Groove finned tube with function of enhancing heat exchange between inner tube and outer tube
By introducing spiral fins, fluid distributors, bionic components and element morphology analyzers into the grooved fin tubes, the problems of deformation and safety hazards in high-pressure environments are solved, and efficient heat exchange, self-cleaning and self-monitoring are achieved, reducing the number of heat exchange, self-cleaning and self-monitoring. Energy consumption and operating costs.
Patent Information
- Application Number
- CN202411439962.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing grooved fin tubes are prone to deform or damage in high-pressure environments, and cannot achieve self-cleaning and self-monitoring functions, resulting in low heat exchange efficiency, increasing energy consumption and operating costs, and posing safety hazards.
A groove fin tube including spiral fins, No. 1 reinforcement tube and a fluid distributor is designed. The fluid distributor includes a modular distribution unit, a control element and an energy recovery member to achieve uniform distribution of fluid through the modular distribution unit and Energy recovery, bionic components achieve self-cleaning, elemental morphology analyzer achieve self-monitoring, and pressure adaptive components ensure stable operation in high-pressure environments.
It improves heat exchange efficiency, reduces energy consumption and operating costs, realizes self-cleaning and self-monitoring functions, ensures stable operation of equipment under high-voltage environments, and avoids the amplification of faults and safety hazards.
Smart Images

Figure CN119085366A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat exchange, in particular to a grooved fin tube with the function of strengthening the heat exchange of inner and outer tubes. Background Art
[0002] With the acceleration of industrialization and urbanization, energy consumption and environmental pollution are becoming increasingly serious. Improving energy efficiency and reducing energy consumption and emissions have become major challenges faced by the world. In the process of energy utilization, heat exchange is a key link, and its efficiency directly affects the energy efficiency and operating cost of the entire system.
[0003] In the field of heat exchange technology, traditional heat exchange elements such as light tubes and spiral tubes have certain limitations in terms of heat exchange efficiency and anti-fouling performance. In order to improve the heat exchange efficiency, people are constantly exploring new heat exchange elements and heat exchange technologies. As a new type of high-efficiency heat exchange element, the grooved finned tube increases the heat exchange area and improves the fluid flow state by processing grooves and fins on the inner and outer surfaces of the heat exchange tube, thereby achieving more efficient heat transfer. The emergence of this technology not only enriches the types of heat exchange elements, but also provides a new way to improve energy utilization efficiency. Due to the presence of fins, the structure of the grooved finned tube becomes complicated, which makes it easy to deform or damage under high pressure; due to the presence of fins, the outer surface of the tube becomes uneven. Although this structure increases the heat exchange area, it is also easy to accumulate dirt and impurities. These dirt not only affects the heat transfer effect, but also may cause problems such as pipe blockage and corrosion.
[0004] Therefore, it is very necessary to propose a grooved fin tube with inner and outer tube heat exchange enhancement function in the present application to solve the problem in the background.
[0005] 1. Patent document CN104501639B discloses a non-centrosymmetric H-shaped fin tube and its fin tube heat exchange tube bundle. The above patent achieves improved overall heat exchange performance, no dust accumulation occurs on the windward side, and the total amount of dust accumulation on the leeward side is reduced. It is not only suitable for enhanced heat exchange of flue gas of fuel oil and gas, but also more suitable for enhanced heat exchange of flue gas containing ash. However, the above patent cannot realize the self-monitoring function.
[0006] 2. Patent document CN108592682B discloses a geometrically improved H-shaped fin tube. The above patent achieves that the area of the windward side is larger than the area of the leeward side. The specific fin front-to-back gap ratio, fillet ratio and aspect ratio can significantly reduce the dust accumulation and wear risks of the heat exchanger. It has been confirmed by experiments and numerical simulations that it can significantly enhance heat exchange while reducing flow resistance, thereby improving the efficiency and economy of equipment operation. However, the above patent cannot achieve the function of not being easily deformed or damaged under high-pressure environment.
[0007] 3. Patent document CN105737662B discloses an anti-corrosion fin tube. The above patent realizes that by setting an anti-corrosion layer, the fin tube can be prevented from corrosion during heat exchange, thereby further improving the heat exchange effect. However, the above patent cannot achieve the heat exchange enhancement function.
[0008] 4. Patent document CN103629968B discloses a stacked integrated internal and external fin heat exchange tube and a manufacturing method thereof. The above patent realizes a stacked integrated internal and external fin heat exchange tube, which is composed of a plurality of external fin units and internal fin units with a certain thickness stacked and bonded; the external fin unit includes a first annular portion and an external extension portion, and the end of the external extension portion is connected to the outer ring of the first annular portion; the internal fin unit includes a second annular portion and an internal extension portion, and the end of the internal extension portion is connected to the inner ring of the second annular portion; the first annular portion and the second annular portion are sequentially stacked into a tubular base tube of the heat exchanger. It also relates to a manufacturing method of a stacked integrated internal and external fin heat exchange tube, including stamping, stacking and sintering steps. The heat exchange tube has the advantages of both traditional external finned tubes and internal finned tubes, and the inner and outer fins are integrated with the base tube. The fin structure is compact and the fin area is large. There is no contact thermal resistance between the fins and the base tube, which greatly enhances the steam condensation and convection heat transfer performance. It can be used in energy, chemical industry, refrigeration, electronic heat dissipation and other fields, but the above patent cannot realize the self-monitoring function.
[0009] In summary, the above patents cannot achieve the functions of heat exchange enhancement, self-cleaning, self-monitoring, and the function of not being easily deformed or damaged under high-pressure environments, resulting in the fin tubes being unable to fully utilize their surface area for heat exchange, resulting in low overall heat exchange efficiency, more energy consumption, and increased operating costs. Impurities cover the fin surface to form a thermal resistance layer, which reduces the heat exchange efficiency. Failures cannot be discovered in time, which magnifies the problem. Failures may cause more serious safety problems, such as leakage, explosion, etc., posing a threat to personnel and property. To this end, the present application proposes a grooved fin tube that can achieve self-cleaning function, self-monitoring function, function that is not easily deformed or damaged under high pressure environment, and function of enhancing heat exchange between inner and outer tubes. Summary of the invention
[0010] The purpose of the present invention is to provide a grooved fin tube with inner and outer tube heat exchange enhancement function to solve the problems proposed in the above-mentioned background technology that the heat exchange enhancement function, self-cleaning function, self-monitoring function and the function of not being easily deformed or damaged under high-pressure environment cannot be realized, resulting in the fin tube being unable to fully utilize its surface area for heat exchange, resulting in low overall heat exchange efficiency, consuming more energy, increasing operating costs, impurities covering the surface of the fins to form a thermal resistance layer, reducing heat exchange efficiency, and failing to detect faults in time, which will magnify the problem. The fault may cause more serious safety problems, such as leakage, explosion, etc., posing a threat to personnel and property.
[0011] To achieve the above-mentioned object, the present invention provides the following technical solutions: a grooved fin tube with an inner and outer tube heat exchange enhancement function, comprising a spiral fin, a No. 1 enhancement tube and a fluid distributor, wherein the outer wall of the No. 1 enhancement tube is surrounded by a fixed welded spiral fin, and the top of the outer wall of the No. 1 enhancement tube is serially installed with a fluid distributor, the inlet end of the No. 1 enhancement tube is connected to the outlet end of the fluid distributor, and the fluid distributor operates to evenly disperse the fluid and directly contact the spiral fin; The fluid distributor comprises a modular distribution unit, a control element and an energy recovery component, wherein the modular distribution unit is located at the top of the outer wall of the control element, and the energy recovery component is welded and installed at the bottom of the outer wall of the control element, and the modular distribution unit, the control element and the energy recovery component are welded in sequence to form a fluid cavity; The modular distribution unit comprises a filter layer, a partition, a baffle, a pusher, a rotating component and a mixing layer, wherein the pusher is self-driven by a fluid medium, a rotating component is movably mounted on the inner wall of the pusher, a partition, a baffle and a mixing layer are inlaid on the inner wall of the rotating component, and the partition, baffle and mixing layer are sequentially interlocked to form a cavity distribution fluid path; The control element assists the fluid medium in driving the pusher and the energy recovery component. The energy recovery component includes a pressure exchange tube, a reversing valve block and a transmission component. The reversing valve block is fixedly installed on the outer wall of the pressure exchange tube through a nut. The control element is fixedly installed on the reversing valve block through the connection of a seal. A one-way valve is fixedly installed on the top of the outer wall of the reversing valve block. The one-way valve is movably installed on the pilot valve block through the connection of a transmission component. The driving mechanism is fixedly installed on the top of the outer wall of the pilot valve block.
[0012] Preferably, the fluid distributor can be replaced by a spoiler mechanism, which includes a groove, a guide cover and a spoiler set. The spoiler set is mounted on the inner wall of the No. 2 enhanced tube in a stepped shape through the groove embedded in a surrounding manner. One end of the outer wall of the No. 2 enhanced tube is fixedly mounted on one end of the outer wall of the No. 1 enhanced tube. A flow cavity is provided inside the No. 2 enhanced tube, and the flow cavity penetrates and connects the No. 1 enhanced tube. A corrugated ring is welded and mounted on the outer wall of the No. 2 enhanced tube, and the guide cover is fixedly mounted on the open ends of the No. 1 enhanced tube and the No. 2 enhanced tube; The guide cover guides the fluid into the enhanced tube; the groove changes the direction of the fluid and breaks the boundary layer; the spoiler group disrupts the laminar flow state of the fluid in the tube, and the change in the laminar flow state is related to the contact area between the fluid and the tube wall.
[0013] Preferably, the corrugated ring is also used as a core component of the pressure adaptive component, and the pressure adaptive component also includes a dispersion groove, a magnetic pole plate and a micro vibrator. The bottom of the outer wall of the dispersion groove is snap-fitted with a collecting plate, and the bottom of the outer wall of the collecting plate is semi-fixedly equipped with a magnetic pole plate; The magnetic pole discs are divided into four pieces, two pieces form a group, and the two groups are rotatably mounted at both ends of the main body of the bionic component; A pressure sensor and a stress sensor are fixedly installed on the top of the outer wall of the magnetic pole disk, and a permanent magnet is fixedly installed on the bottom of the outer wall of the magnetic pole disk. The pressure sensor and the stress sensor are connected to the permanent magnet through a data line. The data line runs through the inside of the magnetic pole disk to transmit fluid data. The permanent magnet controls the distance between the magnetic pole disks without induction. A composite film is coated on the outer wall surface of the corrugated ring, which hinders the friction between the fluid and the corrugated ring. The corrugated ring elastically deforms under the action of pressure. A micro vibrator is fixedly installed on the front of the outer wall of the main body of the bionic component, and the micro vibrator is connected to the magnetic pole disk through a data cable.
[0014] Preferably, the main body of the bionic component is a waste bag, which is fixedly mounted on one end of the outer wall of the isolation tube, and the bionic component is fixedly mounted on the top of the outer wall of the first enhancement tube through the isolation tube, and the outer wall of the isolation tube is surrounded by an ion source; The bionic component also includes a scraping brush component, a guide ring and an adsorption tentacle, and the scraping brush component includes a scraping brush sheet and a movable rod; A suction tentacle is fixedly installed on the top of the outer wall of the waste bag through a connecting piece, a collection plate is fixedly installed on the front of the outer wall of the suction tentacle, a guide ring is fixedly installed on the front of the outer wall of the collection plate, the guide ring coordinates the direction of the scraping brush assembly and the suction tentacle, and a scraping brush assembly is fixedly installed on the front of the outer wall of the waste bag; A circular hole is provided in the middle of the adsorption tentacle, and the circular hole collects and transmits materials to the waste bag and the collecting plate. The scraping brush piece is movably connected to the movable rod through a fastener, and the movable rod is fixedly connected to the waste bag through a pipe clamp.
[0015] Preferably, an element morphology analyzer is fixedly mounted on one end of the outer wall of the bionic component through a spacer, and the element morphology analyzer includes an ion source, a mass analysis element, an ion detection element and a digestion element; The elemental speciation analyzer is connected to the data display terminal of the external device through wireless transmission. The data display terminal displays the element content and status information of the finned tube transmitted by the elemental speciation analyzer. The bottom of the outer wall of the ion source is fixedly connected with an injection strip through a hollow tube. The injection strip is fixedly connected to the mass analysis element by bolts. The top of the outer wall of the mass analysis element is connected to an ion detection element through a data line. The top of the outer wall of the waste bag is fixedly installed with a digestion element. The mass analysis element separates and screens ion signals. The ion detection element converts the number of ions into electrical signals. The digestion element enriches the target injection strip and transmits it to the mass analysis element. The digestion element removes impurities and enters the collection plate.
[0016] Preferably, the pressure exchange tube passes through the isolation cylinder and is connected to the magnetic pole disk, the magnetic pole disk reaches the waste bag limit space through the stress sensor, the waste bag feedback signal is transmitted to the data display end through the data line, the sample feed bar transmits the waste bag and the material in the collection plate into the mass analysis element, the bottom of the outer wall of the adsorption tentacle is fixedly connected to the pressure sensor and the stress sensor through a nut, and the adsorption tentacle collects unstable substances through the signal field circle of the pressure sensor and the stress sensor.
[0017] Preferably, the pressure sensor and the stress sensor are connected to the mass analysis element through a data line, the pressure sensor and the stress sensor are connected to the fluid distributor through a data line, the fluid distributor dispatches the pusher through the fluid flow at the inlet, the fluid distributor is semi-fixedly connected to the guide ring and the sample feeding strip through a branch pipe, and the guide ring is connected to the pusher through a movable pipe; One end of the sample inlet strip branch is fixedly connected to the digestion element and the collection plate.
[0018] Preferably, the pusher is connected to the pressure sensor and the stress sensor via data lines to transmit electrical signals, the fluid distributor is connected to the dispersion tank via a guide tube, the spacer is fixedly connected to the isolation cylinder via screws, and the vacuum inside the ion source passes through the isolation cylinder.
[0019] Preferably, the micro vibrator generates fluctuations through unstable flow, and the fluctuation force is transmitted to the fluid distributor / spoiler group, the spoiler group disperses the flow, the second reinforcement pipe is fixedly connected to the pressure exchange pipe by bolts, and the guide cover is fixedly connected to the spacer by fasteners; The flow deformation bellows has a built-in response point, which receives the fluctuation signal of the pressure sensor and the stress sensor.
[0020] Preferably, the movable rod drives the scraper blade through the fluid flow, and the scraper blade is elastically plugged into the connection between the spiral fin and the first strengthening tube; The interior of the adsorption tentacle is half hollow, and half of it passes through the data line to connect to the permanent magnet. The ion detection element is connected to the adsorption tentacle through the data line. The ion detection element transmits abnormal data, and the electric field controls the adsorption tentacle to locate the abnormal data point.
[0021] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the heat exchange enhancement function through the fluid distributor, solves the problem of low heat exchange efficiency, and can reduce energy consumption while achieving the same heat exchange effect, thereby reducing operating costs and reducing equipment size; 2. The present invention realizes the self-cleaning function through the bionic component, solves the problem of dust, dirt and other impurities accumulating on the surface of the fin tube, improves the degree of automation, enhances the user experience, and makes the audience feel served; 3. The present invention realizes the self-monitoring function through the elemental form analyzer, solves the problem of failure to detect faults in time, avoids manual investigation and diagnosis, reduces the difficulty and cost of maintenance, and prevents the expansion of accident problems; 4. The present invention realizes the function of not being easily deformed or damaged in a high-pressure environment through a pressure-adaptive component, solves the problem that the fin tube cannot withstand the pressure and is deformed or damaged, prevents fluid leakage, ensures the safety of personnel and property, and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the front structure of the present invention; Figure 3 It is a partial structural schematic diagram of the bionic component of the present invention; Figure 4 It is a partial structural schematic diagram of the bionic component of the present invention; Figure 5 It is a structural schematic diagram of the element form analyzer of the present invention; Figure 6 It is a schematic diagram of the structure of the pressure adaptive component of the present invention; Figure 7 This is a schematic diagram of the adsorption tentacle structure of the present invention; Figure 8 It is a schematic diagram of the structure of the spoiler mechanism of the present invention.
[0023] In the figure: 1, spiral fin; 2, No. 1 enhanced tube; 3, fluid distributor; 4, No. 2 enhanced tube; 5, corrugated ring; 6, guide cover; 7, filter layer; 8, partition; 9, baffle; 10, pusher; 11, rotating component; 12, mixing layer; 13, control element; 14, pressure exchange tube; 15, seal; 16, reversing valve block; 17, one-way valve; 18, pilot valve block; 19, isolation cylinder; 20, spoiler group; 21, driving mechanism; 22, Transmission component; 23. Groove; 24. Pressure sensor; 25. Stress sensor; 26. Adsorption tentacles; 27. Collection plate; 28. Guide ring; 29. Micro vibrator; 30. Ion source; 31. Mass analysis element; 32. Ion detection element; 33. Sample introduction strip; 34. Digestion element; 35. Waste bag; 36. Pipe clamp; 37. Spacer; 38. Dispersion groove; 39. Permanent magnet; 40. Pole disk; 41. Scrape brush; 42. Movable rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1 , Figure 2 and Figure 6, an embodiment provided by the present invention: a grooved fin tube with an inner and outer tube heat exchange enhancement function, comprising a spiral fin 1, a No. 1 enhancement tube 2 and a fluid distributor 3, wherein the outer wall of the No. 1 enhancement tube 2 is surrounded by a fixed welded spiral fin 1, and the fluid distributor 3 is serially installed on the top of the outer wall of the No. 1 enhancement tube 2, and the inlet end of the No. 1 enhancement tube 2 is connected to the outlet end of the fluid distributor 3, and the fluid distributor 3 runs the fluid to evenly disperse and directly contact the spiral fin 1; the fluid distributor 3 comprises a modular distribution unit, a control element 13 and an energy recovery component, the modular distribution unit is located at the top of the outer wall of the control element 13, and the energy recovery component is welded and installed on the bottom of the outer wall of the control element 13, and the modular distribution unit, the control element 13 and the energy recovery component are welded in sequence to form a fluid cavity; the modular distribution unit comprises a filter layer 7, a partition 8, a baffle 9, a pusher 10, a rotating component 11 and The mixing layer 12, the pusher 10 is self-driven by the fluid medium, the inner wall of the pusher 10 is movably mounted with a rotating component 11, the inner wall of the rotating component 11 is inlaid with a partition 8, a baffle 9 and a mixing layer 12, the partition 8, the baffle 9 and the mixing layer 12 are sequentially interlocked with each other to form a cavity distribution fluid path; the control element 13 assists the fluid medium to drive the pusher 10 and the energy recovery component, the energy recovery component includes a pressure exchange tube 14, a reversing valve block 16 and a transmission component 22, the outer wall of the pressure exchange tube 14 is fixedly mounted with a reversing valve block 16 through a nut, the reversing valve block 16 is fixedly mounted with the control element 13 through the connection of the sealing member 15, the top of the outer wall of the reversing valve block 16 is fixedly mounted with a check valve 17, the check valve 17 is movably mounted with a pilot valve block 18 through the connection of the transmission component 22, and the top of the outer wall of the pilot valve block 18 is fixedly mounted with a driving mechanism 21; Furthermore, the fluid enters the fluid distributor 3 from the inlet end of the No. 1 enhanced tube 2, and the fluid passes through the modular distribution unit in the fluid distributor 3. The pusher 10 moves under the push of the fluid medium, and the rotating component 11 drives the partition 8 and the baffle 9 to form a multi-path fluid distribution channel to ensure that the fluid is evenly in contact with the surface of the spiral fin 1. When the fluid flows through the spiral fin 1, the efficient contact between the fin surface and the fluid increases the heat transfer area and significantly improves the heat exchange efficiency. After flowing out of the heat exchanger, the fluid enters the energy recovery component. At this time, the pressure exchange tube 14 collects the kinetic energy of the fluid and converts and recovers the energy through the reversing valve block 16. The control element 13 continuously monitors the flow of the fluid and dynamically adjusts the working parameters of the pusher 10 and the fluid distributor 3 as needed to maintain the efficient and stable operation of the system. The spiral fin 1 is an important medium for heat exchange inside and outside the pipeline. It improves the heat transfer efficiency by increasing the contact area with the fluid and the turbulent flow. It is designed in a spiral shape to change the flow direction of the fluid, thereby promoting heat exchange; the No. 1 enhanced tube 2 is the core of the overall structure, responsible for the transportation and heat exchange of the fluid. Its outer wall is fixed with the spiral fin 1 in the form of welding to enhance the external heat exchange effect. The inlet end of the tube is connected to the fluid distributor 3 to ensure that the fluid can be evenly distributed on the surface of the fin. The main function of the fluid distributor 3 is to evenly distribute the fluid to the spiral fin 1 outside the pipeline. The components it contains together form a distribution path for the fluid, ensuring that the fluid has good flow characteristics and heat exchange performance during the heat exchange process.
[0028] See also Figure 1 , Figure 3 and Figure 8 , an embodiment provided by the present invention: a grooved finned tube with the function of enhancing the heat exchange of inner and outer tubes, the fluid distributor 3 can be replaced by a spoiler mechanism, the spoiler mechanism includes a groove 23, a guide cover 6 and a spoiler group 20, the spoiler group 20 is embedded and surrounded by the groove 23 in a stepped shape and installed on the inner wall of the No. 2 enhanced tube 4, one end of the outer wall of the No. 2 enhanced tube 4 is fixedly installed on one end of the outer wall of the No. 1 enhanced tube 2, a flow cavity is opened inside the No. 2 enhanced tube 4, the flow cavity penetrates and connects the No. 1 enhanced tube 2, a corrugated ring 5 is welded and installed on the outer wall of the No. 2 enhanced tube 4, and the guide cover 6 is fixedly installed on the open ends of the No. 1 enhanced tube 2 and the No. 2 enhanced tube 4; the guide cover 6 guides the fluid into the enhanced tube; the groove 23 changes the direction of the fluid and breaks the boundary layer; the spoiler group 20 disrupts the laminar flow state of the fluid in the tube, and the change of the laminar flow state is related to the contact area between the fluid and the tube wall; The micro vibrator 29 generates fluctuations through unstable flow, and the fluctuation force is transmitted to the fluid distributor 3 / spoiler group 20, and the spoiler group 20 disperses the flow. The second reinforcement pipe 4 is fixedly connected to the pressure exchange pipe 14 by bolts, and the guide cover 6 is fixedly connected to the spacer 37 by fasteners; the flow deformation corrugated ring 5, the corrugated ring 5 has a built-in response point, and the response point receives the fluctuation signal of the pressure sensor 24 and the stress sensor 25; Furthermore, the fluid enters the No. 2 enhanced tube 4 from the No. 1 enhanced tube 2, and the fluid distributor 3 (or spoiler mechanism) evenly distributes the fluid to the entire No. 2 enhanced tube 4. The presence of the groove 23 changes the flow direction of the fluid, breaks the original boundary layer, and enhances the mixing of the fluid. As the fluid enters the interior, the spoiler group 20 further increases the turbulence of the fluid, the laminar state of the fluid flow is disrupted, the contact area between the fluid and the tube wall is increased, and the heat exchange efficiency is improved. The response point inside the corrugated ring 5 can monitor the changes in pressure and stress in real time to ensure that the system maintains stability during operation. The micro-vibration 29 continuously causes the fluid to fluctuate, thereby enhancing the spoiler effect. The fluctuation force is transmitted through the fluid distributor 3 or the spoiler group 20, making the fluid in the system more uniform, effectively improving the entire heat exchange process.
[0029] See also Figure 1 , Figure 3 and Figure 5 , an embodiment provided by the present invention: a grooved fin tube with an inner and outer tube heat exchange enhancement function, the corrugated ring 5 is also used as a core component of a pressure adaptive component, the pressure adaptive component also includes a dispersion groove 38, a magnetic pole plate 40 and a micro vibrator 29, the dispersion groove 38 has a collecting plate 27 snap-fitted on the bottom of the outer wall, and the collecting plate 27 has a magnetic pole plate 40 semi-fixedly mounted on the bottom of the outer wall; the magnetic pole plate 40 is divided into four pieces, two pieces in a group, and the two groups are rotatably mounted on both ends of the bionic component body; An element morphology analyzer is fixedly installed at one end of the outer wall of the bionic component through a spacer 37, and the element morphology analyzer includes an ion source 30, a mass analysis element 31, an ion inspection element 32 and a digestion element 34; the element morphology analyzer is connected to an external device data display terminal through wireless transmission, and the data display terminal displays the fin tube element content and state information transmitted by the element morphology analyzer. The bottom of the outer wall of the ion source 30 is fixedly connected with an injection strip 33 through a hollow tube, and the injection strip 33 is fixedly connected to the mass analysis element 31 by bolts. The top of the outer wall of the mass analysis element 31 is connected to the ion inspection element 32 through a data line. The top of the outer wall of the waste capsule 35 is fixedly installed with a digestion element 34. The mass analysis element 31 separates and screens ion signals, and the ion inspection element 32 converts the number of ions into electrical signals. The digestion element 34 enriches the target injection strip 33 and transmits it to the mass analysis element 31. The digestion element 34 removes impurities and retains them into the collection tray 27; A composite film is coated on the outer wall surface of the corrugated ring 5, and the composite film prevents the fluid from rubbing against the corrugated ring 5. The corrugated ring 5 is elastically deformed under the action of pressure. A micro vibrator 29 is fixedly installed on the front of the outer wall of the bionic component body, and the micro vibrator 29 is connected to the magnetic pole disk 40 through a data line; the pusher 10 is connected to the pressure sensor 24 and the stress sensor 25 through the data line to transmit electrical signals, the fluid distributor 3 is connected to the dispersion tank 38 through the guide tube, the spacer 37 is fixedly connected to the isolation cylinder 19 by screws, and the vacuum inside the ion source 30 passes through the isolation cylinder 19; Further, the fluid is introduced into the dispersion tank 38 through the guide tube, and the dispersion tank 38 evenly distributes the fluid to ensure the flow inside the fin tube. The fluid exchanges heat with the external medium in the fin tube to increase or reduce the temperature of the fluid. The fluid passes through the ion source 30, and the component analysis is performed and the data is transmitted to the external display terminal. After passing through the mass analysis element 31, the impurities are separated and transferred to the collection plate 27 through the digestion element 34. The state of the fluid is monitored in real time to ensure the purity of the fluid in the system. Through the pressure sensor 24 and the stress sensor 25, the system monitors the flow state of the fluid in real time to optimize the entire heat exchange process. The coated composite film can reduce the friction between the fluid and the corrugated ring 5 and reduce energy loss. Under the action of external pressure, the deformation of the corrugated ring 5 can adaptively adjust the flow of the fluid. The magnetic pole disk 40 provides a local magnetic field through rotation, promotes the mixing of the fluid flow, and increases the kinetic energy in the fluid. The element morphology analyzer provides feedback data for the optimization of the fin tube.
[0030] See also Figure 1 , Figure 3 and Figure 7 , an embodiment provided by the present invention: a grooved fin tube with an inner and outer tube heat exchange enhancement function, the bionic component main body is a waste capsule 35, the waste capsule 35 is fixedly installed on one end of the outer wall of the isolation tube 19, the bionic component is fixedly installed on the top of the outer wall of the first enhancement tube 2 through the isolation tube 19, and the outer wall of the isolation tube 19 is surrounded by an ion source 30; the bionic component also includes a scraping brush assembly, a guide ring 28 and an adsorption tentacle 26, and the scraping brush assembly includes a scraping brush sheet 41 and a movable rod 42; The top of the outer wall of the waste bag 35 is fixedly installed with an adsorption tentacle 26 through a connecting piece, the front of the outer wall of the adsorption tentacle 26 is fixedly installed with a collection plate 27, the front of the outer wall of the collection plate 27 is fixedly installed with a guide ring 28, the guide ring 28 coordinates the direction of the scraping brush assembly and the adsorption tentacle 26, and the front of the outer wall of the waste bag 35 is fixedly installed with a scraping brush assembly; a circular hole is provided in the middle of the adsorption tentacle 26, and the circular hole concentrates the material to be transmitted to the waste bag 35 and the collection plate 27, the scraping brush sheet 41 is movably connected to the movable rod 42 through a fastener, and the movable rod 42 is fixedly connected to the waste bag 35 through a pipe clamp 36; A pressure sensor 24 and a stress sensor 25 are fixedly mounted on the top of the outer wall of the magnetic pole disk 40, and a permanent magnet 39 is fixedly mounted on the bottom of the outer wall of the magnetic pole disk 40. The pressure sensor 24 and the stress sensor 25 are connected to the permanent magnet 39 via a data line. The data line runs through the inside of the magnetic pole disk 40 to transmit fluid data. The permanent magnet 39 controls the distance between the magnetic pole disks 40 without sensing. Further, the system is started to ensure that all sensors (pressure sensor 24 and stress sensor 25) are in normal working condition for effective monitoring, and the ion source 30 is in an activated state to start the ionization treatment of the material. The adsorption tentacles 26 extend and adsorb the surrounding materials, and transfer the materials to the waste bag 35 and the collection plate 27 through their circular holes. When the collection plate 27 has accumulated materials, the scraper assembly is started, and the scraper blade 41 cleans the materials on the collection plate 27 to the waste bag 35 through the movement of the movable rod 42. The connecting piece fixes the adsorption tentacles 26 to effectively transfer the remaining materials in the cleaning process to the waste bag 35. During the whole process, the pressure sensor 24 and the stress sensor 25 monitor the working status of the system in real time and transmit feedback information through the data line. The magnetic pole disk 40 automatically adjusts the distance between them according to the sensor data to ensure that the system responds to the external pressure in a timely and accurate manner. The isolation tube 19 provides structural support and fixes the bionic component on the top of the No. 1 reinforced tube 2. It also serves to isolate different functional areas and improve the safety and effectiveness of the overall operation of the system; the adsorption tentacles 26 are responsible for the direct adsorption and transmission of materials, and their design enables them to stretch flexibly; the guide ring 28 ensures that the movement of the adsorption tentacles 26 is not hindered and effectively guides the materials into the collection tray 27.
[0031] See also Figure 5 , Figure 6 , Figure 7 and Figure 8 , an embodiment provided by the present invention: a grooved fin tube with an inner and outer tube heat exchange enhancement function, the pressure exchange tube 14 passes through the isolation tube 19 and is connected to the magnetic pole disk 40, the magnetic pole disk 40 reaches the limit space of the waste capsule 35 through the stress sensor 25, the feedback signal of the waste capsule 35 is transmitted to the data display end through the data line, the sample feeding strip 33 transmits the waste capsule 35 and the material in the collection plate 27 into the mass analysis element 31, the bottom of the outer wall of the adsorption tentacles 26 is fixedly connected to the pressure sensor 24 and the stress sensor 25 through nuts, and the adsorption tentacles 26 collect unstable materials through the signal field rings of the pressure sensor 24 and the stress sensor 25; the pressure sensor 24 and the stress sensor 25 are connected to the mass analysis element 31 and the fluid distributor 3 through the data line, the fluid distributor 3 dispatches the pusher 10 through the fluid flow at the inlet, the fluid distributor 3 is semi-fixedly connected to the guide ring 28 and the sample feeding strip 33 through the branch pipe, and the guide ring 28 is connected to the pusher 10 through the movable pipe; one end of the sample feeding strip 33 branch is fixedly connected to the digestion element 34 and the collection plate 27; The micro vibrator 29 generates fluctuations through unstable flow, and the fluctuation force is transmitted to the fluid distributor 3 / spoiler group 20, and the spoiler group 20 disperses the flow. The second reinforcement pipe 4 is fixedly connected to the pressure exchange pipe 14 by bolts, and the guide cover 6 is fixedly connected to the spacer 37 by fasteners; the flow deformation corrugated ring 5, the corrugated ring 5 has a built-in response point, and the response point receives the fluctuation signal of the pressure sensor 24 and the stress sensor 25; The movable rod 42 drives the scraper blade 41 through the fluid flow, and the scraper blade 41 elastically blocks and enters the connection between the spiral fin 1 and the first strengthening tube 2; the interior of the adsorption tentacle 26 is in a semi-hollow state, and half of it passes through the data line to connect the permanent magnet 39, and the ion inspection element 32 is connected to the adsorption tentacle 26 through the data line, and the ion inspection element 32 transmits abnormal data, and the electric field controls the adsorption tentacle 26 to locate the abnormal data point; Further, when the contents of the waste bag 35 gradually increase to the set limit, the stress sensor 25 starts monitoring and sends information to the data display terminal, reflecting the operating status of the system in real time. The sample feed strip 33 is responsible for analyzing the components of the sample in the waste bag 35 or the collection tray 27 through the mass analysis element 31. In this process, the fixed connection of the sample feed strip 33 to the digestion element 34 and the collection tray 27 ensures the accuracy and integrity of the sample. The fluid distributor 3 controls the distribution of the fluid through the fluid flow scheduling pusher 10 to ensure that each subsystem can obtain the required fluid input. At the same time, the fluctuation of the micro vibrator 29 generates an adjustable flow to ensure the uniform distribution of the flow. The response point in the flow deformation corrugated circle 5 feeds back the collected fluctuation signal to the pressure sensor 24 and the stress sensor 25 to form a closed-loop control to ensure the stability and responsiveness of the system. Through the data connection, the ion inspection element 32 monitors the abnormal state of the sample in real time and returns the data to the adsorption tentacles 26 for positioning and analysis. When abnormal data appears, the control of the electric field will enable the adsorption tentacles 26 to locate specific data points for targeted processing.
[0032] Working principle: During operation, the fluid first passes through the fluid distributor 3 and is evenly distributed to the spiral fins 1 of the first enhanced tube 2. The fluid flows at a certain speed and exchanges heat through the outer surface of the spiral fins 1. During this process, the flow state of the fluid will be affected by the spoiler group 20. The spoiler breaks the laminar state of the fluid and increases the contact area between the fluid and the tube wall, thereby improving the heat transfer efficiency. After the fluid enters the No. 1 enhanced tube 2, the fluid is evenly distributed through the fluid distributor 3 to ensure that each part of the fluid can fully contact the spiral fin 1. When the fluid flows in the tube, it is affected by the spiral fin 1, and the flow state becomes more complicated, forming a stronger turbulence. When the fluid passes through the pipeline, part of the energy will be captured by the recovery component and adjusted by the control element 13 to optimize the energy efficiency of the system. The energy recovery component is connected to the fluid distributor 3 through the pressure exchange tube 14 to ensure that the energy is reasonably used. The function of the micro vibrator 29 is to generate fluctuations through unstable flow. These fluctuations not only promote the uniformity of fluid flow, but also make the flow of the fluid in the pipeline more mixed. The sensor monitors the pressure and stress changes of the fluid in real time, and feeds back the data to the control system to adjust the flow rate and flow of the fluid to ensure that the system is always in the best operating state.
[0033] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A grooved fin tube with inner and outer tube heat exchange enhancement function, characterized in that: It comprises a spiral fin (1), a first enhanced tube (2) and a fluid distributor (3), wherein the outer wall of the first enhanced tube (2) surrounds the spiral fin (1) fixedly welded thereto, the fluid distributor (3) is serially mounted on the top of the outer wall of the first enhanced tube (2), the inlet end of the first enhanced tube (2) is butted against the outlet end of the fluid distributor (3), and the fluid distributor (3) operates so that the fluid is evenly dispersed and directly contacts the spiral fin (1); The fluid distributor (3) comprises a modular distribution unit, a control element (13) and an energy recovery component, the modular distribution unit is located at the top of the outer wall of the control element (13), the energy recovery component is welded and installed at the bottom of the outer wall of the control element (13), and the modular distribution unit, the control element (13) and the energy recovery component are welded in sequence to form a fluid cavity; The modular distribution unit comprises a filtering layer (7), a partition (8), a baffle (9), a pusher (10), a rotating component (11) and a mixing layer (12); the pusher (10) is self-driven by a fluid medium; the rotating component (11) is movably mounted on the inner wall of the pusher (10); the partition (8), the baffle (9) and the mixing layer (12) are inlaid on the inner wall of the rotating component (11); the partition (8), the baffle (9) and the mixing layer (12) are sequentially interlocked to form a cavity distribution fluid path; The control element (13) assists the fluid medium in driving the pusher (10) and the energy recovery component. The energy recovery component comprises a pressure exchange tube (14), a reversing valve block (16) and a transmission component (22). The reversing valve block (16) is fixedly mounted on the outer wall of the pressure exchange tube (14) via a nut. The reversing valve block (16) is fixedly mounted on the control element (13) via a connection with a sealing member (15). A check valve (17) is fixedly mounted on the top of the outer wall of the reversing valve block (16). The check valve (17) is movably mounted on the pilot valve block (18) via a connection with the transmission component (22). The driving mechanism (21) is fixedly mounted on the top of the outer wall of the pilot valve block (18).
2. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 1, characterized in that: The fluid distributor (3) can be replaced by a spoiler mechanism, which comprises a groove (23), a guide cover (6) and a spoiler plate group (20); the spoiler plate group (20) is embedded and mounted on the inner wall of the second strengthening tube (4) in a stepped manner through the groove (23); one end of the outer wall of the second strengthening tube (4) is fixedly mounted on one end of the outer wall of the first strengthening tube (2); a flow cavity is provided inside the second strengthening tube (4); the flow cavity penetrates and connects the first strengthening tube (2); a corrugated ring (5) is welded to the outer wall of the second strengthening tube (4); and the guide cover (6) is fixedly mounted on the open ends of the first strengthening tube (2) and the second strengthening tube (4); The guide cover (6) guides the fluid into the enhanced tube; the groove (23) changes the direction of the fluid and breaks the boundary layer; the spoiler group (20) disrupts the laminar flow state of the fluid in the tube, and the change in the laminar flow state is related to the contact area between the fluid and the tube wall.
3. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 2, characterized in that: The corrugated ring (5) also serves as a core component of the pressure adaptive component. The pressure adaptive component also includes a dispersion groove (38), a magnetic pole plate (40) and a micro vibrator (29). The bottom of the outer wall of the dispersion groove (38) is snap-fitted with a collecting plate (27), and the bottom of the outer wall of the collecting plate (27) is semi-fixedly mounted with a magnetic pole plate (40); The magnetic pole disc (40) is divided into four pieces, two pieces form a group, and the two groups are rotatably mounted at the two ends of the bionic component body respectively; A pressure sensor (24) and a stress sensor (25) are fixedly mounted on the top of the outer wall of the magnetic pole disk (40), and a permanent magnet (39) is fixedly mounted on the bottom of the outer wall of the magnetic pole disk (40). The pressure sensor (24) and the stress sensor (25) are connected to the permanent magnet (39) via a data line. The data line runs through the interior of the magnetic pole disk (40) to transmit fluid data. The permanent magnet (39) controls the distance between the magnetic pole disks (40) without sensing. A composite film is coated on the outer wall surface of the corrugated ring (5), and the composite film prevents friction between the fluid and the corrugated ring (5). The corrugated ring (5) elastically deforms under pressure. A micro vibrator (29) is fixedly mounted on the front side of the outer wall of the bionic component body, and the micro vibrator (29) is connected to the magnetic pole disk (40) via a data line.
4. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 3, characterized in that: The bionic component body is a waste bag (35), the waste bag (35) is fixedly mounted on one end of the outer wall of the isolation tube (19), the bionic component is fixedly mounted on the top of the outer wall of the first enhancement tube (2) through the isolation tube (19), and the outer wall of the isolation tube (19) is surrounded by an ion source (30); The bionic component also includes a scraping and brushing assembly, a guide ring (28) and an adsorption tentacle (26); the scraping and brushing assembly includes a scraping and brushing sheet (41) and a movable rod (42); A suction tentacle (26) is fixedly mounted on the top of the outer wall of the waste bag (35) via a connecting piece, a collecting plate (27) is fixedly mounted on the front of the outer wall of the suction tentacle (26), a guide ring (28) is fixedly mounted on the front of the outer wall of the collecting plate (27), the guide ring (28) coordinates the direction of the scraping brush assembly and the suction tentacle (26), and a scraping brush assembly is fixedly mounted on the front of the outer wall of the waste bag (35); A circular hole is provided in the middle of the adsorption tentacle (26), and the circular hole collects materials for transmission to the waste bag (35) and the collection plate (27). The scraping blade (41) is movably connected to the movable rod (42) via a fastener, and the movable rod (42) is fixedly connected to the waste bag (35) via a pipe clamp (36).
5. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 3, characterized in that: An element morphology analyzer is fixedly mounted on one end of the outer wall of the bionic component via a spacer (37), the element morphology analyzer comprising an ion source (30), a mass analysis element (31), an ion inspection element (32) and a digestion element (34); The elemental morphology analyzer is connected to the data display terminal of the external device through wireless transmission, and the data display terminal displays the element content and status information of the finned tube transmitted by the elemental morphology analyzer. The bottom of the outer wall of the ion source (30) is fixedly penetrated by a hollow tube and connected with a sample injection strip (33). The sample injection strip (33) is fixedly connected to the mass analysis element (31) by bolts. The top of the outer wall of the mass analysis element (31) is connected to an ion detection element (32) through a data line. The top of the outer wall of the waste bag (35) is fixedly installed with a digestion element (34). The mass analysis element (31) separates and screens ion signals, the ion detection element (32) converts the number of ions into electrical signals, the digestion element (34) enriches the target sample injection strip (33) and transmits it to the mass analysis element (31). The digestion element (34) removes impurities and retains them and enters the collection plate (27).
6. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 1, characterized in that: The pressure exchange tube (14) passes through the isolation tube (19) and is connected to the magnetic pole disk (40). The magnetic pole disk (40) reaches the limit space of the waste bag (35) through the stress sensor (25). The feedback signal of the waste bag (35) is transmitted to the data display end through the data line. The sample feeding strip (33) transmits the substances in the waste bag (35) and the collection plate (27) into the mass analysis element (31). The bottom of the outer wall of the adsorption tentacle (26) is fixedly connected to the pressure sensor (24) and the stress sensor (25) through a nut. The adsorption tentacle (26) collects unstable substances through the signal field loops of the pressure sensor (24) and the stress sensor (25).
7. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 3, characterized in that: The pressure sensor (24) and the stress sensor (25) are connected to the mass analysis element (31) via a data line, the pressure sensor (24) and the stress sensor (25) are connected to the fluid distributor (3) via a data line, the fluid distributor (3) dispatches the pusher (10) via the fluid flow at the inlet, the fluid distributor (3) is semi-fixedly connected to the guide ring (28) and the sample feeding strip (33) via a branch pipe, and the guide ring (28) is connected to the pusher (10) via a movable pipe; One end of the branch of the sample feeding strip (33) is fixedly connected to the digestion element (34) and the collection plate (27).
8. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 1, characterized in that: The pusher (10) is connected to the pressure sensor (24) and the stress sensor (25) via data lines to transmit electrical signals; the fluid distributor (3) is connected to the dispersion tank (38) via a guide tube; the spacer (37) is fixedly connected to the isolation cylinder (19) via screws; and the internal vacuum of the ion source (30) passes through the isolation cylinder (19).
9. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 3, characterized in that: The micro vibrator (29) generates fluctuations through unstable flow, and the fluctuation force is transmitted to the fluid distributor (3) / spoiler group (20), the spoiler group (20) disperses the flow, the second reinforcement pipe (4) is fixedly connected to the pressure exchange pipe (14) by bolts, and the guide cover (6) is fixedly connected to the spacer (37) by fasteners; The flow deformation bellows (5) has a built-in response point, and the response point receives fluctuation signals from the pressure sensor (24) and the stress sensor (25).
10. The grooved fin tube with inner and outer tube heat exchange enhancement function according to claim 4, characterized in that: The movable rod (42) drives the scraper blade (41) through the fluid flow, and the scraper blade (41) is elastically inserted into the connection between the spiral fin (1) and the first strengthening tube (2); The interior of the adsorption tentacle (26) is in a semi-hollow state, and one half of it passes through the data line to connect to the permanent magnet (39). The ion detection element (32) is connected to the adsorption tentacle (26) through the data line. The ion detection element (32) transmits abnormal data, and the electric field controls the adsorption tentacle (26) to locate the abnormal data point.
