Water vapor compressor with condensate water recovery function
The water vapor compressor addresses clogging and cleaning issues by incorporating a filter mechanism and condensate recovery system, ensuring seamless operation and efficient water recovery.
Patent Information
- Application Number
- CN202411482985.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2024-12-10
AI Technical Summary
Existing water vapor compressors lack filtering components to prevent sewage impurities from clogging, are difficult to clean, and discharge condensed water without recovery options.
A water vapor compressor with a filter mechanism, eccentric wheel, and condensate recovery system, including a treatment box, steam condensing device, and connecting mechanisms, to filter sewage, facilitate cleaning, and recover condensed water.
Prevents equipment clogging, enables easy cleaning, and recovers condensed water efficiently.
Smart Images

Figure CN119103071A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to steam compressors, and in particular to a water vapor compressor with a condensed water recovery function. Background Art
[0002] Steam compressor refers to a device that can increase the temperature and pressure of low-temperature and low-pressure steam by compressing it. Through the physical properties of steam, steam is compressed into high-pressure and high-temperature gas during the compression process, so that it can be used in downstream systems. Steam compressors are widely used. For example, in the process of sewage treatment, the sewage can be heated, evaporated, condensed, and discharged to the outside with the help of steam compressors;
[0003] As disclosed in announcement number CN110357188A, a gas internal combustion engine type mechanical vapor recompression system and control method are disclosed. It includes a gas internal combustion engine and a sewage treatment system, characterized in that the heater (20) of the sewage treatment system is connected to the exhaust of the gas internal combustion engine (23), and a steam compressor (8) is added between the buffer tank (11) of the sewage treatment system and the high-temperature and high-pressure steam branch pipe (18) on the heater (20). The present invention uses natural gas as fuel through a gas internal combustion engine, and the power output shaft of the gas internal combustion engine drives the steam compressor. The steam compression system uses a centrifugal compressor to reduce the pressure in the evaporator, thereby reducing the boiling point temperature of water and improving the evaporation efficiency. The gas internal combustion engine type mechanical vapor recompression system uses high-temperature exhaust gas to heat sewage to achieve sewage evaporation;
[0004] However, the existing water vapor compressor still has the following shortcomings:
[0005] 1. The existing water vapor compressor lacks filtering components to filter the sewage during the sewage treatment process. During long-term use, impurities in the sewage are prone to block the equipment;
[0006] 2. The existing water vapor compressor is not convenient for cleaning the impurities attached to the inside of the equipment, and it is not convenient to disassemble and clean the inside of the entire equipment, and there is a lot of residue inside the equipment;
[0007] 3. In existing water vapor compressors, the condensed water generated after treatment is usually discharged directly to the outside, which makes it inconvenient to recycle the condensed water generated during the treatment process.
[0008] Therefore, we propose a water vapor compressor with condensed water recovery function to solve the above problems. Summary of the invention
[0009] The object of the present invention is to provide a water vapor compressor with a condensate recovery function, so as to solve the problem raised in the above-mentioned background technology that during the sewage treatment process, there is a lack of filtering components to filter the sewage, and during long-term use, impurities in the sewage are easy to cause blockage to the equipment, making it inconvenient to clean the impurities attached to the inside of the equipment, and it is also inconvenient to disassemble and clean the interior of the entire equipment. The equipment contains a large amount of residues, and the condensate generated after treatment is usually directly discharged to the outside, making it inconvenient to recover the condensate generated during the treatment process.
[0010] To achieve the above object, the present invention provides the following technical solution: a water vapor compressor with condensed water recovery function, comprising a treatment box, a water vapor compressor body installed on the upper end of the treatment box, and a heat pipe connected to the water vapor compressor body and extending into the treatment box;
[0011] A steam condensing device is installed at the right end of the processing box, and a valve is provided at the lower end of the steam condensing device, and the steam condensing device is connected to the processing box through a connecting pipe;
[0012] Also includes:
[0013] The filter mechanism includes a fixed cover, a steam inlet pipe and a filter screen, wherein the fixed cover is fitted on the left side of the treatment box, the left end of the fixed cover is fixedly connected to the steam inlet pipe, and the filter screen is plugged and installed in the middle of the fixed cover;
[0014] Wherein, sealing gaskets are arranged between the fixed cover and the processing box, and between the filter screen and the fixed cover;
[0015] The upper and lower ends of the fixed cover are both provided with connecting mechanisms, and the connecting mechanisms drive the fixed cover to form a disassembly structure at the left end of the processing box;
[0016] The auxiliary mechanism includes a mounting rod for connection, a mounting block rotatably connected to the left end of the mounting rod, a bent rod in an "L" shape, and a cleaning brush fixedly connected to the lower end of the bent rod.
[0017] Preferably, both upper and lower ends of the fixed cover are fixedly connected with fixed blocks, and the middle of the fixed block is plugged with a protrusion for supporting and positioning, and the protrusion is fixedly connected to the upper and lower ends of the left side of the processing box respectively.
[0018] Preferably, the connection mechanism includes a connection plate fitted on the left side of the fixed block, an auxiliary plate fixedly connected to the front and rear ends of the connection plate, a fixing rod fixedly connected to the left end of the processing box and a fixing cap for locking and limiting.
[0019] Preferably, both front and rear ends of the connecting plate are plugged with protrusions, a fixing rod is provided through the middle of the auxiliary plate, and a fixing cap is threadedly connected to the outer surface of the fixing rod, and the fixing cap is fitted on the left end of the auxiliary plate.
[0020] Preferably, a support plate is fixedly connected to the middle part of the upper end of the fixed cover, and a motor for driving is installed on the upper end of the support plate, an eccentric wheel is fixedly connected to the output end of the motor, and a movable frame is sleeved on the outer side of the eccentric wheel, the motor drives the eccentric wheel to rotate inside the movable frame, and the eccentric wheel is fitted on the inner wall of the movable frame.
[0021] Preferably, both front and rear ends of the movable frame are fixedly connected to limit plates, and a front-to-rear sliding structure is formed between the limit plates and the limit blocks, and the limit blocks are respectively fixedly connected to the front and rear sides of the upper end of the fixed cover.
[0022] Preferably, the mounting rod is fixedly connected to the left end of the movable frame, and the mounting rod drives the mounting block and the bent rod to form a sliding structure.
[0023] Preferably, the bent rod is rotatably connected to the upper left end of the fixed cover through a mechanical seal, and the bent rod drives a cleaning brush to clean the filter screen.
[0024] Preferably, the cleaning brush is arranged on the left end of the filter screen.
[0025] Preferably, the upper and lower ends of the filter are fixedly connected with positioning plates, and the middle of the positioning plate is snap-connected with a baffle, the baffle is rotatably connected to the front end of the fixed cover, and the baffle is fitted on the front end of the filter, and the baffle and the positioning plate are limited by a fixing bolt;
[0026] Wherein, the fixing bolt and the positioning plate as well as the fixing bolt and the baffle are all connected by threads.
[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: the water vapor compressor with condensate recovery function can filter the treated sewage through the setting of the filter screen to prevent the sewage from clogging the equipment, and combined with the setting of the eccentric wheel, the movable frame and the auxiliary mechanism, it is convenient to clean the outer surface of the filter screen in real time to keep the whole filtering process unobstructed, and the fixed cover and the treatment box are disassembled and assembled through the connecting mechanism, so as to facilitate the cleaning of the inside of the whole equipment, and the high-temperature steam is introduced into the treatment box through the water vapor compressor body and the heat pipe to heat the water, and the generated steam enters the steam condensation equipment through the connecting pipe for condensation and then is discharged and recovered by the valve, so it is highly practical;
[0028] 1. A fixed cover and a connecting mechanism are provided. The connecting mechanism is symmetrically arranged at the upper and lower ends of the fixed cover, and the connecting mechanism includes a connecting plate, an auxiliary plate, a fixing rod and a fixing cap. Through the setting of the connecting mechanism, it is convenient to disassemble and assemble the fixed cover and the processing box, so as to facilitate the full cleaning of the inside of the device to prevent residue;
[0029] 2. Equipped with auxiliary mechanisms and filter nets, the sewage is filtered through the filter nets. Combined with the setting of the auxiliary mechanisms, the filter nets can be cleaned continuously in real time to keep the entire filtering process smooth;
[0030] 3. Equipped with steam condensing equipment, mounting rods, water vapor compressor body and heat pipes, high-temperature steam is introduced into the treatment box through the water vapor compressor body and the heat pipes to heat the water. The steam generated after heating is condensed through the steam condensing equipment and then discharged and recovered by the valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0032] Figure 2 It is a bottom view structural schematic diagram of the present invention;
[0033] Figure 3 It is a schematic diagram of the front view cutaway structure of the present invention;
[0034] Figure 4 This is a schematic diagram of the exploded structure of the fixed cover and the processing box of the present invention;
[0035] Figure 5 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0036] Figure 6 It is a schematic diagram of the overall structure of the connecting mechanism of the present invention;
[0037] Figure 7 It is a schematic diagram of the overall structure of the support plate, motor, eccentric wheel, movable frame, limit plate and limit block of the present invention;
[0038] Figure 8 It is a schematic diagram of the overall structure of the eccentric wheel, movable frame and auxiliary mechanism of the present invention;
[0039] Fig. 9 This is a schematic diagram of the front view structure of the fixed cover, the steam inlet pipe and the filter screen of the present invention;
[0040] Fig.10 This is a schematic diagram of the exploded structure of the fixed cover, cleaning brush and filter screen of the present invention;
[0041] Fig.11 It is a schematic diagram of the exploded structure of the eccentric wheel, movable frame, limit plate and limit block of the present invention;
[0042] Fig.12 For the present invention Figure 1 The enlarged structural diagram at B in the middle;
[0043] Fig.13 This is a schematic diagram of the exploded structure of the positioning plate, baffle plate and fixing bolt of the present invention in a disassembled state;
[0044] Fig.14 It is a front view cutaway structural schematic diagram of the processing box, heat pipe, connecting pipe and steam condensing equipment of the present invention.
[0045] In the figure: 1. treatment box; 2. water vapor compressor body; 3. heat pipe; 4. fixed cover; 5. steam inlet pipe; 6. fixed block; 7. bump; 8. connecting mechanism; 9. connecting plate; 10. auxiliary plate; 11. fixing rod; 12. fixing cap; 13. support plate; 14. motor; 15. eccentric wheel; 16. movable frame; 17. limit plate; 18. limit block; 19. auxiliary mechanism; 20. mounting rod; 21. mounting block; 22. bending rod; 23. cleaning brush; 24. filter; 25. positioning plate; 26. baffle; 27. fixing bolt; 28. connecting pipe; 29. steam condensing equipment; 30. valve. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] See also Figure 1-Figure 14 , the present invention provides the following technical solutions:
[0048] Embodiment 1: In order to solve the problem that in the prior art, there is a lack of filtering components to filter sewage during the treatment process of sewage, and impurities in the sewage are easy to cause clogging of the equipment during long-term use, this embodiment adopts the following technical scheme, a water vapor compressor with condensate recovery function, provided with a treatment box 1, a filter mechanism support plate 13, a motor 14, an eccentric wheel 15, a movable frame 16, a limit plate 17, a limit block 18, an auxiliary mechanism 19, a positioning plate 25, a baffle 26 and a fixing bolt 27, the filter mechanism includes a fixed cover 4, a steam inlet pipe 5 and a filter The steam inlet pipe 5 is fixedly connected to the left side of the treatment box 1, and the filter screen 24 is plugged and installed in the middle of the fixed cover 4. A sealing gasket is fitted between the fixed cover 4 and the treatment box 1 as well as between the filter screen 24 and the fixed cover 4. A support plate 13 is fixedly connected to the middle of the upper end of the fixed cover 4, and a motor 14 for driving is installed on the upper end of the support plate 13. An eccentric wheel 15 is fixedly connected to the output end of the motor 14, and a movable frame 16 is sleeved on the outer side of the eccentric wheel 15. The motor 14 drives the eccentric wheel 15 to rotate on the inner side of the movable frame 16, and the eccentric wheel 15 is fitted on the inner side wall of the movable frame 16, the front and rear ends of the movable frame 16 are fixedly connected to the limit plate 17, and the limit plate 17 and the limit block 18 form a front and rear sliding structure, the limit block 18 is respectively fixedly connected to the front and rear sides of the upper end of the fixed cover 4, the auxiliary mechanism 19 includes a mounting rod 20 for connection, a mounting block 21 rotatably connected to the left end of the mounting rod 20, a bent rod 22 in an "L" shape, and a cleaning brush 23 fixedly connected to the lower end of the bent rod 22. The mounting rod 20 is fixedly connected to the left end of the movable frame 16, and the mounting rod 20 drives the mounting block 21 to form a sliding structure with the bent rod 22. The bent rod 22 is rotatably connected to the upper left end of the fixed cover 4 through a mechanical seal, and the bent rod 22 drives the cleaning brush 23 to clean the filter 24. The cleaning brush 23 is fitted at the left end of the filter 24. The upper and lower ends of the filter 24 are fixedly connected with positioning plates 25, and the middle part of the positioning plate 25 is engaged with a baffle 26. The baffle 26 is rotatably connected to the front end of the fixed cover 4, and the baffle 26 is fitted at the front end of the filter 24. The baffle 26 and the positioning plate 25 are limited by a fixing bolt 27. The fixing bolt 27 and the positioning plate 25 as well as the fixing bolt 27 and the baffle 26 are all threadedly connected;
[0049] like Figure 1 , Figure 3 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 and Fig.13As shown, the sewage pipe is connected to the steam inlet pipe 5, and the sewage is passed into the treatment box 1 through the steam inlet pipe 5 and the fixed cover 4. When the sewage is passed, the solid impurities in the sewage can be filtered and treated by setting the filter screen 24. At the same time, the motor 14 is started, and the filter screen 24 drives the eccentric wheel 15 to rotate in the movable frame 16. At this time, the movable frame 16 drives the fixed bolt 27 and the limit block 18 to slide back and forth, thereby improving the stability of the movable frame 16 moving back and forth on the upper end of the fixed cover 4. In addition, the movable frame 16 drives the mounting rod 20 to move back and forth. At this time, the mounting rod 20 rotates between the mounting block 21, driving the mounting block 21 to slide on the outer surface of the bent rod 22, and the bent rod 22 rotates at the upper left end of the fixed cover 4, thereby driving the cleaning brush 23 to swing back and forth inside the fixed cover 4, and the outer surface of the filter screen 24 is continuously cleaned in real time by the cleaning brush 23, so as to keep the whole filtering process unobstructed. After the filtering is completed, it enters the treatment box 1 for the next step of processing;
[0050] In addition, after use, the fixing bolt 27 can be rotated to release the limit between the positioning plate 25 and the baffle 26, and then the baffle 26 can be rotated. The baffle 26 rotates on the front side of the fixed cover 4. At this time, the baffle 26 is separated from the positioning plate 25 and the filter 24, thereby releasing the limit between the filter 24 and the fixed cover 4, and then the filter 24 is pulled out of the fixed cover 4, so that the filter 24 can be easily disassembled and cleaned, and the filter 24 can be prevented from being blocked during long-term use.
[0051] Embodiment 2: In an existing water vapor compressor with a condensed water recovery function, the condensed water generated after treatment is usually discharged directly to the outside, which is inconvenient to recover the condensed water generated during the treatment process. Therefore, by setting a water vapor compressor body 2, a heat pipe 3, a connecting pipe 28, a steam condensing device 29 and a valve 30, the water vapor compressor body 2 is installed at the upper end of the treatment box 1, the water vapor compressor body 2 is connected to the heat pipe 3, and the heat pipe 3 extends into the treatment box 1, and at the same time, the steam condensing device 29 is installed at the right end of the treatment box 1, and the lower end of the steam condensing device 29 is provided with a valve 30, and the steam condensing device 29 is connected to the treatment box 1 through the connecting pipe 28, as shown in FIG. Figure 1 , Figure 2 and Fig.14As shown, sewage enters the treatment box 1, and external steam is passed into the steam compressor body 2 through the steam interface set at the upper left end of the steam compressor body 2. The steam is further processed by the steam compressor body 2 and enters the hot pipe 3. The hot pipe 3 is immersed in the sewage inside the treatment box 1, so that it is convenient to heat the sewage. The heated sewage generates steam, and the steam enters the steam condensation equipment 29 through the connecting pipe 28 for condensation, and then is discharged to the outside by the valve 30, so as to facilitate the recovery of condensed water. At the same time, the steam heated in the hot pipe 3 returns to the steam compressor body 2 for reheating, and the cycle is repeated.
[0052] Embodiment 3: The existing water vapor compressor with condensate recovery function is not convenient for cleaning the impurities attached to the inside of the equipment, and it is not convenient to disassemble and clean the inside of the entire equipment. There is a lot of residue inside the equipment. Therefore, a connecting mechanism 8 is set. The upper and lower ends of the fixed cover 4 are provided with connecting mechanisms 8, and the connecting mechanism 8 drives the fixed cover 4 to form a disassembly structure at the left end of the processing box 1. The connecting mechanism 8 includes a connecting plate 9 fitted on the left side of the fixed block 6, an auxiliary plate 10 fixedly connected to the front and rear ends of the connecting plate 9, a fixing rod 11 fixedly connected to the left end of the processing box 1 and a fixing cap 12 for locking and limiting. The front and rear ends of the connecting plate 9 are both plugged with protrusions 7. The middle part of the auxiliary plate 10 is penetrated by a fixing rod 11, and the outer surface of the fixing rod 11 is threadedly connected to a fixing cap 12. The fixing cap 12 is fitted on the left end of the auxiliary plate 10. Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, after use, the fixing cap 12 threadedly connected to the outer surface of the fixing rod 11 can be rotated, and the fixing cap 12 is disengaged from the fixing rod 11, thereby loosening the limit between the fixing rod 11 and the auxiliary plate 10, and then the connecting plate 9 is moved, and the connecting plate 9 drives the auxiliary plate 10 to disengage from the fixing rod 11, and at the same time, the connecting plate 9 is disengaged from the protrusion 7, thereby loosening the limit on the fixed cover 4, and then the fixed cover 4 is pulled to the left, so as to facilitate the cleaning of the interior of the processing box 1 and the fixed cover 4 and the filtered impurities to prevent residue.
[0053] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0054] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A water vapor compressor with a condensed water recovery function, comprising a treatment box (1), a water vapor compressor body (2) installed at the upper end of the treatment box (1), and a heat pipe (3) connected to the water vapor compressor body (2) and extending into the treatment box (1), wherein a steam interface is provided at the upper left end of the water vapor compressor body (2); A steam condensing device (29) is installed at the right end of the processing box (1), and a valve (30) is provided at the lower end of the steam condensing device (29). The steam condensing device (29) is connected to the processing box (1) via a connecting pipe (28); It is characterized in that Also includes: A filtering mechanism, the filtering mechanism comprising a fixed cover (4), a steam inlet pipe (5) and a filter screen (24), the fixed cover (4) being arranged on the left side of the processing box (1), the left end of the fixed cover (4) being fixedly connected to the steam inlet pipe (5), and the filter screen (24) being plugged and installed in the middle of the fixed cover (4); Wherein, sealing gaskets are provided between the fixed cover (4) and the processing box (1), and between the filter screen (24) and the fixed cover (4); The upper and lower ends of the fixed cover (4) are both provided with connecting mechanisms (8), and the connecting mechanism (8) drives the fixed cover (4) to form a disassembly structure at the left end of the processing box (1); The auxiliary mechanism (19) comprises a mounting rod (20) for connection, a mounting block (21) rotatably connected to the left end of the mounting rod (20), a bent rod (22) in an "L"-shaped structure, and a cleaning brush (23) fixedly connected to the lower end of the bent rod (22).
2. A water vapor compressor with condensed water recovery function according to claim 1, characterized in that: The upper and lower ends of the fixed cover (4) are fixedly connected to fixed blocks (6), and the middle of the fixed block (6) is plugged with a protrusion (7) for supporting and positioning. The protrusion (7) is respectively fixedly connected to the upper and lower ends of the left side of the processing box (1).
3. The water vapor compressor with condensed water recovery function according to claim 1, characterized in that: The connection mechanism (8) comprises a connection plate (9) fitted on the left side of the fixed block (6), an auxiliary plate (10) fixedly connected to the front and rear ends of the connection plate (9), a fixing rod (11) fixedly connected to the left end of the processing box (1), and a fixing cap (12) for locking and limiting.
4. A water vapor compressor with condensed water recovery function according to claim 3, characterized in that: The front and rear ends of the connecting plate (9) are both plugged with protrusions (7), the middle of the auxiliary plate (10) is penetrated by a fixing rod (11), and the outer surface of the fixing rod (11) is threadedly connected with a fixing cap (12), and the fixing cap (12) is fitted on the left end of the auxiliary plate (10).
5. The water vapor compressor with condensed water recovery function according to claim 2, characterized in that: A support plate (13) is fixedly connected to the middle of the upper end of the fixed cover (4), and a motor (14) for driving is installed on the upper end of the support plate (13). An eccentric wheel (15) is fixedly connected to the output end of the motor (14), and a movable frame (16) is sleeved on the outer side of the eccentric wheel (15). The motor (14) drives the eccentric wheel (15) to rotate inside the movable frame (16), and the eccentric wheel (15) is arranged in close contact with the inner wall of the movable frame (16).
6. The water vapor compressor with condensed water recovery function according to claim 5, characterized in that: The front and rear ends of the movable frame (16) are fixedly connected to a limit plate (17), and a front-to-rear sliding structure is formed between the limit plate (17) and the limit block (18). The limit block (18) is respectively fixedly connected to the front and rear sides of the upper end of the fixed cover (4).
7. The water vapor compressor with condensed water recovery function according to claim 1, characterized in that: The installation rod (20) is fixedly connected to the left end of the movable frame (16), and the installation rod (20) drives the installation block (21) and the bent rod (22) to form a sliding structure.
8. The water vapor compressor with condensed water recovery function according to claim 7, characterized in that: The bent rod (22) is rotatably connected to the upper left end of the fixed cover (4) via a mechanical seal, and the bent rod (22) drives the cleaning brush (23) to clean the filter screen (24).
9. The water vapor compressor with condensed water recovery function according to claim 8, characterized in that: The cleaning brush (23) is arranged on the left end of the filter screen (24).
10. The water vapor compressor with condensed water recovery function according to claim 9, characterized in that: The upper and lower ends of the filter screen (24) are fixedly connected with positioning plates (25), and the middle part of the positioning plate (25) is snap-connected with a baffle (26), the baffle (26) is rotatably connected to the front end of the fixed cover (4), and the baffle (26) is closely arranged on the front end of the filter screen (24), and the baffle (26) and the positioning plate (25) are limited by a fixing bolt (27); The fixing bolt (27) and the positioning plate (25) as well as the fixing bolt (27) and the baffle plate (26) are all connected by threads.
