Baking and curing device for rubber covered roller
By designing a baking and curing device for the rubber rollers with support plates, moving mechanisms and lifting mechanisms, the rotation of the rubber rollers is achieved by using the synchronization wheels and synchronous belts, the problem of uneven curing in the prior art is solved, the curing quality is improved and the curing quality is reduced. The work intensity of the staff.
Patent Information
- Application Number
- CN202411400445.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing grease-coated roller baking and curing device cannot evenly irradiate the grease-coated roller, resulting in uneven curing.
A coated roller baking and curing device including a support plate, a moving mechanism and a lifting mechanism is designed. The coated roller is rotated by a synchronous wheel and a synchronous belt, so that it can be uniformly irradiated by UV lamps and passes through the cylinder and the motor. Reduce manual operation.
The uniform curing of the rubber-covered roller is achieved, which reduces the labor intensity of the staff and improves the curing quality.
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Figure CN119098367A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of curing devices, in particular to a rubber-coated roller baking and curing device. Background Art
[0002] The rubber-coated roller is a roller-shaped product made of metal or other materials as the core and rubber covered by vulcanization. Usually, a layer of paint needs to be sprayed on the outer wall of the rubber-coated roller after production to protect the rubber roller and avoid damage to the outer wall of the rubber roller. In order to make the paint dry faster after coating, a baking and curing device that is easy to fix is required.
[0003] The existing coating roller baking and curing device generally consists of Figure 7 As shown, the rubber-coated roller is placed on a conveyor belt 81, and then the rubber-coated roller is sent to a UV curing machine 82 to complete the baking and curing work on the rubber-coated roller. However, the above technical means have certain defects. For example, the UV lamp in a conventional UV curing machine is generally in a fixed position, and the above technical means cannot adjust the rubber-coated roller, resulting in only one side of the rubber-coated roller being irradiated by UV, etc., resulting in uneven curing. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a rubber coating roller baking and curing device.
[0005] To achieve the above object, the present invention provides the following technical solutions: A coating roller baking and curing device comprises a support plate, a vertical plate is fixedly connected to the top of the support plate, a curing box is fixedly connected to the top of the vertical plate, two groups of moving mechanisms are fixedly installed on the top of the support plate, a lifting mechanism is fixedly connected to the top of the lifting mechanism, a support frame is fixedly connected to the top of the lifting mechanism, a first telescopic cylinder is fixedly installed on one side of the support frame, the piston ends of the two groups of the first telescopic cylinders respectively penetrate into the interior of the support frame and are fixedly connected to a first connecting plate and a second connecting plate, one side of the first connecting plate is rotatably connected to multiple groups of rotating columns, the outer surface of the rotating column is fixedly connected to a synchronous wheel, and a synchronous belt is transmission-connected to the synchronous wheel, a second motor is fixedly installed on one side of the first connecting plate, and the output end of the second motor is fixedly connected to one group of rotating columns through a coupling, a fixed plate is fixedly connected to one side of the rotating column, a rotating shaft corresponding to the rotating column is rotatably connected to one side of the second connecting plate, and a limiting plate is fixedly connected to one side of the rotating shaft, a bearing mechanism for placing the coating roller is provided on the top of the support plate, and a plurality of heating lamps and UV lamps are provided on the top side of the interior of the curing box.
[0006] Preferably, the moving mechanism includes a mounting frame, which is fixedly mounted on the top of the support plate, a guide rod is fixedly connected to the inside of the mounting frame, and two groups of sliders are slidably connected to the outer surface of the guide rod, a screw rod is rotatably connected to the inside of the mounting frame, and two groups of threaded sleeves are threadedly connected to the outer surface of the screw rod, and the two groups of threaded sleeves are respectively fixedly connected to the two groups of sliders, a first motor is fixedly mounted on one side of the mounting frame, and the output end of the first motor is fixedly connected to the screw rod through a coupling, and the lifting mechanism is fixedly connected to the top of the slider.
[0007] Preferably, the lifting mechanism comprises a bottom plate fixedly connected to the top of the sliding block, a second telescopic cylinder is fixedly connected to the top of the bottom plate, and a top of the second telescopic cylinder is fixedly connected to the supporting frame.
[0008] Preferably, the supporting mechanism includes a base, the bottom of the base is fixedly connected with a universal wheel, the top of the base is fixedly connected with a support rod corresponding to the rotating column, the top of the support rod is fixedly connected with a supporting plate, the supporting plate is an arc-shaped structure, and the universal wheel is arranged on the top of the support plate.
[0009] Preferably, a sliding groove for accommodating the universal wheel is provided on the bottom side of the top of the support plate.
[0010] Preferably, the heating lamp and the UV lamp are connected to a controller.
[0011] The beneficial effects of the present invention are as follows: the present invention provides a coating roller baking and curing device. When the coating roller needs to be cured, the staff can place the coating roller to be cured on the bearing mechanism, move the support frame through the moving mechanism so that the support frame is located at the upper end of the bearing mechanism, move the support frame downward through the lifting mechanism, start the first telescopic cylinder to push the first connecting plate and the second connecting plate, so that the limit plate and the fixed plate clamp the two ends of the coating roller, and then move the support frame to the lower end of the curing box through the moving mechanism, turn on the heating lamp through the controller to increase the temperature to the working temperature, the UV lamp emits ultraviolet light of a specific wavelength to cure the coating, and then start the second motor to rotate the synchronous wheel connected to it. Due to the establishment of the synchronous belt, all the synchronous wheels also drive the rotating column to rotate, thereby driving the coating roller to rotate, so that the coating roller can be evenly irradiated by the UV lamp to ensure the curing quality. When the curing is completed, the coating roller in the support frame can be placed on the bearing mechanism through the cooperation of the moving mechanism and the lifting mechanism, and then the bearing mechanism with the coating roller to be cured is pushed to the specified position, so that the device repeats a new round of curing work, which reduces the work intensity of the staff to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a basic structural schematic diagram of the present invention; Figure 2It is a left side view of the present invention; Figure 3 A top view of the support frame of the present invention; Figure 4 It is a schematic diagram of the rotating column structure of the present invention; Figure 5 It is a schematic diagram of the structure of the mobile mechanism of the present invention; Figure 6 It is a structural schematic diagram of the bearing mechanism of the present invention; Figure 7 It is a schematic diagram of the prior art structure of the present invention. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0014] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0015] like Figure 1 - Figure 6As shown, a coating roller baking and curing device provided by the present invention comprises a support plate 1, a vertical plate 19 is fixedly connected to the top of the support plate 1, a curing box 2 is fixedly connected to the top of the vertical plate 19, two groups of moving mechanisms 3 are fixedly installed on the top of the support plate 1, a lifting mechanism is fixedly connected to the top of the lifting mechanism, a support frame 5 is fixedly connected to the top of the lifting mechanism, a first telescopic cylinder 6 is fixedly installed on one side of the support frame 5, the piston ends of the two groups of first telescopic cylinders 6 respectively penetrate into the interior of the support frame 5 and are fixedly connected to a first connecting plate 7 and a second connecting plate 8, one side of the first connecting plate 7 is rotatably connected to multiple groups of rotating columns 9, a synchronous wheel 10 is fixedly connected to the outer surface of the rotating column 9, and a synchronous belt 11 is transmission-connected to the synchronous wheel 10, a second motor 12 is fixedly installed on one side of the first connecting plate 7, and the output end of the second motor 12 is fixedly connected to one group of rotating columns 9 through a coupling, a fixed plate 13 is fixedly connected to one side of the rotating column 9, a rotating shaft 14 corresponding to the rotating column 9 is rotatably connected to one side of the second connecting plate 8, and one side of the rotating shaft 14 is fixedly connected There is a limit plate 15, and a bearing mechanism 4 for placing the rubber-coated roller is provided on the top of the support plate 1. A plurality of heating lamps 16 and UV lamps 17 are provided on the top side of the curing box 2. When the rubber-coated roller needs to be cured, the staff can place the rubber-coated roller to be cured on the bearing mechanism 4, move the support frame 5 through the moving mechanism 3, so that the support frame 5 is located at the upper end of the bearing mechanism 4, and move the support frame 5 downward through the lifting mechanism. The first telescopic cylinder 6 is started to push the first connecting plate 7 and the second connecting plate 8, so that the limit plate 15 and the fixed plate 13 clamp the two ends of the rubber-coated roller, and then the support frame 5 is moved to the lower end of the curing box 2 through the moving mechanism 3. The heating lamp 16 is turned on by the controller to increase the temperature to the working temperature, and the UV lamp 17 emits ultraviolet rays of a specific wavelength to cure the coating. At this time, the second motor 12 is started to rotate the synchronous wheel 10 connected thereto. Due to the establishment of the synchronous belt 11, all the synchronous wheels 10 also drive the rotating column 9 to rotate, thereby driving the rubber-coated roller to rotate, so that the rubber-coated roller can be evenly irradiated by the UV lamp 17 to ensure the curing quality.
[0016] The moving mechanism 3 includes a mounting frame 31, which is fixedly mounted on the top of the support plate 1. A guide rod 32 is fixedly connected inside the mounting frame 31. Two groups of sliders 33 are slidably connected to the outer surface of the guide rod 32. A screw rod 34 is rotatably connected inside the mounting frame 31. Two groups of threaded sleeves 35 are threadedly connected to the outer surface of the screw rod 34. The two groups of threaded sleeves 35 are respectively fixedly connected to the two groups of sliders 33. A first motor 36 is fixedly mounted on one side of the mounting frame 31. The output end of the first motor 36 is fixedly connected to the screw rod 34 through a coupling. The lifting mechanism is fixedly connected to the top of the slider 33. The screw rod 34 can be rotated by starting the first motor 36, so that the threaded sleeve 35 drives the slider 33 to move, and then drives the support frame 5 on the lifting mechanism to move, without manual pushing, which reduces the labor intensity of the staff.
[0017] The lifting mechanism includes a base plate 20 fixedly connected to the top of the slider 33, and a second telescopic cylinder 21 is fixedly connected to the top of the base plate 20, and the top of the second telescopic cylinder 21 is fixedly connected to the support frame 5; the support frame 5 can be pushed and pulled by the second telescopic cylinder 21, so as to adjust the height of the support frame 5, which is convenient for subsequent work.
[0018] The bearing mechanism 4 includes a base 41, the bottom of the base 41 is fixedly connected with a universal wheel 42, the top of the base 41 is fixedly connected with a support rod 43 corresponding to the rotating column 9, the top of the support rod 43 is fixedly connected with a bearing plate 44, the bearing plate 44 is an arc-shaped structure, and the universal wheel 42 is arranged on the top of the support plate 1; a bearing plate 44 is set for placing the rubber-coated roller, and when the curing is completed, the rubber-coated roller in the support frame 5 can be placed on the bearing mechanism 4 through the cooperation of the moving mechanism 3 and the lifting mechanism, and then the bearing mechanism 4 with the rubber-coated roller to be cured is pushed to the specified position, so that the device repeats a new round of curing work, which reduces the work intensity of the staff to a certain extent.
[0019] A slide groove 18 for accommodating the universal wheel 42 is provided on the bottom side of the top of the support plate 1; the establishment of the slide groove 18 facilitates the movement of the universal wheel 42 and prevents it from running off the track.
[0020] The heating lamp 16 and the UV lamp 17 are connected to the controller; the heating lamp 16 and the UV lamp 17 can be controlled by the controller.
[0021] Working principle: When the rubber-coated roller needs to be cured, the staff can place the rubber-coated roller to be cured on the carrying mechanism 4, move the support frame 5 through the moving mechanism 3, so that the support frame 5 is located at the upper end of the carrying mechanism 4, move the support frame 5 downward through the lifting mechanism, start the first telescopic cylinder 6 to push the first connecting plate 7 and the second connecting plate 8, so that the limit plate 15 and the fixed plate 13 clamp the two ends of the rubber-coated roller, and then move the support frame 5 to the lower end of the curing box 2 through the moving mechanism 3, turn on the heating lamp 16 through the controller to raise the temperature to the working temperature, and the UV lamp 17 emits a specific wavelength The ultraviolet curing coating is cured. At this time, the second motor 12 is started to rotate the synchronous wheel 10 connected thereto. Due to the establishment of the synchronous belt 11, all the synchronous wheels 10 also drive the rotating column 9 to rotate, thereby driving the rubber coating roller to rotate, so that the rubber coating roller can be evenly irradiated by the UV lamp 17 to ensure the curing quality. When the curing is completed, the rubber coating roller in the support frame 5 can be placed on the bearing mechanism 4 through the cooperation of the moving mechanism 3 and the lifting mechanism, and then the bearing mechanism 4 on which the rubber coating roller to be cured is placed is pushed to the specified position, so that the device repeats a new round of curing work, reducing a certain amount of work intensity of the staff.
[0022] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A rubber-coated roller baking and curing device, comprising a support plate (1), characterized in that: The top of the support plate (1) is fixedly connected to a vertical plate (19), the top of the vertical plate (19) is fixedly connected to a curing box (2), the top of the support plate (1) is fixedly installed with two groups of moving mechanisms (3), the top of the moving mechanism (3) is fixedly connected to a lifting mechanism, the top of the lifting mechanism is fixedly connected to a support frame (5), one side of the support frame (5) is fixedly installed with a first telescopic cylinder (6), the piston ends of the two groups of the first telescopic cylinders (6) respectively penetrate into the interior of the support frame (5) and are fixedly connected with a first connecting plate (7) and a second connecting plate (8), one side of the first connecting plate (7) is rotatably connected to a plurality of groups of rotating columns (9), the outer surface of the rotating column (9) is fixedly connected A synchronous wheel (10) is provided, and a synchronous belt (11) is connected to the synchronous wheel (10) in a transmission manner. A second motor (12) is fixedly mounted on one side of the first connecting plate (7), and an output end of the second motor (12) is fixedly connected to one group of rotating columns (9) via a coupling. A fixing plate (13) is fixedly connected to one side of the rotating column (9), and a rotating shaft (14) corresponding to the rotating column (9) is rotatably connected to one side of the second connecting plate (8), and a limiting plate (15) is fixedly connected to one side of the rotating shaft (14). A bearing mechanism (4) for placing a rubber coating roller is provided on the top of the support plate (1), and a plurality of heating lamps (16) and UV lamps (17) are provided on the top side of the interior of the curing box (2).
2. The rubber coating roller baking and curing device according to claim 1, characterized in that: The moving mechanism (3) comprises a mounting frame (31), the mounting frame (31) being fixedly mounted on the top of the support plate (1), the interior of the mounting frame (31) being fixedly connected to a guide rod (32), the outer surface of the guide rod (32) being slidably connected to two groups of sliders (33), the interior of the mounting frame (31) being rotatably connected to a lead screw (34), the outer surface of the lead screw (34) being threadedly connected to two groups of threaded sleeves (35), the two groups of threaded sleeves (35) being fixedly connected to the two groups of sliders (33) respectively, a first motor (36) being fixedly mounted on one side of the mounting frame (31), the output end of the first motor (36) being fixedly connected to the lead screw (34) via a coupling, and the lifting mechanism being fixedly connected to the top of the slider (33).
3. The rubber-coated roller baking and curing device according to claim 2, characterized in that: The lifting mechanism comprises a bottom plate (20) fixedly connected to the top of the slider (33), the top of the bottom plate (20) being fixedly connected to a second telescopic cylinder (21), and the top of the second telescopic cylinder (21) being fixedly connected to a support frame (5).
4. The rubber coating roller baking and curing device according to claim 1, characterized in that: The bearing mechanism (4) comprises a base (41), the bottom of the base (41) is fixedly connected to a universal wheel (42), the top of the base (41) is fixedly connected to a support rod (43) corresponding to the rotating column (9), the top of the support rod (43) is fixedly connected to a bearing plate (44), the bearing plate (44) is an arc-shaped structure, and the universal wheel (42) is arranged on the top of the support plate (1).
5. The rubber-coated roller baking and curing device according to claim 4, characterized in that: A sliding groove (18) for accommodating a universal wheel (42) is provided on the bottom side of the top of the support plate (1).
6. The rubber coating roller baking and curing device according to claim 1, characterized in that: The heating lamp (16) and the UV lamp (17) are connected to a controller.
Citation Information
Cited By
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