Automatic weaving manufacturing equipment for side slope protection net

Abstract

The invention discloses slope protective net automatic weaving manufacturing equipment which comprises a wire harness pay-off device and a net weaving main machine, the net weaving main machine comprises a net supporting frame, a winding beam and a pressing and buckling main beam are movably arranged on the net supporting frame, a winding machine head is movably arranged on the winding beam, and a pressing and buckling main beam is movably arranged on the pressing and buckling main beam. A pressing buckle machine head is movably arranged on the pressing buckle main beam, and the winding beam and the pressing buckle main beam are driven by a motor to move on the netting main machine. The wire harness pay-off device is provided with a steel wire rope, and the steel wire rope penetrates through a winding machine head movably arranged on the winding beam through the wire harness pay-off device and is fixed to the edge of a net supporting frame of the net weaving main machine; the net supporting frame is of a rectangular frame structure formed by a steel structure truss, winding columns are installed on the edges of the four sides of the net supporting frame, and the winding beam and the winding machine head move in the X direction and the Y direction of the net supporting frame to drive steel wire ropes to be woven to form the protective net.

Description

Technical Field

[0001] The invention belongs to the technical field of weaving slope protection nets, and in particular relates to an automatic weaving and manufacturing device for slope protection nets. Background Art

[0002] The braiding machine is suitable for raw materials such as steel wire rope, rubber-coated steel wire rope, nylon multifilament (thread), polypropylene filament (thread), polypropylene, polyester, nylon, PP, low-elasticity, high-elasticity, cotton yarn (thread), pearl yarn, leather, and mixed materials.

[0003] The braiding machine has a complete set of automatic tensioning and locking functions, and the motor driven cylinder controlled by the computer performs stable execution of various set functions, making the braiding of multi-color patterns simple and easy. Its high-performance braiding action can easily complete the braiding process and has the functions of tightening and locking various harnesses.

[0004] The existing processing and manufacturing equipment is just a tooling, not a piece of equipment. Manual winding, manual buckling, and manual clipping are labor-intensive, while manual untangling and manual packaging are time-consuming and labor-intensive, and have low production efficiency.

[0005] In view of the above factors, an overall production line of equipment for automated weaving and manufacturing of slope protection nets is provided to solve the above problems. Summary of the Invention

[0006] The purpose of the present invention is to provide an automated weaving and manufacturing device for slope protection nets to solve the problems raised in the above-mentioned background technology.

[0007] The object of the present invention is achieved through the following technical solutions: an automated weaving and manufacturing device for a slope protection net, the automated weaving and manufacturing device comprising a wire harness pay-off and a net weaving main unit, the net weaving main unit comprising a net supporting frame, a winding beam and a buckle main beam movably provided on the net supporting frame, a winding machine head movably provided on the winding beam, a buckle main beam movably provided on the buckle main unit, the winding beam and the buckle main beam being driven by a motor to move on the net weaving main unit;

[0008] The wire harness pay-off device is provided with a steel wire rope, which is passed through the wire harness pay-off device and a winding head is movably provided on the winding beam and fixed to the edge of the net supporting frame of the net weaving main machine;

[0009] The net-supporting frame is formed of a rectangular frame structure by a steel structure truss. Winding columns are installed on the four edges of the net-supporting frame. The winding beam and the winding head move along the XY direction of the net-supporting frame to drive the steel wire rope to weave a protective net.

[0010] The main pressing beam is movably provided on the net supporting frame and moves along the XY direction of the net supporting frame to be fixed by pressing at the cross node position of the woven protective net through the pressing head.

[0011] Furthermore, the wire harness unwinder includes a main frame A composed of a steel structure truss, a control motor is fixedly provided at the bottom of the main frame, the upper and lower ends of the main frame A are connected to a rotating spindle through a bearing seat, the rotating spindle extends upward to the top of the main frame A, and a steel wire rope is provided on the rotating spindle;

[0012] A traction mechanism is provided on the main frame A, and the traction mechanism includes a tensioning wheel provided on the steel structure support and a fixed wheel provided on the upper end of the steel structure support. A wire-discharging wheel is provided along the rotation direction of the fixed wheel, and the wire-discharging wheel is fixed to the steel structure support through a steel plate.

[0013] Furthermore, the automated braiding production equipment further comprises a hydraulic pump station, the hydraulic pump station comprising a main frame B made of a steel structure, an oil tank fixedly arranged in the main frame B, and a controller arranged on the oil tank;

[0014] The oil tank is also provided with a motor, and the controller is connected to the central control console via a connecting line. The central control console is mainly composed of a PLC or a single-chip microcomputer. The central control console includes a display screen, and the main controller set in the central control console operates to provide hydraulic oil to the netting host.

[0015] Furthermore, a plurality of winding poles are detachably installed at intervals on the four edges of the net-supporting frame, and the winding poles are moved up and down by cylinders.

[0016] Furthermore, one side of the netting main machine includes a lower net outlet space, and a chain conveyor belt with side wings is arranged at intervals on the bottom surface of the lower net outlet space, and the chain conveyor belt with side wings extends to the inlet end of the net rolling mechanism.

[0017] Furthermore, the net rolling mechanism includes a mounting main frame made of a steel structure, one side of the mounting main frame is open, and adjustable restraining pipe beams are provided on the mounting main frame, and the restraining pipe beams are arranged at intervals along the circumference;

[0018] A power motor is fixedly arranged on one side of the main mounting frame. The power motor is connected to a central rotating shaft arranged on the main mounting frame through a belt. A pulse line plate is fixedly arranged on the central rotating shaft.

[0019] Furthermore, the line plate is in a cross shape, and the line plate is located inside the constraint tube beam;

[0020] The said stroke line plate is symmetrically spaced with stroke line columns, and a delivery mechanism is provided on the said stroke line plate at a position opposite to the said constraint pipe beam, and the said delivery mechanism is arranged at intervals, and the said delivery mechanism includes a cylinder 1 and a belt mechanism connected to the output end of the cylinder 1;

[0021] The belt mechanism includes a fixed frame and a belt arranged on the fixed frame. Both sides of the fixed frame cooperate with the slide rails arranged on the line board through sliders.

[0022] Furthermore, an auxiliary wheel is fixedly provided on the side of the steel structure support away from the tensioner wheel;

[0023] The tensioner is moved on the steel structure support by the combination of linear / guide rails;

[0024] The control motor rotates to drive the pulley provided on the rotating main shaft to rotate;

[0025] The wire harness unwinder is also provided with a pneumatic brake mechanism.

[0026] Furthermore, the crimping machine head includes a crimping cap chamber and a crimping sheet chamber, and the crimping cap chamber and the crimping sheet chamber correspond to the cap pushing cylinder and the sheet pushing cylinder respectively;

[0027] The buckle head is provided with a buckle cap mold and a buckle sheet mold, the buckle cap mold and the buckle sheet mold are arranged opposite to each other, and magnet columns are provided in the buckle cap mold and the buckle sheet mold;

[0028] The buckle sheet mold is hollow cylindrical, and an entrance is provided at a position opposite to the buckle sheet mold and the buckle sheet chamber;

[0029] The buckle cap mold and the buckle cap chamber are arranged in an open position relative to each other;

[0030] The outer side of the buckle cap mold is connected to the lifting cylinder, and the buckle sheet mold is connected to the buckle hydraulic cylinder.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] The equipment of the present invention realizes the process of automatic winding, automatic loading, automatic buckling, mechanical mesh output, and automatic rolling, thereby improving processing speed and efficiency, allowing the quality of the buckles to be seen intuitively, realizing overall automation, reducing labor intensity, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0034] Figure 2 This is a three-dimensional schematic diagram of the network host of the present invention;

[0035] Figure 3 This is a top view of the network host of the present invention;

[0036] Figure 4 This is a bottom-up schematic diagram of the network host of the present invention;

[0037] Figure 5 It is an enlarged schematic diagram of the winding machine head of the present invention;

[0038] Figure 6 This is a schematic diagram of the arrangement of the crimping machine heads of the present invention;

[0039] Figure 7 It is an enlarged schematic diagram of the crimping machine head of the present invention;

[0040] Figure 8 It is a three-dimensional schematic diagram of the wire harness release device of the present invention;

[0041] Figure 9 This is a schematic diagram of a standing hydraulic pump of the present invention;

[0042] Figure 10 This is a schematic diagram of the main view of the hydraulic pump station of the present invention;

[0043] Figure 11 It is a three-dimensional schematic diagram of the net rolling mechanism of the present invention;

[0044] Figure 12 It is a side view schematic diagram of the net rolling mechanism of the present invention;

[0045] Figure 13 It is an enlarged schematic diagram of the delivery mechanism of the present invention;

[0046] Figure 14 This is a schematic diagram of the motor and lead screw arranged at the bottom of the buckled main beam of the present invention;

[0047] Figure 15 It is an enlarged schematic diagram of the present invention having a cutting device. DETAILED DESCRIPTION

[0048] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0049] In the description of the present invention, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0050] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0051] like Figure 1-15 As shown, an automated weaving and manufacturing device for a slope protection net includes a wire harness pay-off 1 and a netting host 4. The netting host 4 includes a net supporting frame, on which a winding beam 4-1 and a buckle main beam 4-2 are movably provided. A winding machine head 4A is movably provided on the winding beam 4-1, and a buckle main beam 4-2 is movably provided on the buckle main beam 4-2. The winding beam 4-1 and the buckle main beam 4-2 are moved on the netting host 4 by a motor.

[0052] The wire harness pay-off device 1 is provided with a steel wire rope, which is passed through the winding beam 4-1 on which a winding head 4A is movably provided and fixed to the edge of the net-supporting frame of the net-weaving main machine 4;

[0053] The net support frame is formed of a rectangular frame structure with steel trusses. Winding columns are installed on the four edges of the net support frame. The winding beam 4-1 and the winding head 4A move along the XY direction of the net support frame to drive the steel wire rope to weave a protective net.

[0054] The longitudinal and transverse directions of the meshing main machine are parallel to the main beam direction and perpendicular to the winding beam direction to form an XY axis plane.

[0055] Among them, the two sides of the winding beam 4-1 are matched with linear guide rails and move under the drive of the motor.

[0056] The winding machine head 4A includes a wire-threading steel tube and a winding head movably arranged on the wire-threading steel tube. The wire-threading steel tube is a columnar structure with a hollow structure. The winding head includes two groups of symmetrical ear plates, and two roller groups are symmetrically arranged on the ear plates. The wire-threading steel tube is perpendicular to the center line position of the two oppositely arranged roller groups. The winding head also includes a movable frame fixedly connected to the ear plate, and the movable frame is connected to the wire-threading steel tube through a bearing. The movable frame can rotate along the wire-threading steel tube through the bearing.

[0057] The main pressing beam 4-2 is movably provided on the net supporting frame and moves along the XY direction of the net supporting frame to be fixed by pressing at the cross node position of the woven protective net through the pressing head 4B.

[0058] In order to facilitate the wire-releasing operation by the wire harness pay-off device in use, the wire harness pay-off device 1 includes a main frame A1-1 composed of a steel structure truss, a control motor 1-2 is fixedly provided at the bottom of the main frame, and the upper and lower ends of the main frame A1-1 are connected to the rotating spindle 1-3 through bearing seats, and the rotating spindle 1-3 extends upward to the top of the main frame A1-1, and a steel wire rope is provided on the rotating spindle 1-3;

[0059] The wire harness pay-off device 1 is an automatic pay-off device and can keep the wire rope at a certain tension.

[0060] The net-supporting frame is formed by four steel structure beams, and the three side beams in the net-supporting frame are fixed by welding or bolting. The side of the net-supporting frame close to the fixed end of the steel wire is connected to the movable beam of the net-supporting frame through a hydraulic telescopic cylinder. The movable beam can move along the X direction. One side of the movable beam is arranged in the concave opening of the longitudinal beam, and the other side of the movable beam is connected to the fixed steel structure sleeve by sliding. The net-supporting operation can be performed after the steel wire mesh is woven.

[0061] A traction mechanism is provided on the main frame A1-1, and the traction mechanism includes a tensioning wheel 1-4 provided on the steel structure support and a fixed wheel 1-5 provided on the upper end of the steel structure support. A wire-out wheel 1-6 is provided along the rotation direction of the fixed wheel 1-5, and the wire-out wheel 1-5 is fixed to the steel structure support through a steel plate.

[0062] An auxiliary wheel 1-7 is fixedly provided on the side of the steel structure support away from the tensioner wheel 1-4;

[0063] The tensioners 1-4 are moved on the steel structure support by means of linear / guide rail cooperation;

[0064] The control motor 1-2 rotates to drive the pulley provided on the rotating main shaft 1-3 to rotate;

[0065] The wire harness unwinder 1 is also provided with a pneumatic brake mechanism 1-8, which is composed of an oblique pull cylinder and a tightening belt. The tightening belt is arranged on the outside of the rotating main shaft 1-3. One end of the tightening belt is fixed by a positioning column, and the other end of the tightening belt is connected to the output end of the oblique pull cylinder. This pneumatic brake mechanism is a publicly available structure in the prior art.

[0066] In order to facilitate the hydraulic pump station 2 to provide hydraulic power to the netting host in use, the automatic weaving production equipment also includes a hydraulic pump station 2, the hydraulic pump station 2 includes a main frame B2-1 made of a steel structure, an oil tank 2-2 is fixedly arranged in the main frame B2-1, and a controller 2-3 is arranged on the oil tank 2-2;

[0067] The oil tank 2-2 is also provided with a motor 2-4, and the controller 2-3 is connected to the central control console 3 through a connecting line. The central control console 3 is mainly composed of a PLC or a single-chip microcomputer. The central control console 3 includes a display screen, and the main controller set in the central control console 3 operates to provide hydraulic oil to the networking host 4.

[0068] The motor is connected to a hydraulic pump provided in the oil tank 2-2, and is connected to a controller 2-3 via a connecting pipe through the hydraulic pump. The controller 2-3 is an electromagnetic control valve.

[0069] In order to facilitate the weaving operation along the net-supporting frame by the winding head 4A during use, a number of winding poles are detachably installed at intervals on the four edges of the net-supporting frame, and the winding poles are moved up and down by cylinders.

[0070] In order to facilitate the net transportation operation through the chain conveyor with side wings in the use state, the net weaving main machine 4 includes a lower net outlet space 5 on one side, and the bottom surface of the lower net outlet space 5 is spaced apart with a chain conveyor with side wings (a structure disclosed in the prior art), and the chain conveyor with side wings extends to the inlet end of the net winding mechanism 6.

[0071] When in use, the woven wire mesh is rolled into shape by a mesh rolling mechanism 6, the mesh rolling mechanism 6 comprising a mounting main frame 6-1 made of a steel structure, one side of the mounting main frame 6-1 being open, and adjustable restraining pipe beams 6-2 being arranged at intervals along the circumference of the mounting main frame 6-1;

[0072] A power motor 6-3 is fixedly provided on one side of the main mounting frame 6-1. The power motor 6-3 is connected to a central rotating shaft 6-4 provided on the main mounting frame 6-1 through a belt. A pulse line plate 6-5 is fixedly provided on the central rotating shaft 6-4.

[0073] In order to facilitate the use of the constraint pipe beam 6-2 to constrain the diameter of the wire mesh roll, the line plate 6-5 is in a cross shape, and the line plate 6-5 is located inside the constraint pipe beam 6-2;

[0074] The line board 6-5 is symmetrically spaced with line columns 6-6, and a delivery mechanism 6-7 is provided on the line board 6-5 at a position opposite to the restraining pipe beam 6-2. The delivery mechanism 6-7 is arranged at intervals and includes a cylinder 1 and a belt mechanism 6-8 connected to the output end of the cylinder 1;

[0075] The belt mechanism 6-8 includes a fixed frame and a belt arranged on the fixed frame. Both sides of the fixed frame cooperate with the slide rails arranged on the line board 6-5 through sliders.

[0076] In order to facilitate the fixing of the cross nodes of the woven wire mesh by the provided crimping head 4B in use, the crimping head 4B includes a crimping cap bin 4B-1 and a crimping sheet bin 4B-2, and the crimping cap bin 4B-1 and the crimping sheet bin 4B-2 correspond to the cap pushing cylinder 4B-4 and the sheet pushing cylinder 4B-3 respectively;

[0077] The buckle head 4B is provided with a buckle cap mold 4B-5 and a buckle sheet mold 4B-6, the buckle cap mold 4B-5 and the buckle sheet mold 4B-6 are arranged opposite to each other, and magnet columns are provided in the buckle cap mold 4B-5 and the buckle sheet mold 4B-6;

[0078] The buckle sheet mold 4B-6 is hollow cylindrical, and an entrance is provided at a position opposite to the buckle sheet mold 4B-6 and the buckle sheet chamber 4B-2;

[0079] The buckle cap mold 4B-5 is openly arranged relative to the buckle cap chamber 4B-1;

[0080] The outer side of the buckle cap mold 4B-5 is connected to the lifting cylinder, and the buckle sheet mold 4B-6 is connected to the buckle hydraulic cylinder. The buckle operation is achieved through the cooperation between the buckle hydraulic cylinder connection and the lifting cylinder.

[0081] In use, the steel wire rope is led out by the wire harness pay-off 1 and passes through the winding beam 4-1 on which a winding head 4A is movably provided and fixed to the edge of the net-supporting frame of the net-weaving main machine 4. The winding beam 4-1 and the winding head 4A move along the XY direction of the net-supporting frame to drive the steel wire rope to be woven to form a protective net.

[0082] The main pressing beam 4-2 is movably provided on the net supporting frame and moves along the XY direction of the net supporting frame to be fixed by pressing at the cross node position of the woven protective net through the pressing head 4B.

[0083] The crimping main beam 4-2 moves along the X direction of the net supporting frame, and the crimping machine head 4B set on the crimping main beam 4-2 can move along the Y direction of the crimping main beam 4-2 and is crimped and fixed at the cross node position of the woven protective net through the crimping machine head 4B. Several crimping machine heads 4B are arranged at intervals along the crimping main beam 4-2.

[0084] The crimping machine head 4B is connected to the crimping main beam 4-2 through a linear slide rail. A motor and a screw are provided at the bottom of the crimping main beam 4-2. The output end of the motor is connected to the screw. The rotation of the screw drives the crimping machine head 4B to move along the Y direction of the crimping main beam 4-2.

[0085] The specific working principle is as follows:

[0086] An auxiliary wheel is fixedly provided on the side of the steel structure bracket away from the tensioner wheel. The wire rope is led out from the auxiliary wheel to the fixed wheel, then passes around the tensioner wheel and then to the outlet wheel. Both the fixed wheel and the tensioner wheel are double-wheel groove structures, and the tensioner wheel can be raised and lowered freely. The wire rope is lifted by gravity and tightened by gravity. When the tensioner wheel rises to the set position, the power motor starts to rotate, driving the pulley to rotate. The pulley is fixed on the rotating main shaft, driving the wire rope to rotate and pay out the line, causing the tensioner wheel to drop. When it reaches the set position, the motor stops rotating, the pneumatic brake is activated, and the wiring harness wire rope reel stops paying out the line immediately.

[0087] The winding machine head 4A includes a wire-threading steel tube and a winding head movably arranged on the wire-threading steel tube. The wire-threading steel tube is a cylindrical structure with a hollow structure. The winding head includes two groups of symmetrical ear plates, and two roller groups are symmetrically arranged on the ear plates. The wire-threading steel tube is perpendicular to the center line position of the two oppositely arranged roller groups. The winding head also includes a movable frame fixedly connected to the ear plate, and the movable frame is connected to the wire-threading steel tube through a bearing. The movable frame can rotate along the wire-threading steel tube through the bearing.

[0088] The wire rope is led out from the wire harness pay-off 1 and passes through the winding head 4A movably provided on the winding beam 4-1. The wire rope passes through the wire-threading steel pipe and the winding head movably provided on the wire-threading steel pipe and is fixed to the edge of the net-supporting frame of the net-weaving main machine 4. The edge of the net-supporting frame is provided with a crimping mechanism identical to the crimping head 4B. The crimping mechanism realizes the crimping operation through a cylinder. When the net weaving is completed, it is fixed by the crimping mechanism, and then the wire rope can be cut by the cutting device.

[0089] The winding beam 4-1 and the winding head 4A are moved along the XY direction of the net supporting frame to drive the steel wire rope to weave the protective net;

[0090] When weaving the protective net, the winding beam 4-1 and the winding head 4A move in the XY direction of the net-supporting frame, and the wire rope is controlled by the winding head 4A to be hung on the winding columns installed on the four edges of the net-supporting frame. After the wire net is woven into shape, a buckle main beam 4-2 is movably arranged on the net-supporting frame and moves along the XY direction of the net-supporting frame to be buckled and fixed at the intersection node position of the woven protective net through the buckle head 4B.

[0091] The crimping main beam 4-2 moves along the X direction of the net supporting frame, and the crimping machine head 4B set on the crimping main beam 4-2 can move along the Y direction of the crimping main beam 4-2 and is crimped and fixed at the cross node position of the woven protective net through the crimping machine head 4B. Several crimping machine heads 4B are arranged at intervals along the crimping main beam 4-2.

[0092] Among them, the crimping machine head 4B is connected to the crimping main beam 4-2 through a linear slide rail. A motor and a screw are arranged at the bottom of the crimping main beam 4-2. The output end of the motor is connected to the screw. The rotation of the screw drives the crimping machine head 4B to move along the Y direction of the crimping main beam 4-2.

[0093] When the buckle fixation is completed, a cutting device is also provided on the net supporting frame, and the cutting device includes an angle grinder, which is connected to a telescopic cylinder, and the telescopic cylinder is arranged on the outer end face of the net supporting frame. A relatively arranged cylinder is provided on the net supporting frame, and a splint is provided at the output end of the cylinder. The relatively arranged cylinders move relative to each other to clamp the steel wire, and the angle grinder is controlled to move forward by the telescopic cylinder to perform cutting. At this time, the winding column is retracted by the cylinder, and the woven steel wire mesh falls to the bottom surface of the lower net outlet space 5, and is spaced apart on a chain conveyor with side wings. The chain conveyor with side wings extends to the inlet end of the net winding mechanism 6, and is sent to the net winding mechanism 6 through the chain conveyor with side wings.

[0094] When the formed wire mesh is sent to the mesh winding mechanism 6, the wire-breaking posts 6-6 are symmetrically arranged on the wire-breaking plate 6-5 on the mesh winding mechanism 6. The wire-breaking posts 6-6 are controlled to extend and retract by the cylinder. When the mesh winding mechanism 6 is winding, the wire-breaking posts 6-6 extend and are inserted into the mesh holes of the wire mesh. A power motor 6-3 is fixedly arranged on one side of the main mounting frame 6-1. The power motor 6-3 is connected to the central rotating shaft 6-4 arranged on the main mounting frame 6-1 through a belt, thereby driving the central rotating shaft 6-4 to rotate. A wire-breaking plate 6-5 is fixedly arranged on the central rotating shaft 6-4, and the wire mesh is wound on the wire-breaking plate 6-5. A constraint pipe beam 6-2 is arranged on the outside of the wire-breaking plate 6-5. The constraint pipe beam 6-2 is adjustable and is adjusted and controlled according to the winding diameter. When the mesh winding mechanism 6 is completed, the wire-breaking posts 6-6 retract and the wire mesh is rolled out through the delivery mechanism 6-7.

[0095] A delivery mechanism 6-7 is provided on the line plate 6-5 at a position opposite to the restraining pipe beam 6-2. The delivery mechanism 6-7 is arranged at intervals and includes an independent cylinder and a belt mechanism 6-8 connected to the output end of the independent cylinder.

[0096] In use, the output end of the independent cylinder on the delivery mechanism 6-7 is connected to the belt mechanism 6-8, which is supported on the inner wall of the wire mesh roll through the belt mechanism 6-8 and the wire mesh roll is led out through the transmission belt for bundling and packaging.

[0097] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0098] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An automatic weaving and manufacturing equipment for slope protection nets, characterized by: The automated weaving production equipment comprises a wire harness release device (1) and a weaving main machine (4), wherein the weaving main machine (4) comprises a weaving frame, on which a winding beam (4-1) and a buckle main beam (4-2) are movably arranged, a winding machine head (4A) is movably arranged on the winding beam (4-1), and a buckle main beam (4-2) is movably arranged on the buckle main beam (4-2), and the winding beam (4-1) and the buckle main beam (4-2) are movably arranged on the weaving main machine (4); the winding beam (4-1) and the buckle main beam (4-2) are driven by a motor to move on the weaving main machine (4); The wire harness pay-off device (1) is provided with a steel wire rope, which passes through the wire harness pay-off device (1) through a winding machine head (4A) movably provided on the winding beam (4-1) and is fixed to the edge of the net-supporting frame of the net-making main machine (4); The net-supporting frame is formed of a rectangular frame structure by a steel structure truss, and winding columns are installed on the four edges of the net-supporting frame. The winding beam (4-1) and the winding machine head (4A) move along the XY direction of the net-supporting frame to drive the steel wire rope to weave into a protective net; A buckling main beam (4-2) is movably arranged on the net-supporting frame and moves along the XY direction of the net-supporting frame to be buckled and fixed at the cross node position of the woven protective net by a buckling machine head (4B).

2. The automatic weaving and manufacturing equipment for slope protection net according to claim 1 is characterized by: The wire harness unwinder (1) comprises a main frame A (1-1) formed by a steel structure truss, a control motor (1-2) is fixedly arranged at the bottom of the main frame, the upper and lower ends of the main frame A (1-1) are connected to a rotating main shaft (1-3) through a bearing seat, the rotating main shaft (1-3) extends upward to the top of the main frame A (1-1), and a steel wire rope is arranged on the rotating main shaft (1-3); The main frame A (1-1) is provided with a traction mechanism, which comprises a tensioning wheel (1-4) arranged on a steel structure support and a fixing wheel (1-5) arranged on the upper end of the steel structure support, and a wire outlet wheel (1-6) is arranged along the rotation direction of the fixing wheel (1-5), and the wire outlet wheel (1-6) is fixed to the steel structure support via a steel plate.

3. The automatic weaving and manufacturing equipment for slope protection net according to claim 2 is characterized by: The automated braiding production equipment further comprises a hydraulic pump station (2), the hydraulic pump station (2) comprising a main frame B (2-1) made of a steel structure, an oil tank (2-2) being fixedly arranged inside the main frame B (2-1), and a controller (2-3) being arranged on the oil tank (2-2); The oil tank (2-2) is also provided with a motor (2-4). The controller (2-3) is connected to a central control console (3) via a connecting line. The central control console (3) is mainly composed of a PLC or a single-chip microcomputer. The central control console (3) includes a display screen. The main controller provided in the central control console (3) operates to supply hydraulic oil to a network host (4).

4. The automatic weaving and manufacturing equipment for slope protection net according to claim 3 is characterized by: A plurality of winding poles are installed at intervals on the four edges of the net-supporting frame in a detachable manner, and the winding poles are moved up and down by cylinders.

5. The automatic weaving and manufacturing equipment for slope protection net according to claim 4 is characterized in that: One side of the net-making main machine (4) includes a lower net outlet space (5), and a chain conveyor belt with side wings is arranged at intervals on the bottom surface of the lower net outlet space (5), and the chain conveyor belt with side wings extends to the inlet end of the net rolling mechanism (6).

6. The automatic weaving and manufacturing equipment for slope protection net according to claim 5 is characterized by: The net rolling mechanism (6) comprises a main mounting frame (6-1) made of a steel structure, one side of the main mounting frame (6-1) is open, and adjustable restraining pipe beams (6-2) are arranged on the main mounting frame (6-1), and the restraining pipe beams (6-2) are arranged at intervals along the circumference; A power motor (6-3) is fixedly arranged on one side of the main mounting frame (6-1), and the power motor (6-3) is connected to a central rotating shaft (6-4) arranged on the main mounting frame (6-1) via a belt, and a pulse line plate (6-5) is fixedly arranged on the central rotating shaft (6-4).

7. The automatic weaving and manufacturing equipment for slope protection net according to claim 6 is characterized by: The line plate (6-5) is in a cross shape, and the line plate (6-5) is located inside the restraining tube beam (6-2); The line-breaking plate (6-5) is symmetrically and spaced apart with line-breaking columns (6-6), and a delivery mechanism (6-7) is provided on the line-breaking plate (6-5) at a position relative to the restraining pipe beam (6-2), and the delivery mechanism (6-7) is arranged at intervals, and the delivery mechanism (6-7) includes a cylinder I and a belt mechanism (6-8) connected to the output end of the cylinder I; The belt mechanism (6-8) comprises a fixed frame and a belt arranged on the fixed frame, and two sides of the fixed frame cooperate with slide rails arranged on the line-breaking plate (6-5) through sliders.

8. The automatic weaving and manufacturing equipment for slope protection net according to claim 7 is characterized by: An auxiliary wheel (1-7) is fixedly arranged on a side of the steel structure support away from the tensioning wheel (1-4); The tensioning wheels (1-4) are moved on the steel structure support by means of a straight line / guide rail combination; The control motor (1-2) rotates to drive the pulley arranged on the rotating main shaft (1-3) to rotate; The wire harness unwinder (1) is also provided with a pneumatic brake mechanism (1-8).

9. The automatic weaving and manufacturing equipment for slope protection net according to claim 8 is characterized by: The crimping machine head (4B) comprises a crimping cap bin (4B-1) and a crimping sheet bin (4B-2), wherein the crimping cap bin (4B-1) and the crimping sheet bin (4B-2) correspond to a cap pushing cylinder (4B-4) and a sheet pushing cylinder (4B-3) respectively; The buckle head (4B) is provided with a buckle cap mold (4B-5) and a buckle sheet mold (4B-6), the buckle cap mold (4B-5) and the buckle sheet mold (4B-6) are arranged opposite to each other, and magnet columns are arranged inside the buckle cap mold (4B-5) and the buckle sheet mold (4B-6); The buckle sheet mold (4B-6) is in the shape of a hollow cylinder, and an entrance is provided at a position opposite to the buckle sheet mold (4B-6) and the buckle sheet bin (4B-2); The buckle cap mold (4B-5) and the buckle cap bin (4B-1) are arranged in an open position relative to each other; The outer side of the buckle cap mould (4B-5) is connected to a lifting cylinder, and the buckle sheet mould (4B-6) is connected to a buckle hydraulic cylinder.

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