Cabin ventilation pipeline repairing equipment
By designing the outer wall climbing robot and glue spraying components of the pipe, the problem of repairing limitations of existing equipment when dealing with high-ventilation ducts is solved, effectively repairing ducts of different heights is achieved, and safety and repair efficiency are improved.
Patent Information
- Application Number
- CN202411323481.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing cabin ventilation duct repair equipment deals with ventilation ducts with higher heights, the height limitation of the lifting mechanism leads to limitations in repairing, and cracks exceeding the height cannot be repaired in time.
A cabin ventilation duct repair equipment including a pipe outer wall climbing robot, a walking wheel and a universal wheel is designed, equipped with glue spraying components and grinding components. The pipe outer wall climbing robot can crawl to the cracks in the ventilation duct and remove it by grinding components. Oil stains and rust marks, glue spraying components are uniformly sprayed with metal repair agents to adapt to ventilation ducts of different heights.
The crack repair of ventilation ducts of different heights is achieved, which reduces the limitations of use, improves safety and repair efficiency, avoids staff climbing up, and ensures that the metal repair agent is evenly adhered.
Smart Images

Figure CN119103430A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ventilation duct repair, in particular to a cabin ventilation duct repair device. Background Art
[0002] Cabin ventilation duct repair equipment plays an important role in ship maintenance and repair. This equipment is usually designed to quickly and effectively repair small cracks in cabin ventilation ducts to ensure the normal operation of the ventilation system and the comfort of the ship's internal environment. When tiny cracks appear in metal ventilation ducts, the cabin ventilation duct repair equipment can be used to spray metal repair agent to repair the metal air duct.
[0003] In the prior art, the patent document with application number CN216177889U discloses a duct repair device, which includes a frame, a traveling mechanism, a lifting mechanism, a rotating mechanism and an operating mechanism. The traveling mechanism is arranged on the frame and used to drive the frame to move; the lifting mechanism is arranged on the frame; the rotating mechanism is arranged on the lifting mechanism and can be lifted and lowered under the drive of the lifting mechanism; the operating mechanism is used to clamp the duct, and is arranged on the rotating mechanism and can be rotated under the drive of the rotating mechanism.
[0004] During use, it was found that the above device needs to use a lifting mechanism when repairing ventilation ducts at higher heights. When the cracks in the duct that need to be repaired exceed the height of the lifting mechanism, the cracks cannot be repaired in time, and its use has certain limitations. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a cabin ventilation duct repair device with reduced usage limitations.
[0006] A cabin ventilation duct repair device of the present invention comprises an outer-pipe wall-climbing robot, walking wheels and universal wheels, wherein the outer-pipe wall-climbing robot is provided with walking wheels at the left end of the bottom, and the outer-pipe wall-climbing robot is provided with universal wheels at the right end of the bottom, and further comprises a glue spraying component and a polishing component, wherein the outer-pipe wall-climbing robot is provided with a glue spraying component, and the outer-pipe wall-climbing robot is provided with a polishing component, wherein the polishing component is used for polishing the ventilation duct, and the glue spraying component is used for spraying a metal repair agent onto the ventilation duct; when in use, a staff member places the outer-pipe wall-climbing robot on the ventilation duct, and the outer-pipe wall-climbing robot crawls on the ventilation duct, and the outer-pipe wall-climbing robot moves to the crack of the ventilation duct, and operates the polishing component to polish the crack on the ventilation duct to remove oil stains, rust or impurities at the crack, so as to ensure that the metal repair agent can firmly adhere to the outer surface of the ventilation duct.
[0007] Preferably, the glue spraying assembly includes a glue storage tank, a glue injection tube, a glue injection valve, a support frame, a No. 1 rotating shaft, a No. 1 wheel, a No. 2 wheel, a stirring shaft, a stirring blade, a No. 1 bevel gear, a No. 2 bevel gear and a spraying assembly. The right end of the pipeline outer wall-climbing robot is provided with a glue storage tank, a glue injection tube is provided at the top of the glue storage tank, and a glue injection valve is installed on the glue injection tube. A support frame is provided at the bottom of the glue storage tank, and a No. 1 rotating shaft is rotatably provided on the support frame. A No. 1 wheel is rotatably provided at one end of the No. 1 rotating shaft, and a No. 2 wheel is fixedly provided at the other end of the No. 1 rotating shaft. A stirring shaft is rotatably provided at the bottom end of the glue storage tank, and multiple groups of stirring blades are installed on the stirring shaft inside the glue storage tank. The bottom end of the stirring shaft extends to the bottom of the glue storage tank and is provided with a No. 1 bevel gear. A No. 2 bevel gear is fixedly provided on the No. 1 rotating shaft, and the No. 2 bevel gear meshes with the No. 1 bevel gear. A spraying assembly is provided at the top of the pipeline outer wall-climbing robot, and the input end of the spraying assembly is connected with the output end of the glue storage tank; when in use, the prepared metal repair agent is injected into the glue storage tank through the glue injection tube, and the glue injection valve is closed after the injection is completed. When the pipeline outer wall-climbing robot moves with the cooperation of the walking wheels and the universal wheels, the No. 1 wheel and the No. 2 wheel both contact the ventilation duct and rotate adaptively. When the No. 2 wheel rotates, it drives the No. 1 rotating shaft and the No. 2 bevel gear to rotate. Since the No. 2 bevel gear is meshed with the No. 1 bevel gear, the No. 2 bevel gear drives the stirring shaft to rotate through the No. 1 bevel gear, and further the stirring shaft drives multiple groups of stirring blades to rotate inside the glue storage tank, so that the multiple groups of stirring blades stir the metal repair agent inside the glue storage tank to ensure uniform composition and prevent stratification. The spraying assembly is started, so that the metal repair agent repairs the cracks.
[0008] Preferably, the grinding assembly includes an electric turntable, a support arm, a reinforcement plate, a square tube, a square mouth, a No. 2 rotating shaft, a positioning gear, a rack, a lifting plate, a grinder, a servo motor, a No. 3 rotating shaft and a driving gear. The top of the pipeline outer wall climbing robot is provided with an electric turntable, the outer side wall of the electric turntable is fixedly provided with a support arm, the square tube passes through the support arm and is fixedly connected to the support arm, a reinforcement plate is provided between the support arm and the square tube, a square mouth is provided at the right end of the square tube, a rack is slidably provided inside the square tube, two groups of No. 2 rotating shafts are rotatably provided inside the square tube, each group of No. 2 rotating shafts is respectively provided with a group of positioning gears, and the two groups of positioning gears are meshed with the rack, a lifting plate is provided at the bottom end of the rack, and a grinder is provided at the bottom end of the lifting plate, a servo motor is provided at the front end of the square tube, and a No. 3 rotating shaft is rotatably provided inside the square tube, the output end of the servo motor is connected to one end of the No. 3 rotating shaft, and a driving Gear, the driving gear is meshed with the rack; according to the position and length of the crack on the ventilation duct, the staff adjusts the angle of the support arm through the electric turntable, and further adjusts the position of the grinder. When the grinder is above the crack, start the grinder, and then start the servo motor, so that the No. 3 rotating shaft drives the driving gear to rotate. Since the rack is slidingly connected to the square tube, the driving gear drives the rack to slide downward inside the square tube. At the same time, the two groups of No. 2 rotating shafts and the two groups of positioning gears rotate adaptively to ensure the stable lifting of the lifting plate and the grinder. After that, the grinder contacts the outer wall of the ventilation duct while the grinder grinds the surface of the crack on the ventilation duct, thereby removing oil, rust or impurities in the crack. After grinding, the servo motor is operated to drive the grinder away from the crack in the ventilation duct, thereby realizing the grinding of cracks in ventilation ducts of different heights, reducing usage limitations, and avoiding staff from climbing high, thereby improving safety.
[0009] Preferably, the spraying assembly includes a delivery pump, a No. 1 rubber delivery hose, a No. 2 rubber delivery hose, a rotating joint, a transfer shell, a No. 3 rubber delivery hose, a glue spraying hose and a glue spraying head. A delivery pump is arranged at the top of the pipeline outer wall-climbing robot, a No. 1 rubber delivery hose is arranged at the input end of the delivery pump, and the input end of the No. 1 rubber delivery hose extends to the inner bottom of the glue storage tank, and a No. 2 rubber delivery hose is arranged at the output end of the delivery pump. A transfer shell is arranged at the top center of the electric turntable, and a rotating joint is arranged at the top of the transfer shell. The output end of the No. 2 rubber delivery hose is rotatably connected to the top of the transfer shell through the rotating joint, and the output end of the transfer shell is connected to the input end of the No. 3 rubber delivery hose, and the output end of the No. 3 rubber delivery hose passes through the support arm and is fixedly connected to the support arm, and the output end of the No. 3 rubber delivery hose is connected to the glue spraying head. The pipe input end is connected, and a plurality of glue spray heads are arranged at the bottom end of the glue spray hose; when in use, during the walking process of the wall-climbing robot outside the pipeline, a plurality of stirring plates stir the metal repair agent inside the glue storage tank to ensure uniform composition, start the electric turntable to adjust the angle of the support arm, further adjust the spraying position of the plurality of glue spray heads, start the delivery pump, so that the metal repair agent inside the glue storage tank enters the interior of the transfer shell through the No. 1 glue delivery hose, the No. 2 glue delivery hose and the rotary joint, the metal repair agent entering the interior of the transfer shell enters the glue spray hose through the No. 3 glue delivery hose, and the metal repair agent entering the glue spray hose is evenly sprayed onto the polished cracks on the ventilation duct through the plurality of glue spray heads, forming a strong bonding force with the corresponding cracks in the ventilation duct, thereby repairing the cracks.
[0010] Preferably, a limit plate is further included, and a limit plate is provided at the plane end of the rack; when the servo motor drives the rack to slide downward inside the square tube, the limit plate limits the downward displacement of the rack to prevent the rack from detaching from the square tube, thereby improving safety.
[0011] Preferably, it also includes an observation window. The right end of the glue storage tank is provided with an observation hole, and the observation window is installed on the observation hole; the staff can understand the storage amount of the metal repair agent inside the glue storage tank through the observation window, thereby improving convenience.
[0012] Preferably, a handle is further included. A handle is provided on the top of the outside-pipe wall-climbing robot. The staff moves the outside-pipe wall-climbing robot through the handle, and the handle limits the rotation angle of the support arm driven by the electric turntable.
[0013] Preferably, it also includes a camera, and the bottom end of the support arm is provided with a camera; the camera transmits the image of the crack of the ventilation duct to the operator, so that the operator can repair the crack easily.
[0014] Preferably, it also includes a rotating shaft and a guide roller. Two groups of rotating shafts are rotatably arranged inside the square tube, and each group of rotating shafts is respectively provided with a group of guide rollers. Both groups of guide rollers are in rolling contact with the planar end of the rack. When the servo motor drives the rack to adjust the height up and down through the driving gear, the two groups of rotating shafts and the two groups of guide rollers rotate adaptively to further improve the lifting and lowering stability of the rack.
[0015] Preferably, it also includes lighting lamps. Two groups of lighting lamps are arranged at the bottom end of the support arm, and the camera is between the two groups of lighting lamps. When the light is dim, the two groups of lighting lamps are turned on so that the camera can clean and take pictures of the cracks in the ventilation duct.
[0016] Compared with the prior art, the beneficial effects of the present invention are: when in use, the staff places the outside-pipe wall-climbing robot on the ventilation duct, the outside-pipe wall-climbing robot crawls on the ventilation duct, the outside-pipe wall-climbing robot moves to the cracks of the ventilation duct, and operates the grinding assembly to grind the cracks on the ventilation duct to remove oil, rust or impurities at the cracks to ensure that the metal repair agent can firmly adhere to the outer surface of the ventilation duct. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a first isometric structural schematic diagram of the present invention;
[0018] Figure 2 is a second isometric structural schematic diagram of the present invention;
[0019] Figure 3 is a third axonometric structural schematic diagram of the present invention;
[0020] Figure 4 It is a schematic diagram of the explosion structure of the present invention;
[0021] Figure 5 It is an enlarged structural diagram of the supporting arm and the electric turntable;
[0022] Figure 6 yes Figure 5 A partial enlarged structural diagram of the middle part;
[0023] Figure 7 It is an enlarged structural diagram of the structures such as the glue storage tank and the second bevel gear;
[0024] Figure 8 It is an enlarged structural diagram of the stirring blade and the delivery pump;
[0025] Fig. 9 It is an enlarged structural diagram of the stirring shaft and the No. 1 bevel gear and other structures;
[0026] Fig.10 It is an enlarged structural diagram of the square tube and rack structure;
[0027] Fig.11 It is a schematic diagram of the exploded structure of the square tube and rack structure;
[0028] Fig.12 It is an enlarged schematic diagram of structures such as a glue spray hose and a lighting lamp.
[0029] Markings in the attached drawings: 101, pipeline outer wall climbing robot; 102, walking wheel; 103, universal wheel; 104, handle; 105, camera; 106, lighting lamp; 201, glue storage tank; 202, glue injection tube; 203, glue injection valve; 204, support frame; 205, No. 1 rotating shaft; 206, No. 1 wheel; 207, No. 2 wheel; 208, stirring shaft; 209, stirring blade; 210, No. 1 bevel gear; 211, No. 2 bevel gear; 212, observation window; 301, electric turntable; 302, support arm; 303 , reinforcing plate; 304, square tube; 305, square mouth; 306, No. 2 rotating shaft; 307, positioning gear; 308, rack; 309, lifting plate; 310, grinder; 312, servo motor; 313, No. 3 rotating shaft; 314, driving gear; 315, limit plate; 316, rotating shaft; 317, guide roller; 401, delivery pump; 402, No. 1 rubber delivery hose; 403, No. 2 rubber delivery hose; 404, rotary joint; 405, transfer shell; 406, No. 3 rubber delivery hose; 407, glue spray hose; 408, glue spray head. DETAILED DESCRIPTION
[0030] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0031] Example 1
[0032] like Figures 1 to 12 As shown, a cabin ventilation duct repair device of the present invention includes a duct outer wall climbing robot 101, a walking wheel 102 and a universal wheel 103, the duct outer wall climbing robot 101 is provided with a walking wheel 102 at the bottom left end, the duct outer wall climbing robot 101 is provided with a universal wheel 103 at the bottom right end, and also includes a glue spraying component and a grinding component, the duct outer wall climbing robot 101 is provided with a glue spraying component, the duct outer wall climbing robot 101 is provided with a grinding component, the grinding component is used to grind the ventilation duct, and the glue spraying component is used to spray a metal repair agent onto the ventilation duct;
[0033] The glue spraying assembly includes a glue storage tank 201, a glue injection tube 202, a glue injection valve 203, a support frame 204, a No. 1 rotating shaft 205, a No. 1 wheel 206, a No. 2 wheel 207, a stirring shaft 208, a stirring blade 209, a No. 1 bevel gear 210, a No. 2 bevel gear 211 and a spraying assembly. The right end of the pipeline outer wall climbing robot 101 is provided with a glue storage tank 201, a glue injection tube 202 is provided at the top of the glue storage tank 201, and a glue injection valve 203 is installed on the glue injection tube 202. The bottom end of the glue storage tank 201 is provided with a support frame 204, and a No. 1 rotating shaft 205 is rotatably provided on the support frame 204, and one end of the No. 1 rotating shaft 205 is rotatably provided with a A number one wheel 206, a number two wheel 207 is fixedly provided at the other end of the number one rotating shaft 205, a stirring shaft 208 is rotatably provided at the inner bottom end of the glue storage tank 201, and a plurality of stirring blades 209 are installed on the stirring shaft 208 inside the glue storage tank 201, and the bottom end of the stirring shaft 208 extends to the bottom of the glue storage tank 201 and is provided with a number one bevel gear 210, a number two bevel gear 211 is fixedly provided on the number one rotating shaft 205, and the number two bevel gear 211 is meshed with the number one bevel gear 210, and a spraying assembly is provided at the top end of the pipeline outer wall climbing robot 101, and the input end of the spraying assembly is connected with the output end of the glue storage tank 201;
[0034] The grinding assembly includes an electric turntable 301, a support arm 302, a reinforcing plate 303, a square tube 304, a square opening 305, a second rotating shaft 306, a positioning gear 307, a rack 308, a lifting plate 309, a grinder 310, a servo motor 312, a third rotating shaft 313 and a driving gear 314. The top of the pipeline outer wall climbing robot 101 is provided with an electric turntable 301, and the outer side wall of the electric turntable 301 is fixedly provided with a support arm 302, the square tube 304 passes through the support arm 302 and is fixedly connected to the support arm 302, a reinforcing plate 303 is provided between the support arm 302 and the square tube 304, and a square opening 305 is provided at the right end of the square tube 304. 04 is provided with a rack 308 for sliding inside, two groups of No. 2 rotating shafts 306 are rotatably provided inside the square tube 304, and a group of positioning gears 307 are respectively provided on each group of No. 2 rotating shafts 306, and the two groups of positioning gears 307 are meshed with the rack 308. A lifting plate 309 is provided at the bottom end of the rack 308, and a grinder 310 is provided at the bottom end of the lifting plate 309. A servo motor 312 is provided at the front end of the square tube 304, and a No. 3 rotating shaft 313 is rotatably provided inside the square tube 304, and the output end of the servo motor 312 is connected to one end of the No. 3 rotating shaft 313, and a driving gear 314 is provided on the No. 3 rotating shaft 313, and the driving gear 314 is meshed with the rack 308.
[0035] In this embodiment, when in use, the prepared metal repair agent is injected into the glue storage tank 201 through the glue injection tube 202. After the injection is completed, the glue injection valve 203 is closed. The staff places the pipeline outer wall climbing robot 101 on the ventilation duct, and the pipeline outer wall climbing robot 101 crawls on the ventilation duct. The pipeline outer wall climbing robot 101 moves to the crack of the ventilation duct. According to the position and length of the crack on the ventilation duct, the staff adjusts the angle of the support arm 302 through the electric turntable 301, and further adjusts the grinder 310 When the grinder 310 is above the crack, the grinder 310 is started, and then the servo motor 312 is started, so that the third shaft 313 drives the driving gear 314 to rotate. Since the rack 308 is slidably connected with the square tube 304, the driving gear 314 drives the rack 308 to slide downward inside the square tube 304. At the same time, the two sets of second shafts 306 and the two sets of positioning gears 307 are adaptively rotated to ensure the stable lifting of the lifting plate 309 and the grinder 310. Then the grinder 310 and the ventilation pipe are connected. When the outer wall of the ventilation duct is in contact with the grinding machine 310, the grinding machine 310 grinds the surface of the cracks on the ventilation duct to remove oil, rust or impurities in the cracks. After grinding, the servo motor 312 is operated to drive the grinding machine 310 away from the cracks in the ventilation duct. When the outer wall-climbing robot 101 moves with the cooperation of the walking wheel 102 and the universal wheel 103, the first wheel 206 and the second wheel 207 are in contact with the ventilation duct and rotate adaptively. When the second wheel 207 rotates, it drives the first shaft 205 and the second shaft 207 to rotate. The second bevel gear 211 rotates, and since the second bevel gear 211 is meshed with the first bevel gear 210, the second bevel gear 211 drives the stirring shaft 208 to rotate through the first bevel gear 210, and the stirring shaft 208 further drives the multiple groups of stirring blades 209 to rotate inside the glue storage tank 201, so that the multiple groups of stirring blades 209 stir the metal repair agent inside the glue storage tank 201 to ensure uniform composition and prevent stratification, and start the spraying component, so that the metal repair agent repairs the cracks.
[0036] Example 2
[0037] like Figures 1 to 12 As shown, a cabin ventilation duct repair device of the present invention includes a duct outer wall climbing robot 101, a walking wheel 102 and a universal wheel 103, the duct outer wall climbing robot 101 is provided with a walking wheel 102 at the bottom left end, the duct outer wall climbing robot 101 is provided with a universal wheel 103 at the bottom right end, and also includes a glue spraying component and a grinding component, the duct outer wall climbing robot 101 is provided with a glue spraying component, the duct outer wall climbing robot 101 is provided with a grinding component, the grinding component is used to grind the ventilation duct, and the glue spraying component is used to spray a metal repair agent onto the ventilation duct;
[0038] The glue spraying assembly includes a glue storage tank 201, a glue injection tube 202, a glue injection valve 203, a support frame 204, a No. 1 rotating shaft 205, a No. 1 wheel 206, a No. 2 wheel 207, a stirring shaft 208, a stirring blade 209, a No. 1 bevel gear 210, a No. 2 bevel gear 211 and a spraying assembly. The right end of the pipeline outer wall climbing robot 101 is provided with a glue storage tank 201, a glue injection tube 202 is provided at the top of the glue storage tank 201, and a glue injection valve 203 is installed on the glue injection tube 202. The bottom end of the glue storage tank 201 is provided with a support frame 204, and a No. 1 rotating shaft 205 is rotatably provided on the support frame 204, and one end of the No. 1 rotating shaft 205 is rotatably provided with A number one wheel 206, a number two wheel 207 is fixedly provided at the other end of the number one rotating shaft 205, a stirring shaft 208 is rotatably provided at the inner bottom end of the glue storage tank 201, and a plurality of stirring blades 209 are installed on the stirring shaft 208 inside the glue storage tank 201, and the bottom end of the stirring shaft 208 extends to the bottom of the glue storage tank 201 and is provided with a number one bevel gear 210, a number two bevel gear 211 is fixedly provided on the number one rotating shaft 205, and the number two bevel gear 211 is meshed with the number one bevel gear 210, and a spraying assembly is provided at the top end of the pipeline outer wall climbing robot 101, and the input end of the spraying assembly is connected with the output end of the glue storage tank 201;
[0039] The grinding assembly includes an electric turntable 301, a support arm 302, a reinforcing plate 303, a square tube 304, a square opening 305, a second rotating shaft 306, a positioning gear 307, a rack 308, a lifting plate 309, a grinder 310, a servo motor 312, a third rotating shaft 313 and a driving gear 314. The top of the pipeline outer wall climbing robot 101 is provided with an electric turntable 301, and the outer side wall of the electric turntable 301 is fixedly provided with a support arm 302, the square tube 304 passes through the support arm 302 and is fixedly connected to the support arm 302, a reinforcing plate 303 is provided between the support arm 302 and the square tube 304, and a square opening 305 is provided at the right end of the square tube 304. 04 is provided with a rack 308 for sliding inside, two groups of No. 2 rotating shafts 306 are rotatably provided inside the square tube 304, each group of No. 2 rotating shafts 306 is provided with a group of positioning gears 307, and the two groups of positioning gears 307 are meshed with the rack 308, a lifting plate 309 is provided at the bottom end of the rack 308, and a grinder 310 is provided at the bottom end of the lifting plate 309, a servo motor 312 is provided at the front end of the square tube 304, a No. 3 rotating shaft 313 is rotatably provided inside the square tube 304, the output end of the servo motor 312 is connected to one end of the No. 3 rotating shaft 313, a driving gear 314 is provided on the No. 3 rotating shaft 313, and the driving gear 314 is meshed with the rack 308;
[0040] The spraying assembly includes a delivery pump 401, a No. 1 rubber delivery hose 402, a No. 2 rubber delivery hose 403, a rotary joint 404, a transfer shell 405, a No. 3 rubber delivery hose 406, a glue spray hose 407 and a glue spray head 408. The top of the pipeline outer wall climbing robot 101 is provided with a delivery pump 401, and the input end of the delivery pump 401 is provided with a No. 1 rubber delivery hose 402, and the input end of the No. 1 rubber delivery hose 402 extends to the inner bottom of the glue storage tank 201. The output end of the delivery pump 401 is provided with a No. 2 rubber delivery hose 403. The center of the top of the electric turntable 301 A transfer shell 405 is provided, and a rotary joint 404 is provided at the top of the transfer shell 405. The output end of the No. 2 rubber delivery hose 403 is rotatably connected with the top of the transfer shell 405 through the rotary joint 404. The output end of the transfer shell 405 is connected with the input end of the No. 3 rubber delivery hose 406. The output end of the No. 3 rubber delivery hose 406 passes through the support arm 302 and is fixedly connected to the support arm 302. The output end of the No. 3 rubber delivery hose 406 is connected with the input end of the glue spraying hose 407. The bottom end of the glue spraying hose 407 is provided with a plurality of glue spraying heads 408;
[0041] It also includes a limit plate 315, a rotating shaft 316 and a guide roller 317. The plane end of the rack 308 is provided with a limit plate 315. Two groups of rotating shafts 316 are rotatably provided inside the square tube 304. Each group of rotating shafts 316 is respectively provided with a group of guide rollers 317. Both groups of guide rollers 317 are in rolling contact with the plane end of the rack 308.
[0042] It also includes an observation window 212. The right end of the glue storage tank 201 is provided with an observation hole, and the observation window 212 is installed on the observation hole;
[0043] It also includes a handle 104 , a camera 105 and a lighting lamp 106 . The handle 104 is arranged on the top of the pipeline outer wall-climbing robot 101 , the camera 105 is arranged on the bottom of the support arm 302 , two groups of lighting lamps 106 are arranged on the bottom of the support arm 302 , and the camera 105 is between the two groups of lighting lamps 106 .
[0044] In this embodiment, when in use, the prepared metal repair agent is injected into the glue storage tank 201 through the glue injection tube 202, and the glue injection valve 203 is closed after the injection is completed. The staff places the pipeline outer wall climbing robot 101 on the ventilation duct, and the pipeline outer wall climbing robot 101 crawls on the ventilation duct. The pipeline outer wall climbing robot 101 moves to the crack of the ventilation duct. According to the position and length of the crack on the ventilation duct, the staff adjusts the angle of the support arm 302 through the electric turntable 301, and further adjusts the position of the grinder 310. When the grinder 310 is above the crack, the grinder 310 is started, and then the servo motor 312 is started, so that the third rotating shaft 313 The driving gear 314 is driven to rotate. Since the rack 308 is slidably connected to the square tube 304, the driving gear 314 drives the rack 308 to slide downward inside the square tube 304. At the same time, the two sets of second rotating shafts 306 and the two sets of positioning gears 307 are adaptively rotated to ensure the stable lifting of the lifting plate 309 and the grinder 310. After that, the grinder 310 contacts the outer wall of the ventilation duct while the grinder 310 grinds the surface of the cracks on the ventilation duct to remove oil, rust or impurities in the cracks. After grinding, the servo motor 312 is operated to drive the grinder 310 away from the cracks in the ventilation duct. When the wall-climbing robot 101 outside the duct is on the walking wheel 10 When the first wheel 206 and the second wheel 207 are moved in cooperation with the universal wheel 103, the first wheel 206 and the second wheel 207 are in contact with the ventilation duct and rotate adaptively. When the second wheel 207 rotates, the first rotating shaft 205 and the second bevel gear 211 are driven to rotate. Since the second bevel gear 211 is meshed with the first bevel gear 210, the second bevel gear 211 drives the stirring shaft 208 to rotate through the first bevel gear 210, and the stirring shaft 208 further drives the multiple groups of stirring blades 209 to rotate inside the glue storage tank 201, so that the multiple groups of stirring blades 209 stir the metal repair agent inside the glue storage tank 201, ensuring that the components are uniform and preventing the occurrence of Layering, start the electric turntable 301, so that the support arm 302 can be adjusted in angle, further adjust the spraying position of the multiple groups of glue spray heads 408, start the delivery pump 401, so that the metal repair agent inside the glue storage tank 201 enters the transfer shell 405 through the No. 1 glue delivery hose 402, the No. 2 glue delivery hose 403 and the rotary joint 404, the metal repair agent entering the transfer shell 405 enters the glue spray hose 407 through the No. 3 glue delivery hose 406, and the metal repair agent entering the glue spray hose 407 is evenly sprayed onto the polished cracks on the ventilation duct through the multiple groups of glue spray heads 408, forming a strong bonding force with the corresponding ventilation duct cracks, thereby achieving crack repair.
[0045] The external wall-climbing robot 101, electric turntable 301, servo motor 312, grinder 310, delivery pump 401, camera 105 and lighting lamp 106 of a cabin ventilation duct repairing device of the present invention are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.
[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A cabin ventilation duct repair device, comprising a duct outer wall climbing robot (101), a walking wheel (102) and a universal wheel (103), wherein the duct outer wall climbing robot (101) is provided with a walking wheel (102) at the bottom left end, and the duct outer wall climbing robot (101) is provided with a universal wheel (103) at the bottom right end, characterized in that: It also includes a glue spraying component and a polishing component. The outside-pipe wall-climbing robot (101) is provided with a glue spraying component, and the outside-pipe wall-climbing robot (101) is provided with a polishing component. The polishing component is used to polish the ventilation duct, and the glue spraying component is used to spray a metal repair agent onto the ventilation duct.
2. A cabin ventilation duct repair device as claimed in claim 1, characterized in that: The glue spraying assembly comprises a glue storage tank (201), a glue injection tube (202), a glue injection valve (203), a support frame (204), a No. 1 rotating shaft (205), a No. 1 wheel (206), a No. 2 wheel (207), a stirring shaft (208), a stirring blade (209), a No. 1 bevel gear (210), a No. 2 bevel gear (211) and a spraying assembly. The right end of the pipeline outer wall climbing robot (101) is provided with a glue storage tank (201), a glue injection tube (202) is provided at the top of the glue storage tank (201), a glue injection valve (203) is installed on the glue injection tube (202), a support frame (204) is provided at the bottom of the glue storage tank (201), a No. 1 rotating shaft (205) is rotatably provided on the support frame (204), one end of the No. 1 rotating shaft (205) A number one wheel (206) is rotatably provided, a number two wheel (207) is fixedly provided at the other end of the number one rotating shaft (205), a stirring shaft (208) is rotatably provided at the bottom end of the interior of the glue storage tank (201), a plurality of stirring blades (209) are mounted on the stirring shaft (208) inside the glue storage tank (201), the bottom end of the stirring shaft (208) extends below the glue storage tank (201) and is provided with a number one bevel gear (210), a number two bevel gear (211) is fixedly provided on the number one rotating shaft (205), the number two bevel gear (211) is meshed with the number one bevel gear (210), a spraying assembly is provided at the top end of the pipeline external wall climbing robot (101), and the input end of the spraying assembly is connected to the output end of the glue storage tank (201).
3. A cabin ventilation duct repairing device as claimed in claim 2, characterized in that: The grinding assembly comprises an electric turntable (301), a support arm (302), a reinforcing plate (303), a square tube (304), a square opening (305), a second rotating shaft (306), a positioning gear (307), a rack (308), a lifting plate (309), a grinder (310), a servo motor (312), a third rotating shaft (313) and a driving gear (314). The top of the pipeline outer wall climbing robot (101) is provided with an electric turntable (301), a support arm (302) is fixedly provided on the outer wall of the electric turntable (301), the square tube (304) passes through the support arm (302) and is fixedly connected to the support arm (302), a reinforcing plate (303) is provided between the support arm (302) and the square tube (304), a square opening (305) is provided at the right end of the square tube (304), and the A rack (308) is slidably arranged inside the square tube (304), two groups of No. 2 rotating shafts (306) are rotatably arranged inside the square tube (304), a group of positioning gears (307) are respectively arranged on each group of No. 2 rotating shafts (306), and the two groups of positioning gears (307) are meshed with the rack (308), a lifting plate (309) is arranged at the bottom end of the rack (308), and a grinder (310) is arranged at the bottom end of the lifting plate (309), a servo motor (312) is arranged at the front end of the square tube (304), a No. 3 rotating shaft (313) is rotatably arranged inside the square tube (304), an output end of the servo motor (312) is connected to one end of the No. 3 rotating shaft (313), a driving gear (314) is arranged on the No. 3 rotating shaft (313), and the driving gear (314) is meshed with the rack (308).
4. A cabin ventilation duct repairing device as claimed in claim 3, characterized in that: The spraying assembly comprises a delivery pump (401), a No. 1 rubber delivery hose (402), a No. 2 rubber delivery hose (403), a rotary joint (404), a transfer shell (405), a No. 3 rubber delivery hose (406), a glue spray hose (407) and a glue spray head (408). The top of the pipeline outer wall climbing robot (101) is provided with a delivery pump (401), the input end of the delivery pump (401) is provided with a No. 1 rubber delivery hose (402), the input end of the No. 1 rubber delivery hose (402) extends to the inner bottom of the glue storage tank (201), the output end of the delivery pump (401) is provided with a No. 2 rubber delivery hose (403), and the top of the electric turntable (301) is provided with a delivery pump (401). A transfer shell (405) is arranged at the center, and a rotating joint (404) is arranged at the top of the transfer shell (405). The output end of the No. 2 rubber delivery hose (403) is rotatably connected to the top of the transfer shell (405) through the rotating joint (404). The output end of the transfer shell (405) is connected to the input end of the No. 3 rubber delivery hose (406). The output end of the No. 3 rubber delivery hose (406) passes through the support arm (302) and is fixedly connected to the support arm (302). The output end of the No. 3 rubber delivery hose (406) is connected to the input end of the glue spraying hose (407). A plurality of glue spraying heads (408) are arranged at the bottom of the glue spraying hose (407).
5. A cabin ventilation duct repairing device as claimed in claim 3, characterized in that: It also includes a limiting plate (315), and the plane end of the rack (308) is provided with a limiting plate (315).
6. A cabin ventilation duct repairing device as claimed in claim 5, characterized in that: It also comprises an observation window (212); the right end of the glue storage tank (201) is provided with an observation hole, and the observation window (212) is installed on the observation hole.
7. A cabin ventilation duct repairing device as claimed in claim 1, characterized in that: It also comprises a handle (104), and the top of the outer-pipeline wall-climbing robot (101) is provided with a handle (104).
8. A cabin ventilation duct repairing device as claimed in claim 3, characterized in that: It also includes a camera (105), and the camera (105) is arranged at the bottom end of the support arm (302).
9. A cabin ventilation duct repairing device as claimed in claim 3, characterized in that: It also includes a rotating shaft (316) and a guide roller (317). Two groups of rotating shafts (316) are rotatably arranged inside the square tube (304). A group of guide rollers (317) is respectively arranged on each group of rotating shafts (316). Both groups of guide rollers (317) are in rolling contact with the plane end of the rack (308).
10. A cabin ventilation duct repairing device as claimed in claim 3, characterized in that: It also includes lighting lamps (106). Two groups of lighting lamps (106) are arranged at the bottom end of the support arm (302), and the camera (105) is located between the two groups of lighting lamps (106).
