Efficient forming equipment and production method for core-injected biscuit sticks

Abstract

The invention belongs to the field of food processing, and particularly relates to efficient forming equipment and a production method.The efficient forming equipment comprises a bottom frame, mounting tables are arranged on the two sides of the bottom frame, a mounting frame is mounted on the mounting tables, a mixing barrel and a feeding barrel are mounted on the mounting frame, a plurality of feeding pipes are arranged at the lower end of the feeding barrel, and a first air cylinder is mounted on the mounting table; a mounting groove is formed in the output end of the first air cylinder, a bearing frame is inserted into the mounting groove, and a sleeve connected to the material injection pipe in a sleeving mode is installed on the bearing frame. The bearing frame is limited and locked in the mounting groove through the locking mechanism, the mold is fixed while the mold is conveniently replaced, the sleeve and a pipeline are in butt joint to the material injection pipe through a rubber sleeve, and therefore the mold can be conveniently replaced. And the shapes of the sleeve and the pipeline can be subjected to material injection design according to different shapes of the biscuit sticks, so that the biscuit sticks with different shapes can be processed.

Description

Technical Field

[0001] The invention relates to a device for producing a core-filled biscuit stick, in particular to a device for efficiently forming a core-filled biscuit stick and a production method, belonging to the technical field of food processing. Background Art

[0002] During the production process of the center-filled biscuit bars, a forming device can be used to quickly prepare the center-filled biscuit bars and keep the center-filled biscuit bars in a formed shape.

[0003] In the prior art, there is a roller filling device for producing biscuits disclosed in announcement number CN107212040B; it includes a transmission mechanism, a biscuit template, an expected storage box, a material blocking mechanism, a filling mechanism, and a discharge box. The transmission mechanism drives the biscuit template to move from under the expected storage box to under the filling mechanism. The expected storage box is provided with a material blocking mechanism. The biscuit template is arranged on the transmission mechanism. Biscuit placement holes are evenly arranged on the biscuit template. A discharge box connected to the transmission mechanism is arranged at the lower part of the filling machine. The transmission mechanism, the material blocking mechanism and the driving wheel are all powered by a motor. The present invention proposes a roller filling device for producing biscuits, which can conveniently add biscuit fillings into biscuits through the filling machine, thereby reducing manual operation costs.

[0004] However, in the implementation of related technologies, it is found that the above design has the following problems:

[0005] 1. The biscuit mold of the above device is fixed and inconvenient to replace; 2. The above device cannot perform filling work on tubular biscuit bars. In view of this, an efficient forming device and production method for filling biscuit bars are provided to overcome the above defects. Summary of the invention

[0006] The present invention provides a high-efficiency forming device for filling biscuit bars in order to solve at least one of the above-mentioned technical problems.

[0007] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0008] A high-efficiency forming device for filling biscuit sticks, comprising:

[0009] A base frame, mounting frames are provided on both sides of the base frame, mounting platforms are installed on the mounting frames, mixing cylinders and injection cylinders are installed on the mounting platforms, a plurality of injection tubes are provided at the lower end of the injection tubes, a first cylinder is installed on the mounting frame, a mounting groove is installed at the output of the first cylinder, a supporting frame is inserted in the mounting groove, and a sleeve sleeved on the injection tube is installed on the supporting frame;

[0010] A locking mechanism, the locking mechanism is arranged on one side of the installation slot, and the function of the locking mechanism is to prevent the support bracket from sliding off from one side of the installation slot;

[0011] The locking mechanism includes a plug-in rod and a first spring. The plug-in rod is slidably matched with the installation slot. A toggle block is installed on the plug-in rod. The first spring is sleeved on the plug-in rod. Both ends of the first spring are respectively connected to the installation slot and the toggle block.

[0012] Preferably, two parallel rotating rods are rotatably connected in the mixing barrel, the rotating rod is located on the side wall of the mixing barrel and a stirring rod is installed, a pulley is installed at one end of the rotating rod, a belt is sleeved on the pulley, and a first motor that drives one of the rotating rods to rotate is installed on the mounting frame.

[0013] Preferably, a filling roller is rotatably connected inside the filling barrel, and the filling roller is driven to rotate by a second motor installed on one side of the mounting frame. A scraper for cleaning the filling roller is provided on the inner wall of the filling barrel.

[0014] Preferably, a plurality of rotating rollers are rotatably connected to the mounting frame, a conveyor belt is sleeved on the rotating rollers, and one of the rotating rollers is rotated by a third motor installed on one side of the mounting frame.

[0015] Preferably, a support column is installed in the sleeve, a pipe is installed at one end of the support column, and a rubber sleeve is installed at the upper ends of the sleeve and the pipe.

[0016] Preferably, a shield is hinged at the discharge port at the lower end of the mixing barrel, and the shield is driven to rotate by an electric push rod installed on the inner side wall of the injection barrel.

[0017] Preferably, a bracket is installed on one side of the upper end of the base frame, a second cylinder is installed on the bracket, a cutting knife is installed at the output end of the second cylinder, a guide rod is installed at the upper end of the cutting knife symmetrically to the position of the second cylinder, and the guide rod is slidably matched with the bracket.

[0018] Preferably, a baking oven is installed on the upper end of the base frame.

[0019] Preferably, a heating plate is installed at the lower end of the mixing cylinder, and a plurality of heating tubes are installed inside the inclined end of the material guide of the injection cylinder;

[0020] A temperature sensor is also provided inside the mixing cylinder and the injection cylinder. The temperature sensor is connected to a temperature controller, and the temperature controller is electrically connected to the heating plate and the heating tube.

[0021] A method for producing a core-filled biscuit stick using a core-filled biscuit stick efficient forming device comprises the following steps:

[0022] Step S1: inserting the support bracket into the installation slot and locking the support bracket by a locking mechanism;

[0023] Step S2: Start the first cylinder to lift the installation slot, and respectively sleeve the sleeve and the pipe on the outer and inner injection pipes through the rubber sleeve;

[0024] Step S3: putting materials into the mixing barrel according to the proportion, and starting the first motor to drive the stirring rod to stir the materials;

[0025] Step S4: After the materials are mixed, the first motor is turned off, the electric push rod is started to open the shutter, and the materials fall into the injection barrel;

[0026] Step S5: starting the second motor to drive the injection barrel to rotate, the injection barrel drives the material into the injection pipe, and the material in the injection pipe enters the sleeve and the pipe respectively to complete the core injection operation;

[0027] Step S6: starting the third motor to drive the conveyor belt through the rotating roller to transport the biscuit sticks made by the injection molding to the baking box for baking;

[0028] Step S7: The baked biscuit sticks are cut into biscuit sticks by a cutting knife driven by a second cylinder.

[0029] The beneficial effects of the present invention are:

[0030] The present invention uses a locking mechanism to limit the support bracket in the installation groove, which is convenient for replacing the mold and fixing the mold at the same time. The sleeve and the pipeline are connected to the injection pipe through a rubber sleeve, and the shapes of the sleeve and the pipeline can be designed for injection according to the different shapes of biscuit bars, so as to process biscuit bars of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 , Figure 2 It is a schematic diagram of the structure of the present invention in different use states;

[0032] Figure 3 It is a schematic diagram of the structure of the chassis, conveyor belt and rotating roller of the present invention;

[0033] Figure 4 It is a schematic diagram of the structure of the installation groove and the support bracket of the present invention;

[0034] Figure 5 It is a schematic diagram of the structure inside the mixing cylinder and the injection cylinder of the present invention;

[0035] Figure 6 For the present invention Figure 5 Schematic diagram of the amplification mechanism of middle B;

[0036] Figure 7 For the present invention Figure 5 Schematic diagram of the amplification mechanism of A in the figure.

[0037] In the figure:

[0038] 1. Base frame; 2. Mounting frame; 3. Mixing barrel; 4. Injection barrel; 5. Injection pipe; 6. Mounting table; 7. First cylinder; 8. Mounting slot; 9. Support frame; 10. Sleeve; 11. Locking mechanism; 12. Plug-in rod; 13. First spring; 14. Toggle block; 15. Rotating rod; 16. Stirring rod; 17. Pulley; 18. Belt; 19. First motor; 20. Injection roller; 21. Second motor; 22. Scraper; 23. Rotating roller; 24. Conveyor belt; 25. Third motor; 26. Support column; 27. Pipeline; 28. Rubber sleeve; 29. ​​Shield; 30. Electric push rod; 31. Bracket; 32. Second cylinder; 33. Cutting knife; 34. Guide rod; 35. Baking oven; 36. Heating plate; 37. Heating tube. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Embodiment 1:

[0041] like Figures 1 to 6 As shown, a high-efficiency forming device for filling biscuit sticks comprises a base frame 1, mounting frames 2 are arranged on both sides of the base frame 1, mounting platforms 6 are arranged on the mounting frames 2, mixing cylinders 3 and injection cylinders 4 are arranged on the mounting platforms 6, a plurality of injection tubes 5 are arranged at the lower end of the injection tube 4, a first cylinder 7 is arranged on the mounting frame 2, an installation groove 8 is arranged at the output of the first cylinder 7, a support frame 9 is inserted in the installation groove 8, and a sleeve 10 sleeved on the injection tube 5 is arranged on the support frame 9;

[0042] A locking mechanism 11, which is disposed on one side of the mounting groove 8, and the function of the locking mechanism 11 is to prevent the support bracket 9 from sliding off from one side of the mounting groove 8;

[0043] The locking mechanism 11 includes a plug rod 12 and a first spring 13. The plug rod 12 is slidably matched with the mounting groove 8. A toggle block 14 is installed on the plug rod 12. The first spring 13 is sleeved on the plug rod 12. The two ends of the first spring 13 are respectively connected to the mounting groove 8 and the toggle block 14.

[0044] In this embodiment, further:

[0045] The tubular outer skin of the biscuit stick (composed of yeast, flour and water) and the inner core of the biscuit stick (chocolate, cocoa butter, etc.) are placed in the mixing cylinder 3 and the injection cylinder 4 on both sides respectively. The mixing ratio of yeast, flour and water is calculated by weighing, and the injection ratio of chocolate and cocoa butter is calculated by weighing.

[0046] Embodiment 2:

[0047] In addition to all the technical features in Example 1, this embodiment also includes:

[0048] Two parallel rotating rods 15 are rotatably connected in the mixing barrel 3. The rotating rod 15 is located on the side wall of the mixing barrel 3 and is equipped with a stirring rod 16. A pulley 17 is installed at one end of the rotating rod 15, and a belt 18 is sleeved on the pulley 17. A first motor 19 that drives one rotating rod 15 to rotate is installed on the mounting frame 2.

[0049] In this embodiment, further:

[0050] The first motor 19, the second motor 21 and the third motor 25 are electrically connected to the on-site power supply, and the second motor 21 rotates toward the injection tube 5. The second motor 21 controls the injection roller 20 to rotate at a uniform speed according to the amount of the tubular outer skin and the inner core.

[0051] Embodiment 3:

[0052] In addition to all the technical features in Example 1, this embodiment also includes:

[0053] A filling roller 20 is rotatably connected in the filling barrel 4 . The filling roller 20 is driven to rotate by a second motor 21 installed on one side of the mounting frame 2 . A scraper 22 for cleaning the filling roller 20 is provided on the inner wall of the filling barrel 4 .

[0054] Embodiment 4:

[0055] In addition to all the technical features in Example 1, this embodiment also includes:

[0056] A plurality of rotating rollers 23 are rotatably connected to the mounting frame 2 , and a conveyor belt 24 is sleeved on the rotating rollers 23 . One rotating roller 23 is rotated by a third motor 25 installed at one side of the mounting frame 2 .

[0057] Embodiment 5:

[0058] In addition to all the technical features in Example 1, this embodiment also includes:

[0059] A support column 26 is installed in the sleeve 10 , a pipe 27 is installed at one end of the support column 26 , and a rubber sleeve 28 is installed at the upper ends of the sleeve 10 and the pipe 27 .

[0060] In this embodiment, further:

[0061] The support columns 26 are arranged in an array in the sleeve 10 , and the inner core of the biscuit stick is injected from the pipe 27 , and the cylindrical stick body outside the biscuit stick is discharged through the pipe 10 to be formed.

[0062] Embodiment 6:

[0063] In addition to all the technical features in Example 1, this embodiment also includes:

[0064] A shield plate 29 is hinged at the discharge port at the lower end of the mixing barrel 3 , and the shield plate 29 is driven to rotate by an electric push rod 30 installed on the inner side wall of the injection barrel 4 .

[0065] Embodiment 7:

[0066] In addition to all the technical features in Example 1, this embodiment also includes:

[0067] A bracket 31 is installed on one side of the upper end of the base frame 1, and a second cylinder 32 is installed on the bracket 31. A cutting knife 33 is installed at the output end of the second cylinder 32. A guide rod 34 is installed at the upper end of the cutting knife 33 symmetrically to the position of the second cylinder 32, and the guide rod 34 is slidably matched with the bracket 31.

[0068] In this embodiment, further:

[0069] The cylinder 32 calculates the length of the biscuit stick by cooperating with the uniform rotation time of the third motor 25 through the timing circuit, and cuts the biscuit stick so that each biscuit stick is cut into the required length.

[0070] Embodiment 8:

[0071] In addition to all the technical features in Example 1, this embodiment also includes:

[0072] A baking oven 35 is installed on the upper end of the bottom frame 1 .

[0073] Embodiment:9:

[0074] In addition to all the technical features in Example 1, this embodiment also includes:

[0075] A heating plate 36 is installed at the lower end of the mixing cylinder 3, and a plurality of heating tubes 37 are installed inside the inclined end of the material guide of the injection cylinder 4;

[0076] Temperature sensors are also provided inside the mixing cylinder (3) and the injection cylinder (4), and the temperature sensors are connected to a temperature controller, and the temperature controller is electrically connected to the heating plate (36) and the heating tube (37).

[0077] In this embodiment, further:

[0078] The temperature sensor is used to detect the internal temperature of the mixing barrel (3) and the injection barrel (4), and feeds back to the temperature controller. The temperature controller maintains a constant temperature on the heating plate 36 and the heating tube 37, so that the yeast, flour and water as well as the chocolate and cocoa butter are kept at a constant temperature when they are mixed and injected into the mixing barrel 3 and the injection barrel 4, and the mixing of the yeast, flour and water and the melting of the chocolate and cocoa butter are facilitated.

[0079] Embodiment 10:

[0080] In addition to all the technical features of Embodiments 1-9, this embodiment also includes:

[0081] A method for producing a core-filled biscuit stick using a core-filled biscuit stick efficient forming device comprises the following steps:

[0082] Step S1: inserting the support bracket (9) into the installation groove (8), and locking the support bracket (9) by means of the locking mechanism (11);

[0083] Step S2: Start the first cylinder (7) to lift the mounting groove (8), and respectively sleeve the sleeve (10) and the pipe (27) onto the outer and inner injection pipes (5) through the rubber sleeve (28);

[0084] Step S3: putting materials into the mixing barrel (3) according to the proportions, and starting the first motor (19) to drive the stirring rod (16) to stir the materials;

[0085] Step S4: After the material is mixed, the first motor (19) is turned off, the electric push rod (30) is started to open the shutter (29), and the material falls into the injection barrel (4);

[0086] Step S5: starting the second motor (21) to drive the injection barrel (4) to rotate, the injection barrel (4) drives the material into the injection pipe (5), and the material in the injection pipe (5) respectively enters the sleeve (10) and the pipeline (27) to complete the core injection operation;

[0087] Step S6: starting the third motor (25) to drive the conveyor belt (24) through the rotating roller (23) to transport the biscuit sticks made by the injection molding to the baking box (35) for baking;

[0088] Step S7: The baked biscuit sticks are cut into biscuit sticks by the second cylinder (32) driving the cutting knife (33).

[0089] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0090] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An efficient forming equipment for filling biscuit sticks, It is characterized in that include: A base frame (1), a mounting frame (2) is provided on both sides of the base frame (1), a mounting platform (6) is installed on the mounting frame (2), a mixing cylinder (3) and an injection cylinder (4) are installed on the mounting platform (6), a plurality of injection tubes (5) are provided at the lower end of the injection tube (4), a first cylinder (7) is installed on the mounting frame (2), an output of the first cylinder (7) is provided with a mounting groove (8), a support frame (9) is inserted in the mounting groove (8), and a sleeve (10) sleeved on the injection tube (5) is installed on the support frame (9); A locking mechanism (11), wherein the locking mechanism (11) is arranged on one side of the installation groove (8), and the function of the locking mechanism (11) is to prevent the support bracket (9) from sliding off from one side of the installation groove (8); The locking mechanism (11) comprises a plug-in rod (12) and a first spring (13); the plug-in rod (12) is slidably matched with the mounting groove (8); a toggle block (14) is mounted on the plug-in rod (12); the first spring (13) is sleeved on the plug-in rod (12); and the two ends of the first spring (13) are respectively connected to the mounting groove (8) and the toggle block (14).

2. The efficient forming equipment for filling biscuit sticks according to claim 1, It is characterized in that Two parallel rotating rods (15) are rotatably connected in the mixing barrel (3); a stirring rod (16) is installed on the side wall of the mixing barrel (3); a pulley (17) is installed at one end of the rotating rod (15); a belt (18) is sleeved on the pulley (17); and a first motor (19) for driving one of the rotating rods (15) to rotate is installed on the mounting frame (2).

3. The high-efficiency forming equipment for filling biscuit sticks according to claim 1, It is characterized in that An injection roller (20) is rotatably connected inside the injection barrel (4), and the injection roller (20) is driven to rotate by a second motor (21) installed on one side of the mounting frame (2). A scraper (22) for cleaning the injection roller (20) is provided on the inner wall of the injection barrel (4).

4. The high-efficiency forming equipment for filling biscuit sticks according to claim 1, It is characterized in that A plurality of rotating rollers (23) are rotatably connected to the mounting frame (2), a conveyor belt (24) is sleeved on the rotating rollers (23), and one of the rotating rollers (23) is rotated by a third motor (25) mounted on one side of the mounting frame (2).

5. The high-efficiency forming equipment for filling biscuit sticks according to claim 1, It is characterized in that A support column (26) is installed in the sleeve (10), a pipe (27) is installed at one end of the support column (26), and a rubber sleeve (28) is installed at the upper ends of the sleeve (10) and the pipe (27).

6. The high-efficiency forming equipment for filling biscuit sticks according to claim 1, It is characterized in that A shield plate (29) is hingedly connected to the discharge port at the lower end of the mixing barrel (3), and the shield plate (29) is driven to rotate by an electric push rod (30) installed on the inner wall of the injection barrel (4).

7. The efficient forming equipment for filling biscuit sticks according to claim 1, It is characterized in that A bracket (31) is installed on one side of the upper end of the base frame (1), a second cylinder (32) is installed on the bracket (31), a cutting knife (33) is installed at the output end of the second cylinder (32), a guide rod (34) is installed at the upper end of the cutting knife (33) symmetrically to the position of the second cylinder (32), and the guide rod (34) is slidably matched with the bracket (31).

8. The high-efficiency forming equipment for filling biscuit sticks according to claim 1, It is characterized in that A baking oven (35) is installed at the upper end of the base frame (1).

9. The high-efficiency forming equipment for filling biscuit sticks according to claim 1, It is characterized in that A heating plate (36) is installed at the lower end of the mixing cylinder (3), and a plurality of heating tubes (37) are installed inside the inclined material guiding end of the injection cylinder (4); Temperature sensors are also provided inside the mixing cylinder (3) and the injection cylinder (4), and the temperature sensors are connected to a temperature controller, and the temperature controller is electrically connected to the heating plate (36) and the heating tube (37).

10. A method for producing a core-filled biscuit stick using a core-filled biscuit stick high-efficiency forming device according to any one of claims 1 to 9, It is characterized in that The steps include: Step S1: inserting the support bracket (9) into the installation groove (8), and locking the support bracket (9) by means of the locking mechanism (11); Step S2: Start the first cylinder (7) to lift the mounting groove (8), and respectively sleeve the sleeve (10) and the pipe (27) onto the outer and inner injection pipes (5) through the rubber sleeve (28); Step S3: putting materials into the mixing barrel (3) according to the proportions, and starting the first motor (19) to drive the stirring rod (16) to stir the materials; Step S4: After the material is mixed, the first motor (19) is turned off, the electric push rod (30) is started to open the shutter (29), and the material falls into the injection barrel (4); Step S5: starting the second motor (21) to drive the injection barrel (4) to rotate, the injection barrel (4) drives the material into the injection pipe (5), and the material in the injection pipe (5) respectively enters the sleeve (10) and the pipeline (27) to complete the core injection operation; Step S6: starting the third motor (25) to drive the conveyor belt (24) through the rotating roller (23) to transport the biscuit sticks made by the injection molding to the baking box (35) for baking; Step S7: The baked biscuit sticks are cut into biscuit sticks by the second cylinder (32) driving the cutting knife (33).

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