Efficient and environment-friendly cocoon cooking device
By designing an efficient and environmentally friendly cocoon cooking device, using vacuum penetration and uniform heating technology, the problems of low efficiency of cocoon cooking machine and wastewater pollution are solved, and the environmentally friendly effect of uniform cooking of silkworm cocoons and wastewater treatment is achieved.
Patent Information
- Application Number
- CN202411388964.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2044-10-08
AI Technical Summary
The existing cocoon cooking machines are inefficient, resulting in the phenomenon of flakes, surface boiling and spot boiling during the steaming process, and the wastewater is not treated, which pollutes the environment.
An efficient and environmentally friendly cocoon cooking device was designed, including a vacuum tank, a cocoon separation laying mechanism, a cocoon soaking and cooking mechanism, and a wastewater treatment mechanism. Through vacuum penetration, vibration separation and uniform heating, the cocoons are ensured to be cooked evenly and wastewater is treated. It is an environmental protection standard.
The boiling efficiency is improved, and the cocoons are prevented from being cooked, cooked on the surface and boiled during the steaming process. At the same time, environmentally friendly emission standards are met through wastewater treatment.
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Figure CN119082887A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cocoon boiling, and in particular to a highly efficient and environment-friendly cocoon boiling device. Background Art
[0002] Silkworm cocoons are the raw materials for silk production. The process of stripping cocoons to make raw silk is called silk production. The silk production process often includes drying cocoons, peeling cocoons, selecting cocoons, boiling cocoons, reeling, reshaping, and sorting. Dry cocoons cannot be directly peeled out of cocoons in sequence. Due to the unique way silkworms spin cocoons, the cocoons are arranged in "S" and "8" shapes, forming many cross-overlapping points, and the sericin content of the cocoon layer varies from the outside to the inside, making some cocoons more adhered and difficult to separate. After the cocoons are dried and stored, the sericin in the cocoon layer is more firmly adhered. At this time, the adhesive force between the cocoon silk greatly exceeds the cutting strength of the cocoon silk. Therefore, if the cocoon silk is directly extracted without boiling the cocoon, the cocoon silk will be cut and cannot be reeled.
[0003] Cocoon cooking is to use the effect of water and heat to swell and appropriately dissolve sericin, so that the cocoons can be smoothly peeled off from the cocoon layer in sequence during the reeling process. From a technological perspective, cocoon cooking can be divided into three processes: penetration, cooking, and adjustment and protection. Each process is a means of cocoon cooking, and its main role is penetration and cooking during cocoon cooking. Its purpose is to achieve uniform cooking between the cocoon layer and the cocoon particles. Cocoon cooking not only reduces the adhesive force of the cocoon silk, but also increases the wet strength of the cocoon silk, so that the adhesive force of the cocoon silk is much smaller than the cutting strength of the cocoon silk. While ensuring the smooth and sequential separation of the cocoon silk from the cocoon layer, it can also reduce the breakage caused by excessive cocoon jumping during the reeling process. The equipment for cooking cocoons is a cocoon cooking machine, which directly introduces a pile of cocoons into water for cooking, which is prone to uneven heating and piece-cooking (cooking differences between cocoons). At the same time, the water absorption capacity and water penetration capacity of cocoons are different, resulting in surface cooking (the cocoon layer is cooked outside and raw inside) and spot cooking (different parts of the cocoon grains are cooked unevenly). The cocoons of the existing cocoon cooking machine are all cooked while floating on the surface of the water, resulting in low cooking efficiency. The wastewater generated after cooking is not treated and is directly discharged, which is easy to pollute the environment. Therefore, it is necessary to propose an efficient and environmentally friendly cocoon cooking device. Summary of the invention
[0004] The purpose of the present invention is to solve the problems in the background technology and provide an efficient and environmentally friendly cocoon cooking device.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions: A highly efficient and environmentally friendly cocoon cooking device comprises a frame, wherein the frame is provided with a vacuum tank, a cocoon separation and paving mechanism, and a cocoon soaking and cooking mechanism in sequence from left to right; a filter frame is further provided at the bottom of the vacuum tank; a water storage tank is provided at the bottom of the filter frame; waste water from the water storage tank and the cocoon soaking and cooking mechanism are connected to a wastewater treatment mechanism through a pipeline; there is no filter hole on the side of the filter frame close to the cocoon separation and paving mechanism to prevent water from flowing into the cocoon separation and paving mechanism; a discharging mechanism is provided on the discharging port of the filter frame; the discharging mechanism comprises a discharging electric push rod, a discharging plate is hinged at the push rod end of the discharging electric push rod, and a motor end of the discharging electric push rod is hinged to the filter frame so that the discharging plate can be automatically opened and closed by the electric push rod; the bottom of the filter frame is inclined so that the cocoons can smoothly enter the vibrating discharging plate.
[0006] The present invention performs vacuum penetration on silkworm cocoons through a vacuum tank, then opens the vacuum tank to pour the silkworm cocoons and water into a filter frame at the bottom, the silkworm cocoons are retained in the filter frame through the filter frame, and the water is retained in a water storage tank at the bottom, then the discharge port of the filter frame is opened, the silkworm cocoons are separated and laid in a silkworm cocoon separation screen frame through a silkworm cocoon separation and laying mechanism, and then enter into a silkworm cocoon soaking and boiling mechanism to be immersed in water for full boiling, which not only improves the water boiling efficiency, but also prevents the silkworm cocoons from being cooked in pieces, boiled on the surface and boiled in spots during the boiling process, the waste water in the water storage tank and the waste water generated after boiling are treated by a waste water treatment mechanism to meet the discharge requirements, and is more environmentally friendly.
[0007] Preferably, the cocoon separation and paving mechanism includes a vibrating discharge plate, a first conveyor belt, a second conveyor belt, and a cocoon separation screen frame. A discharge port is opened on the right side of the filter frame, and the vibrating discharge plate is tilted on the discharge port. The starting end of the first conveyor belt is located below the end of the vibrating discharge plate, and the starting end of the second conveyor belt is located below the end of the first conveyor belt. Several cocoon separation screen frames are placed in sequence on the second conveyor belt in close array. The vibrating discharge plate is in a triangular shape with a gradually decreasing width from the starting end to the end, so that the cocoons can enter the first conveyor belt in turn, which is beneficial to the subsequent paving work. Baffle plates are provided on both sides of the vibrating discharge plate to prevent materials from falling from both sides. The vibrating discharge plate is controlled by an existing vibration motor, which is a very mature technology, so it will not be repeated in this case. In order to better vibrate the material, a vibration motor can also be provided on the filter frame.
[0008] The present invention disperses the material by vibrating a discharging plate, then distributes the material by a first conveyor belt, and then spreads the material on a cocoon separation screen frame by a second conveyor belt, thereby completing the function of spreading and separating the cocoons.
[0009] Preferably, the cocoon boiling mechanism includes a box body with a top opening, a transition plate, a pressing electric push rod, a pressing plate, and a spring structure, wherein the transition plate is arranged at the box opening of the box body, the spring structure is arranged between the transition plate and the box body, the pressing plate is arranged above the transition plate, the pressing electric push rod is arranged above the transition plate, the push rod end of the pressing electric push rod is fixedly connected to the pressing plate, the motor end of the pressing electric push rod is fixedly connected to the frame, more than three pulleys are arrayed on the transition plate, the rolling direction of the pulleys is the same as the conveying direction of the second conveyor belt, baffles are arranged on the right side and front and rear sides of the box body, and a limit switch is arranged on the baffle on the right side.
[0010] The present invention enables the cocoon separation screen frame transmitted to the end of the second conveyor belt to slide into the top of the transition plate through the pulley on the transition plate, and the cocoon separation screen frames at the rear are transmitted to the transition plate in turn, so that the cocoon separation screen frame located at the front end moves forward, thereby moving all the cocoon separation screen frames on the conveyor belt to the top of the box body, and then pressing the push rod end of the electric push rod to move downward, thereby driving the pressing plate to move downward, pressing all the cocoon separation screen frames and the transition plate to below the water surface, and then starting the water boiling work. After completion, pressing the electric push rod to drive the pressing plate to return to its position, because a spring structure is provided under the transition plate, the transition plate can carry the cocoon separation screen frame out of the water after losing pressure, thereby completing the separation of the cocoons and water, and later collecting the boiled cocoons, thereby completing the cocoon flattening and immersion boiling.
[0011] Preferably, two spring structures are stacked, and the spring structure includes a compression spring, an upper fixing plate, a lower fixing plate, and a silicone protective cover. The upper fixing plate is arranged on the top of the compression spring, and the lower fixing plate is arranged on the bottom of the compression spring. The upper fixing plate and the lower fixing plate are provided with a clamping block on the side away from the compression spring, and the box body and the transition plate are provided with a clamping groove that cooperates with the clamping block. The silicone protective cover is fixed on the outside of the compression spring, and a closed space is formed between the silicone protective cover, the upper fixing plate and the lower fixing plate, and the compression spring is located in the closed space.
[0012] The present invention can fix the spring structure through the clamping block and the clamping slot. In order to enhance the firmness, glue can be applied between the clamping block and the clamping slot.
[0013] The present invention ensures that the compression spring can work normally through the silicone protective cover, and can prevent impurities from entering the compression spring. If there are impurities on the compression spring, the presence of the impurities may interfere with the elasticity and movement of the spring and affect the reciprocating motion of the transition plate. The impurities will cause the spring to experience greater resistance during compression and extension, reduce the reaction speed and sensitivity of the spring, and thus affect the reciprocating motion of the transition plate.
[0014] Preferably, the top of the silicone protective cover is formed with an upper through groove that can be inserted into the card block, the bottom of the silicone protective cover is formed with a lower through groove that can cover the lower fixing plate, the top of the silicone protective cover and the bottom of the inner wall are both formed with silicone clamping rings, and the upper fixing plate and the lower fixing plate are both formed with annular limiting grooves that cooperate with the silicone clamping rings, and the sealing is enhanced by the silicone clamping rings and the annular limiting grooves.
[0015] Preferably, a temperature stirring mechanism is provided in the box body, and the temperature stirring mechanism includes a rotating shaft, a first bearing, a second bearing, a stirring paddle, a fixed rod, a spur gear, a rack, a passive bevel gear, and an active bevel gear. The bottom of the rotating shaft is rotatably connected to the box body through the first bearing, the passive bevel gear is fixed to the top of the rotating shaft, the active bevel gear is meshed with the moving bevel gear, the middle part of the active bevel gear is fixedly connected to the fixed rod, the spur gear sleeve is fixed on the fixed rod, the rack is meshed with the spur gear, the top of the rack is fixedly connected to the bottom of the transition plate, the stirring paddle is arranged at the lower part of the rotating shaft, the fixed rod is fixedly connected to the inner ring of the second bearing, the outer ring of the second bearing is fixed to the box body, and the connection between the second bearing and the box body can be through a bracket. This fixing method is very mature, so it is not repeated in this case. The liquid can be heated by a heating wire in the box body.
[0016] The present invention presses the electric push rod downward to drive the rack to move downward, thereby driving the spur gear to rotate. The rotation of the spur gear drives the active bevel gear to rotate, thereby driving the passive bevel gear to rotate, thereby driving the rotating shaft to rotate, so that the stirring paddle starts stirring. Through the stirring method, the temperatures up and down, left and right in the box can be kept consistent, so that the cocoons in the box can be heated evenly, the phenomenon of the cocoons being cooked in pieces is reduced, and the steaming time is shortened.
[0017] The electric push rod can be pressed to reciprocate up and down, so that the rack can reciprocate up and down, so that the stirring paddle can stir forward and reverse, and can stir continuously, and the temperature in the box can be kept consistent from top to bottom and left to right.
[0018] Preferably, the stirring paddle includes a connecting rod, stirring blades, and a conical stirring tube. More than three connecting rods are arrayed on the side wall of the rotating shaft, and several stirring blades are arrayed on the side wall of each connecting rod. The conical stirring tube is obliquely fixed on the side wall of the rotating shaft, and the large-diameter end of the conical stirring tube is tilted downward by 10°-15°.
[0019] The conical stirring tube of the present invention generates turbulence at the cone end through acceleration, displacement and blockage, and stirs the medium, thereby making the fluid flow and generating a new dynamic mixing motion. Since alkaline substances need to be added to the box, the conical stirring tube can not only be used in the early stage to make the alkaline substances and liquids stir evenly, but also can be used in the later stage to keep the temperature in the box uniform.
[0020] Preferably, the wastewater treatment mechanism includes a grid, a regulating tank, an SBR tank, a sludge thickening tank, and a sludge dewatering machine which are connected in sequence and used continuously.
[0021] The cocoon cooking wastewater, silk reeling wastewater and domestic wastewater enter the screen well together. After being intercepted by the screen to remove large particles and floating objects in the wastewater, it enters the regulating tank. After being mixed with the UASB effluent in the regulating tank to homogenize the water quality, it enters the SBR tank. In the water inlet stage, the wastewater enters the reaction tank and is fully mixed with the activated sludge through the agitator. The microorganisms in the activated sludge begin to adsorb the organic matter in the wastewater; through aeration, the activated sludge begins to degrade the organic matter in the wastewater, and the nitrification reaction begins at the same time, converting the ammonia nitrogen in the wastewater into nitrate nitrogen and nitrite nitrogen, and the indicators such as COD, BOD and ammonia nitrogen in the wastewater are reduced; precipitation begins after aeration stops. With the continuous consumption of dissolved oxygen, the system gradually turns from the aerobic stage to the anoxic stage, and finally to the anaerobic stage, and denitrification and denitrification begin. Finally, the SBR supernatant is discharged after reaching the discharge concentration requirements of Table 1 of the "Silk Reeling Industry Water Pollutant Discharge Standard" (GB28936-2012) through the decanter.
[0022] The wastewater from the first stage of the wastewater first enters the primary sedimentation tank, where sericin, fibroin, crude protein and broken pupae are mostly precipitated and removed, and the pH is adjusted to between 7 and 9. The effluent from the primary sedimentation tank is pumped into the pressure gas tank by a pressure pump, and then pumped into the flotation tank with the reflux clarified liquid under pressure, and PAC and PAM are added as coagulants to further remove suspended matter and oils. The effluent from the flotation tank flows into the hydrolysis and acidification tank, where the large molecules and difficult-to-biodegrade organic matter in the wastewater are hydrolyzed and converted into small molecules and easily biodegradable soluble organic matter through the hydrolysis and acidification of facultative anaerobic microorganisms, thereby improving the biodegradability of the wastewater, removing part of the COD and BOD, and playing a role in homogenizing the water quality to a certain extent. The effluent from the hydrolysis and acidification tank is pumped to the UASB anaerobic reactor, where most of the organic matter in the wastewater is degraded into CH4, CO2, H2O or converted into cell bodies through the degradation and conversion of anaerobic granular sludge, effectively reducing the COD and BOD indicators of the wastewater. The UASB effluent flows by gravity into the regulating tank.
[0023] The sediment in the primary sedimentation tank is mainly sericin, fibroin, crude protein and broken pupae, which can be extracted by classification after treatment; the floating scum in the flotation tank and the residual sludge of UASB and SBR are concentrated by gravity in the sludge thickening tank, and then pumped into the sludge dewatering machine for dehydration, and the mud cake produced is transported out for disposal. The supernatant of the sludge thickening tank and the sewage removed from the sludge dewatering machine are returned to the front hydrolysis acidification tank and mixed with the wastewater before treatment to avoid secondary pollution.
[0024] The present invention treats the wastewater from cocoon cooking, silk reeling and domestic wastewater separately, so that sericin in the wastewater can be extracted by classification, reducing pollutant emissions while generating certain economic benefits; the good impact load resistance of the hydrolysis acidification tank and the high organic load of the UASB are utilized to effectively deal with the treatment of the wastewater from cocoon cooking. The SBR tank has a simple process flow, good treatment effect, flexible operation mode, stable sludge properties and easy separation, no secondary sedimentation tank and sludge return equipment are required, low infrastructure cost and small land occupation.
[0025] The high-concentration wastewater from cocoon cooking, silk reeling and re-shaking is separated by clear and turbid separation. The wastewater from cocoon cooking is treated anaerobic and then mixed with other wastewater for aerobic treatment. This method can not only meet the discharge standards, but also facilitate the classification, extraction and absorption of sericin in wastewater.
[0026] Preferably, the grille includes a wall, a water inlet is provided on the wall, guide brackets that can extend into the sludge pool are fixed on both sides of the water inlet, a lifting and flipping guide slide rail is provided on the guide bracket, a basket grille is slidably connected to the lifting and flipping guide slide rail, a flat grille that can block the water inlet is provided above the water inlet, flat grille sliding rails are provided on both sides of the flat grille, the flat grille is slidably connected on the flat grille sliding rails, the sliding direction of the flat grille is the same as the sliding direction of the basket grille, the side of the flat grille away from the wall is lower than the side of the lifting and flipping guide slide rail close to the wall, the top of the basket grille and the top of the flat grille are both provided with hanging ears, a first pulley is provided at the end of the guide bracket, a second pulley is provided on the inner side of the top of the guide bracket, a rope is passed through the first pulley to pull the basket grille, and a rope is passed through the second pulley to pull the flat grille.
[0027] The present invention places the basket grille into the sludge pool for filtration by lifting and flipping the guide slide rail and the hanging ears on the basket grille. When the garbage accumulates to a certain extent, the basket grille is taken out along the lifting and flipping guide slide rail to clean the garbage in the basket grille. When the basket grille is taken out of the sludge pool, the flat grille slides downward along the flat grille sliding rail to block the water inlet for filtering. When the basket grille is processed, the basket grille is placed in water and the flat grille is pulled out of the water inlet. When a lot of garbage accumulates on the flat grille, it can also be pulled out for cleaning, thereby providing a grille that can function uninterruptedly, so that the grille system can keep working all the time.
[0028] Preferably, a limit plate is provided at the bottom of the water inlet, a limit block is provided at the bottom end of the lifting and flipping guide rail, the lifting and flipping guide rail is a U-shaped groove, a blocking plate is symmetrically formed at the opening of the U-shaped groove, and a roller is provided on the basket grille, and the roller slides in the U-shaped groove. The present invention prevents the basket from sliding too far down by using the limit plate and the limit block.
[0029] Preferably, the bottom of the basket grille is funnel-shaped, which can accumulate more garbage.
[0030] In summary, the beneficial effects of the present invention are: 1. The present invention places the basket grille into the sludge pool for filtration by lifting and flipping the guide rail and the hanging ears on the basket grille. When the garbage accumulates to a certain extent, the basket grille is taken out along the lifting and flipping guide rail to clean the garbage in the basket grille. When the basket grille is taken out of the sludge pool, the flat grille slides down along the flat grille sliding rail, thereby blocking the water inlet for filtration. When the basket grille is processed, the basket grille is placed in water and the flat grille is pulled out from the water inlet. When a lot of garbage accumulates on the flat grille, it can also be pulled out for cleaning, thereby providing a grille that can function uninterruptedly, so that the grille system can keep working all the time; 2. The present invention uses the pulley on the transition plate to make the cocoon separation screen frame transmitted to the end of the second conveyor belt slide into the top of the transition plate through the pulley, and the rear cocoon separation screen frame is transmitted to the transition plate in turn, so that the cocoon separation screen frame located at the front end moves forward, thereby moving all the cocoon separation screen frames on the conveyor belt to the top of the box body, and then pressing the push rod end of the electric push rod to move downward, thereby driving the pressing plate to move downward, pressing all the cocoon separation screen frames and the transition plate to the bottom of the water surface, and then starting the water boiling work. After completion, pressing the electric push rod to drive the pressing plate back to its position, because a spring structure is provided under the transition plate, the transition plate can carry the cocoon separation screen frame out of the water after losing pressure, thereby completing the separation of cocoons and water, and later collecting the boiled cocoons, thereby completing the cocoon flattening and immersion boiling; 3. The present invention presses the electric push rod downward to drive the rack to move downward, thereby driving the spur gear to rotate. The rotation of the spur gear drives the active bevel gear to rotate, thereby driving the passive bevel gear to rotate, thereby driving the rotating shaft to rotate, so that the stirring paddle starts stirring. Through the stirring method, the temperature of the upper, lower, left and right sides in the box can be kept consistent, so that the cocoons in the box can be heated evenly, reducing the phenomenon of the cocoons being cooked in pieces, and shortening the cooking time; 4. The present invention places the basket grille into the sludge pool for filtration by lifting and flipping the guide rails and the hanging ears on the basket grille. When the garbage accumulates to a certain extent, the basket grille is taken out along the lifting and flipping guide rails to clean the garbage in the basket grille. When the basket grille is taken out of the sludge pool, the flat grille slides downward along the flat grille sliding rails, thereby blocking the water inlet for filtration. When the basket grille is processed, the basket grille is placed in water and the flat grille is pulled out of the water inlet. When a lot of garbage accumulates on the flat grille, it can also be pulled out for cleaning, thereby providing a grille that can function uninterruptedly, so that the grille system can keep working all the time. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is an overall schematic diagram of the cocoon cooking device of the present invention; Figure 2 is a front view schematic diagram of a cocoon cooking device of the present invention; Figure 3 is a schematic cross-sectional view of a box body of the present invention; Figure 4 is a schematic diagram of the spring structure of the present invention without the silicone protective cover; Figure 5 is a cross-sectional schematic diagram of the spring structure of the present invention; Figure 6 is a schematic diagram of a stirring paddle of the present invention; Figure 7 is an overall schematic diagram of the grille of the present invention; Figure 8 The present invention Figure 7 An enlarged schematic diagram of point B; Fig. 9 The present invention Figure 7 An enlarged schematic diagram of point C; Fig.10 is a schematic diagram of the grille of the present invention without the basket grille; Fig.11 It is a schematic diagram of the basket grille of the present invention with the top removed; Fig.12 is a schematic cross-sectional view of the grille of the present invention; Fig.13 The present invention Fig.12 An enlarged schematic diagram of point A; Fig.14It is a schematic diagram of the wastewater treatment mechanism of the present invention.
[0032] The following specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, such modifications are protected by the patent law as long as they are within the scope of the claims of the present invention.
[0033] The present invention will be described in detail below with reference to the accompanying drawings by way of embodiments. Example
[0034] like Figure 1-2 As shown, an efficient and environmentally friendly cocoon cooking device includes a frame 1, and the frame 1 is provided with a vacuum tank 2, a cocoon separation and paving mechanism 3, and a cocoon soaking mechanism 4 from left to right. The bottom of the vacuum tank 2 is also provided with a filter frame 5, and the bottom of the filter frame 5 is provided with a water storage tank 6, and the water storage tank 6 and the wastewater of the cocoon soaking mechanism 4 are connected to the wastewater treatment mechanism 7 through a pipeline. The cocoon separation and paving mechanism 3 includes a vibrating discharge plate 31, a first conveyor belt 32, a second conveyor belt 33, and a cocoon separation screen frame 34. A discharge port 51 is opened on the right side of the filter frame 5, and the vibrating discharge plate 31 is tilted on the discharge port 51, the starting end of the first conveyor belt 32 is located below the end of the vibrating discharge plate 31, and the starting end of the second conveyor belt 33 is located below the end of the first conveyor belt 32, and a plurality of the cocoon separation screen frames 34 are sequentially placed on the second conveyor belt 33 in close array.
[0035] like Figure 2-5As shown, the cocoon boiling mechanism 4 includes a box body 41 with a top opening, a transition plate 42, a pressing electric push rod 43, a pressing plate 44, and a spring structure 45. The transition plate 42 is arranged at the box opening of the box body 41, the spring structure 45 is arranged between the transition plate 42 and the box body 41, the pressing plate 44 is arranged above the transition plate 42, the pressing electric push rod 43 is arranged above the transition plate 42, the push rod end of the pressing electric push rod 43 is fixedly connected to the pressing plate 44, and the pressing The motor end of the electric push rod 43 is fixedly connected to the frame 1, and the spring structure 45 includes a compression spring 451, an upper fixing plate 452, a lower fixing plate 453, and a silicone protective cover 454. The upper fixing plate 452 is arranged on the top of the compression spring 451, and the lower fixing plate 453 is arranged on the bottom of the compression spring 451. The upper fixing plate 452 and the lower fixing plate 453 are both provided with a block 455 on the side away from the compression spring. The box body 41 and the transition plate 42 are both provided with The card block 455 cooperates with the card slot 410, the silicone protective cover 454 is sleeved and fixed on the outside of the compression spring 451, and a closed space 456 is formed between the silicone protective cover 454, the upper fixing plate 452 and the lower fixing plate 453. The compression spring 451 is located in the closed space 456. The top of the silicone protective cover 454 is formed with an upper through groove 457 that can be inserted into the card block 455, and the bottom of the silicone protective cover 454 is formed with a through groove 457 that can be inserted into the lower fixing plate 453. The silicone protective cover 454 is enclosed in a lower through groove 458, and a silicone snap ring 459 is formed on the top and the bottom of the inner wall. The upper fixed plate 452 and the lower fixed plate 453 are both formed with an annular limiting groove 450 that cooperates with the silicone snap ring 459. More than three pulleys 421 are arrayed on the transition plate 42, and the rolling direction of the pulley 421 is the same as the conveying direction of the second conveyor belt 33. Baffles 422 are provided on the right side and the front and rear sides of the box body 41.
[0036] like Figure 5-6As shown, the housing 41 is provided with a temperature stirring mechanism 8, and the temperature stirring mechanism 8 includes a rotating shaft 81, a first bearing 82, a second bearing 83, a stirring paddle 84, a fixed rod 85, a spur gear 86, a rack 87, a passive bevel gear 88, and an active bevel gear 89. The bottom of the rotating shaft 81 is rotatably connected to the housing 41 through the first bearing 82, the passive bevel gear 88 is fixed to the top of the rotating shaft 81, the active bevel gear 89 is meshed with the active bevel gear 88, the middle part of the active bevel gear 89 is fixedly connected to the fixed rod 85, and the spur gear 86 is fixedly sleeved. On the fixed rod 85, the rack 87 is meshed with the spur gear 86, the top of the rack 87 is fixedly connected to the bottom of the transition plate 42, the stirring paddle is arranged at the lower part of the rotating shaft 81 of 84, the stirring paddle 84 includes a connecting rod 841, stirring blades 842, and a conical stirring tube 843, more than three connecting rods 841 are arrayed on the side wall of the rotating shaft 81, and a plurality of stirring blades 842 are arrayed on the side wall of each connecting rod 841, and the conical stirring tube 843 is obliquely fixed on the side wall of the rotating shaft 81, and the large-diameter end of the conical stirring tube 843 is tilted downward by 10°-15°.
[0037] like Fig.14 As shown, the wastewater treatment mechanism 7 includes a grid 71, a regulating tank 72, an SBR tank 73, a sludge concentration tank 74, and a sludge dewatering machine 75 which are connected in sequence and used continuously.
[0038] like Figure 7-13As shown, the grille 71 includes a wall 711, a water inlet 712 is opened on the wall 711, guide brackets 713 that can extend into the sludge pool are fixed on both sides of the water inlet 712, and a lifting and flipping guide slide 714 is provided on the guide bracket 713, and a basket grille 715 is slidably connected to the lifting and flipping guide slide 714. A flat grille 716 that can block the water inlet is provided above the water inlet 712, and flat grille sliding rails 717 are provided on both sides of the flat grille 716. The flat grille 716 is slidably connected to the flat grille sliding rails 717, and the sliding direction of the flat grille 716 is the same as the sliding direction of the basket grille 715, and the flat grille 716 is away from the wall. The side of the lifting and flipping guide rail 714 is lower than the side close to the wall, the top of the basket grille 715 and the top of the flat grille 716 are both provided with a hanging ear 718, the side of the basket grille 715 close to the water inlet is an opening, which is convenient for sewage to enter the basket grille 715, the end of the guide bracket 713 is provided with a first pulley 730, the inner side of the top of the guide bracket 713 is provided with a second pulley 740, the bottom of the water inlet 712 is provided with a limit plate 719, the bottom end of the lifting and flipping guide rail 714 is provided with a limit block 710, the lifting and flipping guide rail 714 is a U-shaped groove, and the opening of the U-shaped groove is symmetrically formed with a blocking plate 730, and the basket grille 715 is provided with a roller 720, which slides in the U-shaped groove. The bottom of the basket grille 715 is funnel-shaped.
[0039] Working principle: Figure 1-14 As shown, before preparation, water and alkaline substances are added into the box, and then the electric push rod 43 is pressed to reciprocate up and down, so that the rack 87 reciprocates up and down, drives the spur gear 86 to rotate clockwise or counterclockwise, drives the active bevel gear 89 to rotate clockwise or counterclockwise, thereby drives the passive bevel gear 88 to rotate forward and reversely, thereby drives the rotating shaft 81 to rotate forward and reversely, so that the stirring paddle 84 rotates and stirs, and further the conical stirring tube 843 on the stirring paddle 84 generates turbulence at the cone end through acceleration, displacement and blockage, and stirs the medium, so that the fluid flows, generates a new dynamic mixing motion, speeds up the mixing speed, and the alkali water is mixed and ready for use, and the electric push rod 43 is pressed to return to its original position; The cocoons are vacuum-infiltrated through the vacuum tank 2, and then the vacuum tank 2 is opened to pour the cocoons and water into the filter frame 5 at the bottom, so that the cocoons remain in the filter frame 5 through the filter frame 5, and the water remains in the water storage tank 6 at the bottom, and then the discharge port of the filter frame 5 is opened, and the cocoons fall into the vibrating discharge plate 31 through vibration, and then the vibrating discharge plate 31 vibrates the material, and then it is transported by the first conveyor belt 32 for uniform material, and then it is spread on the cocoon separation screen frame 34 through the second conveyor belt 33, so that each cocoon separation screen frame 34 is spread with cocoons, and as the second conveyor belt 33 moves forward, the cocoons located on the second conveyor belt 3 The cocoon separation screen frame 34 at the end of the conveyor belt 3 slides into the top of the transition plate 42 through the pulley on the transition plate 42, and the cocoon separation screen frame 34 behind is sequentially transferred to the transition plate 42, so that the cocoon separation screen frame 34 located at the front end moves forward, thereby moving all the cocoon separation screen frames 34 on the conveyor belt to the top of the box body 41, and then the push rod end of the electric push rod 43 is pressed downward to drive the pressing plate 44 to move downward, and all the cocoon separation screen frames 34 and the transition plate are pressed below the water surface, so that the cocoons are immersed in the water, and the cocoons are confined in the cocoon separation screen frame 34, leaving no extra space The cocoons have no chance to roll in the boiling water, and will not be tangled too seriously. Then the water boiling work begins. During the boiling process, the electric push rod 43 is pressed to move up and down for a short distance, so that the rack 87 moves up and down, drives the spur gear 86 to rotate clockwise or counterclockwise, drives the active bevel gear 89 to rotate clockwise or counterclockwise, drives the passive bevel gear 88 to rotate forward and reverse, drives the rotating shaft 81 to rotate forward and reverse, and the stirring paddle 84 rotates and stirs, so that the temperature of the box body can be kept consistent, so that the cocoons in the box body 41 can be heated evenly, and the cocoons can be further reduced. The phenomenon of cocoon boiling is reduced, and the cocoon boiling time is shortened. After the cocoon boiling is completed, the electric push rod 43 is pressed to drive the pressing plate 44 to return to its original position. Since a spring structure 45 is provided under the transition plate 42, the transition plate 42 can carry the cocoon separation screen frame 34 out of the water after losing pressure, so that the cocoons and water can be separated. In this way, the cocoons after boiling can be collected later, so that the cocoons are laid flat and immersed in water for boiling, which not only improves the boiling efficiency, but also prevents the cocoons from being cooked in pieces, boiled on the surface and boiled in spots during the cocoon boiling process. The wastewater in the water storage tank and the wastewater generated after cocoon boiling are treated by the wastewater treatment mechanism to meet the discharge requirements, which is more environmentally friendly. During the sewage treatment process, when the garbage in the basket grille 715 accumulates to a certain extent, the basket grille 715 is taken out along the lifting and flipping guide slide rail 714 to clean the garbage in the basket grille 715. When the basket grille 715 is taken out from the sludge pool, the flat grille 716 slides down along the flat grille sliding rail 717, thereby blocking the water inlet for filtering. When the basket grille 715 is processed, the basket grille 715 is placed in water and the flat grille 716 is pulled out of the water inlet. When a lot of garbage accumulates on the flat grille 716, it can also be pulled out for cleaning, thereby providing a grille that can function uninterruptedly, so that the grille system can keep working and filter fully.
Claims
1. An efficient and environmentally friendly cocoon cooking device, It is characterized in that The invention comprises a frame (1), wherein the frame (1) is provided with a vacuum tank (2), a cocoon separation and paving mechanism (3), and a cocoon soaking and boiling mechanism (4) in sequence from left to right; a filter frame (5) is also provided at the bottom of the vacuum tank (2); a water storage tank (6) is provided at the bottom of the filter frame (5); and waste water from the water storage tank (6) and the cocoon soaking and boiling mechanism (4) are connected to a waste water treatment mechanism (7) via a pipeline.
2. The highly efficient and environmentally friendly cocoon cooking device according to claim 1, It is characterized in that The cocoon separation and paving mechanism (3) comprises a vibrating discharge plate (31), a first conveyor belt (32), a second conveyor belt (33), and a cocoon separation screen frame (34); a discharge port (51) is provided on the right side of the filter frame (5); the vibrating discharge plate (31) is arranged obliquely on the discharge port (51); the starting end of the first conveyor belt (32) is located below the end of the vibrating discharge plate (31); the starting end of the second conveyor belt (33) is located below the end of the first conveyor belt (32); and a plurality of the cocoon separation screen frames (34) are sequentially placed in a close array on the second conveyor belt (33).
3. The highly efficient and environmentally friendly cocoon cooking device according to claim 1, It is characterized in that The cocoon boiling mechanism (4) comprises a box body (41) with a top opening, a transition plate (42), a pressing electric push rod (43), a pressing plate (44), and a spring structure (45); the transition plate (42) is arranged at the box opening of the box body (41); the spring structure (45) is arranged between the transition plate (42) and the box body (41); the pressing plate (44) is arranged above the transition plate (42); the pressing electric push rod (43) is arranged above the transition plate (42); the push rod end of the pressing electric push rod (43) is fixedly connected to the pressing plate (44); and the motor end of the pressing electric push rod (43) is fixedly connected to the frame (1).
4. The highly efficient and environmentally friendly cocoon cooking device according to claim 3, It is characterized in that The spring structure (45) comprises a compression spring (451), an upper fixing plate (452), a lower fixing plate (453), and a silicone protective sleeve (454); the upper fixing plate (452) is arranged at the top of the compression spring (451); the lower fixing plate (453) is arranged at the bottom of the compression spring (451); a clamping block (455) is provided on the side of the upper fixing plate (452) and the lower fixing plate (453) away from the compression spring; a clamping groove (410) cooperating with the clamping block (455) is provided on the box body (41) and the transition plate (42); the silicone protective sleeve (454) is sleeved and fixed on the outer side of the compression spring (451); a closed space (456) is formed between the silicone protective sleeve (454), the upper fixing plate (452), and the lower fixing plate (453); and the compression spring (451) is located in the closed space (456).
5. The highly efficient and environmentally friendly cocoon cooking device according to claim 4, It is characterized in that The top of the silicone protective sleeve (454) is formed with an upper through groove (457) capable of inserting the (455) block (455), and the bottom of the silicone protective sleeve (454) is formed with a lower through groove (458) capable of inserting the lower fixing plate (453). The top of the silicone protective sleeve (454) and the bottom of the inner wall are both formed with a silicone clamping ring (459), and the upper fixing plate (452) and the lower fixing plate (453) are both formed with an annular limiting groove (450) that cooperates with the silicone clamping ring (459).
6. The highly efficient and environmentally friendly cocoon cooking device according to claim 3, It is characterized in that The transition plate (42) is provided with an array of more than three pulleys (421), the rolling direction of the pulleys (421) being the same as the conveying direction of the second conveyor belt (33), and baffles (422) are provided on the right side and the front and rear sides of the box body (41).
7. The highly efficient and environmentally friendly cocoon cooking device according to claim 3, It is characterized in that The housing (41) is provided with a temperature stirring mechanism (8), the temperature stirring mechanism (8) comprising a rotating shaft (81), a first bearing (82), a second bearing (83), a stirring paddle (84), a fixing rod (85), a spur gear (86), a rack (87), a passive bevel gear (88), and an active bevel gear (89), the bottom of the rotating shaft (81) being rotatably connected to the housing (41) via the first bearing (82), the passive bevel gear (88) being fixed to the top of the rotating shaft (81), and the active bevel gear (89) being connected to the rotating shaft (81). The movable bevel gear (88) is meshed with the movable bevel gear (88), the middle part of the active bevel gear (89) is fixedly connected to the fixed rod (85), the spur gear (86) is sleeved and fixed on the fixed rod (85), the rack (87) is meshed with the spur gear (86), the top of the rack (87) is fixedly connected to the bottom of the transition plate (42), the stirring paddle is arranged at the lower part of the rotating shaft (81) (84), the fixed rod (85) is fixedly connected to the inner ring of the second bearing (83), and the outer ring of the second bearing (83) is fixed on the housing (41).
8. The highly efficient and environmentally friendly cocoon cooking device according to claim 7, It is characterized in that The stirring paddle (84) comprises a connecting rod (841), a stirring blade (842), and a conical stirring tube (843); three or more connecting rods (841) are arrayed on the side wall of the rotating shaft (81); a plurality of stirring blades (842) are arrayed on the side wall of each connecting rod (841); the conical stirring tube (843) is tilted and fixed on the side wall of the rotating shaft (81); and the large-diameter end of the conical stirring tube (843) is tilted downward.
9. The highly efficient and environmentally friendly cocoon cooking device according to claim 1, It is characterized in that The wastewater treatment mechanism (7) comprises a grid (71) which is continuously used and connected in sequence, a regulating tank (72), an SBR tank (73), a sludge thickening tank (74), and a sludge dewatering machine (75); the grid (71) comprises a wall (711); a water inlet (712) is provided on the wall (711); guide brackets (713) which can extend into the sludge tank are fixed on both sides of the water inlet (712); a lifting and turning guide slide rail (714) is provided on the guide bracket (713); a basket grid (715) is slidably connected to the lifting and turning guide slide rail (714); a flat grid (716) which can block the water inlet is provided above the water inlet (712). ), flat grille sliding rails (717) are provided on both sides of the flat grille (716), the flat grille (716) is slidably connected to the flat grille sliding rails (717), the sliding direction of the flat grille (716) is the same as the sliding direction of the basket grille (715), the side of the flat grille (716) away from the wall is lower than the side of the lifting and flipping guide rail (714) close to the wall, the top of the basket grille (715) and the top of the flat grille (716) are both provided with hanging ears (718), the end of the guide bracket (713) is provided with a first pulley (730), and the inner side of the top of the guide bracket (713) is provided with a second pulley (740).
10. The highly efficient and environmentally friendly cocoon cooking device according to claim 9, It is characterized in that A limiting plate (719) is provided at the bottom of the water inlet (712), a limiting block (710) is provided at the bottom end of the lifting and flipping guide slide rail (714), the lifting and flipping guide slide rail (714) is a U-shaped groove, a blocking plate (730) is symmetrically formed at the opening of the U-shaped groove, and a roller (720) is provided on the basket grille (715), and the roller slides in the U-shaped groove.
Citation Information
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