Electricity changing and energy supplementing vehicle for ship

By designing a ship's battery-swap energy-replenishing vehicle, using mechanization and automation means to achieve efficient battery replacement, the problems of low battery swap efficiency, poor mobility and low resource utilization in the existing technology are solved, and the battery swap efficiency and safety are improved , adapt to different types of ships, and promote the development of inland green ships.

CN119099419APending Publication Date: 2024-12-10SANDIANSHUI NEW ENERGY TECH (ANHUI) CO LTD
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Patent Information

Application Number
CN202411308249.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

In the prior art, ship battery replacement efficiency, poor mobility, low resource utilization rate, and lack of intelligent management, making it difficult for ships in the inland express line to quickly and efficiently complete power supply and battery replacement.

Method used

A ship battery replacement energy replenishment vehicle is designed, including a feasible load bearing device, battery bracket, lifting mechanism, grabbing device and position adjustment device. The charging, discharging, lifting and transfer of batteries is achieved through mechanized and automated means, and the battery is improved. Battery swap efficiency and safety.

Benefits of technology

It realizes the automation and mechanization of battery replacement, improves battery swap efficiency, ensures the accuracy and safety of the process, reduces manual operation risks, adapts to ships of different types and sizes, and improves port resource utilization efficiency and operation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electricity changing and energy supplementing vehicle for a ship. Comprising a bearing device capable of running, a battery bracket arranged on the bearing device and used for placing a battery pack, a box body used for covering the battery pack, and a first lifting mechanism arranged on the bearing device and used for controlling the box body to ascend and descend, the grabbing device is used for grabbing the battery pack; and the position adjusting device is arranged on the box body and is used for controlling the grabbing device to linearly move along the length direction of the box body. According to the electricity replacing and energy supplementing vehicle for the ship, automation and mechanization of battery replacing are achieved through cooperative work of all the components, the replacing efficiency of the ship battery pack can be improved, and the accuracy and safety of the electricity replacing process can be ensured.
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Description

Technical Field

[0001] The present invention belongs to the technical field of battery replacement equipment, and specifically, the present invention relates to a battery replacement and energy replenishment vehicle for ships. Background Art

[0002] With the rapid development of new energy technologies and the promotion of environmental protection policies, electric drive is gradually becoming a trend in the field of inland waterway shipping. However, in actual operation, the promotion and application of electric drive for inland waterway ships still face some challenges. The shortage of terminal resources and the difficulty in establishing fixed lifting equipment make it difficult to effectively meet the needs of ships in terms of power supply and battery replacement. Especially in inland express lines, ships need to complete battery replacement quickly and efficiently to ensure operational efficiency.

[0003] In the existing battery replacement system, there are usually the following major technical defects:

[0004] 1. Low battery replacement efficiency: The traditional battery replacement process usually relies on manual operation, which requires manually removing the battery from the vehicle or equipment and installing the new battery, which leads to low battery replacement efficiency and prone to errors;

[0005] 2. Poor mobility and resource utilization: Traditional battery swapping requires the use of port crane equipment and the occupation of dedicated berths, making port resource utilization efficiency even worse;

[0006] 3. Lack of intelligent management: Without an intelligent management system, the battery swap process cannot be monitored and optimized in real time, and the performance of the battery swap equipment cannot be fully utilized.

[0007] With the rapid development of new energy technologies and the promotion of environmental protection policies, electric drive is gradually becoming a trend in the field of inland waterway shipping. However, in actual operation, the promotion and application of electric drive for inland waterway ships still face some challenges. The shortage of terminal resources and the difficulty in establishing fixed lifting equipment make it difficult to effectively meet the needs of ships in terms of power supply and battery replacement. Especially in inland express lines, ships need to complete battery replacement quickly and efficiently to ensure operational efficiency.

[0008] A Chinese patent with application number 202011020877.9 discloses an automated terminal power exchange system and method, which includes: an energy supply station connected to the power grid, used to accommodate and charge an energy collection box; an AGV transport vehicle, used to transport the energy collection box along a preset path; and a transfer device, used to transfer the energy collection box between the AGV transport vehicle and the ship. The automated terminal power exchange system and method transfers the energy collection box from the ship to the AGV transport vehicle through the transfer device, and then transports it to the energy supply station for charging through the AGV transport vehicle; or, when the AGV transport vehicle transports the energy collection box from the energy supply station to the transfer device, the transfer device transfers the energy collection box from the AGV transport vehicle to the ship, completing the operation of providing a short-term power exchange for pure electric ships when docked, greatly reducing the energy replenishment time of pure electric ships, and improving the work efficiency of the terminal through fully automated operations.

[0009] It is hoped to provide an improved battery replacement vehicle for ships, particularly with regard to how to improve the battery replacement efficiency of ships and complete the replacement of ships' batteries efficiently and quickly. Summary of the invention

[0010] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a battery replacement and energy replenishment vehicle for ships, the purpose of which is to improve the efficiency of replacing ship battery packs.

[0011] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a battery replacement and energy replenishing vehicle for ships, including a movable carrying device, a battery bracket arranged on the carrying device and used to place the battery pack, a box body for covering the battery pack, a first lifting mechanism arranged on the carrying device and used to control the lifting of the box body, a grabbing device for grabbing the battery pack and a position adjustment device arranged on the box body and used to control the linear movement of the grabbing device along the length direction of the box body.

[0012] The battery brackets are provided in plurality and all the battery brackets are arranged in sequence along the length direction of the carrying device.

[0013] The first lifting mechanism includes a first lifting actuator disposed on the carrying device, and a plurality of first lifting actuators are provided.

[0014] The position adjustment device comprises a truss robot arranged on the box body and a first telescopic actuator for controlling the truss robot to move linearly along the length direction of the box body, and the grasping device is arranged on the truss robot.

[0015] The gripping device includes a walking mechanism, a transposition mechanism arranged on the walking mechanism, a second lifting mechanism arranged on the transposition mechanism, and a clamp arranged on the second lifting mechanism and used to pick up the battery pack, and the walking mechanism is arranged on the position adjustment device.

[0016] The traveling mechanism comprises a traveling frame, a driving wheel, a first traveling wheel and a first driving mechanism for controlling the driving wheel to rotate. The first driving mechanism, the driving wheel and the first traveling wheel are arranged on the traveling frame.

[0017] The clamp comprises a lifting plate, a clamping jaw arranged on the lifting plate, and a second driving mechanism arranged on the lifting plate and used for controlling two paired clamping jaws to move linearly, and the second lifting mechanism is connected to the lifting plate.

[0018] The second lifting mechanism comprises a third driving mechanism, a drum and a rope wound on the drum, the rope is connected to the clamp, and the third driving mechanism is connected to the drum.

[0019] The carrying device includes a flatbed trailer and a supporting mechanism disposed on the flatbed trailer and used for providing support to the flatbed trailer, and the battery bracket is disposed on the flatbed trailer.

[0020] The supporting mechanism includes a support leg, a second lifting actuator connected to the support leg and used to control the lifting of the support leg, a sliding seat, and a second telescopic actuator connected to the sliding seat and used to control the sliding seat to move linearly in a horizontal direction. The second lifting actuator is arranged on the sliding seat, and the second telescopic actuator is arranged on the flatbed trailer.

[0021] The battery replacement and energy replenishment vehicle for ships of the present invention realizes automation and mechanization of battery replacement through the coordinated work between various components, which can improve the efficiency of replacing ship battery packs and ensure the accuracy and safety of the battery replacement process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] This specification includes the following drawings, which show the following contents:

[0023] Figure 1 This is a schematic diagram of the structure of the battery replacement and energy replenishment vehicle for ships of the present invention;

[0024] Figure 2 This is a schematic diagram of the structure of the battery replacement and energy replenishment vehicle for ships of the present invention after the box body is raised;

[0025] Figure 3 It is a top view of the battery replacement and energy replenishment vehicle for ships of the present invention;

[0026] Figure 4 It is a structural diagram of the truss robot;

[0027] Figure 5It is a schematic diagram of the connection between the fixture and the lifting mechanism;

[0028] Figure 6 It is the flow chart of hoisting battery;

[0029] Figure 7 It is a charging flow chart;

[0030] Figure 8 This is a schematic diagram of the ship's power replacement status;

[0031] The markings in the figure are: 1. battery bracket; 2. vehicle body; 3. second walking wheel; 4. traction seat; 5. outrigger; 6. second telescopic actuator; 7. external power interface; 8. box; 9. first lifting actuator; 10. truss robot; 11. track; 12. transposition mechanism; 13. fixture; 14. rotating frame; 15. lifting plate; 16. second motor; 17. clamp; 18. third motor; 19. rope; 20. drum; 21. ship; 22. power cabin. DETAILED DESCRIPTION

[0032] The specific implementation methods of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the present invention and facilitating its implementation.

[0033] It should be noted that, in the following embodiments, the "first", "second", "third" and "fourth" do not represent an absolute distinction in structure and / or function, nor do they represent a sequence of execution, but are merely for the convenience of description.

[0034] like Figures 1 to 5 As shown, the present invention provides a battery replacement and energy replenishment vehicle for ships, including a movable carrying device, a battery bracket 1 arranged on the carrying device and used to place a battery pack, a box 8 for covering the battery bracket 1 and the battery pack, a first lifting mechanism arranged on the carrying device and used to control the lifting of the box 8, a grabbing device for grabbing the battery pack, and a position adjustment device arranged on the box 8 and used to control the linear movement of the grabbing device along the length direction of the box 8.

[0035] Specifically, the battery replacement vehicle of the present invention aims to innovate the battery charging, discharging, lifting and transfer process through mechanization and automation. This battery replacement vehicle has the ability to complete battery replacement efficiently and quickly, so that the ship is effectively guaranteed in terms of power supply and battery replacement.

[0036] The battery replacement and energy replenishment vehicle of the present invention not only improves the battery replacement efficiency, but also has the following advantages:

[0037] First of all, it can automatically complete the battery charging and discharging process, reducing manual operations and lowering operational risks.

[0038] Secondly, the battery lifting and transfer are carried out by mechanized means, making the battery replacement process more stable and reliable.

[0039] Finally, the battery swap and energy replenishment vehicle can flexibly adapt to ships of different types and sizes, and has good versatility and adaptability.

[0040] The battery replacement and energy replenishment vehicle of the present invention provides an efficient and reliable way of power supply for ships in inland express lines. Through mechanization and automation, it solves the problem of tight port resources and difficulty in power replacement in inland express lines, improves the efficiency of power replacement, and promotes the development of green inland ships. This not only helps to reduce the operating costs of ships and improve operating efficiency, but also helps to promote green and sustainable development in the field of inland shipping.

[0041] like Figures 1 to 3 As shown, a plurality of battery brackets 1 are provided and all battery brackets 1 are arranged in sequence along the length direction of the carrying device. The energy replenishment vehicle can deliver multiple battery packs to ships moored at the port at one time, meeting the needs of ship battery replacement and improving work efficiency.

[0042] like Figures 1 to 3 As shown, the first lifting mechanism includes a first lifting actuator 9 arranged on the carrying device, and a plurality of first lifting actuators 9 are provided. All first lifting actuators 9 are distributed on opposite sides of the box 8, and at least two first lifting actuators 9 on the same side of the box 8 are provided, and all first lifting actuators 9 on the same side of the box 8 are arranged in sequence along the length direction of the box 8. The first lifting actuator 9 is vertically arranged on the carrying device, and the first lifting actuator 9 is a retractable component. The lifting and lowering control of the box 8 is achieved by the extension and retraction of the first lifting actuator 9. When replacing the battery pack on the ship, the first lifting actuator 9 extends to push the box 8 upward until the box 8 is raised to an appropriate height to leave space for lifting and moving the battery pack; after the battery replacement is completed, the first lifting actuator 9 contracts to lower the box 8 to a set height to meet road driving requirements.

[0043] like Figures 1 to 4As shown, the position adjustment device includes a truss robot 10 arranged on the box 8 and a first telescopic actuator for controlling the truss robot 10 to move linearly along the length direction of the box 8. A plurality of first telescopic actuators are provided, and the grasping device is provided on the truss robot 10. The first telescopic actuator is a telescopic component, which is installed on the box 8 and connected to the truss robot 10. The truss robot 10 is slidably connected to the box 8. The truss robot 10 is arranged on the top of the box 8. A track 11 is provided on the truss robot 10. The grasping device is slidably connected to the track 11. The length direction of the track 11 is parallel to the length direction of the box 8. The track 11 guides the grasping device, that is, the grasping device can move linearly relative to the truss robot 10. The moving direction of the grasping device when moving linearly relative to the truss robot 10 is parallel to the length direction of the box 8. The length direction of the carrying device is parallel to the length direction of the box 8. The grasping device can grasp the battery packs placed on the battery bracket 1 at different positions on the carrying device by moving. The box 8 is a hollow structure. In the initial state, the first telescopic actuator is in a retracted state, the gripping device is located in the inner cavity of the box 8, and the gripping device is located above the battery pack. After the tail of the box 8 (i.e., the end of the box 8 away from the tractor) is opened, the first telescopic actuator extends, which can push the truss robot 10 and the gripping device toward the tail of the box 8, and the truss robot 10 can be extended to the outside of the tail of the box 8, and the gripping device can also be moved to the outside of the tail of the box 8.

[0044] like Figure 4 and Figure 5 As shown, the grabbing device includes a walking mechanism, a transposition mechanism 12 arranged on the walking mechanism, a second lifting mechanism arranged on the transposition mechanism 12, and a clamp 13 arranged on the second lifting mechanism and used to pick up the battery pack. The walking mechanism is arranged on the position adjustment device. The walking mechanism includes a walking frame, a driving wheel, a first walking wheel, and a first driving mechanism for controlling the driving wheel to rotate. The first driving mechanism is arranged on the walking frame. The driving wheel and the first walking wheel are rotatably arranged on the walking frame. The driving wheel and the first walking wheel are both arranged in two, and the two driving wheels are coaxially arranged. The two first walking wheels are coaxially arranged. The driving wheel and the first walking wheel are located on the track 11. The first driving mechanism includes a first motor and a first transmission mechanism. The first motor is fixedly installed on the walking frame. The first transmission mechanism is connected to the first motor and the driving wheel. The first transmission mechanism is used to transmit the power generated by the first motor to the driving wheel, so that the driving wheel can rotate, and generate power to make the grabbing device travel along the track 11. The grabbing device can travel on its own to the top of the battery pack that needs to be grabbed on the carrying device.

[0045] like Figure 4 and Figure 5As shown, the clamp 13 includes a lifting plate 15, a clamping claw 17 disposed on the lifting plate 15, and a second driving mechanism disposed on the lifting plate 15 and used to control the two paired clamping claws 17 to move linearly. The second lifting mechanism is connected to the lifting plate 15, and a plurality of clamping claws 17 are provided, and two of them are in a pair. The second driving mechanism includes a second motor 16 and a second transmission mechanism. The second motor 16 is fixedly mounted on the lifting plate 15. The second transmission mechanism is connected to the second motor 16 and the clamping claw 17. The second transmission mechanism is used to transmit the power generated by the second motor 16 to the clamping claw 17, so that the two paired clamping claws 17 can move toward or away from each other on the lifting plate 15. Through the movement of the clamping claw 17, the battery pack is clamped and released.

[0046] like Figure 4 and Figure 5 As shown, in this embodiment, there are four clamping jaws 17, and the four clamping jaws 17 are distributed in a rectangular shape. The second transmission mechanism mainly includes a gear transmission mechanism and a screw nut mechanism. Two gear transmission mechanisms are provided, and the input end of one gear transmission mechanism is connected to the output end of the second motor 16. The two gear transmission mechanisms are connected through the first transmission shaft to achieve linkage. The output end of each gear transmission mechanism is fixedly connected to the screw of a screw nut mechanism, and the two nuts of the screw nut mechanism are fixedly connected to the two clamping jaws 17 arranged in pairs. The two nuts of the screw nut mechanism and the screw form a spiral transmission. The screw is provided with two sections of external threads with opposite rotation directions, which cooperate with the two nuts. After the second motor 16 is running, the power is transmitted to the two screw nut mechanisms through the synchronous movement of the two gear transmission mechanisms, and each screw nut mechanism drives the two pairs of clamping jaws 17 to move toward or away from each other. The battery pack is clamped by four common clamping mechanisms to ensure the reliability of the battery pack clamping.

[0047] like Figure 4 and Figure 5As shown, the second lifting mechanism includes a rotating frame 14, a third driving mechanism, a drum 20 and a rope 19 wound on the drum 20, the rope 19 is connected to the clamp 13, and the third driving mechanism is connected to the drum 20. The drum 20 is rotatably arranged on the rotating frame 14, one end of the rope 19 is connected to the drum 20, and the other end of the rope 19 is connected to the lifting plate 15, and the lifting plate 15 is located below the rotating frame 14. The third driving mechanism includes a third motor 18 and a third transmission mechanism, the third motor 18 is fixedly mounted on the rotating frame 14, the third transmission mechanism is connected to the third motor 18 and the drum 20, and the third transmission mechanism is used to transmit the power generated by the third motor 18 to the drum 20, so that the drum 20 can rotate around its axis, realize the winding and release of the rope 19, and then realize the lifting and lowering of the clamp 13. When the drum 20 winds up the rope 19 , the rope 19 pulls the clamp 13 to move upward, so that the clamp 13 rises; when the drum 20 releases the rope 19 , the clamp 13 can move downward, so that the clamp 13 falls.

[0048] like Figure 4 and Figure 5 As shown, in this embodiment, four reels 20 are provided and are coaxially arranged in pairs. The third transmission mechanism mainly includes a gear transmission mechanism. Two gear transmission mechanisms are provided. The input end of one gear transmission mechanism is connected to the output end of the third motor 18. The two gear transmission mechanisms are connected through a second transmission shaft to achieve linkage. The first transmission shaft is parallel to the second transmission shaft. The output end of each gear transmission mechanism is fixedly connected to the two coaxially arranged reels 20. Four ropes 19 are provided. The four ropes 19 are connected to the lifting plate 15 at four positions of the lifting plate 15 respectively. After the third motor 18 is running, the power is transmitted to the four reels 20 through the synchronous movement of the two gear transmission mechanisms. The four reels 20 rotate synchronously to achieve the rise and fall of the clamp 13.

[0049] like Figure 4 As shown, the transposition mechanism 12 is installed on the walking frame, and the transposition mechanism 12 is connected to the rotating frame 14. The transposition mechanism 12 is used to drive the rotating frame 14 to rotate around the set axis to a set angle (the set angle is 90 degrees), and the set axis is a vertical line. When the rotating frame 14 rotates around the set axis, it can drive the clamp 13 and the battery pack to rotate synchronously at the same angle, so as to adjust the posture of the clamp 13 and the battery pack. The transposition mechanism 12 mainly includes a fourth motor and a fourth transmission mechanism. The fourth motor is installed on the walking frame, and the fourth transmission mechanism is connected to the fourth motor and the rotating frame 14. The fourth transmission mechanism can be a gear transmission mechanism. After the fourth motor is running, the second lifting mechanism and the clamp 13 are driven to rotate by the fourth transmission mechanism until they rotate 90 degrees. The transposition mechanism 12 is set to fine-tune the alignment of the clamp and the battery pack to ensure the smooth grasping of the battery pack.

[0050] like Figures 1 to 3 As shown, the carrying device includes a flatbed trailer and a traction seat 4 arranged on the flatbed trailer, the flatbed trailer includes a body 2 and a plurality of second running wheels 3 arranged on the body 2, and the battery bracket 1 is fixedly arranged on the body 2 of the flatbed trailer. A traction seat 4 is arranged at one end of the flatbed trailer, and the traction seat 4 is used to adapt to the tractor, and the tractor drives the carrying device to travel to realize the transfer of the battery pack.

[0051] like Figures 1 to 3 As shown, the load-bearing device also includes a support mechanism disposed on the flatbed trailer and used to provide support for the flatbed trailer. A plurality of support mechanisms are provided, and all support mechanisms are distributed on opposite sides of the vehicle body 2. At least two support mechanisms are provided on the same side of the vehicle body 2, and all support mechanisms on the same side of the vehicle body 2 are arranged in sequence along the length direction of the vehicle body 2. After the flatbed trailer travels to the designated position, all support mechanisms simultaneously provide support to the flatbed trailer, provide additional support force, increase the stability and anti-overturning ability of the flatbed trailer, and ensure the stability and safety of the flatbed trailer during the ship's power replacement process.

[0052] As a preferred example, Figures 1 to 3 As shown, the support mechanism includes a leg 5, a second lifting actuator connected to the leg 5 and used to control the leg 5 to move up and down, a sliding seat, and a second telescopic actuator 6 connected to the sliding seat and used to control the sliding seat to move linearly in the horizontal direction. The moving direction of the sliding seat is parallel to the length direction of the flatbed trailer. The second lifting actuator is arranged on the sliding seat, and the second telescopic actuator 6 is arranged on the body 2 of the flatbed trailer. After the flatbed trailer travels to the designated position, the second telescopic actuator 6 pushes the sliding seat to move horizontally toward the outside of the flatbed trailer, and then the second lifting actuator pushes the leg 5 to move downward until the bottom surface of the leg 5 contacts the bottom surface below.

[0053] like Figures 1 to 3 As shown, in this embodiment, four support mechanisms are provided in total, and the four support mechanisms are distributed in a rectangular shape. The second telescopic actuator 6 and the second lifting actuator are both hydraulic cylinders, and the first telescopic actuator and the first lifting actuator 9 are also hydraulic cylinders.

[0054] In the above structure, the stability and safety of the vehicle during the battery replacement process are effectively improved through the combined design of the retractable legs 5 and the liftable box 8.

[0055] In the above structure, high-precision, automated grasping and handling of the battery pack is achieved through the innovative combination of the retractable truss robot 10 and the grasping mechanism.

[0056] like Figures 1 to 3As shown, a PCS (Power Conversion System) distribution cabinet is set on the body 2 of the carrier. The PCS distribution cabinet has built-in electrical connectors and distribution boxes to supply power to the entire battery swap system, and is equipped with a battery swap controller to realize battery charging and discharging control. The PCS distribution cabinet is connected to the vehicle power supply, provides power to the battery swap controller and gripping mechanism, etc., and is connected to the battery swap controller through a cable.

[0057] The battery-swapping and energy-replenishing vehicle for ships of the present invention also includes an on-board battery-swapping controller and a wireless module arranged on the vehicle body 2. The battery-swapping controller is connected to the controller in the PCS power distribution cabinet through a bus to control the entire battery-swapping process and communicate with the wireless module.

[0058] As the core control unit, the battery swap controller realizes the full automation of the battery swap process by integrating the control logic of battery identification, grabbing, hoisting, charging and other processes. During the battery swap process, the battery swap controller identifies the position and status of the battery to be replaced through sensors and controls the truss robot 10 to move to the appropriate position.

[0059] The wireless module supports 4G / 5G and WIFI signals for remote monitoring and data interaction. The introduction of the wireless module not only supports remote monitoring and data interaction, but also enhances the flexibility and maintainability of the system, facilitating troubleshooting and remote upgrades.

[0060] like Figure 6 and Figure 8 As shown, the method for replacing the battery of a ship using the above-mentioned ship battery replacement and energy replenishment vehicle includes the following steps:

[0061] S1. The ship's battery replacement and energy replenishment vehicle is in place;

[0062] S2, initiate battery replacement;

[0063] S3, box 8 rises;

[0064] S4, the position adjustment device extends out of the box 8;

[0065] S5, the grasping device moves to the grasping position;

[0066] S6. The grabbing device grabs the battery pack on the ship battery replacement and energy replenishment vehicle;

[0067] S7. The grabbing device transfers the grabbed battery pack to the ship.

[0068] In the above step S1, after the ship battery replacement and energy replenishment vehicle is in place, the second telescopic actuator 6 pushes the sliding seat to move horizontally toward the outside of the flatbed trailer, and then the second lifting actuator pushes the leg 5 to move downward until the bottom surface of the leg 5 contacts the bottom surface below. All supporting mechanisms simultaneously provide support for the flatbed trailer, provide additional support force, increase the stability and anti-overturning ability of the flatbed trailer, and ensure the stability and safety of the flatbed trailer during the ship battery replacement process.

[0069] In the above step S3, the first lifting actuator 9 extends to push the box body 8 to move upward until the box body 8 rises to a proper height.

[0070] In the above step S4, the first telescopic actuator extends, pushing the truss robot 10 to move toward the tail of the box 8, and extending the truss robot 10 to the outside of the tail of the box 8, and a part of the truss robot 10 is located above the power compartment of the ship.

[0071] In the above step S5 , the grasping device moves along the track 11 to above the battery pack to be grasped.

[0072] In the above step S6, after the grasping device moves to above the battery pack, the clamp 13 descends, grasps a battery pack, and then the clamp 13 rises.

[0073] In the above step S7, the grabbing device moves along the track 11 to the outside of the box 8, and then the clamp 13 descends to place the grabbed battery pack in the power compartment of the ship, and then the clamp 13 is separated from the battery pack, and finally the clamp 13 rises.

[0074] After repeating the above steps S5 to S7 multiple times, multiple battery packs can be replaced on the ship.

[0075] After the battery pack is replaced, the position adjustment device, the gripping device and the box 8 are reset. After the outriggers 5 are retracted, the ship's battery replacement and energy replenishment vehicle is ready to leave.

[0076] During the entire battery replacement process, the wireless module transmits data to the remote monitoring center in real time, supporting remote control and fault diagnosis. The support of the wireless module enables remote monitoring and data interaction, improving the intelligence level and maintainability of the system.

[0077] The battery replacement and energy replenishment vehicle for ships using the above structure has the following advantages:

[0078] 1. Improve battery replacement efficiency:

[0079] By integrating automated and mechanized battery replacement processes, such as automatic identification, precise positioning, rapid grabbing and lifting, the battery replacement time is significantly shortened and the battery replacement efficiency is improved.

[0080] 2. Enhanced security:

[0081] The use of retractable legs 5 to stably support the vehicle during the battery replacement process, combined with the precise lifting and lowering control of the liftable box 8, ensures the stability of the vehicle and the battery replacement equipment during the battery replacement process and reduces the safety risks caused by improper operation.

[0082] The sophisticated design and fine-tuning function of the grabbing device can ensure the stability of the battery box during grabbing, moving and installation, reducing potential damage to the battery and vehicles and ships.

[0083] 3. Improve operational convenience:

[0084] The entire battery replacement process is highly automated, reducing manual intervention, operation difficulty and labor intensity. The driver only needs to perform simple operations to complete the battery replacement without complex skills or knowledge.

[0085] The on-board battery replacement controller integrates functions such as battery identification, grabbing, lifting, and charging. The battery replacement process can be completed through one-click operation, improving the convenience of operation and user experience.

[0086] 4. Enhance system intelligence:

[0087] The introduction of wireless modules supports 4G / 5G and WIFI signals, realizes remote monitoring and data interaction, and enables the operators of battery swap stations to monitor the status and operation of battery swap equipment in real time, promptly discover and solve problems, and improve the intelligence and maintainability of the system.

[0088] The battery swap controller can intelligently adjust the battery swap strategy according to the battery status and ship needs, such as selecting the battery with the optimal charge capacity for replacement, further improving the intelligence level of the system.

[0089] 5. Promote energy utilization and environmental protection:

[0090] The intelligent rapid battery replacement system can manage battery resources more efficiently. Through centralized charging and battery replacement, it reduces the ship's dependence on fuel or traditional energy, and promotes the use of clean energy and energy conservation and emission reduction.

[0091] The battery swap mode also helps the cascade utilization and recycling of batteries, extending the battery life and reducing resource waste and environmental pollution.

[0092] 6. Improve user experience:

[0093] Fast and convenient battery replacement services can significantly improve user experience, especially in scenarios where frequent battery replacement is required, such as taxis and online ride-hailing services. It can reduce user waiting time and improve service quality and user satisfaction.

[0094] The present invention is described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention; or the above-mentioned concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A battery replacement and energy replenishment vehicle for ships, characterized in that: The invention comprises a movable carrying device, a battery bracket arranged on the carrying device and used for placing a battery pack, a box body for covering the battery pack, a first lifting mechanism arranged on the carrying device and used for controlling the lifting of the box body, a grasping device for grasping the battery pack, and a position adjusting device arranged on the box body and used for controlling the linear movement of the grasping device along the length direction of the box body.

2. The battery replacement and energy replenishment vehicle for ships according to claim 1, characterized in that: The battery brackets are provided in plurality and all the battery brackets are arranged in sequence along the length direction of the carrying device.

3. The battery replacement and energy replenishment vehicle for ships according to claim 1, characterized in that: The first lifting mechanism includes a first lifting actuator disposed on the carrying device, and a plurality of first lifting actuators are provided.

4. The battery replacement and energy replenishment vehicle for ships according to claim 1, characterized in that: The position adjustment device comprises a truss robot arranged on the box body and a first telescopic actuator for controlling the truss robot to move linearly along the length direction of the box body, and the grasping device is arranged on the truss robot.

5. The ship battery replacement and energy replenishment vehicle according to any one of claims 1 to 4, characterized in that: The gripping device includes a walking mechanism, a transposition mechanism arranged on the walking mechanism, a second lifting mechanism arranged on the transposition mechanism, and a clamp arranged on the second lifting mechanism and used to pick up the battery pack, and the walking mechanism is arranged on the position adjustment device.

6. The battery replacement and energy replenishment vehicle for ships according to claim 5, characterized in that: The traveling mechanism comprises a traveling frame, a driving wheel, a first traveling wheel and a first driving mechanism for controlling the driving wheel to rotate. The first driving mechanism, the driving wheel and the first traveling wheel are arranged on the traveling frame.

7. The battery replacement and energy replenishment vehicle for ships according to claim 5, characterized in that: The clamp comprises a lifting plate, a clamping jaw arranged on the lifting plate, and a second driving mechanism arranged on the lifting plate and used for controlling two paired clamping jaws to move linearly, and the second lifting mechanism is connected to the lifting plate.

8. The battery replacement and energy replenishment vehicle for ships according to claim 5, characterized in that: The second lifting mechanism comprises a third driving mechanism, a drum and a rope wound on the drum, the rope is connected to the clamp, and the third driving mechanism is connected to the drum.

9. The ship battery replacement and energy replenishment vehicle according to any one of claims 1 to 8, characterized in that: The carrying device includes a flatbed trailer and a supporting mechanism disposed on the flatbed trailer and used for providing support to the flatbed trailer, and the battery bracket is disposed on the flatbed trailer.

10. The battery replacement and energy replenishment vehicle for ships according to claim 10, characterized in that: The supporting mechanism includes a support leg, a second lifting actuator connected to the support leg and used to control the lifting of the support leg, a sliding seat, and a second telescopic actuator connected to the sliding seat and used to control the sliding seat to move linearly in a horizontal direction. The second lifting actuator is arranged on the sliding seat, and the second telescopic actuator is arranged on the flatbed trailer.

Citation Information

Patent Citations

  • Automatic wharf battery replacing system and method

    CN112009302A