Belt type forming machine for cake-shaped food

Through the design of the belt forming machine, the conveying parts and airbag technology is used to solve the problems of poor molding and difficult mold release in the prior art, and the efficient molding of a variety of foods and the protection of surface patterns is achieved.

CN119111591AActive Publication Date: 2024-12-13SHANDONG LABOR VOCATIONAL & TECHN COLLEGE

Patent Information

Application Number
CN202411524436.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2024-12-13
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

The existing cake-shaped food molding technology has problems such as soft or hard material resulting in poor molding, inability to make multiple materials or colors at one time, inconvenient molding after molding, and damage to the surface pattern.

Method used

Design a belt forming machine, including a frame, filler component, compacted component and molded component, and drives the molding mold to move around the guide component by conveying components, and sets up an adjustable compression sleeve and airbag, which uses the inflation and deflation of the airbag to achieve Even forming and demolding of food.

Benefits of technology

It realizes efficient molding of a variety of food materials and colors, retains the integrity of the food surface pattern, and performs convenient mold release operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of food processing, in particular to a cake-shaped food belt type forming machine which comprises a rack, a conveying component is fixedly arranged in the rack, a plurality of forming components distributed at equal intervals are arranged at the top of the conveying component, the forming components are used for forming food, and a guide component is fixedly arranged in the rack. The guide component is located at the top of the conveying component and used for conveying the forming component, the conveying component comprises conveying shafts rotationally installed at the two ends of the interior of the rack, the outer walls of the two conveying shafts are each fixedly provided with two conveying rollers, and a conveying belt is arranged between the two conveying rollers in a sleeving mode. The conveying component runs to drive the forming component to run around the guiding component, and meanwhile, the left raw material hopper, the right raw material hopper and the pressing component are arranged. The equipment can be used for feeding and pressing various types of food, and the food forming efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to a belt-type forming machine for cake-shaped food. Background Art

[0002] The existing pancake-shaped foods are formed by one-time forming through roller extrusion. After the material is loaded into the material roller, the mold roller above and the material roller are extruded and formed mutually. In this form, there are strict requirements on the hardness of the material. If the material is too soft, it will spill under the movement of the material roller, and if the material is too hard, the pressing mold will not be significant enough. In addition, this mode can only produce materials of one material or one color, and sandwich pancake foods cannot be produced at one time. At the same time, after the existing pancake foods are formed, the mold is turned upside down to take out the product, which will damage the pattern on the surface of the pancake and affect the appearance.

[0003] The invention application with publication number CN104114051A discloses a system for preparing round shaped baked food. After the food is formed, the outer wall pressing plate of the food is in close contact with the inner wall of the cavity, which makes it difficult to demold the formed food. Summary of the invention

[0004] In view of the above problems, the present invention provides a belt-type forming machine for cake-shaped food to solve the problems in the prior art.

[0005] A belt-type forming machine for pancake-shaped food, comprising a frame, the frame being a frame with a hollow interior, wherein a plurality of groups of filling components and compacting components are arranged at intervals inside the frame; a plurality of groups of forming components are also arranged inside the frame, wherein the front ends or / and rear ends of the plurality of groups of forming components are commonly connected with a guide component, wherein the guide component connects the plurality of groups of forming components into a closed-loop structure that can move circumferentially around the filling components and the compacting components in a vertical plane, wherein a group of forming components is correspondingly arranged below each group of filling components and the compacting components; and a conveying component that can move horizontally and provides a driving force for the movement of the forming components is arranged below the plurality of groups of forming components; The molding component includes a molding die, which is provided with at least one molding cavity which is transparent from top to bottom, a compression sleeve with an adjustable inner diameter is slidably installed inside the molding cavity, and a pressure plate which cooperates with the molding cavity is provided at the lower end of the compacting component.

[0006] As a preferred solution of the present invention, an airbag is provided on the inner wall of the compression sleeve, an airway switching valve is provided on the molding mold, the compression sleeve moves up and down in the molding cavity, and the inflation and deflation of the airbag are realized by driving the opening and closing of the airway switching valve.

[0007] As a preferred solution of the present invention, the molding die is provided with an annular air groove with an upper opening, the annular air groove is coaxially sleeved on the outside of the molding cavity, the outside of the compression sleeve is connected to a compressed air cylinder with a blowing channel, the compressed air cylinder is slidably installed in the annular air groove, the airbag is connected to the blowing channel of the compressed air cylinder, a pressure relief channel is provided at the bottom of the annular air groove, and the airway switch valve is arranged between the annular air groove and the pressure relief channel.

[0008] As a preferred solution of the present invention, the airway switch valve includes a top spring, the lower end of the top spring is connected to the bottom of the annular air groove, the upper end of the top spring is connected to an annular piston, and the annular piston is slidably installed in the annular air groove.

[0009] As a preferred solution of the present invention, one end opening of the pressure relief channel is located on the side wall of the annular air groove, and the other end of the pressure relief channel is connected to the atmosphere.

[0010] As a preferred solution of the present invention, the upper end of the compression sleeve and the upper end of the compression cylinder are commonly connected to a top plate, and a return spring is arranged between the top plate and the molding die.

[0011] As a preferred solution of the present invention, the conveying component includes at least two conveying rollers rotatably mounted at two ends of the frame, and the conveying rollers are externally sleeved with a conveyor belt.

[0012] As a preferred solution of the present invention, the upper surface of the conveyor belt is in contact and connected with the bottom of the forming mold located above it.

[0013] As a preferred solution of the present invention, the guiding component includes a plurality of guiding sprockets rotatably mounted inside the frame and at the external corner points of multiple groups of filling components and compacting components, and a guiding chain is commonly wound around the periphery of the guiding sprockets, and the guiding chain is connected to the end of the forming mold.

[0014] As a preferred solution of the present invention, an electromagnetic material valve is installed at the bottom of the filling component, a controller is installed on the frame, and the controller and the electromagnetic material valve are electrically connected.

[0015] The present invention also discloses a method for processing a cake-shaped food by using the above-mentioned cake-shaped food belt forming machine, comprising the following steps: Step 1: The filling component injects raw materials into the forming mold for the first time; Step 2, start the conveying component, and under the drive of the conveying component, the forming mold containing the raw material moves to the bottom of the compacting component to be initially compacted; Step 3, start the conveying component, and under the drive of the conveying component, the forming mold after the raw material is compacted moves to the bottom of the next group of filling components for secondary raw material injection; Step 4, start the conveying component, and under the drive of the conveying component, the forming mold containing the compacted raw material moves to the bottom of the next group of compacting components to be compacted again; Step 5: Start the conveying component to convey the biscuits to the packaging area.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the conveying component drives the forming component to rotate around the guiding component, and a filling component and a compacting component are arranged at intervals. It can be used for one-time feeding and pressing of various food materials and various colors, and the food forming efficiency is high.

[0017] 2. Positive demoulding does not damage the surface pattern of cake food, and the appearance integrity is good.

[0018] 3. In the present invention, the pressure plate is driven to move downward by the output rod of the lifting cylinder, and the front and rear pressure plates are pushed downward. The pressure plates move downward and abut against the tops of the top plates at the bottom thereof, thereby pressing the top plates downward. The downward pressing movement of the top plates drives the compressed air cylinder to move downward along the inner wall of the annular air groove, compressing the air inside the annular air groove. The compressed air inside the annular air groove enters the inside of the blowing cavity through the bottom of the blowing cavity, and is compressed from the top of the blowing cavity to the area between the inner wall of the compressed air cylinder and the outer wall of the compression sleeve, and then is transported through the blowing hole The air bag moves to the inside of the elastic air bag, causing the deflated elastic air bag to gradually become hollow, squeezing the outer wall of the formed food to shrink the outer wall of the food toward the middle by an appropriate amount. When the bottom of the compressed air cylinder moves downward and contacts the top of the annular piston, as the compressed air cylinder continues to move downward, the annular piston is pushed downward, causing multiple top springs to be compressed. When the annular piston moves to the bottom position of the pressure relief air channel, the pressure relief air channel is connected with the inside of the blowing cavity through the annular air groove. At this time, the hollow elastic air bag shrinks under the action of the rebound force, returns to the deflated state and is separated from the outer wall of the food, facilitating subsequent demolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 Schematic diagram of the local component structure; Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure of part A; Figure 4 It is a schematic diagram of the structure of the guide component and the forming component in the present invention; Figure 5 It is a detailed structural schematic diagram of the molding component in the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of the molding component in the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure of part B; Figure 8 For the present invention Figure 6 Schematic diagram of the enlarged structure of part C.

[0020] In the figure: 1, frame; 2, conveying component; 201, conveying shaft; 202, conveying roller; 203, conveying belt; 204, power motor; 205, driving pulley; 206, driven pulley; 207, power belt; 3, guiding component; 301, guiding shaft; 302, guiding sprocket; 303, guiding chain; 4, forming component; 401, forming mold; 402, forming cavity; 403, compression sleeve; 404, top plate; 405, return spring; 406, elastic air bag; 407, blowing hole; 408, compressed air cylinder; 409, blowing cavity; 4010, annular air groove; 4011, pressure relief air duct; 4012, annular piston; 4013, top spring; 5, filling component; 501, feeding pipe; 502, electromagnetic material valve; 503, raw material bucket; 6, compacting component; 601, lifting cylinder; 602, pressing plate; 603, pressing plate; 604, fixed beam; 7, controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1 - Figure 8 The technical solution provided by the present invention specifically includes the following embodiments: Embodiment 1, a belt forming machine for pancake-shaped food, comprises a frame 1, a conveying component 2 is fixedly provided inside the frame 1, a plurality of forming components 4 distributed at equal distances are provided on the top of the conveying component 2, and the forming components 4 are used for forming food; a guide component 3 is fixedly provided inside the frame 1, the guide component 3 is located on the top of the conveying component 2, and the guide component 3 is used for conveying the forming components 4. The conveying component 2 includes a conveying shaft 201 rotatably mounted at both ends of the frame 1, and the outer walls of the two conveying shafts 201 are fixedly mounted with conveying rollers 202, there are two conveying rollers 202, and a conveying belt 203 is sleeved between the two conveying rollers 202, a power motor 204 is fixedly mounted inside the frame 1, and a driving pulley 205 is fixedly mounted on the output shaft of the power motor 204, and a driven pulley 206 is fixedly mounted on the end of one of the conveying shafts 201, and a power belt 207 is sleeved between the driving pulley 205 and the driven pulley 206; The guide component 3 includes four guide shafts 301, which are distributed in two layers, and each layer has two guide shafts 301 on the left and right. The four guide shafts 301 are in a rectangular structure in the vertical space. Guide sprockets 302 are installed at both the front and rear ends of the outer wall of the guide shaft 301, and the periphery of the four guide sprockets 302 located on the same side of the front and rear parts is commonly connected with a guide chain 303, and the number of guide chains 303 is two, and the two guide chains 303 are distributed front and back.

[0023] The molding component 4 includes a molding die 401, which is fixedly installed between two guide chains 303 distributed front and back. The upper and lower surfaces of the molding die 401 are penetrated with a plurality of molding cavities 402 distributed front and back. A compression sleeve 403 is slidably installed inside the molding cavity 402. A top plate 404 is fixedly installed on the top of the outer wall of the compression sleeve 403. The top plate is a cylindrical structure with an inverted L-shaped cross section, that is, a flange on the top and a cylindrical sleeve on the bottom. A reset spring 405 is fixedly installed between the bottom of the top plate 404 and the top of the molding die 401, and the reset spring 405 is sleeved on the outside of the compression sleeve 403.

[0024] Two left-right distributed filling components 5 are fixedly installed inside the frame 1. The filling components 5 are located between the two front and rear guide chains 303. The filling components 5 include a raw material bucket 503 located above and connected to the frame. A plurality of front-back distributed feeding pipes 501 are fixedly installed at the bottom of the raw material bucket 503. The positions of the feeding pipes 501 match the positions of the molding cavity 402. Two left-right distributed compacting components 6 are fixedly installed inside the frame 1. The compacting components 6 and the filling components 5 are alternately distributed along the left and right directions of the device. A lifting cylinder 601 is fixedly installed at the bottom of the compacting component 6. The lifting cylinder can be an electric cylinder or a pneumatic cylinder. A pressure plate 602 is fixedly installed at the bottom of the output rod of the lifting cylinder 601, and a plurality of pressure plates 603 distributed front and back are fixedly installed at the bottom of the pressure plate 602. The positions of the plurality of pressure plates 603 correspond one to one with the positions of the plurality of molding cavities 402. An electromagnetic material valve 502 is fixedly installed at the bottom of the feeding pipe 501, and a controller 7 is fixedly installed at the top of the frame 1. The output end of the controller 7 is electrically connected to the electromagnetic material valve 502.

[0025] Specifically, the output shaft of the power motor 204 drives the active pulley 205 to rotate, and further drives the driven pulley 206 and a conveying shaft 201 and a conveying roller 202 connected to the driven pulley 206 to rotate together under the transmission action of the power belt 207. Further, under the joint action of the other conveying shaft 201 and the conveying roller 202 on the conveying belt 203, the conveying belt 203 is caused to run rightward along the left and right conveying rollers 202. Since the top of the conveying belt 203 abuts against the surface of the forming mold 401 located at the upper end thereof, the static friction between the conveying belt 203 and the forming mold 401 drives the forming mold 401 in contact with the top of the conveying belt 203 to move rightward together, and Under the rotation support of the guide chain 303, the front and rear two guide chains 303 rotate around the four guide sprockets 302, and the remaining multiple forming molds 401 are driven to rotate together through the connection with the front and rear two guide chains 303. During the rotation, the forming mold 401 will drive the compression sleeve 403 to move together. When the compression sleeve 403 moves to the bottom of a raw material hopper 503 located on the left, the power motor 204 is turned off, and the multiple electromagnetic material valves 502 at the bottom of the left end raw material hopper 503 are opened. The food raw materials located inside the raw material hopper 503 fall into the interior of the multiple compression sleeves 403 directly below it and the forming molds through the front and rear multiple feeding tubes 501. The interior of the molding cavity 402, and under the support of the top of the conveyor belt 203, the food raw materials filled in the molding cavity 402 will not fall down. When the interior of the molding cavity 402 and the interior of the compression sleeve 403 are filled with food raw materials, the electromagnetic material valves 502 are closed to block the continued discharge of the raw material bucket 503, and the power motor 204 is started to make the conveyor belt 203 continue to run to the right, further causing the molding mold 401 filled with food raw materials and the compression sleeve 403 to move to the right together, until they move to the bottom of a fixed crossbeam 604 at the left end, and then the power motor 204 is closed again, the conveyor belt 203 stops moving, and then the lifting cylinder 601 is started, so that the output rod of the lifting cylinder 601 drives the pressing plate 602 to move downward , push the front and rear multiple pressure plates 603 downward, the multiple pressure plates 603 move downward and abut against the tops of the multiple top plates 404 located at the bottom thereof, thereby pressing the top plates 404 downward, and the downward pressing movement of the top plates 404 drives the compression sleeve 403 and the elastic airbag 406 fixed inside the compression sleeve 403 to move downward together. As the compression sleeve 403 moves downward, it will slide into the interior of the molding cavity 402, causing the space formed by the compression sleeve 403 and the molding cavity 402 to shrink continuously, thereby squeezing the food raw materials located inside the compression sleeve 403 and the molding cavity 402 to give them a preliminary molding, and then start the lifting cylinder 601 to move its output rod upward to lift the pressure plate 602 together with the pressure plate 603 upward, and then start the power motor 204 again,The conveyor belt 203 continues to rotate to convey the food that has been preliminarily formed in the previous step to the bottom of a raw material hopper 503 located at the right end. When the preliminarily formed food and the forming mold 401 are moved to the bottom of the raw material hopper 503 located on the right, the power motor 204 is closed again, and the electromagnetic material valves 502 located at the bottom of the right raw material hopper 503 are opened to allow the second raw material inside the raw material hopper 503 to fall into the compression sleeve 403 at its bottom through the feeding pipe 501, that is, the top of the preliminarily formed food. When the compression sleeve 403 is filled with the second raw material, the electromagnetic material valve 502 is immediately closed, and the power motor 204 is started to fill the second raw material. After the second raw material forming mold 401 moves to the bottom of the fixed crossbeam 604 located on the right, the power motor 204 is turned off and the lifting cylinder 601 is started. The output rod of the lifting cylinder 601 moves downward, pushing the pressing plate 602 and the pressure plate 603 downward, squeezing the top plate 404 and the compression sleeve 403 downward, so that the second raw material is squeezed together with the food blank formed in the previous step. Then the lifting cylinder 601 is started, so that its output rod moves upward to lift the pressing plate 602 and the pressure plate 603 upward, releasing the downward pressure on the top plate 404, and the resilience of the return spring 405 pushes the top plate 404, the compression sleeve 403 and the elastic airbag 406 upward.

[0026] In the second embodiment, a side of the molding die 401 close to the top plate 404 is provided with an annular air groove 4010, which is located at the periphery of the molding cavity 402. A compressed air cylinder 408 is slidably installed inside the annular air groove 4010, and the top of the compressed air cylinder 408 is fixedly connected to the bottom of the flange of the top plate 404. A blowing cavity 409 is provided inside the compressed air cylinder 408, and the blowing cavity 409 is in an inverted L shape. The inverted L-shaped vertical channel passes through the bottom of the compressed air cylinder 408, and the inverted L-shaped transverse channel passes through the inner wall of the compressed air cylinder 408 transversely. A transverse blowing hole 407 is provided through the upper part of the inner wall of the compression sleeve 403, and the position of the blowing hole 407 corresponds to the position of the blowing cavity 409, and they are connected to each other. An elastic air bag 406 is fixedly installed on the inner wall of the compression sleeve 403, and the elastic air bag 406 is located at the periphery of the opening of the blowing hole 407. That is, the channel in the compressed air cylinder 408 and the elastic airbag 406 are connected to each other through the blowing hole 407 in the compression sleeve 403.

[0027] An annular piston 4012 is slidably installed inside the annular air groove 4010, and a plurality of top springs 4013 distributed at equal angles are fixedly installed between the bottom of the annular piston 4012 and the bottom wall of the annular air groove 4010. A transverse pressure relief air duct 4011 is penetrated through the inner wall of the annular air groove 4010 away from the compression sleeve 403. The pressure relief air duct 4011 is located at the bottom of the annular piston 4012, one end of which is opened on the inner wall of the annular air groove 4010 below the annular piston 4012, and the other end is opened to communicate with the atmosphere.

[0028] Specifically, in this embodiment, the output rod of the lifting cylinder 601 drives the pressure plate 602 to move downward, pushing the front and rear pressure plates 603 downward, and the pressure plates 603 move downward and abut against the tops of the top plates 404 located at the bottom thereof, thereby pressing the top plates 404 downward. The downward pressing movement of the top plates 404 drives the compressed air cylinder 408 to move downward along the inner wall of the annular air groove 4010, compressing the air inside the annular air groove 4010. The compressed air inside the annular air groove 4010 enters the blowing cavity through the bottom of the blowing cavity 409. After the food is inside the food container 409, it is compressed from the top of the blowing cavity 409 to the area between the inner wall of the compressed gas cylinder 408 and the outer wall of the compression sleeve 403, and then transported to the inside of the elastic airbag 406 through the blowing hole 407, so that the deflated elastic airbag 406 gradually bulges, squeezes the outer wall of the formed food, and makes the outer wall of the food shrink to the middle by an appropriate amount. When the bottom of the compressed gas cylinder 408 moves downward and contacts the top of the annular piston 4012, as the compressed gas cylinder 408 continues to move downward, the annular piston 4012 is pushed downward, resulting in multiple The top spring 4013 is compressed, and when the annular piston 4012 moves to the bottom position of the pressure relief airway 4011, the pressure relief airway 4011 is connected to the inside of the blowing cavity 409 through the annular air groove 4010. At this time, the hollow elastic airbag 406 shrinks under the action of the rebound force and returns to the empty state, and the air inside the elastic airbag 406 is discharged into the area between the outer wall of the compression sleeve 403 and the inner wall of the compression cylinder 408 through the blowing hole 407 under the action of the rebound force of the elastic airbag 406, and then discharged into the annular air groove through the blowing cavity 409 After the pressure inside the food 4010 is released, it is discharged to the outside through the pressure relief air duct 4011, and then the lifting cylinder 601 is started to move its output rod upward to lift the pressure plate 602 and the pressure plate 603 upward, thereby releasing the downward pressure on the top plate 404. The rebound force of the return spring 405 pushes the top plate 404, the compression sleeve 403 and the elastic airbag 406 to move upward. After the top plate 404 is deflated, its inner wall is separated from the outer wall of the food. Therefore, when the elastic airbag 406 moves upward, it will not carry the formed food upward, thereby facilitating the demolding of the food.

[0029] In the third embodiment, the diameter of the pressure plate 603 is larger than the inner diameter of the compression sleeve 403; Specifically, in this embodiment, by directly setting the size of the pressure plate 603 to be larger than the diameter of the compression sleeve 403, it is possible to avoid the pressure plate 603 being directly inserted into the interior of the compression sleeve 403, thereby ensuring that the pressure plate 603 can be pressed on the top of the top plate 404 to push the top plate 404 together with the compression sleeve 403 downward.

[0030] In the fourth embodiment, the top of the conveyor belt 203 is fitted with the bottom of the molding die 401 located on the top thereof; Specifically, in this embodiment, since the top of the conveyor belt 203 is in contact with the bottom of the molding die 401 located on the top thereof, due to the static friction between the two, when the conveyor belt 203 is running, it can drive the molding die 401 in contact therewith to move together, so that the entire guide component 3 and the molding component 4 can be operated.

[0031] In the present scheme, a belt-type forming machine for pancake-shaped food is operated by starting the power motor 204, and the output shaft of the power motor 204 drives the driving pulley 205 to rotate, and further drives the driven pulley 206 and a conveying shaft 201 and a conveying roller 202 connected to the driven pulley 206 to rotate together under the transmission action of the power belt 207, and further under the joint action of the other conveying shaft 201 and the conveying roller 202 on the conveying belt 203, the conveying belt 203 is caused to run to the right along the left and right conveying rollers 202, and because the top of the conveying belt 203 is in contact with the surface of the forming mold 401 located at the upper end thereof, the static friction between the conveying belt 203 and the forming mold 401 drives the conveying belt 203 to rotate. The molding mold 401 in contact with the top of the molding mold 203 moves to the right together, and under the rotation support of the front and rear two guide chains 303, multiple guide sprockets 302, and the guide shaft 301 on the guide chain 303, the front and rear two guide chains 303 rotate around the four guide sprockets 302, and drive the remaining multiple molding molds 401 to rotate together through the connection with the front and rear two guide chains 303. During the rotation, the molding mold 401 will drive the compression sleeve 403 to move together. When the compression sleeve 403 moves to the bottom of a raw material hopper 503 located on the left, the power motor 204 is turned off, and the multiple electromagnetic material valves 502 at the bottom of the left raw material hopper 503 are opened, and the food inside the raw material hopper 503 is The raw materials fall into the interior of the multiple compression sleeves 403 and the molding cavity 402 directly below through the multiple front and rear feeding tubes 501, and the food raw materials filled in the molding cavity 402 will not fall off under the support of the top of the conveyor belt 203. When the interior of the molding cavity 402 and the interior of the compression sleeve 403 are filled with food raw materials, the electromagnetic material valves 502 are closed to block the continued discharge of the raw material hopper 503, and the power motor 204 is started to make the conveyor belt 203 continue to run to the right, further causing the molding mold 401 and the compression sleeve 403 filled with food raw materials to move to the right together, until they move to the bottom of a fixed beam 604 at the left end, and then the power motor 204 is closed again. The conveyor belt 203 stops moving, and the lifting cylinder 601 is started, so that the output rod of the lifting cylinder 601 drives the pressure plate 602 to move downward, pushing the multiple pressure plates 603 in front and behind downward. The multiple pressure plates 603 move downward and abut against the tops of the multiple top plates 404 located at the bottom thereof, thereby pressing the top plates 404 downward. The downward pressing movement of the top plates 404 drives the compression sleeve 403 and the elastic airbag 406 fixed inside the compression sleeve 403 to move downward together. As the compression sleeve 403 moves downward, it slides into the inside of the forming cavity 402, causing the space formed by the compression sleeve 403 and the forming cavity 402 to shrink continuously, thereby squeezing the food raw materials located inside the compression sleeve 403 and the forming cavity 402 to make them initially formed. At the same time, when the top plate 404 moves downward, the return spring 405 is compressed, and the top plate 404 also drives the compressed air cylinder 408 to move downward along the inner wall of the annular air groove 4010, compressing the air inside the annular air groove 4010. The compressed air inside the annular air groove 4010 enters the interior of the blowing cavity 409 through the bottom of the blowing cavity 409, and is compressed from the top of the blowing cavity 409 to the area between the inner wall of the compressed air cylinder 408 and the outer wall of the compression sleeve 403, and then is transported to the interior of the elastic air bag 406 through the blowing hole 407, so that the deflated elastic air bag 406 gradually bulges, squeezes the outer wall of the formed food, and makes the outer wall of the food shrink to the middle by an appropriate amount. When the bottom of the compressed air cylinder 408 moves downward and contacts the annular After the top of the piston 4012 makes contact, as the compressed air cylinder 408 continues to move downward, the annular piston 4012 is pushed downward, causing multiple top springs 4013 to be compressed. When the annular piston 4012 moves to the bottom position of the pressure relief air channel 4011, the pressure relief air channel 4011 is connected to the interior of the blowing cavity 409 through the annular air groove 4010. At this time, the hollow elastic airbag 406 shrinks under the action of the rebound force and returns to the empty state, and the air inside the elastic airbag 406 is discharged into the area between the outer wall of the compression sleeve 403 and the inner wall of the compressed air cylinder 408 through the blowing hole 407 under the action of the rebound force of the elastic airbag 406, and then discharged into the area inside the annular air groove 4010 through the blowing cavity 409, and then to the The food is discharged outward, and then the lifting cylinder 601 is started to move its output rod upward to lift the pressure plate 602 and the pressure plate 603 upward, releasing the downward pressure on the top plate 404. The resilience of the return spring 405 pushes the top plate 404, the compression sleeve 403 and the elastic airbag 406 to move upward. Since the top plate 404 is deflated, its inner wall is separated from the outer wall of the food. Therefore, when the elastic airbag 406 moves upward, it will not carry the formed food upward, thereby facilitating the demoulding of the food. Then the power motor 204 is started again to make the conveyor belt 203 continue to rotate, and the food that has been preliminarily formed in the previous step is transported to the bottom of a raw material hopper 503 located at the right end. When the preliminarily formed food and the molding mold 401 move to the raw material hopper located on the right 503, the power motor 204 is closed again, and the electromagnetic material valves 502 located at the bottom of the right raw material hopper 503 are opened, so that the second raw material inside the raw material hopper 503 falls into the compression sleeve 403 at the bottom thereof through the feeding tube 501, that is, at the top of the preliminarily formed food. When the compression sleeve 403 is filled with the second raw material, the electromagnetic material valve 502 is immediately closed, and the power motor 204 is started. After the forming mold 401 filled with the second raw material is moved to the bottom of the fixed crossbeam 604 located on the right, the power motor 204 is closed, and the lifting cylinder 601 is started. The output rod of the lifting cylinder 601 moves downward, pushing the pressing plate 602 and the pressing plate 603 to move downward, squeezing the top plate 404 and the compression sleeve 403 downward.The second raw material is squeezed together with the food blank formed in the previous step, and then the lifting cylinder 601 is started to move its output rod upward to lift the pressing plate 602 and the pressing plate 603 upward, releasing the downward pressure on the top plate 404, and the rebound force of the return spring 405 pushes the top plate 404, the compression sleeve 403 and the elastic airbag 406 upward.

[0032] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A belt-type forming machine for pancake-shaped food, comprising a frame (1), characterized in that: The frame is a frame with a hollow interior, and a plurality of groups of filling components (5) and compacting components (6) are arranged in intervals inside the frame; a plurality of groups of molding components (4) are also arranged inside the frame, and the front ends or / and rear ends of the plurality of groups of molding components (4) are commonly connected to a guide component (3), and the guide component (3) connects the plurality of groups of molding components into a closed loop structure that can move circumferentially around the filling components (5) and the compacting components (6) in a vertical plane, and a group of molding components (4) is correspondingly arranged below each group of filling components (5) and the compacting components (6); and a conveying component (2) that can move horizontally and provides a driving force for the movement of the molding components is arranged below the plurality of groups of molding components (4); The molding component (4) comprises a molding die (401), the molding die (401) being provided with at least one molding cavity (402) which is transparent from top to bottom, a compression sleeve (403) with an adjustable inner diameter being slidably mounted inside the molding cavity (402), and a pressure plate (603) which cooperates with the molding cavity (402) being provided at the lower end of the compacting component.

2. A belt forming machine for pancake-shaped food according to claim 1, characterized in that: An airbag (406) is provided on the inner wall of the compression sleeve (403), an airway switch valve is provided on the molding die (401), and the compression sleeve (403) moves up and down in the molding cavity (402), and the inflation and deflation of the airbag (406) are achieved by driving the opening and closing of the airway switch valve.

3. A belt-type forming machine for pancake-shaped food according to claim 2, characterized in that: The molding die (401) is provided with an annular air groove (4010) with an upper opening, the annular air groove (4010) is coaxially sleeved on the outside of the molding cavity (402), the outside of the compression sleeve (403) is connected to a compressed air cylinder (408) with a blowing channel, the compressed air cylinder (408) is slidably installed in the annular air groove (4010), the air bag (406) is connected to the blowing channel of the compressed air cylinder (408), the bottom of the annular air groove (4010) is provided with a pressure relief channel (4011), and the airway switch valve is arranged between the annular air groove (4010) and the pressure relief channel (4011).

4. A belt forming machine for pancake-shaped food according to claim 3, characterized in that: The airway switch valve comprises a top spring (4013), the lower end of the top spring (4013) is connected to the bottom of the annular air groove (4010), the upper end of the top spring (4013) is connected to an annular piston (4012), and the annular piston (4012) is slidably installed in the annular air groove (4010).

5. A belt-type forming machine for pancake-shaped food according to claim 3, characterized in that: One end of the pressure relief channel (4011) is opened on the side wall of the annular air groove (4010), and the other end of the pressure relief channel (4011) is connected to the atmosphere.

6. A belt-type forming machine for pancake-shaped food according to claim 1, characterized in that: The upper end of the compression sleeve (403) and the upper end of the compression cylinder (408) are commonly connected to a top plate, and a return spring (405) is provided between the top plate and the molding die (401).

7. A belt-type forming machine for pancake-shaped food according to claim 1, characterized in that: The conveying component (2) comprises at least two conveying rollers (202) rotatably mounted at two ends of the interior of the frame (1), and a conveying belt (203) is sleeved on the exterior of the conveying rollers (202).

8. The belt forming machine for pancake-shaped food according to claim 1, characterized in that: The belt forming machine for pancake-shaped food according to claim 7, characterized in that the upper surface of the conveyor belt (203) is in contact with and connected to the bottom of the forming mold (401) located above it.

9. A belt-type forming machine for pancake-shaped food according to claim 1, characterized in that: The guide component (3) comprises a plurality of guide sprockets (302) rotatably mounted inside the frame (1) and at the external corner points of a plurality of groups of filling components (5) and compacting components (6); a guide chain (303) is commonly wound around the periphery of the guide sprockets (302); and the guide chain (303) is connected to the end of the forming mold (401).

10. A method for processing a pancake-shaped food using the pancake-shaped food belt forming machine according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: The filling component (5) initially injects raw materials into the forming mold (401); Step 2, starting the conveying component (2), and under the drive of the conveying component, the forming mold (401) containing the raw material moves to the bottom of the compacting component (6) to be initially compacted by the compacting component; Step 3, starting the conveying component (2), and under the drive of the conveying component, the forming mold (401) after the raw material is compacted moves to the bottom of the next group of filling components (5) for secondary raw material injection; Step 4, starting the conveying component (2), and under the drive of the conveying component, the forming mold (401) containing the compacted raw material moves to the bottom of the next group of compacting components (6) to be compacted again; Step 5: Start the conveying component (2) to convey the biscuits to the packaging area.

Citation Information

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