Air conditioner compressor housing painting device

Abstract

The present invention discloses an air-conditioning compressor shell painting device, which relates to the technical field of compressor shell painting, comprising a processing table, a protection box arranged on the top of the processing table and a reflux box arranged at the bottom opening of the processing table, wherein closing mechanisms are installed at the openings on both sides of the protection box, a paint liquid boost filter is installed on the top of the protection box, and stirring mechanisms are installed on both sides of the inside of the reflux box; a driving disk is installed on the inner top surface of the protection box, a rotating spray disk is installed at the bottom end of a liquid guide tube, and side spray mechanisms are installed on both sides of the bottom of the rotating spray disk; the present invention facilitates the uniform shell painting operation of the compressor shell to be processed by combining top spraying, side spraying and swing-type inclined spraying through the cooperation of the driving disk with the rotating spray disk and the side spray mechanism, and can effectively spray paint on the orifices on the upper part of the compressor shell, thereby improving the convenience and uniformity of the painting operation on the compressor shell, and making the painting process more standardized and controllable.

Description

Technical Field

[0001] The invention relates to the technical field of compressor housing painting, and in particular to an air-conditioning compressor housing painting device. Background Art

[0002] During the production process of the air-conditioning compressor housing, a primer spraying operation is required. Generally, an existing bare spraying station is used to spray the compressor housing to be primed. However, when this bare spraying equipment is spraying the compressor housing, it is difficult to achieve a uniform spraying method combining top spraying, side spraying and swing-type tilt spraying, resulting in uneven spraying of the housing surface, especially poor spraying effect at the upper opening of the housing; and during the spraying operation, the atomized paint liquid is easy to fly, which not only pollutes the environment, but also wastes paint liquid resources and increases production costs. Cost; at the same time, the paint liquid is prone to uneven precipitation during storage and use, affecting the painting effect of the primer and the painting quality of the compressor housing; and the collected paint liquid often contains impurities such as iron filings. If these impurities enter the paint liquid booster filter, it will affect the normal operation and painting quality of the paint spraying equipment, and the existing technology lacks effective means for handling iron filings in the paint liquid; the iron powder floating on the surface or inside the paint liquid is difficult to be effectively handled, affecting the purity of the paint liquid and the painting effect, while reducing the work efficiency of the painting operation; therefore, a paint spraying equipment for solving the above problems is proposed. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a painting device for an air-conditioning compressor housing.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an air-conditioning compressor housing painting device, comprising a processing table, a protective box arranged on the top of the processing table and a reflux box arranged at the opening at the bottom of the processing table, closing mechanisms are installed at the openings on both sides of the protective box, a paint liquid boost filter is installed on the top of the protective box, a rear end of the paint liquid boost filter is provided with a liquid extraction pipe with a bottom end extending into the lower part of the reflux box, and a liquid extraction pump is installed at the pipe mouth of the liquid extraction pipe located inside the reflux box; stirring mechanisms for preventing the paint liquid from solidifying are provided on both sides of the reflux box; a driving disk is installed on the inner top surface of the protective box, a liquid guide tube is provided at the bottom end of the driving disk for vertical rotation, and the bottom end of the liquid guide tube is connected to a rotating spray disk, a plurality of high-pressure atomizing nozzles are evenly installed at the bottom of the rotating spray disk, and side spray mechanisms for spraying paint on the sides of the compressor housing are installed on both sides of the bottom of the rotating spray disk.

[0005] Preferably, a liquid dropping port is formed in the middle of the top surface of the processing table. A strip conveyor for conveying the compressor housing is horizontally installed in the notch of the processing table. Multiple observation windows are installed on the front end face of the protection box. Return cavities communicating with the liquid dropping port are formed on both sides of the processing table. Sealing plates for closing the outer ends of the return cavities are installed at both ends of the processing table. The inner bottom surface of the return cavity is in a shape that is higher outside and lower inside, and an intercepting strip in a shape of a sparse strip tooth plate is installed in the opening at the inner end of the return cavity.

[0006] Preferably, liquid collecting grooves communicating with the return cavities are formed on both sides of the inner bottom surface of the processing table. Filter plates for intercepting impurities are installed at the bottoms of the liquid collecting grooves. A driving motor is horizontally installed on one side inside the driving disk. A bevel gear is installed on the driving shaft of the driving motor. The top end of the liquid guiding pipe movably penetrates into the driving disk and is fixedly sleeved with a bevel gear ring meshing with the bevel gear. The liquid outlet end at the bottom of the paint liquid pressurizing filter is provided with a liquid injection pipe penetrating into the driving disk, and the lower rod body of the liquid injection pipe is movably and sealingly inserted into the bottom of the liquid guiding pipe.

[0007] Preferably, the closing mechanism includes U-shaped guide rails vertically fixed at the front and rear ends on both sides of the protection box, a lead screw vertically installed inside the U-shaped guide rails, and a micro motor installed at the bottom end of the lead screw. A closing door is vertically arranged between the U-shaped guide rails at the front and rear ends on one side of the protection box. Guide strip openings are vertically formed on the front and rear ends of the inner side surface of the closing door in cooperation with the U-shaped guide rails. A lifting seat having the same height as the closing door is sleeved on the lead screw, and the lifting seat is fixedly connected with the closing door. Auxiliary sliding grooves are vertically formed on both sides of the lifting seat. A plurality of stabilizing wheels are rotatably installed at equal intervals inside the auxiliary sliding grooves, and the outer wheel bodies of the stabilizing wheels are in rolling contact with the inner walls of the U-shaped guide rails. A plurality of splash-proof strips are installed at equal intervals on the inner wall of the bottom surface of the closing door.

[0008] Preferably, the side spraying mechanism includes a guiding pipe fixedly connected to the bottom side of the rotating spray disk, a stabilizing sleeve movably sleeved on the guiding pipe, a pressurizing box installed at the bottom of the stabilizing sleeve, and a mounting seat installed at the bottom of the inner side surface of the pressurizing box. A swinging plate in a vertical state is movably hinged to the mounting seat through a pin shaft. A transmission assembly for deflecting the swinging plate is arranged on one side of the mounting seat. The inside of the swinging plate is hollow, and a plurality of atomizing nozzles are uniformly installed on the inner side surface of the swinging plate. The guiding pipe is provided with a driving assembly for lifting the pressurizing box.

[0009] Preferably, the driving assembly includes a screw that rotates vertically and is arranged in the middle of the top surface of the guide tube, a connecting sleeve that is sleeved on the screw, and a sealing box that is arranged on the inner side of the rotating spray disc, a micro motor for screw driving is installed inside the sealing box, the bottom end of the connecting sleeve is fixedly connected to the top surface of the boosting box, a threaded hole that cooperates with the screw is opened in the middle of the connecting sleeve, a plurality of liquid guide channels are vertically opened inside the circumference of the connecting sleeve, the bottom end of the liquid guide channel is connected to the boosting box, and the top end of the liquid guide channel is installed with a liquid guide hose that is connected to the liquid guide channel.

[0010] Preferably, the transmission assembly includes a transmission chamber opened inside one end of the mounting seat, a self-locking motor vertically arranged on the top surface of the transmission chamber, and a worm coaxially installed at the bottom end of the self-locking motor driving shaft, one end of a pin shaft rotatably installed in the mounting seat movably extends into the transmission chamber and is fixedly connected to a worm wheel engaged with the worm, a liquid outlet hose is installed at the lower part of one side of the booster box, the liquid outlet hose is fixedly connected to the bottom of the swing plate, and the swing plate is fixedly connected to the pin shaft rotatably installed on the mounting seat.

[0011] Preferably, the stirring mechanism includes a rotating shaft that is longitudinally rotated and arranged inside the reflux box, a plurality of stirring plates that are equidistantly installed on the circumference of the rotating shaft, a plurality of receiving ports opened on the stirring plates and abutment components arranged inside the receiving ports, and a connecting port is also opened on the stirring plates between the receiving ports, a rotating rod is vertically rotated in the middle of the connecting port, a plurality of stirring blades are equidistantly installed on the circumference of the rotating rod, and a layer of thin rubidium magnet for magnetically attracting iron filings in the paint liquid is provided on the curved surface of the outer end of the stirring blade.

[0012] Preferably, the abutment assembly includes an H-shaped seat slidably arranged inside the receiving port, a push rod fixedly connected to the middle part of the outer end of the H-shaped seat and a return spring fixedly connected to the inner end of the H-shaped seat, and the inner end of the return spring is fixedly connected to the inner wall of the receiving port; the outer end of the push rod movably passes through the outside of the receiving port and is fixedly connected to a hemispherical abutment block, and the edge of the abutment block is arc-shaped; the abutment block above the rotating shaft extends to be located between the slats of the slat conveyor, and the outer side surfaces of the slats on the slat conveyor are provided with rubidium magnet strips, and the outer end of the abutment block is provided with a rubidium magnet block that repels the magnetic poles of the rubidium magnet strips.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention facilitates uniform shell painting operation of the compressor shell to be processed by combining top spraying, side spraying and swing-type tilted spraying through the cooperation of the driving disk with the rotating spray disk and the side spraying mechanism. At the same time, it can effectively spray paint the openings on the upper part of the compressor shell. The side spraying mechanism is used to spray paint on the side of the compressor shell to ensure full coverage, improve the convenience and uniformity of the compressor shell painting operation; reduce the complexity and uncertainty of manual operation, and make the painting process more standardized and controllable;

[0015] 2. The present invention cooperates with the protective box and the sealing mechanism to completely shield the compressor housing during the painting operation, thereby preventing the atomized paint liquid from scattering. The combination of the protective box and the sealing mechanism effectively prevents the paint liquid from scattering, protects the working environment and the safety of the operators, and also reduces the waste of paint. The cooperation of the strip conveyor and the stirring mechanism facilitates the turning and stirring of the paint liquid collected in the reflux box, thereby preventing the paint liquid from unevenly settling and affecting the primer painting operation of the compressor housing. The stirring blades on the stirring plate magnetically absorb and collect iron filings in the paint liquid, thereby preventing the iron filings in the paint liquid from entering the paint liquid boost filter.

[0016] 3. The present invention has the following advantages: when the stirring blade flips into the paint liquid, the stirring blade will automatically rotate under the resistance of the paint liquid, thereby being able to perform magnetic attraction operation on the iron powder floating on the surface of the paint liquid, or stirring the dry iron powder to sink to the bottom, so as to fully stir and adsorb the iron filings in the paint liquid. When the stirring blade enters the paint liquid, the blade will automatically rotate due to the resistance of the paint liquid. This design not only increases the stirring effect, but also enables the magnetic attraction part on the blade to more effectively contact and adsorb the iron powder and iron filings in the paint liquid. Whether it is iron powder floating on the surface of the paint liquid or dry iron powder, it can be effectively processed through the rotation and magnetic attraction of the stirring blade to maintain the cleanliness of the paint liquid, and effectively improve the work efficiency of the compressor casing spray painting operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 It is a schematic diagram of the overall first-view structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the overall second viewing angle structure of the present invention;

[0020] Figure 3 It is a schematic diagram of the overall third viewing angle structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the structure of the present invention from a first perspective after the closed door is removed;

[0022] Figure 5 It is a schematic diagram of the structure of the present invention from a second viewing angle after the closed door is removed;

[0023] Figure 6 This is a schematic diagram of the structure of the present invention from a first-view perspective after the protective box is removed;

[0024] Figure 7 This is a schematic diagram of the structure of the present invention from a second viewing angle after the protective box is removed;

[0025] Figure 8 It is a schematic diagram of the paint liquid boost filter and the drive disc structure of the present invention;

[0026] Fig. 9 This is a schematic diagram of the internal structure of the reflux box of the present invention from a first viewing angle;

[0027] Fig.10 It is a schematic diagram of the structure of the interior of the reflux box of the present invention from a second viewing angle;

[0028] Fig.11 It is a schematic diagram of the structure of the driving disc, the rotating spray disc and the side spray mechanism of the present invention;

[0029] Fig.12 It is a schematic diagram of the structure of the rotating spray disc and the side spray mechanism of the present invention;

[0030] Fig.13 It is a schematic diagram of the structure of the rotating spray disc and the liquid injection pipe of the present invention;

[0031] Fig.14 It is a cross-sectional view of the rotary spray disc, the driving disc and the side spray mechanism of the present invention;

[0032] Fig.15 It is a schematic diagram of the structure of the connecting sleeve and the screw rod of the present invention when viewed from bottom;

[0033] Fig.16 It is a three-dimensional schematic diagram of the side spray structure of the present invention;

[0034] Fig.17 It is a schematic diagram of the overall structure of the stirring mechanism of the present invention from a first viewing angle;

[0035] Fig.18 It is a schematic diagram of the overall structure of the stirring mechanism of the present invention from a second viewing angle;

[0036] Fig.19 It is a schematic structural diagram of the stirring plate and the abutting assembly of the present invention from a first viewing angle;

[0037] Fig. 20Schematic diagram of the second perspective structure of the stirring plate and the abutting component of the present invention;

[0038] Fig.21 of the present invention Fig. 20 Enlarged schematic diagram of the structure of part A in;

[0039] Fig. 22 Front view of the local structure of the stirring structure and the slat conveyor of the present invention;

[0040] Fig.23 First perspective three-dimensional structure schematic diagram of the intercepting bar of the present invention;

[0041] Fig.24 Second perspective three-dimensional structure schematic diagram of the intercepting bar of the present invention.

[0042] Reference numerals in the figure: 1, processing table; 2, protective box; 3, paint liquid booster filter; 4, reflux box; 5, slat conveyor; 6, U-shaped guide rail; 7, closing door; 8, lead screw; 9, micro motor; 10, drive disk; 11, rotating spray disk; 12, stabilizing wheel; 13, liquid suction pipe; 14, guiding pipe; 15, stabilizing sleeve; 16, booster box; 17, screw rod; 18, micro motor; 19, mounting seat; 20, swing plate; 21, drive motor; 22, bevel gear; 23, bevel gear ring; 24, self-locking motor; 25, worm; 26, worm gear; 27, liquid injection pipe; 28, filter plate; 29, liquid suction pump; 30, rotating shaft; 31, stirring plate; 32, H-shaped seat; 33, ejector rod; 34, abutting block; 35, return spring; 36, stirring blade; 37, intercepting bar; 38, connecting sleeve. Specific embodiments

[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0044] Embodiment 1: Refer to Figures 1 to 24A paint spraying device for an air-conditioning compressor housing comprises a processing table 1, a protection box 2 arranged on the top of the processing table 1 and a reflux box 4 arranged at the bottom opening of the processing table 1, and sealing mechanisms are installed at the openings on both sides of the protection box 2. A paint liquid boost filter 3 is installed on the top of the protection box 2, and a liquid suction pipe 13 with a bottom end extending into the lower part of the reflux box 4 is installed at the rear end of the paint liquid boost filter 3. A liquid suction pump 29 is installed at the pipe mouth of the liquid suction pipe 13 located inside the reflux box 4; stirring mechanisms for preventing the paint liquid from solidifying are arranged on both sides of the inside of the reflux box 4; a driving disk 10 is installed on the inner top surface of the protection box 2, and the bottom end of the driving disk 10 is vertically A liquid guide tube is provided on the rotating device, and a rotating spray disc 11 is installed at the bottom of the liquid guide tube. A plurality of high-pressure atomizing nozzles are evenly installed on the bottom of the rotating spray disc 11, and side spray mechanisms for spraying paint on the sides of the compressor casing are installed on both sides of the bottom of the rotating spray disc 11. Through the cooperation of the driving disc 10 with the rotating spray disc 11 and the side spray mechanism, it is convenient to carry out uniform shell painting operation on the compressor casing to be processed by a combination of top spraying, side spraying and swinging inclined spraying. At the same time, the orifices on the upper part of the compressor casing can be effectively sprayed with paint, thereby improving the convenience and uniformity of the painting operation on the compressor casing.

[0045] In the present invention, a liquid drop port is provided in the middle of the top surface of the processing table 1, a strip conveyor 5 for conveying the compressor casing is installed horizontally in the slot of the processing table 1, and a plurality of observation windows are installed on the front end surface of the protection box 2; a reflux cavity connected to the liquid drop port is provided on both sides of the processing table 1, and a blocking plate for closing the outer end of the reflux cavity is installed at both ends of the processing table 1, the inner bottom surface of the reflux cavity is high outside and low inside, and a sparse tooth plate-shaped intercepting strip 37 is installed in the opening of the inner end of the reflux cavity; both sides of the inner bottom surface of the processing table 1 are provided with a reflux cavity connected to the reflux cavity. A liquid collecting tank is connected to the cavity, and a filter plate 28 for intercepting impurities is installed at the bottom of the liquid collecting tank; a driving motor 21 is installed horizontally on one side of the inside of the driving disk 10, and a bevel gear 22 is installed on the driving shaft of the driving motor 21. The top of the liquid guide tube movably penetrates into the inside of the driving disk 10 and is fixedly sleeved with a bevel gear ring 23 meshing with the bevel gear 22. The liquid outlet end at the bottom of the paint liquid booster filter 3 is installed with a liquid injection tube 27 that penetrates into the inside of the driving disk 10, and the lower rod of the liquid injection tube 27 is movably sealed and plugged into the bottom of the liquid guide tube.

[0046] In the present invention, the closing mechanism includes U-shaped guide rails 6 vertically fixed at the front and rear ends on both sides of the protective box 2, a lead screw 8 vertically installed inside the U-shaped guide rails 6, and a micro motor 9 installed at the bottom end of the lead screw 8. A closing door 7 is vertically arranged between the U-shaped guide rails 6 at the front and rear ends on one side of the protective box 2. Guide strip openings are vertically formed on the front and rear ends of the inner side surface of the closing door 7 in cooperation with the U-shaped guide rails 6. A lifting seat having the same height as the closing door 7 is sleeved on the lead screw 8, and the lifting seat is fixedly connected to the closing door 7. Auxiliary sliding grooves are vertically formed on both sides of the lifting seat, and a plurality of stabilizing wheels 12 are rotatably installed at equal intervals inside the auxiliary sliding grooves, and the outer wheel bodies of the stabilizing wheels 12 are in rolling contact with the inner wall of the U-shaped guide rail 6; a plurality of splash-proof strips are equidistantly installed on the inner wall of the bottom surface of the closing door 7; during the painting process, through the cooperation of the protective box 2 and the closing mechanism, it is convenient to play a role of complete shielding when painting the compressor housing, avoiding the situation that the atomized paint liquid scatters, and protecting the environment and the safety of the staff.

[0047] Embodiment 2: The technical solution is basically the same as that of Embodiment 1, the difference is that, as Figures 11 to 16 shown, the side spraying mechanism includes a guiding tube 14 fixedly connected to the bottom side of the rotating spray disc 11, a stabilizing sleeve 15 movably sleeved on the guiding tube 14, a boosting box 16 installed at the bottom of the stabilizing sleeve 15, and a mounting seat 19 installed at the bottom of the inner side surface of the boosting box 16. A swinging plate 20 in an upright state is movably hinged on the mounting seat 19 through a pin shaft, and a transmission assembly for the deflection of the swinging plate 20 is arranged on one side of the mounting seat 19; the inside of the swinging plate 20 is hollow, and a plurality of atomizing nozzles are evenly installed on the inner side surface of the swinging plate 20, and a driving assembly for the lifting of the boosting box 16 is arranged on the guiding tube 14; the combination of the rotation and tilting actions of the swinging plate 20 makes the painting more uniform, especially for complex curved surfaces and areas that are difficult to reach;

[0048] The driving assembly includes a screw rod 17 vertically rotatably arranged in the middle of the inner top surface of the guiding tube 14, a connecting sleeve 38 sleeved on the screw rod 17, and a sealing box arranged at the inner side of the edge of the rotating spray disc 11. A micro motor 18 for driving the screw rod 17 is installed inside the sealing box. The bottom end of the connecting sleeve 38 is fixedly connected to the top surface of the boosting box 16. A threaded hole matching the screw rod 17 is formed in the middle of the connecting sleeve 38. A plurality of liquid guiding channels are vertically formed inside the circumferential side of the connecting sleeve 38, the bottom ends of the liquid guiding channels are communicated with the boosting box 16, the top ends of the liquid guiding channels are all installed with liquid guiding hoses communicated with the liquid guiding channels, the bottom end of the boosting box 16 is funnel-shaped, and a valve tube for discharging sediment is installed at the bottom of the boosting box 16.

[0049] In the present invention, the transmission assembly includes a transmission cavity opened inside one end of the mounting seat 19, a self-locking motor 24 vertically arranged on the top surface of the transmission cavity, and a worm 25 coaxially installed at the bottom end of the driving shaft of the self-locking motor 24. One end of a pin shaft rotatably installed in the mounting seat 19 extends movably into the transmission cavity and is fixedly connected with a worm wheel 26 engaged with the worm 25. A liquid outlet hose is installed at the lower part of one side of the boost box 16. The liquid outlet hose is fixedly connected to the bottom of the swing plate 20, and the swing plate 20 is fixedly connected to the pin shaft rotatably installed on the mounting seat 19. The transmission assembly is used to facilitate the boost box 16 to be driven to descend, thereby changing the operating range for spraying paint on the side walls of the compressor housing at different heights, thereby achieving the purpose of rotating spraying paint around the compressor housing.

[0050] Embodiment 3: The technical solution is basically the same as that of Embodiment 1, except that Figures 17 to 22 As shown, the stirring mechanism includes a rotating shaft 30 that is longitudinally rotated and arranged inside the reflux box 4, a plurality of stirring plates 31 that are equidistantly installed on the circumference of the rotating shaft 30, a plurality of receiving ports provided on the stirring plates 31, and abutment components provided inside the receiving ports. A connecting port is also provided on the stirring plates 31 between the receiving ports. A rotating rod is vertically rotated in the middle of the connecting port. A plurality of stirring blades 36 are equidistantly installed on the circumference of the rotating rod. A layer of thin rubidium magnets for magnetically absorbing iron filings in the paint liquid is provided on the curved surface of the outer end of the stirring blade 36. The abutment assembly includes an H-shaped seat 32 slidably arranged inside the receiving port, a push rod 33 fixedly connected to the middle of the outer end of the H-shaped seat 32, and a return spring 35 fixedly connected to the inner end of the H-shaped seat 32, and the inner end of the return spring 35 is fixedly connected to the inner wall of the receiving port; the outer end of the push rod 33 movably passes through the outside of the receiving port and is fixedly connected to a hemispherical abutment block 34, and the edge of the abutment block 34 is an arc surface; the abutment block 34 above the rotating shaft 30 extends to be located between the strips of the strip conveyor 5, and the outer side of the strip on the strip conveyor 5 The outer end of the abutment block 34 is provided with a rubidium magnet block that repels the magnetic poles of the rubidium magnet bar; and through the cooperation of the strip conveyor 5 and the stirring mechanism, it is convenient to turn over and stir the paint liquid collected in the reflux box 4 to avoid uneven precipitation of the paint liquid, which affects the primer painting operation of the compressor housing, and the stirring blade 36 on the stirring plate 31 performs magnetic absorption and collection operation on the iron filings in the paint liquid to avoid the iron filings in the paint liquid from entering the paint liquid boost filter 3. At the same time, when the stirring blade When the plate 36 flips and enters the paint liquid, the stirring blade 36 will automatically rotate under the resistance of the paint liquid, and then it can perform a magnetic attraction operation on the iron powder floating on the surface of the paint liquid, or stir the dry iron powder to sink to the bottom, so as to fully stir and adsorb the iron filings in the paint liquid. The stirring blade 36 on the stirring plate 31 is designed with a magnetic attraction function, which can adsorb the iron filings in the paint liquid and prevent it from entering the paint liquid boost filter 3, thereby ensuring the quality of painting; effectively improving the work efficiency of the painting operation on the compressor housing.

[0051] Working principle: In this embodiment, the present invention also proposes a method for using an air-conditioning compressor housing painting device, comprising the following steps:

[0052] Step 1: First, each electrical device in the device is electrically connected to the external control device through the guide, and then the compressor housing to be painted is placed on the top of one end of the strip conveyor 5 with the neodymium magnet strip, and then the closing mechanism on one side of the protection box 2 is started, and the screw 8 is driven to rotate forward by starting the micro motor 9, and the closed door 7 on one side of the protection box 2 is automatically lifted by two synchronously rotating screws 8;

[0053] Step 2: After the closed door 7 on one side of the protection box 2 is raised, the strip conveyor 5 is started to convey the compressor housing to be sprayed into the protection box 2. After the compressor housing enters the protection box 2, the closed mechanism is started again to lower the raised closed door 7, and then the paint liquid booster filter 3 is started to convey the paint liquid into the rotating spray disc 11 through the injection pipe 27;

[0054] Step three, then start the multiple high-pressure atomizing nozzles at the bottom of the rotating spray disc 11 to spray the paint liquid entering the rotating spray disc 11 in an atomized state, spray it on the surface of the compressor housing, and synchronously start the driving motor 21 to drive the bevel gear 22 to rotate, and through the meshing of the bevel gear 22 and the bevel gear ring 23, the liquid guide tube fixed to the bevel gear ring 23 is driven to rotate slowly, and the rotating spray disc 11 is driven to rotate horizontally through the rotating liquid guide tube. The rotating spray disc 11 in the slow horizontal rotation state can evenly spray paint on the compressor housing inside the protective box 2 through the action of the high-pressure atomizing nozzle at its bottom;

[0055] Step 4: Then start the micro motor 18 to drive the screw 17 to reverse, and the reversed screw 17 pushes the rectangular connecting sleeve 38 to descend, so that the connecting sleeve 38 drives the boost box 16 to descend, and the boost box 16 descends to drive the swing plate 20 installed on the mounting seat 19 to descend, so that the swing plate 20 descends to the peripheral side of the compressor housing, and then the outer wall of the peripheral side of the compressor housing is subjected to a rotational spraying operation through the multiple atomizing nozzles installed on the swing plate 20, and if there is an inclined hole on the top of the compressor housing, this When the self-locking motor 24 is started, the worm 25 is driven to rotate, and the meshing belt pin of the worm 25 and the worm wheel 26 is deflected, and the fixed swing plate 20 is driven to tilt, deflect and swing through the rotating pin, and the inclined and deflected swing plate 20 can effectively spray the paint liquid on the inclined hole on the compressor housing; and in the process of completing the peripheral spraying, the inclined state of rotary spraying can also be performed, so as to improve the uniformity of the compressor housing painting operation, and at the same time, the excess paint liquid will pass through the strip conveyor 5 and fall into the inside of the return box 4;

[0056] Step 4: At the same time, the paint liquid dripping into the liquid collecting tank on the top of the processing table 1 can be initially filtered by the installed filter plate 28 before entering the reflux chamber, and the paint liquid entering the reflux chamber can be filtered again by the interception strip 37 before falling into the reflux box 4;

[0057] Step 5, when the slat conveyor 5 drives the compressor housing to convey, the slats at the bottom of the slat conveyor 5 can push the abutment block 34 to rotate around the rotating shaft 30 as the center under the action of magnetic repulsion and the thrust of the slats. When the abutment block 34 rotates, the stirring plate 31 can be driven to flip around the rotating shaft 30. The paint liquid collected in the reflux box 4 can be stirred by the rotating stirring mechanism to prevent the paint liquid from settling. The thin-sheet neodymium magnet on the stirring blade 36 can effectively magnetically attract the iron filings in the paint liquid, thereby preventing the liquid pump 29 from sucking the paint liquid containing iron filings into the paint liquid boost filter 3.

[0058] Step 6, and when the abutment block 34 at the outer end of the push rod 33 rotates to the inner bottom surface of the reflux box 4, the abutment block 34 at this time will abut against the inner bottom surface of the reflux box 4, and then the push rod 33 is pushed to move back toward the storage port through the abutment block 34, and the H-shaped seat 32 is pushed to move by the push rod 33. The moving H-shaped seat 32 can generate a magnetic attraction force on the stirring blade 36 with a thin sheet of neodymium magnet, so that the stirring blade 36 is slightly rotated, and at the same time, the stirring blade 36 is in the shape of a twisted blade. When the stirring blade 36 enters the paint liquid from above, under the resistance of the paint liquid, the stirring blade 36 will automatically rotate, and then the iron powder floating on the surface of the paint liquid can be magnetically attracted, or the dry iron powder can be stirred and sunk to the bottom, so as to fully stir and adsorb the iron filings in the paint liquid;

[0059] Step seven, after completing the preliminary painting operation on the compressor casing inside the protective box 2, start the closing mechanism on the other side of the protective box 2 to raise the closing door 7 on the other side, then start the slat conveyor 5 to transport the compressor that has completed painting out of the protective box 2, and then repeat the above painting process for all subsequent compressor casings for painting operations.

[0060] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An air-conditioning compressor housing painting device, comprising a processing table (1), a protection box (2) arranged on the top of the processing table (1), and a return box (4) arranged at the bottom opening of the processing table (1), characterized in that: The openings on both sides of the protection box (2) are both provided with sealing mechanisms, a paint liquid boost filter (3) is installed on the top of the protection box (2), a liquid suction pipe (13) is installed at the rear end of the paint liquid boost filter (3), the bottom end of which extends into the lower part of the reflux box (4), and a liquid suction pump (29) is installed at the pipe opening of the liquid suction pipe (13) located inside the reflux box (4); stirring mechanisms for preventing the paint liquid from solidifying are provided on both sides of the reflux box (4); A driving disc (10) is installed on the inner top surface of the protection box (2); a liquid guide tube is provided at the bottom end of the driving disc (10) for vertical rotation; a rotating spray disc (11) is installed at the bottom end of the liquid guide tube; a plurality of high-pressure atomizing nozzles are evenly installed at the bottom of the rotating spray disc (11); and side spray mechanisms for spraying paint on the sides of the compressor housing are installed on both sides of the bottom of the rotating spray disc (11); The side spray mechanism comprises a guide tube (14) fixedly connected to the bottom side of the rotating spray disc (11), a stabilizing sleeve (15) movably sleeved on the guide tube (14), a booster box (16) mounted on the bottom of the stabilizing sleeve (15), and a mounting seat (19) mounted on the bottom of the inner side of the booster box (16), wherein a swing plate (20) in an upright state is movably hinged to the mounting seat (19) via a pin shaft, and a plurality of atomizing nozzles are evenly mounted on the inner side of the swing plate (20); A transmission component for deflecting the swing plate (20) is provided on one side of the mounting seat (19); the interior of the swing plate (20) is hollow, and the guide tube (14) is provided with a driving component for lifting and lowering the boost box (16); The driving assembly comprises a screw (17) which is vertically rotatable and arranged in the middle of the top surface of the guide tube (14), a connecting sleeve (38) which is sleeved on the screw (17) and a sealing box which is arranged on the inner side of the rotating spray disc (11), wherein a micro motor (18) for driving the screw (17) is installed inside the sealing box, the bottom end of the connecting sleeve (38) is fixedly connected to the top surface of the boosting box (16), the middle part of the connecting sleeve (38) is provided with a threaded hole which cooperates with the screw (17), a plurality of liquid guide channels are vertically provided inside the peripheral side of the connecting sleeve (38), the bottom end of the liquid guide channel is connected to the boosting box (16), and the top end of the liquid guide channel is provided with a liquid guide hose which is connected to the liquid guide channel.

2. The air conditioner compressor housing painting device according to claim 1, characterized in that: A liquid drop port is provided in the middle of the top surface of the processing table (1), a strip conveyor (5) for conveying the compressor casing is transversely installed in the slot of the processing table (1), and a plurality of observation windows are installed on the front end surface of the protection box (2).

3. The air conditioner compressor housing painting device according to claim 2, characterized in that: Both sides of the processing table (1) are provided with a reflux cavity connected to the liquid drop port, and both ends of the processing table (1) are provided with a sealing plate for sealing the outer end of the reflux cavity, the inner bottom surface of the reflux cavity is high on the outside and low on the inside, and an intercepting strip (37) in the shape of a sparse tooth plate is installed in the opening at the inner end of the reflux cavity.

4. The air conditioner compressor housing painting device according to claim 3, characterized in that: On both sides of the inner bottom surface of the processing table (1), liquid collecting grooves communicating with the reflux cavity are provided, and a filter plate (28) for intercepting impurities is installed inside the bottom of the liquid collecting groove; on one side inside the driving disk (10), a driving motor (21) is horizontally installed. A bevel gear (22) is installed on the driving shaft of the driving motor (21). The top end of the liquid guiding pipe movably penetrates into the inside of the driving disk (10), and a bevel gear ring (23) meshing with the bevel gear (22) is fixedly sleeved. The liquid outlet end at the bottom of the paint liquid pressurizing filter (3) is provided with a liquid injection pipe (27) penetrating into the inside of the driving disk (10), and the lower rod body of the liquid injection pipe (27) is movably and sealingly inserted into the bottom of the liquid guiding pipe.

5. The air conditioner compressor housing painting device according to claim 1, characterized in that: The closing mechanism includes U-shaped guide rails (6) vertically fixed at the front and rear ends on both sides of the protection box (2), a lead screw (8) vertically installed inside the U-shaped guide rails (6), and a micro motor (9) installed at the bottom end of the lead screw (8). A closing door (7) is vertically arranged between the U-shaped guide rails (6) at the front and rear ends on one side of the protection box (2). Guide strip openings are vertically formed on the front and rear ends of the inner side surface of the closing door (7) in cooperation with the U-shaped guide rails (6). A lifting seat at the same height as the closing door (7) is sleeved on the lead screw (8), and the lifting seat is fixedly connected to the closing door (7). Auxiliary sliding grooves are vertically formed on both sides of the lifting seat. A plurality of stabilizing wheels (12) are rotatably installed at equal intervals inside the auxiliary sliding grooves, and the outer wheel bodies of the stabilizing wheels (12) are in rolling contact with the inner walls of the U-shaped guide rails (6); a plurality of anti-splash strips are installed at equal intervals on the inner wall of the bottom surface of the closing door (7).

6. The air conditioner compressor housing painting device according to claim 1, characterized in that: The transmission component includes a transmission cavity opened inside one end of the mounting seat (19), a self-locking motor (24) vertically arranged on the inner top surface of the transmission cavity, and a worm (25) coaxially installed at the bottom end of the driving shaft of the self-locking motor (24). One end of a pin shaft rotatably installed in the mounting seat (19) extends into the inside of the transmission cavity, and a worm gear (26) meshing with the worm (25) is fixedly connected. A liquid outlet hose is installed at the lower part on one side of the pressurizing box (16), and the liquid outlet hose is fixedly communicated with the inside of the bottom of the swing plate (20). The swing plate (20) is fixedly connected to the pin shaft rotatably installed on the mounting seat (19).

7. The air conditioner compressor housing painting device according to claim 1, characterized in that: The stirring mechanism includes a rotating shaft (30) longitudinally rotatably arranged inside the reflux box (4), a plurality of stirring plates (31) equidistantly installed on the periphery of the rotating shaft (30), a plurality of storage openings opened on the stirring plates (31), and a contact component arranged inside the storage openings. Communication openings are also opened on the stirring plates (31) between the storage openings. A rotating rod is vertically rotatably arranged in the middle of the communication openings. A plurality of stirring vanes (36) are equidistantly installed on the periphery of the rotating rod. A thin sheet rubidium magnet for magnetically attracting iron filings in the paint liquid is arranged on the curved surface at the outer end of each stirring vane (36).

8. The air conditioner compressor housing painting device according to claim 7, characterized in that: The abutment assembly comprises an H-shaped seat (32) slidably arranged inside the receiving port, a push rod (33) fixedly connected to the middle part of the outer end of the H-shaped seat (32), and a return spring (35) fixedly connected to the inner end of the H-shaped seat (32), wherein the inner end of the return spring (35) is fixedly connected to the inner wall of the receiving port; the outer end of the push rod (33) movably passes through the outside of the receiving port and is fixedly connected to a hemispherical abutment block (34), wherein the edge of the abutment block (34) is in the shape of an arc surface; the abutment block (34) above the rotating shaft (30) extends to be located between the strips of the strip conveyor (5), and the outer side surfaces of the strips on the strip conveyor (5) are provided with rubidium magnet strips, and the outer end of the abutment block (34) is provided with a rubidium magnet block that repels the magnetic poles of the rubidium magnet strips.

Images