Inner tube production and manufacturing equipment with filtering function and manufacturing process
The integrated filtering and extrusion equipment with activated carbon filters and a crankshaft-driven cooling system addresses the issues of gas pollution and poor cooling in inner tube production, ensuring effective gas filtration and stable cooling.
Patent Information
- Application Number
- CN202411343063.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing inner tube production equipment lacks integrated filtering and extrusion capabilities, generates heat leading to harmful gases, and has poor heat dissipation and cooling effects, posing environmental and health risks.
An inner tube production equipment with integrated filtering and extrusion features, incorporating a purification mechanism with activated carbon filters and a cooling mechanism with a crankshaft-driven water circulation system for continuous cooling and heat dissipation.
Effectively filters harmful gases, maintains a stable cooling effect, and reduces environmental pollution and health risks by continuously purifying and cooling the production process.
Smart Images

Figure CN119099118A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of inner tube production and processing, in particular to inner tube production and manufacturing equipment with filtering function and a manufacturing process. Background Art
[0002] Inner tube is commonly known as inner tube. It refers to a donut-shaped elastic tube with a tire valve used to maintain the internal pressure of the tire. The inner tube is an air-bearing container for inflation and vibration reduction, and is used as an auxiliary air-bearing pressure container in the inner cavity of the tire of trucks, motorcycles, bicycles, and rickshaws. In the production process, the inner tube needs to go through metering, mixing, refining, filtering, extrusion, cooling, punching, talcum powder spraying, cutting, jointing, vulcanization and inflation inspection.
[0003] The patent library discloses a tread extrusion device for producing and processing bicycle inner tubes (authorization announcement number CN213972501U), which includes a bottom plate, a support is provided on the top of the bottom plate, a shell is installed on the upper end of the support, a feed port is provided on the top of the shell, a discharge port is installed at the end of the shell, a spiral rod is installed inside the shell, and a motor is connected to the end of the spiral rod. The present invention drives the spiral rod to rotate and extrude the tread through the motor, and at the same time, the two movable plates can move closer to each other or move away from each other, so that the cooling water inside the box can be continuously sprayed out through the first through hole, thereby increasing the contact area between the cooling water and the air, accelerating the cooling water cooling speed, so that the cooling water can continuously and efficiently cool the raw materials inside the shell, and improve the quality of the produced tread.
[0004] Traditionally, the filtration after mixing in the process of inner tube production and processing requires a separate filtering device for filtering and then processing through an extrusion device, but there is a lack of integrated filtering and extrusion equipment, such as the above-mentioned device. In addition, during the use of the above-mentioned device, the rubber material will generate heat due to friction with the equipment during the processing, and its own heat will cause some odors or harmful gases to spread to the surrounding environment, thereby polluting the environment or being inhaled by workers to endanger their health, and the above-mentioned device lacks a gas treatment structure; in addition, although the above-mentioned device can push the movable plate to push the water flow and accelerate the heat dissipation of the gas, the heat dissipation effect of this method is relatively poor, and the temperature of the cooling water will still rise after long-term use, thereby affecting its cooling effect. Summary of the invention
[0005] The purpose of the present invention is to provide an inner tube production and manufacturing equipment and a manufacturing process with a filtering function to solve the problems raised in the prior art.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inner tube production and manufacturing equipment with a filtering function, comprising a base, a shell is provided on the top of the base, and one end of the shell is connected to a discharge port, a spiral rod is rotatably installed in the shell, and one end of the spiral rod is connected to a motor outside the shell, and the motor is connected to the shell through a mounting seat, a feed port is provided on one side of the top of the shell, an opening is provided on one side of the top of the feed port, an auger is rotatably installed in the feed port, a filter frame is detachably installed in the feed port, and the filter frame is located below the auger, and one side of the feed port is provided A purification mechanism connected to the spiral rod is provided, a cooling mechanism is provided between the base and the shell, and the cooling mechanism is connected to the spiral rod, the purification mechanism includes a rotating shaft rotatably installed on the top of the mounting seat, and the lower end of the rotating shaft is connected to a bevel gear 1 on the inner side of the mounting seat, one side of the bevel gear 1 is meshedly connected with a bevel gear 2, and the bevel gear 2 is sleeved on the outside of the output end of the motor, an air duct is sleeved on the outer side of the rotating shaft, and a fan blade 1 is sleeved on the outer side of the rotating shaft in the air duct, the cooling mechanism includes a water tank, and the water tank is arranged on the top of the base, and the water tank is divided into chamber 1 and chamber 2.
[0007] In the present embodiment, the purification mechanism also includes an activated carbon filter plate, and two activated carbon filter plates are provided, and the two activated carbon filter plates are arranged in the air duct, and one end of the air duct is respectively connected with a suction pipe one and a suction pipe two through a connecting pipe, and the suction pipe one and the suction pipe two are respectively embedded and installed on the inner wall of the feed port, and the suction pipe one and the suction pipe two are respectively located on the upper and lower sides of the filter frame, and the inner wall of the feed port is symmetrically provided with protective nets at the positions of the suction pipe one and the suction pipe two, and the upper end of the auger is sleeved with sprockets at the corresponding positions on the outside of the feed port and the outside of the upper end of the rotating shaft, and the two sprockets are connected by a chain. The setting of the purification mechanism can suck the harmful gases generated in the feed port and the outer shell into the air duct and discharge them after filtering and adsorption treatment, so as to avoid spreading to the surrounding polluting the environment or endangering human health.
[0008] In this embodiment, the cooling mechanism also includes a crankshaft, and the crankshaft is rotatably installed on the top of the base, the upper end of the crankshaft is connected to bevel gear three, and bevel gear three is meshed with bevel gear two, and a connecting piece is hinged on the outer side of the crankshaft, and a pump barrel is embedded and installed between chamber one and chamber two in the water tank, and a piston is provided in the pump barrel, and push rods are connected on both sides of the piston, and the relatively outer ends of the two push rods pass through one end of the pump barrel, and one end of the push rod on the right side is hinged to one end of the connecting piece, and water delivery ports are provided at upper and lower symmetrical positions at both ends of the pump barrel, and a through ring is fixedly installed in the water delivery port, and a sealing plate is hinged on the top of the through ring, and the two water delivery ports on the upper left and right are respectively connected to conduit one and conduit two, and one end of conduit one and conduit two are respectively connected to cooling pipe two and cooling pipe one, and cavities are opened inside the shell and the side wall of the feed port, and cooling pipe two and cooling pipe one are respectively They are respectively arranged in the cavities in the outer shell and the side walls of the feed port, the other end of the cooling pipe 2 is communicated with the chamber 1, the other end of the cooling pipe 1 is connected to two nozzles outside the feed port through a diverter pipe, and the nozzles are arranged in the air duct, and the two nozzles are alternately arranged with the two activated carbon filter plates, the bottom of the air duct is connected with a recovery box, and the recovery box is located on the side of the activated carbon filter plate on the right side away from the feed port, a filter is arranged in the recovery box, and the bottom of the recovery box is communicated with the chamber 2 through a reflux pipe, refrigerators and temperature sensors are provided at symmetrical positions in the chambers 1 and 2, the setting of the cooling mechanism can be linked with the motor to continuously drive the piston to move left and right, thereby continuously pushing the water on both sides to be transported to the cooling pipe 2 and the cooling pipe 1, so that they can cool the materials in the feed port and the outer shell respectively, and the temperature of the cooling water refrigerated by the refrigerator can be controlled as needed, and energy consumption can be reduced.
[0009] In this embodiment, box bodies are provided in both chamber one and chamber two, and the box bodies are both sleeved on the outside of the push rod. Gear one is rotatably installed in the box body, and driving grooves are provided on the outer walls on one side of the two push rods, and a plurality of tooth grooves meshing with gear one are opened on one side wall of the driving groove. The lower end of the connecting shaft of gear one is rotatably connected to the water tank, and a connecting sleeve is sleeved on the outer side of the connecting shaft of gear one, and the connecting sleeve is located below the box body. Blades are symmetrically provided on the outer side of the connecting sleeve, which can continuously drive gear one to rotate, thereby driving the connecting sleeve and the blades to stir the water, accelerate its heat dissipation, and make the water temperature evenly distributed.
[0010] In this embodiment, gear 2 is rotatably installed above the push rod in the box body, and gear 2 is meshed with gear 1. The upper end of the connecting shaft of gear 2 is connected to fan blade 2 outside the box body. The top of the water tank is symmetrically provided with heat dissipation ports, and the heat dissipation ports are respectively connected with chamber 1 and chamber 2. Fan blade 2 is located in the heat dissipation port. A connecting sleeve and blades are provided on the outside of the connecting shaft of gear 2, and the blades are symmetrically arranged on the outside of the connecting sleeve. The connecting sleeve is located above the box body to drive gear 2 to rotate, so that the speed of fan blade 2 is higher than that of gear 1, so that fan blade 2 can be used to drive the hot air in the water tank to be discharged to assist in heat dissipation. At the same time, the blades can also be driven to rotate to stir the water for heat dissipation.
[0011] In this embodiment, the diameters of the two sprockets are different, and the diameter of the sprocket connected to the auger is larger than the diameter of the sprocket connected to the rotating shaft, so that the rotation speed of the auger is lower than the rotation speed of the rotating shaft.
[0012] In this embodiment, the diameter of the bevel gear 2 is greater than the diameter of the bevel gear 1, and the air duct is an L-shaped structure so that the rotation speed of the shaft is greater than the rotation speed of the motor.
[0013] In this embodiment, the diameter of bevel gear three is larger than that of bevel gear one, a sealing ring is provided on the outer side of the piston, and a sealing layer is provided on the side of the sealing plate close to the through ring so that the crankshaft speed is lower than the rotating shaft speed and the piston and the pump barrel are sealed.
[0014] In this embodiment, the diameter of gear one is greater than the diameter of gear two, the two connecting sleeves are fixedly connected to the connecting shafts of gear one and gear two respectively, the blades are arranged in a circularly symmetrical distribution, and the angle between the blades and the connecting sleeves is an acute angle, and a plurality of through holes are provided on the side wall of the blade so that the rotation speed of driving fan blade two is greater than the rotation speed of gear one, and the through holes are provided to reduce the resistance exerted on the blades.
[0015] An inner tube manufacturing process, applied to an inner tube manufacturing device with a filtering function, comprises the following steps: S1, start the motor to drive the screw rod to work, and at the same time, the output end of the motor drives the bevel gear 2 to drive the meshing bevel gear 1 to drive the rotating shaft to rotate, thereby driving the auger to rotate, and then the rubber material to be processed can be poured into the feed port, and the auger pushes the rubber material to enter the housing after filtering through the filter frame, and then the motor-driven screw rod pushes the rubber material to cooperate with the discharge port for extrusion processing; S2. While the auger pushes the rubber material, the motor drives the purification mechanism, so that the rotating shaft drives the fan blades to rotate, thereby extracting the gas generated in the shell and the feed port, and then adsorbing and filtering it before discharging it, so as to avoid the harmful or odorous gas from spreading to the surrounding environment to pollute the environment or endanger human health; S3. At the same time, the motor will also drive the cooling mechanism, so that the cooling mechanism continuously delivers cooling water, thereby cooling the shell and the feed port, and can monitor the temperature of the cooling water in real time to adjust the cooling of the cooling water, so that the cooling water can be kept at a low temperature for long-term cooling use, and the water in the water tank can be stirred to accelerate heat dissipation and make the water temperature evenly distributed, and can assist in driving the hot air in the water tank to be discharged, thereby improving the heat dissipation effect. In addition, the water used for cooling the feed port will be sprayed out in the air duct, so that it absorbs and removes some water-soluble gases or harmful substances, thereby improving the gas purification effect.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can drive the bevel gear 2 to cooperate with the bevel gear 1 and the bevel gear 3 through the motor to drive the rotating shaft and the crankshaft to rotate, and cooperate with the sprocket and the chain to drive the auger to rotate to push the material in the feed port to pass through the filter frame and then enter the shell for extrusion processing. At the same time, the rotating shaft will drive the fan blade to rotate, and then cooperate with the suction pipe 1 and the suction pipe 2 to suck the harmful or odorous gas generated into the air duct, and then discharge it after adsorption and filtration treatment by the activated carbon filter plate. At the same time, the crankshaft will also drive the piston to reciprocate through the transmission, and continuously drive water to be transported to the cooling pipe 2 and the cooling pipe 1, respectively cooling the shell and the feed port. At the same time, the water in the cooling pipe 1 will enter the nozzle and spray out, so that it can absorb and remove the water-soluble substances in the gas, thereby improving the cleaning effect. At the same time, it can also make the push rod drive gear 2 to rotate and drive the blades to stir the water, accelerate the heat dissipation, cooperate with the refrigerator and the temperature sensor, the water temperature can be adjusted according to the needs, and it can be used for sustainable cooling and cooling, and the cooling effect is better; 2. The present invention uses gear 2 and fan blade 2 in conjunction with the heat dissipation port, which can be linked with gear 1 to continuously drive fan blade 2 to rotate and thereby induce the air in the water tank to be discharged, thereby helping to accelerate the heat dissipation of the water. The connecting shaft of gear 2 can also drive the blades to rotate, thereby stirring the water, accelerating the heat dissipation and making the water temperature evenly distributed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 The present invention Figure 1 A is a schematic diagram of the enlarged structure of the middle part; Figure 3 The present invention Figure 1 A schematic diagram of the enlarged structure of B; Figure 4 The present invention Figure 1 Schematic diagram of the enlarged structure of C; Figure 5 It is a schematic diagram of the structure between the pump barrel, the through ring and the sealing plate of the present invention; Figure 6 It is a schematic diagram of the structure between the push rod and the box body of the present invention; Figure 7 It is a schematic diagram of the structure between the connecting sleeve and the blades of the present invention.
[0018] Numbers in the figure: 1. base; 2. shell; 3. screw rod; 4. motor; 5. feed port; 6. auger; 7. sprocket; 8. chain; 9. filter frame; 10. shaft; 11. air duct; 12. fan blade one; 13. activated carbon filter plate; 14. straw one; 15. straw two; 16. cooling pipe one; 17. recovery box; 18. nozzle; 19. bevel gear one; 20. bevel gear two; 21. crankshaft; 22. connecting piece; 23. water tank; 24. push rod; 25. pump barrel; 26. piston; 27. through ring; 28. sealing plate; 29. cooling pipe two; 30. bevel gear three; 31. refrigerator; 32. temperature sensor; 33. gear one; 34. gear two; 35. box body; 36. connecting sleeve; 37. blade; 38. heat dissipation port; 39. fan blade two. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example: Figure 1 - Figure 7As shown, the present invention provides a technical solution: an inner tube production and manufacturing equipment with a filtering function, comprising a base 1, a shell 2 is provided on the top of the base 1, and one end of the shell 2 is connected to a discharge port, a spiral rod 3 is rotatably installed in the shell 2, and one end of the spiral rod 3 is connected to a motor 4 outside the shell 2, and the motor 4 is connected to the shell 2 through a mounting seat, a feed port 5 is provided on one side of the top of the shell 2, an opening is provided on one side of the top of the feed port 5, an auger 6 is rotatably installed in the feed port 5, a filter frame 9 is detachably installed in the feed port 5, and the filter frame 9 is located below the auger 6. In this example, a filter screen is provided in the filter frame 9, and a filter screen is provided on one side of the feed port 5. A purification mechanism connected to the spiral rod 3, a cooling mechanism is provided between the base 1 and the shell 2, and the cooling mechanism is connected to the spiral rod 3, the purification mechanism includes a rotating shaft 10 rotatably installed on the top of the mounting seat, and the lower end of the rotating shaft 10 is connected to a bevel gear 19 on the inner side of the mounting seat, one side of the bevel gear 19 is meshedly connected with a bevel gear 20, and the bevel gear 20 is sleeved on the outside of the output end of the motor 4, the outer side of the rotating shaft 10 is sleeved with an air duct 11, and the outer side of the rotating shaft 10 is sleeved with a fan blade 12 in the air duct 11, the cooling mechanism includes a water tank 23, and the water tank 23 is arranged on the top of the base 1, and the water tank 23 is divided into chamber 1 and chamber 2. In the present embodiment, the purification mechanism also includes an activated carbon filter plate 13, and two activated carbon filter plates 13 are provided. The two activated carbon filter plates 13 are arranged in the air duct 11, and one end of the air duct 11 is respectively connected with a suction pipe 14 and a suction pipe 2 15 through a connecting pipe, and the suction pipe 1 14 and the suction pipe 2 15 are respectively embedded and installed on the inner wall of the feed port 5, and the suction pipe 1 14 and the suction pipe 2 15 are respectively located on the upper and lower sides of the filter frame 9, and protective nets are embedded and installed at the positions of the symmetrical suction pipe 14 and the suction pipe 2 15 on the inner wall of the feed port 5. The upper end of the auger 6 is sleeved with sprockets 7 at corresponding positions on the outer side of the feed port 5 and the outer side of the upper end of the rotating shaft 10, and the two sprockets 7 are connected by a chain 8. The setting of the purification mechanism can suck the harmful gases generated in the feed port 5 and the outer shell 2 into the air duct 11 and discharge them after filtering and adsorption treatment, so as to avoid spreading to the surrounding polluting the environment or endangering human health. In this embodiment, the diameters of the two sprockets 7 are different, and the diameter of the sprocket 7 connected to the auger 6 is larger than the diameter of the sprocket 7 connected to the shaft 10 , so that the rotation speed of the auger 6 is lower than the rotation speed of the shaft 10 .
[0021] In this embodiment, the cooling mechanism further includes a crankshaft 21, and the crankshaft 21 is rotatably mounted on the top of the base 1, the upper end of the crankshaft 21 is connected to a bevel gear 30, and the bevel gear 30 is meshed with the bevel gear 20, the outer side of the crankshaft 21 is hinged with a connecting piece 22, and a pump barrel 25 is embedded and installed between the chamber 1 and the chamber 2 in the water tank 23, and a piston 26 is arranged in the pump barrel 25, and push rods 24 are connected to both sides of the piston 26, and the opposite outer ends of the two push rods 24 penetrate the pump barrel 25. The end of the right push rod 24 is hinged to the end of the connecting piece 22, and water delivery ports are provided at the upper and lower symmetrical positions of the two ends of the pump barrel 25, and a through ring 27 is fixedly installed in the water delivery port, and a sealing plate 28 is hinged on the top of the through ring 27. The two water delivery ports on the left and right sides are respectively connected to the conduit 1 and the conduit 2, and the ends of the conduit 1 and the conduit 2 are respectively connected to the cooling pipe 2 29 and the cooling pipe 1 16, and the side walls of the shell 2 and the feed port 5 are provided with cavities, and the cooling pipe 2 29 and the cooling pipe 1 16 are respectively provided with Placed in the cavity in the side wall of the shell 2 and the feed port 5, the other end of the cooling pipe 29 is connected to the chamber 1, and the other end of the cooling pipe 16 is connected to two nozzles 18 outside the feed port 5 through a shunt pipe, and the nozzle 18 is arranged in the air duct 11, and the two nozzles 18 are alternately arranged with the two activated carbon filter plates 13, and the bottom of the air duct 11 is connected to a recovery box 17, and the recovery box 17 is located on the side of the activated carbon filter plate 13 on the right side away from the feed port 5, and a filter is arranged in the recovery box 17, and the bottom of the recovery box 17 is connected to the chamber 2 through a reflux pipe, and refrigerators 31 and temperature sensors 32 are provided at symmetrical positions in the chambers 1 and 2. The setting of the cooling mechanism can be linked with the motor 4 to continuously drive the piston 26 to move left and right, thereby continuously pushing the water on both sides to be transported to the cooling pipe 29 and the cooling pipe 16, so that they can cool the materials in the feed port 5 and the shell 2 respectively, and the temperature of the cooling water refrigerated by the refrigerator 31 can be controlled as needed, and energy consumption can be reduced. In this embodiment, a box body 35 is provided in both chamber one and chamber two, and the box bodies 35 are sleeved on the outside of the push rod 24. A gear 1 33 is rotatably installed in the box body 35. The outer walls on one side of the two push rods 24 are provided with a driving groove, and a side wall in the driving groove is provided with a plurality of tooth grooves meshing with the gear 1 33. The lower end of the connecting shaft of the gear 1 33 is rotatably connected to the water tank 23. A connecting sleeve 36 is sleeved on the outer side of the connecting shaft of the gear 1 33, and the connecting sleeve 36 is located below the box body 35. Blades 37 are symmetrically provided on the outer side of the connecting sleeve 36, which can continuously drive the gear 1 33 to rotate, thereby driving the connecting sleeve 36 and the blades 37 to stir the water, accelerate its heat dissipation, and make the water temperature evenly distributed.In this embodiment, a gear 2 34 is rotatably mounted above the push rod 24 in the box body 35, and the gear 2 34 meshes with the gear 1 33. The upper end of the connecting shaft of the gear 2 34 is connected to the fan blade 2 39 outside the box body 35. The top of the water tank 23 is symmetrically provided with a heat dissipation port 38, and the heat dissipation port 38 is respectively connected to the chamber 1 and the chamber 2. The fan blade 2 39 is located in the heat dissipation port 38. The outer side of the connecting shaft of the gear 2 34 is provided with a connecting sleeve 36 and a blade 37, and the blade 37 is symmetrically arranged on the outer side of the connecting sleeve 36. The connecting sleeve 36 is located above the box body 35, so as to drive the gear 2 34 to rotate, so that the speed of the fan blade 2 39 is higher than the speed of the gear 1 33, so as to use the fan blade 2 39 to drive the hot air in the water tank 23 to be discharged, and to assist in heat dissipation. At the same time, the blade 37 can also be driven to rotate to stir the water and dissipate heat. In this embodiment, the diameter of the bevel gear 2 20 is larger than the diameter of the bevel gear 1 19, and the air duct 11 is an L-shaped structure, so that the speed of the rotating shaft 10 is larger than the speed of the motor 4. In this embodiment, the diameter of bevel gear three 30 is larger than the diameter of bevel gear one 19, a sealing ring is sleeved on the outer side of piston 26, and a sealing layer is provided on the side of sealing plate 28 close to through ring 27, so that the rotation speed of crankshaft 21 is lower than the rotation speed of rotating shaft 10, and the sealing between piston 26 and pump barrel 25 is good. In this embodiment, the diameter of gear one 33 is larger than the diameter of gear two 34, two connecting sleeves 36 are fixedly connected to the connecting shafts of gear one 33 and gear two 34 respectively, blades 37 are arranged in a circumferentially symmetrical distribution, and the angle between blades 37 and connecting sleeves 36 is an acute angle, and a plurality of through holes are provided on the side wall of blade 37, so that the rotation speed of driving blade two 39 is higher than the rotation speed of gear one 33, and the through holes are provided to reduce the resistance of blade 37.
[0022] An inner tube manufacturing process of an inner tube manufacturing device with a filtering function comprises the following steps: S1, start the motor 4 to drive the screw rod 3 to work, and at the same time, the output end of the motor 4 drives the bevel gear 2 20 to drive the meshing bevel gear 1 19 to drive the rotating shaft 10 to rotate, and cooperate with the chain 8 and the two sprockets 7 to drive the auger 6 to rotate, and then the rubber material to be processed can be poured into the feed port 5 for filtering and processing, and then enter the housing 2 for extrusion processing; S2. The rotation of the auger 6 will push the rubber material downward, and after being filtered by the filter frame 9, it will enter the housing 2. At the same time, the rotating shaft 10 will drive the fan blade 12 to rotate, so as to cooperate with the suction pipe 14 and the suction pipe 2 15 to suck the odor or harmful gas generated in the feed port 5 into the air duct 11, so that it will be filtered and adsorbed by the two activated carbon filter plates 13 and then discharged; S3, at the same time, the bevel gear 20 drives the bevel gear 30 to drive the crankshaft 21 to rotate, and the connecting piece 22 drives the push rod 24 and then drives the piston 26 to reciprocate left and right, so that when the piston 26 moves to the left, the sealing plates 28 on the upper left side and the lower right side are opened, and the rest are closed. When the piston 26 moves to the right, the sealing plates 28 on the lower left side and the upper right side are opened, and the rest are closed, so that water can be sucked into the pump barrel 25 and discharged into the cooling pipe 2 29 and the cooling pipe 1 16, so as to cool the shell 2 and the feed port 5, cooperate with the temperature sensor 32 to monitor the water temperature, and the refrigerator 31 to cool the water, so that it can be used for long-term cooling and cooling; S4, the movement of the push rod 24 will drive the gear 2 34 to rotate forward and reverse, and the gear 2 34 will drive the meshing gear 1 33 to rotate, so that the connecting shaft of the gear 2 34 and the gear 1 33 drives the blade 37 to rotate to stir the cooling water to accelerate its heat dissipation, and cooperate with the fan blade 2 39 driven by the connecting shaft of the gear 2 34 to guide the heat to be discharged out of the water tank 23, so as to accelerate the heat dissipation of the cooling water; S5. The water transported to the cooling pipe 16 in S3 flows into the nozzle 18 and sprays into the air duct 11, so that it absorbs some gas dissolved in water. The sprayed water then flows back to the water tank 23 for recycling. The working principle of the present invention is as follows: when in use, the rubber material to be processed is poured into the feed port 5, and the motor 4 is started at the same time, so that the motor 4 drives the screw rod 3 to work, and at the same time the motor 4 drives the bevel gear 2 20 to rotate, so that the bevel gear 2 20 drives the bevel gear 1 19 and the bevel gear 3 30 meshing therewith, and the bevel gear 1 19 drives the connected rotating shaft 10 to rotate, and at the same time the rotating shaft 10 drives the fan blade 1 12, thereby cooperating with the suction pipe 1 14 and the suction pipe 2 15 to suck the generated gas into the air duct 11, so that the gas is filtered and adsorbed by the activated carbon filter plate 13 to remove harmful substances and odors, and then discharged, so as to avoid their diffusion affecting the surrounding environment or maintaining human health, and at the same time the upper end of the rotating shaft 10 drives the connected sprocket 7 to rotate, and cooperates with the chain 8 to drive another sprocket. 7 rotates, thereby driving the connected auger 6 to rotate, so that the auger 6 conveys the rubber material downward, and makes it pass through the filter screen on the filter frame 9 for filtering and then enter the housing 2, so that it is pushed by the screw rod 3 and extruded through the discharge port. At the same time, the rotation of the bevel gear 30 drives the crankshaft 21 to rotate, so that the crankshaft 21 drives the connecting piece 22, so that the connecting piece 22 drives the connected push rod 24, and then drives the piston 26 to reciprocate left and right, so that when the piston 26 moves to the left in the pump barrel 25, the sealing plates 28 at the upper left side and the lower right side can be opened, so that water can enter the pump barrel 25 through the water delivery port at the lower right side, and at the same time, the piston 26 pushes the water on the left side to be discharged through the water delivery port at the upper left side. When the piston 26 moves to the right, the sealing plates at the lower left side and the upper right side can be opened. The plate 28 is opened to push out the water on the right side and enter the pump barrel 25 through the water delivery port at the lower left side. In this way, water can be continuously delivered to the cooling pipe 29 and the cooling pipe 1 16 to cool the shell 2 and the feed port 5. In conjunction with the refrigerator 31 and the temperature sensor 32, the water temperature can be monitored in real time to adjust the temperature of the cooling water. The refrigerator 31 can keep the water at a lower temperature to avoid the cooling water absorbing heat and heating up after long-term use, which affects its cooling effect. The cooling water passing through the cooling pipe 29 will flow back to the water tank 23. At the same time, the cooling water passing through the cooling pipe 16 will be delivered to the nozzle 18 and then sprayed out, so that it can remove harmful gases or substances dissolved in water and improve the treatment effect of the gas. The sprayed water will flow into the recovery box 17 and pass through The water is filtered by the filter in the recovery box 17 and then flows back into the water tank 23 through the reflux pipe, so that the cooling water can be recycled; in addition, while the piston 26 and the push rod 24 reciprocate left and right, the tooth grooves on the push rod 24 will drive the meshing gear 1 33 to rotate, so that the connecting shaft of the gear 1 33 drives the connected connecting sleeve 36 and the blade 37 to rotate, thereby stirring the water and accelerating its heat dissipation. At the same time, the gear 1 33 will drive the gear 2 34 to rotate, and the connecting shaft of the gear 2 34 will drive the connected connecting sleeve 36 and the blade 37 to rotate, thereby stirring the water and making its water temperature evenly distributed. At the same time, the connecting shaft of the gear 2 34 will drive the connected fan blade 2 39 to rotate, so that the fan blade 2 39 will induce the hot air in the water tank 23 to be discharged, thereby accelerating the heat dissipation of the cooling water, which is convenient to use.
[0023] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An inner tube manufacturing device with a filtering function, comprising a base (1), a shell (2) is provided on the top of the base (1), and one end of the shell (2) is connected to a discharge port, a screw rod (3) is rotatably installed in the shell (2), and one end of the screw rod (3) is connected to a motor (4) outside the shell (2), and the motor (4) is connected to the shell (2) through a mounting seat, and a feed port (5) is provided on one side of the top of the shell (2), characterized in that: An opening is provided on one side of the top of the feed port (5); an auger (6) is rotatably mounted in the feed port (5); a filter frame (9) is detachably mounted in the feed port (5), and the filter frame (9) is located below the auger (6); a purification mechanism connected to the screw rod (3) is provided on one side of the feed port (5); a cooling mechanism is provided between the base (1) and the housing (2), and the cooling mechanism is connected to the screw rod (3); the purification mechanism comprises a rotating shaft (10) rotatably mounted on the top of the mounting seat, and a lower portion of the rotating shaft (10) is provided. The end is connected to the inner side of the mounting seat with a bevel gear 1 (19), one side of the bevel gear 1 (19) is meshingly connected with a bevel gear 2 (20), and the bevel gear 2 (20) is sleeved on the outer side of the output end of the motor (4), the outer side of the rotating shaft (10) is sleeved with an air duct (11), and the outer side of the rotating shaft (10) is sleeved with a fan blade 1 (12) in the air duct (11), and the cooling mechanism comprises a water tank (23), and the water tank (23) is arranged on the top of the base (1), and the water tank (23) is divided into a chamber 1 and a chamber 2.
2. The inner tube manufacturing equipment with filtering function according to claim 1, characterized in that: The purification mechanism further comprises an activated carbon filter plate (13), and two activated carbon filter plates (13) are provided. The two activated carbon filter plates (13) are arranged in the air duct (11). One end of the air duct (11) is respectively connected to a first suction pipe (14) and a second suction pipe (15) through a connecting pipe, and the first suction pipe (14) and the second suction pipe (15) are respectively embedded and installed on the inner wall of the feed port (5). The first suction pipe (14) and the second suction pipe (15) are respectively located on the upper and lower sides of the filter frame (9), and protective nets are embedded and installed at the positions of the first suction pipe (14) and the second suction pipe (15) symmetrically on the inner wall of the feed port (5). The upper end of the auger (6) is sleeved with sprockets (7) at corresponding positions on the outer side of the feed port (5) and the outer side of the upper end of the rotating shaft (10), and the two sprockets (7) are connected by a chain (8).
3. The inner tube manufacturing equipment with filtering function according to claim 2, characterized in that: The cooling mechanism further comprises a crankshaft (21), and the crankshaft (21) is rotatably mounted on the top of the base (1), the upper end of the crankshaft (21) is connected to a bevel gear 3 (30), and the bevel gear 3 (30) is meshed with the bevel gear 2 (20), the outer side of the crankshaft (21) is hinged with a connecting piece (22), and a pump barrel (25) is embedded and installed between the chamber 1 and the chamber 2 in the water tank (23), and a piston (26) is arranged in the pump barrel (25), and both sides of the piston (26) are A push rod (24) is connected, and the opposite outer ends of the two push rods (24) penetrate one end of the pump barrel (25), one end of the push rod (24) on the right is hinged to one end of the connecting piece (22), water delivery ports are provided at upper and lower symmetrical positions at both ends of the pump barrel (25), and a through ring (27) is fixedly installed in the water delivery port, and a sealing plate (28) is hinged on the top of the through ring (27), and the two water delivery ports on the upper left and right sides are respectively connected to a conduit 1 and a conduit 2, and the conduit 1 and the conduit 2 are respectively connected to the conduit 1 and the conduit 2. The ends are respectively connected to cooling pipe 2 (29) and cooling pipe 1 (16), the side walls of the shell (2) and the feed port (5) are both provided with cavities, the cooling pipe 2 (29) and cooling pipe 1 (16) are respectively arranged in the cavities in the side walls of the shell (2) and the feed port (5), the other end of the cooling pipe 2 (29) is connected to chamber 1, the other end of the cooling pipe 1 (16) is connected to two nozzles (18) outside the feed port (5) through a shunt pipe, and the nozzles (18) are arranged The air duct (11) is provided with two nozzles (18) and two activated carbon filter plates (13) arranged alternately. A recovery box (17) is connected to the bottom of the air duct (11). The recovery box (17) is located on the right side of the activated carbon filter plate (13) away from the feed port (5). A filter screen is provided in the recovery box (17). The bottom of the recovery box (17) is connected to chamber 2 via a reflux pipe. A refrigerator (31) and a temperature sensor (32) are provided at symmetrical positions in chambers 1 and 2.
4. The inner tube manufacturing equipment with filtering function according to claim 3, characterized in that: The chambers 1 and 2 are both provided with a box body (35), and the box bodies (35) are sleeved on the outside of the push rod (24). A gear 1 (33) is rotatably mounted in the box body (35). One side outer wall of the two push rods (24) is provided with a driving groove, and one side wall of the driving groove is provided with a plurality of tooth grooves meshing with the gear 1 (33). The lower end of the connecting shaft of the gear 1 (33) is rotatably connected to the water tank (23). A connecting sleeve (36) is sleeved on the outside of the connecting shaft of the gear 1 (33), and the connecting sleeve (36) is located below the box body (35). Blades (37) are symmetrically provided on the outside of the connecting sleeve (36).
5. The inner tube manufacturing equipment with filtering function according to claim 4, characterized in that: A second gear (34) is rotatably mounted above the push rod (24) in the box body (35), and the second gear (34) is meshed with the first gear (33). The upper end of the connecting shaft of the second gear (34) is connected to the second fan blade (39) outside the box body (35). The top of the water tank (23) is symmetrically provided with heat dissipation ports (38), and the heat dissipation ports (38) are respectively connected to the first chamber and the second chamber. The second fan blade (39) is located in the heat dissipation port (38). A connecting sleeve (36) and blades (37) are provided on the outer side of the connecting shaft of the second gear (34), and the blades (37) are symmetrically arranged on the outer side of the connecting sleeve (36). The connecting sleeve (36) is located above the box body (35).
6. The inner tube manufacturing equipment with filtering function according to claim 2, characterized in that: The diameters of the two sprockets (7) are different, and the diameter of the sprocket (7) connected to the auger (6) is larger than the diameter of the sprocket (7) connected to the rotating shaft (10).
7. The inner tube manufacturing equipment with filtering function according to claim 2, characterized in that: The diameter of the second bevel gear (20) is greater than the diameter of the first bevel gear (19), and the air duct (11) is an L-shaped structure.
8. The inner tube manufacturing equipment with filtering function according to claim 3, characterized in that: The diameter of the bevel gear three (30) is greater than the diameter of the bevel gear one (19). A sealing ring is sleeved on the outer side of the piston (26). A sealing layer is provided on a side of the sealing plate (28) close to the through ring (27).
9. The inner tube manufacturing equipment with filtering function according to claim 5, characterized in that: The diameter of the gear one (33) is greater than the diameter of the gear two (34); the two connecting sleeves (36) are respectively fixedly connected to the connecting shafts of the gear one (33) and the gear two (34); the blades (37) are arranged in a circumferentially symmetrical distribution, and the angle between the blades (37) and the connecting sleeves (36) is an acute angle; and the side wall surface of the blade (37) is provided with a plurality of through holes.
10. The inner tube manufacturing process of the inner tube manufacturing equipment with filtering function according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, start the motor (4) to drive the screw rod (3) to work, and at the same time, the output end of the motor (4) drives the bevel gear 2 (20) to drive the meshing bevel gear 1 (19) to drive the rotating shaft (10) to rotate, thereby driving the auger (6) to rotate, and then the rubber material to be processed can be poured into the feed port (5), and the auger (6) pushes the rubber material to enter the housing (2) after filtering through the filter frame (9), and then the screw rod (3) driven by the motor (4) pushes the rubber material to cooperate with the discharge port to extrude it; S2. While the auger (6) pushes the rubber material, the motor (4) drives the purification mechanism, causing the rotating shaft (10) therein to drive the fan blades to rotate one (12), thereby extracting the gas generated in the housing (2) and the feed inlet (5), and then adsorbing and filtering the gas before discharging it, so as to prevent the generated harmful or odorous gas from spreading to the surrounding environment to pollute the environment or endanger human health; S3. At the same time, the motor (4) also drives the cooling mechanism, so that the cooling mechanism continuously delivers cooling water, thereby cooling the housing (2) and the feed port (5). The temperature of the cooling water can be monitored in real time to adjust the cooling of the cooling water, so that the cooling water can be kept at a relatively low temperature for long-term cooling use. The water in the water tank (23) can be stirred to accelerate heat dissipation and make the water temperature evenly distributed. The hot air in the water tank (23) can also be pumped out to improve the heat dissipation effect. In addition, the water used to cool the feed port (5) will be sprayed out in the air duct (11) to absorb and remove some water-soluble gases or harmful substances, thereby improving the gas purification effect.
