 8 runs through the interior of the vertical box 103. The transmission mechanism 8 includes a driving motor 801 fixedly installed inside the vertical box 103. A pulley group A802 is fixedly installed at the output end of the driving motor 801. Pulley groups B803 are fixedly installed at both ends of the pulley group A802. A pulley group C804 is fixedly installed at one end of the pulley group B803. A driving gear B805 is fixedly installed on one side of the pulley group C804. A driven gear B806 is meshed and installed below the driving gear B805. A pressing mechanism 3 is fixedly installed on the other sides of both the driving gear B805 and the driven gear B806.

[0067] It should be noted that one side of the driving gear B805 is fixedly connected to one side of a group of pressing mechanisms 3 through a shaft, and one side of the driven gear B806 is fixedly connected to one side of another group of pressing mechanisms 3 through a shaft, one end of the pulley group C804 is fixedly connected to one side of the driving gear A703 through a shaft, and the shaft passes through the mounting frame 2, the driving motor 801 drives the pulley group B803 to rotate synchronously through the pulley group A802, the synchronously rotating pulley group B803 drives the pulley group C804 and the driving gear B805 to rotate synchronously, the rotating driving gear B805 drives the two groups of pressing mechanisms 3 to rotate relative to each other through the meshing driven gear B806, the two relatively rotating groups of pressing mechanisms 3 can press and convey the material, and at the same time drive the driving gear A703 to rotate through the pulley group C804.

[0068] See also Figure 1-2 A protective cover 202 is fixedly mounted on the back of the mounting frame 2, and the protective cover 202 covers the outside of the transmission mechanism 8. An offset sensor 203 is mounted on the top of the mounting frame 2 through a threaded frame;

[0069] It should be noted that the protective cover 202 can protect the internal transmission mechanism 8 from damage by external force, dust and entanglement by foreign objects, thereby ensuring the safe operation of the transmission mechanism 8. The offset sensor 203 is electrically connected to the controller 104 via a wire, and the offset sensor 203 is used to monitor the offset of the transported composite material.

[0070] A nanocrystalline soft magnetic composite process comprises the following steps:

[0071] Step 1: Check the device before starting up. After checking that the surrounding conditions of the device meet the operating conditions, turn on the power of the device, and drive the winding frame 201, the two sets of pressing mechanisms 3, and the active unwinding mechanism 7 to operate synchronously by turning on the transmission mechanism 8;

[0072] Specifically, the driving motor 801 drives the pulley group B803 to rotate synchronously through the pulley group A802, and the synchronously rotating pulley group B803 drives the two pulley groups C804 and the driving gear B805 to rotate synchronously, and the rotating driving gear B805 drives the two pressing mechanisms 3 to rotate relative to each other through the meshing driven gear B806, and the two relatively rotating pressing mechanisms 3 can press and convey the materials;

[0073] Step 2: Pull out the telescopic pin 7122 and move it out of the card sleeve 711, move the telescopic pin 7122 to compress the telescopic spring 7121, and remove the soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707, and the two double-sided adhesive unwinding rollers 708, and sleeve the tape-shaped nanocrystalline soft magnetic layer 9 on the outside of the soft magnetic unwinding rod 705, and sleeve the tape-shaped double-sided adhesive layer 901 on the outside of the two double-sided adhesive unwinding rollers 708, respectively, and sleeve the tape-shaped PET protective film layer 902 on the outside of the PET protective film unwinding roller 706, and sleeve the tape-shaped release film layer 903 on the outside of the release film unwinding roller 707, and the double-sided adhesive layer 901 is respectively located on both sides of the nanocrystalline soft magnetic layer 9, and the PET protective film layer 902 and the release film layer 903 are respectively located on the opposite sides of the double-sided adhesive layer 901;

[0074] Specifically, a group of pulley groups C804 drives the driving gear A703 to rotate, and the rotating driving gear A703 drives multiple groups of driven gears A704 to rotate synchronously, and the rotating driven gear A704 drives the soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707, and the two double-sided adhesive unwinding rollers 708 to rotate synchronously. The synchronously rotating soft magnetic unwinding rod 705, the PET protective film unwinding roller 706, the release film unwinding roller 707, and the two double-sided adhesive unwinding rollers 708 can realize the synchronous active unwinding of the nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903. The active unwinding can reduce the traction force on the nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903 during the feeding process;

[0075] Step 3: Pull the composite material of the nanocrystalline soft magnetic layer 9, the double-sided adhesive layer 901, the PET protective film layer 902, and the release film layer 903 to between the two sets of pressing mechanisms 3 on one side of the active unwinding mechanism 7, and adjust the distance between the two sets of pressing mechanisms 3 according to the pressing force required;

[0076] Specifically, the two-way screw rod A303 is rotated by the knob to drive the two sets of wire sleeve shaft frames 304 to move relative to each other, and the relatively moving wire sleeve shaft frames 304 drive the cross frame 305 to expand and move, thereby driving the pressing arc plate 306 to expand outward, expanding the diameter of the two sets of pressing mechanisms 3, and adjusting the distance between the two sets of pressing mechanisms 3 by adjusting the diameter of the pressing mechanism 3, adjusting the pressing distance by adjusting the distance between the two sets of pressing mechanisms 3, and adjusting the pressing force by adjusting the pressing distance, and the first pressing and conveying of the material is performed by the two sets of relatively rotating pressing mechanisms 3;

[0077] Step 4: The pressed composite material is pulled and conveyed to the deviation correction mechanism 4, and the deviation of the composite material conveying is monitored by the deviation sensor 203. The deviation sensor 203 transmits the monitoring electrical signal to the controller 104 for calculation, and the deviation correction mechanism 4 is controlled according to the calculation structure of the controller 104 to correct the position of the composite material;

[0078] Specifically, the servo motor 410 is powered on and drives the shaft arm 409 to rotate through the transmission rod 411. The rotating shaft arm 409 drives the spiral convex roller 407 to move back and forth horizontally through the coupling rod 408. The spiral convex roller 407 that moves back and forth horizontally drives the adjustment gear 406 to rotate forward and reversely by using the thread groove. The adjustment gear 406 that rotates forward and reversely drives the adjustment seat 402 to move back and forth in the horizontal direction through the meshing adjustment rack 405. The horizontally movable adjustment seat 402 adjusts the multi-layer nanocrystalline soft magnetic material through the adjustment roller 403 and the guide roller 404 to correct the deviation, so as to realize the correction adjustment before cutting and ensure the accuracy of the composite material during cutting.

[0079] Step 5: The composite material after deflection correction is pulled to the cutting mechanism 6 and the side cutting mechanism 5, and the side edge of the composite material is cut by the side cutting mechanism 5, and then the conveying length of the composite material after the edge cutting is monitored by the encoder in the cutting mechanism 6, and the monitoring electrical signal is transmitted to the controller 104. When the length set by the controller 104 is reached, the cutting mechanism 6 is controlled to cut the composite material, and the winding length of the composite material is controlled, and the cut waste is conveyed to the storage box 101 through the collecting hopper 102 for storage;

[0080] Step 6: The cut composite material is pulled to another set of deflection correction mechanism 4, and after deflection correction, it is pressed for the second time by another set of pressing mechanism 3, and the pressed composite material is rolled up by the winding frame 201;

[0081] Specifically, another group of pulleys C804 drives the reel-up frame 201 to rotate, and the rotating reel-up frame 201 can reel up the secondary pressed composite material.

[0082] A multilayer nanocrystalline soft magnetic structure, comprising a nanocrystalline soft magnetic layer 9 and double-sided adhesive layers 901 respectively located on both sides of the nanocrystalline soft magnetic layer 9, and also comprising a PET protective film layer 902 and a release film layer 903 respectively located on opposite sides of the double-sided adhesive layer 901, the PET protective film layer 902 is adhered to the upper side of the nanocrystalline soft magnetic layer 9 through the double-sided adhesive layer 901, the surface of the PET protective film layer 902 is sprayed with a polymer coating of paraxylene, and the release film layer 903 is adhered to the lower side of the nanocrystalline soft magnetic layer 9 through the double-sided adhesive layer 901;

[0083] Specifically, the polymer coating of p-xylene can be prefabricated and coated on the surface of the PET protective film layer 902 under a vacuum environment, and a conformal coating with uniform thickness is formed by vapor deposition polymerization (VDP) technology, and the thickness can be controlled to be less than 1 micron. Parylene is a polymer of p-xylene, and has excellent physical and electrical properties, such as high insulation, low dielectric loss, high dielectric strength and good mechanical properties. The polymer coating of p-xylene can effectively prevent corrosion caused by moisture, while increasing the strength and insulation performance of the material;

[0084] The PET protective film layer 902 is adhered to the surface of the nanocrystalline soft magnetic layer 9 through the double-sided adhesive layer 901, which can isolate the air to prevent the nanocrystalline soft magnetic layer 9 from reacting with oxygen, moisture, etc. in the air, thereby maintaining the stability of the magnetic properties of the nanocrystalline soft magnetic layer 9. The PET protective film layer 902 can also be used to mechanically protect the nanocrystalline soft magnetic layer 9 to prevent physical damage. At the same time, the PET protective film layer 902 has good flexibility, and can also increase the tensile toughness of the nanocrystalline soft magnetic layer 9 and improve the fracture resistance of the nanocrystalline soft magnetic layer 9.

[0085] The release film layer 903 can protect the nanocrystalline soft magnetic layer 9 when it is not in use, so as to prevent the double-sided adhesive layer 901 on one side of the nanocrystalline soft magnetic layer 9 from sticking to dust and affecting the subsequent adhesion effect. The double-sided adhesive layer 901 facilitates the PET protective film layer 902 and the release film layer 903 to adhere to the two sides of the nanocrystalline soft magnetic layer 9. At the same time, the nanocrystalline soft magnetic layer 9 peels off the release film layer 903, and the nanocrystalline soft magnetic layer 9 is adhered to the device structure through the double-sided adhesive layer 901.

[0086] The physical stability and chemical stability of the material can be increased by the PET protective film layer 902 and the release film layer 903 structure. Since the PET protective film layer 902 and the release film layer 903 protect the nanocrystalline soft magnetic layer 9, the nanocrystalline soft magnetic layer 9 can maintain good magnetic stability when affected by external factors.

[0087] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A nanocrystalline soft magnetic composite device, comprising a mounting box (1), a mounting frame (2), an active unwinding mechanism (7) and a transmission mechanism (8), characterized in that: The active unwinding mechanism (7) comprises a mounting plate (702) rotatably mounted on the inner side of the mounting frame (2); a driving gear A (703) is rotatably mounted on the center of the inner side of the mounting plate (702); a driven gear A (704) is meshingly mounted on the outer side of the driving gear A (703); and the driven gear A (704) is rotatably mounted on the inner side of the mounting plate (702); a snap-fit ​​sleeve (711) is fixedly mounted on one side of the driven gear A (704); and the two driven gears A (704) are connected via the snap-fit ​​sleeve (711). 711) is engaged with the clamping rod (712) and is clamped to install a soft magnetic unwinding rod (705), a PET protective film unwinding roller (706), a release film unwinding roller (707), and two double-sided adhesive unwinding rollers (708); and the soft magnetic unwinding rod (705), the PET protective film unwinding roller (706), the release film unwinding roller (707), and the two double-sided adhesive unwinding rollers (708) respectively unwind the nanocrystalline soft magnetic layer (9), the double-sided adhesive layer (901), the PET protective film layer (902), and the release film layer (903); A pressing mechanism (3) is rotatably mounted on both sides of the mounting frame (2) for pressing the nanocrystalline soft magnetic layer (9), the double-sided adhesive layer (901), the PET protective film layer (902), and the release film layer (903) to form a multi-layer nanocrystalline soft magnetic structure; Two sets of deviation-correcting mechanisms (4) are fixedly installed inside the mounting frame (2), and the deviation-correcting mechanisms (4) are located close to one side of the pressing mechanism (3), and the deviation-correcting mechanisms (4) can correct the deviation of the composite material during the conveying process; A reeling frame (201) is rotatably mounted on one side of the interior of the mounting frame (2), a cutting mechanism (6) is fixedly mounted on the top of the mounting frame (2), and a side cutting mechanism (5) is installed through the interior of the mounting frame (2) close to the cutting mechanism (6), the composite material is cut by the side cutting mechanism (5) and the cutting mechanism (6), and the cut composite material is reeled up by the reeling frame (201); The transmission mechanism (8) is rotatably mounted on the back of the mounting frame (2), and drives the winding frame (201), the two sets of pressing mechanisms (3), and the active unwinding mechanism (7) to rotate synchronously through the transmission mechanism (8), thereby realizing synchronous operation of unwinding, pressing, and winding; A mounting tube (701) is fixedly installed between the two driving gears A (703), a bidirectional screw rod B (710) penetrating the mounting plate (702) is rotatably installed inside the mounting tube (701), and a material blocking plate (709) is installed on the outer side of the bidirectional screw rod B (710) through a thread sleeve; The clamping rod (712) comprises a telescopic spring (7121) fixedly mounted on both ends of the soft magnetic unwinding rod (705), and telescopic latches (7122) are movably sleeved at both ends of the soft magnetic unwinding rod (705), and the interior of the telescopic latch (7122) is fixedly connected to one end of the telescopic spring (7121); The pressing mechanism (3) comprises a chute tube (301), side plates (302) are fixedly mounted at both ends of the chute tube (301), one side of the side plate (302) is fixedly connected to the transmission mechanism (8), a bidirectional screw rod A (303) is rotatably mounted inside the chute tube (301), two groups of thread sleeve shaft frames (304) are sleeved on the outer side of the bidirectional screw rod A (303), a cross frame (305) is mounted on the outer side of the two groups of thread sleeve shaft frames (304) via shaft bolts, and a pressing arc plate (306) is mounted on one end of the cross frame (305) via shaft bolts.

2. A nanocrystalline soft magnetic composite device according to claim 1, characterized in that: The deviation correction mechanism (4) comprises an internal slide rail plate (401) fixedly mounted on the mounting frame (2); an adjustment seat (402) is movably mounted on the top of the slide rail plate (401); an adjustment roller (403) is rotatably mounted inside the adjustment seat (402); guide rollers (404) are mounted on both sides of the adjustment seat (402) via shaft frames; an adjustment rack (405) is fixedly mounted on one side of the bottom of the adjustment seat (402); an adjustment gear (406) is rotatably mounted on one side of the bottom of the slide rail plate (401); the adjustment gear (406) is meshed and connected with the adjustment rack (405); the inside of the adjustment gear (406) A spiral convex roller (407) is installed through the adjusting gear (406), and a thread groove meshing with the spiral convex roller (407) is provided inside the adjusting gear (406). A coupling rod (408) is installed on one end of the spiral convex roller (407) via an axle bolt, and a shaft arm (409) is installed on the other end of the coupling rod (408) via an axle bolt. A transmission rod (411) is fixedly installed on the other end of the shaft arm (409), and a servo motor (410) is fixedly installed on the other end of the transmission rod (411). A protective tube (412) is sleeved on the outer side of the transmission rod (411), and one end of the protective tube (412) is fixedly installed on the inner wall of the mounting frame (2).

3. A nanocrystalline soft magnetic composite device according to claim 1, characterized in that: A storage box (101) is movably installed inside the installation box (1), a collecting hopper (102) is installed through the top of the installation box (1), a vertical box (103) is fixedly installed on the back side of the top of the installation box (1), and a controller (104) is fixedly installed on the top of the vertical box (103).

4. A nanocrystalline soft magnetic composite device according to claim 3, characterized in that: The transmission mechanism (8) passes through the interior of the vertical box (103), and comprises a driving motor (801) fixedly mounted inside the vertical box (103); a pulley group A (802) is fixedly mounted on the output end of the driving motor (801); pulley groups B (803) are fixedly mounted on both ends of the pulley group A (802); a pulley group C (804) is fixedly mounted on one end of the pulley group B (803); a driving gear B (805) is fixedly mounted on one side of the pulley group C (804); a driven gear B (806) is meshingly mounted below the driving gear B (805); and a pressing mechanism (3) is fixedly mounted on the other sides of both the driving gear B (805) and the driven gear B (806).

5. The nanocrystalline soft magnetic composite device according to claim 1, characterized in that: A protective cover (202) is fixedly mounted on the back of the mounting frame (2), the protective cover (202) covers the outside of the transmission mechanism (8), and an offset sensor (203) is mounted on the top of the mounting frame (2) via a threaded frame.

6. A nanocrystalline soft magnetic composite process using the nanocrystalline soft magnetic composite device according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: before starting the machine, check the device and turn on the power of the device after checking that the surrounding conditions of the device meet the operating conditions. Drive the winding frame (201), the two sets of pressing mechanisms (3), and the active unwinding mechanism (7) to operate synchronously through the transmission mechanism (8); Step 2: Pull the telescopic latch (7122) out of the card sleeve (711), move the telescopic latch (7122) to compress the telescopic spring (7121), remove the soft magnetic unwinding rod (705), the PET protective film unwinding roller (706), the release film unwinding roller (707), and the two double-sided adhesive unwinding rollers (708), and sleeve the tape-shaped nanocrystalline soft magnetic layer (9) on the outside of the soft magnetic unwinding rod (705). The nanocrystalline soft magnetic layer (901) is respectively sleeved on the outside of two double-sided adhesive unwinding rollers (708), the tape-shaped PET protective film layer (902) is sleeved on the outside of the PET protective film unwinding roller (706), and the tape-shaped release film layer (903) is sleeved on the outside of the release film unwinding roller (707), and the double-sided adhesive layer (901) is respectively located on both sides of the nanocrystalline soft magnetic layer (9), and the PET protective film layer (902) and the release film layer (903) are respectively located on opposite sides of the double-sided adhesive layer (901); Step 3: pulling the nanocrystalline soft magnetic layer (9), the double-sided adhesive layer (901), the PET protective film layer (902), and the release film layer (903) bonding material to between two sets of pressing mechanisms (3) on one side of the active unwinding mechanism (7), and adjusting the distance between the two sets of pressing mechanisms (3) according to the pressing force required; Step 4: The pressed composite material is pulled to the deviation correction mechanism (4), and the deviation of the composite material is monitored by the deviation sensor (203). The deviation sensor (203) transmits the monitoring electrical signal to the controller (104) for calculation, and the deviation correction mechanism (4) is controlled according to the calculation structure of the controller (104) to correct the position of the composite material; Step 5: The composite material after deflection correction is pulled to the cutting mechanism (6) and the side cutting mechanism (5), and the side edge of the composite material is cut by the side cutting mechanism (5). The cut waste is transported to the storage box (101) through the collecting hopper (102) for storage. At the same time, the transport length of the composite material after edge cutting is monitored by the encoder in the cutting mechanism (6). When the length set by the controller (104) is reached, the cutting mechanism (6) is controlled to cut the composite material, thereby controlling the winding length of the composite material. Step six: the cut composite material is pulled to another set of deflection correction mechanisms (4), and after deflection correction, it is pressed a second time by another set of pressing mechanisms (3), and the pressed composite material is rolled up by a rolling frame (201).

7. The multilayer nanocrystalline soft magnetic structure obtained by the nanocrystalline soft magnetic composite device according to claim 1 is characterized in that: The invention comprises a nanocrystalline soft magnetic layer (9) and double-sided adhesive layers (901) respectively located on both sides of the nanocrystalline soft magnetic layer (9), and also comprises a PET protective film layer (902) and a release film layer (903) respectively located on opposite sides of the double-sided adhesive layer (901), wherein the PET protective film layer (902) is adhered to the top of the nanocrystalline soft magnetic layer (9) via the double-sided adhesive layer (901), and the release film layer (903) is adhered to the bottom of the nanocrystalline soft magnetic layer (9) via the double-sided adhesive layer (901).

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