Graphite processing homogenizing system

By introducing stirring, shear and shock absorption components into the homogenization equipment, uniform mixing of graphite and liquid and equipment shock absorption are achieved, which solves the problems of low efficiency and wear of existing homogenization equipment, improves graphite processing quality and protects graphite nature.

CN119113889AInactive Publication Date: 2024-12-13JIANGXI SHENTIAN CARBON CO LTD
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Patent Information

Application Number
CN202411542738.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing homogenization equipment has low working efficiency in graphite processing, which is prone to vibration and wear of components, and materials are prone to adhere to affect the operation of the equipment.

Method used

A homogenization system including a stirring shaft, connecting pipe, housing, motor, feeding pipe, shear assembly and shock absorbing assembly is designed to achieve uniform mixing of graphite and liquid through a stirring and shearing homogenization assembly, and utilize reduction The shock component reduces equipment vibration and combines the cooling component to cool down to prevent the impact of high temperatures.

Benefits of technology

Improves the uniform distribution of graphite in liquid media, reduces equipment wear, improves production efficiency, and protects the physical and chemical properties of graphite by cooling.

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Abstract

The invention discloses a graphite processing homogenizing system which comprises a base, a mounting frame and a material barrel, the mounting frame is mounted at the top of the base, the material barrel is mounted on the mounting frame, a discharging pipe is mounted at the bottom of the material barrel, the graphite processing homogenizing system further comprises a homogenizing assembly, and the homogenizing assembly is used for mixing graphite and a liquid medium. Under the action of the homogenizing assembly, graphite can be fully homogenized, so that the graphite can be uniformly distributed in a liquid medium, the graphite processing quality can be improved, the damping effect can be realized during the homogenizing period, the equipment wear is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of graphite processing, and in particular to a graphite processing homogenizing system. Background Art

[0002] Homogenizing equipment refers to equipment that refines or further mixes materials under the triple effects of extrusion, impact and pressure expansion. It is widely used in many fields such as food, chemical industry, and new materials. Homogenizing graphite can make graphite particles evenly dispersed in the liquid medium, avoid agglomeration and uneven distribution, thereby improving the uniformity and consistency of the product. The physical properties of graphite, such as electrical conductivity, thermal conductivity and mechanical strength, can be improved through homogenization. The homogenization process helps to remove impurities and improve the purity of graphite, thereby enhancing its chemical stability.

[0003] There are still many shortcomings in the current homogenizing equipment. For example, most of the current homogenizing equipment has the problem of low working efficiency. During the homogenization period, the equipment is prone to violent vibration, which causes easy wear between the parts of the equipment and requires frequent replacement. The maintenance frequency is high and the processing efficiency is low. When processing materials such as graphite, the materials are easy to adhere to the inner wall of the homogenizer, and long-term accumulation is easy to affect the operation of the homogenizer. Summary of the invention

[0004] The problem to be solved by the present invention is to provide a graphite processing homogenizing system. Under the action of the homogenizing component, the present invention can fully homogenize the graphite so that the graphite can be evenly distributed in the liquid medium, thereby improving the quality of graphite processing, and can achieve a shock absorbing effect during homogenization, thereby reducing equipment wear and improving production efficiency.

[0005] The technical solution provided by the present invention for solving the above-mentioned problem is: a graphite processing homogenizing system, comprising a base, a mounting frame and a barrel, wherein the mounting frame is installed on the top of the base, the barrel is installed on the mounting frame, a discharge pipe is installed at the bottom of the barrel, and also comprises a homogenizing component, wherein the homogenizing component is used to mix graphite and liquid medium.

[0006] More preferably, the homogenizing assembly includes a stirring shaft, a connecting pipe, a shell, a motor, a first feed pipe, a second feed pipe, a shearing assembly and a shock absorbing assembly, the stirring shaft is rotatably connected in the barrel, the connecting pipe is connected to the discharge pipe of the barrel, the motor is mounted on the base, the shell is mounted on the motor, the shell is detachable, the first feed pipe is connected between the shell and the connecting pipe, the second feed pipe is connected between the shell and the barrel, the shearing assembly is used to shear and homogenize the material, and the shock absorbing assembly is used to dampen the feed pipe during homogenization.

[0007] More preferably, the connecting pipe can be telescopically deformed.

[0008] More preferably, the shearing assembly includes a plurality of guide plates, a plurality of stators, a rotating shaft, a plurality of rotors, a plurality of blades and a plurality of scrapers, the plurality of guide plates are fixedly connected in the shell, the plurality of stators are respectively fixedly connected to the adjacent guide plates and the inner wall of the shell, the rotating shaft is connected to the output shaft of the motor through a coupling, the rotating shaft is rotatably connected to the plurality of stators, the plurality of rotors are respectively rotatably connected to adjacent stators, the rotor is located inside the stator, the plurality of rotors are all fixedly connected to the rotating shaft, the plurality of blades are all fixedly connected to the rotating shaft, the plurality of blades are respectively located inside adjacent rotors, and the plurality of scrapers are respectively fixedly connected to adjacent rotors.

[0009] More preferably, the distance between the shear cuts on the rotor and the stator gradually decreases from a side away from the motor to a side close to the motor.

[0010] More preferably, the guide plate is a concave arc shape for guiding the material.

[0011] More preferably, the shock absorbing assembly includes a plurality of first fixing rings, a plurality of first damping rods, a plurality of second fixing rings, a plurality of second damping rods and a plurality of damping springs, the plurality of first damping rods are respectively fixed to the base and the mounting frame, the plurality of first fixing rings are respectively connected to adjacent ends of the first damping rods, the plurality of second damping rods are all fixed to the base, the plurality of second fixing rings are respectively fixed to adjacent ends of the second damping rods, the shell is located in the second fixing ring, and the damping spring is connected to the inside of the first damping rod and the second damping rod.

[0012] More preferably, it further comprises a cooling component, wherein the cooling component is used to cool the material during homogenization.

[0013] More preferably, the cooling assembly includes a cooling box, a first cooling pipe and a plurality of second cooling pipes, the cooling box is mounted on the mounting frame, the first cooling pipe is mounted inside the shell, and the plurality of second cooling pipes are respectively connected between the two ends of the first cooling pipe and the cooling box.

[0014] More preferably, the first cooling tube is annular, and the second cooling tube is retractable.

[0015] Compared with the prior art, the advantages of the present invention are: under the action of the homogenizing component, the present invention can fully homogenize the graphite so that the graphite can be evenly distributed in the liquid medium, thereby improving the quality of graphite processing, and can achieve a shock absorbing effect during homogenization, thereby reducing equipment wear and improving production efficiency.

[0016] Under the action of the cooling component, the graphite can be cooled during the graphite homogenization to prevent the high temperature generated by shear friction from affecting its physical and chemical properties. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the present invention.

[0020] Figure 3 It is a three-dimensional structural schematic diagram of the housing, stator, rotating shaft and other components of the present invention.

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the stator, rotating shaft, rotor and other components of the present invention.

[0022] Figure 5 It is a schematic diagram of the exploded three-dimensional structure of the stator, rotor, blades and scraper of the present invention.

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the first fixing ring, the first damping rod and the damping spring of the present invention.

[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the first cooling tube and the second cooling tube of the present invention.

[0025] The accompanying drawings are marked with: 1. Base; 2. Mounting frame; 3. Material barrel; 4. Stirring shaft; 5. Connecting pipe; 6. Shell; 7. Motor; 8. First feeding pipe; 9. Second feeding pipe; 10. Guide plate; 11. Stator; 12. Rotating shaft; 13. Rotor; 14. Blade; 15. Scraper; 16. First fixing ring; 17. First damping rod; 18. Second fixing ring; 19. Second damping rod; 20. Damping spring; 21. Cooling box; 22. First cooling pipe; 23. Second cooling pipe. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. In the description of the present invention, it should be noted that the terms "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In order to make the terms "including" and any variations of them in the specification and claims of the present invention and the above-mentioned drawings, it is intended to cover non-exclusive inclusions.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] In addition, in the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] Embodiment 1: As shown in the accompanying drawings, a graphite processing homogenizing system includes a base 1, a mounting frame 2 and a barrel 3, wherein the mounting frame 2 is installed on the top of the base 1, the barrel 3 is installed on the mounting frame 2, a discharge pipe is installed at the bottom of the barrel 3, and also includes a homogenizing component, which is used to mix graphite and liquid medium.

[0030] In this embodiment, specifically, the homogenizing assembly includes a stirring shaft 4, a connecting pipe 5, a shell 6, a motor 7, a first feed pipe 8, a second feed pipe 9, a shearing assembly and a shock absorbing assembly. The stirring shaft 4 is rotatably connected to the barrel 3, the connecting pipe 5 is connected to the discharge pipe of the barrel 3, the motor 7 is installed on the base 1, the shell 6 is installed on the motor 7, the shell 6 is removable, the first feed pipe 8 is connected between the shell 6 and the connecting pipe 5, the second feed pipe 9 is connected between the shell 6 and the barrel 3, the shearing assembly is used to shear and homogenize the material, and the shock absorbing assembly is used to dampen the feed pipe during homogenization.

[0031] It should be noted that the connecting pipe 5 may be made of a deformable material such as a hose.

[0032] Specifically, the shearing assembly includes a plurality of guide plates 10, a plurality of stators 11, a rotating shaft 12, a plurality of rotors 13, a plurality of blades 14 and a plurality of scrapers 15. The plurality of guide plates 10 are fixedly connected to the housing 6, the plurality of stators 11 are respectively fixedly connected to the adjacent guide plates 10 and the inner wall of the housing 6, the rotating shaft 12 is connected to the output shaft of the motor 7 through a coupling, the rotating shaft 12 is rotationally connected to the plurality of stators 11, the plurality of rotors 13 are respectively rotationally connected to the adjacent stators 11, the rotor 13 is located inside the stator 11, the plurality of rotors 13 are all fixedly connected to the rotating shaft 12, the plurality of blades 14 are all fixedly connected to the rotating shaft 12, the plurality of blades 14 are respectively located inside the adjacent rotors 13, and the plurality of scrapers 15 are respectively fixedly connected to the adjacent rotors 13. Among them, the shearing cut distance on the rotor 13 and the stator 11 gradually decreases from left to right, so that the graphite can be sheared smaller, thereby improving the homogenization effect, so that the graphite and the liquid medium can be mixed more evenly. The guide plate 10 is a concave arc for guiding the material, so that the material can enter the rotor and the stator for shearing. Further, the shock absorbing assembly includes a plurality of first fixing rings 16, a plurality of first damping rods 17, a plurality of second fixing rings 18, a plurality of second damping rods 19 and a plurality of damping springs 20, the plurality of first damping rods 17 are respectively fixed to the base 1 and the mounting frame 2, the plurality of first fixing rings 16 are respectively connected to the adjacent ends of the first damping rod 17, the plurality of second damping rods 19 are all fixed to the base 1, the plurality of second fixing rings 18 are respectively fixed to the adjacent ends of the second damping rod 19, the housing 6 is located in the second fixing ring 18, and the damping spring 20 is connected to the first damping rod 17 and the second damping rod 19.Specifically, the graphite and liquid medium to be homogenized are placed in the material barrel 3, and then the stirring shaft 4 is started, so that the stirring shaft 4 pre-mixes the graphite and the liquid, which facilitates the subsequent homogenization and improves the mixing efficiency. Then the mixture enters the connecting pipe 5 and the first feeding pipe 8, and the motor 7 is started. The output shaft of the motor 7 drives the rotating shaft 12 to rotate, and then drives the rotor 13, the blades 14 and the scraper 15 to rotate. The rotation of the blades 14 generates suction to suck the mixture into the rotor 13 and the stator 11 for shearing, so that the graphite and the liquid medium are crushed and mixed. Since the shearing opening distance on the rotor 13 and the stator 11 gradually decreases from left to right, the graphite and the liquid medium can be mixed more evenly. The homogenized mixture returns to the material box through the second feeding pipe 9, and so on. The graphite and the liquid medium can be sheared and mixed multiple times to improve the homogenization effect of the graphite and the liquid medium, so that the graphite can be distributed more evenly in the liquid medium; during the homogenization, the motor 7, the housing 6 and other components will vibrate. Under the action of the first damping rod 17, the second damping rod 19 and the damping spring 20, the vibration can be damped and buffered, thereby reducing the vibration of the motor 7, the housing 6 and other components themselves, so as to prevent the vibration from affecting the operation of the stator 11 and the rotor 13, and to avoid damage to the components; during the homogenization, the scraper 15 rotates to scrape off the graphite attached to the inner wall of the housing 6, so as to achieve a self-cleaning effect, avoid graphite accumulation inside the housing 6, and long-term accumulation is easy to harden, thereby affecting the homogenization effect of the subsequent graphite. After the end, the motor 7 can be turned off.

[0033] Embodiment 2: Based on Embodiment 1, as shown in the accompanying drawings, a cooling assembly is further included, and the cooling assembly is used to cool the material during homogenization. Specifically, the cooling assembly includes a cooling box 21, a first cooling pipe 22 and a plurality of second cooling pipes 23, the cooling box 21 is installed on the mounting frame 2, the first cooling pipe 22 is installed inside the shell 6, and the plurality of second cooling pipes 23 are respectively connected between the two ends of the first cooling pipe 22 and the cooling box 21.

[0034] It should be noted that the first cooling pipe 22 is annular, and the second cooling pipe 23 is retractable to cooperate with the shock absorbing component to adaptively extend and contract during homogenization. One-way valves are installed in both of the second cooling pipes 23.

[0035] In the above technical solution, the cooling box 21 is started so that the coolant enters the first cooling tube 22 through the second cooling tube 23 on the left, and then returns to the cooling box 21 from the second cooling tube 23 on the right. This cycle can cool the graphite being homogenized, thereby preventing the graphite from generating high temperature due to shear friction during homogenization, thereby affecting the physical and chemical properties of the graphite. The influence of high temperature on the graphite can be avoided by cooling, thereby ensuring the product quality of subsequent graphite production.

[0036] The above description is only for the best embodiment of the present invention, but it should not be understood as limiting the claims. The present invention is not limited to the above embodiments, and its specific structure is allowed to be changed. All changes made within the scope of protection of the independent claims of the present invention are within the scope of protection of the present invention.

Claims

1. A graphite processing homogenizing system, comprising a base (1), a mounting frame (2) and a barrel (3), wherein the mounting frame (2) is mounted on the top of the base (1), the barrel (3) is mounted on the mounting frame (2), and a discharge pipe is installed at the bottom of the barrel (3), characterized in that: The invention also comprises a homogenizing component, which is used for mixing the graphite and the liquid medium.

2. A graphite processing homogenizing system according to claim 1, characterized in that: The homogenizing assembly comprises a stirring shaft (4), a connecting pipe (5), a shell (6), a motor (7), a first feeding pipe (8), a second feeding pipe (9), a shearing assembly and a shock absorbing assembly. The stirring shaft (4) is rotatably connected to the barrel (3). The connecting pipe (5) is connected to the discharge pipe of the barrel (3). The motor (7) is mounted on the base (1). The shell (6) is mounted on the motor (7). The shell (6) is detachable. The first feeding pipe (8) is connected between the shell (6) and the connecting pipe (5). The second feeding pipe (9) is connected between the shell (6) and the barrel (3). The shearing assembly is used to shear and homogenize the material. The shock absorbing assembly is used to dampen the feeding pipe during homogenization.

3. A graphite processing homogenizing system according to claim 2, characterized in that: The connecting pipe (5) can be deformed.

4. A graphite processing homogenizing system according to claim 2, characterized in that: The shearing assembly comprises a plurality of guide plates (10), a plurality of stators (11), a rotating shaft (12), a plurality of rotors (13), a plurality of blades (14) and a plurality of scrapers (15); the plurality of guide plates (10) are fixedly connected to the housing (6); the plurality of stators (11) are respectively fixedly connected to the adjacent guide plates (10) and the inner wall of the housing (6); the rotating shaft (12) is connected to the output shaft of the motor (7) via a coupling; the rotating shaft (12) and the plurality of stators (13) are connected to the housing (6); 11), the plurality of rotors (13) are respectively rotatably connected to the adjacent stators (11), the rotors (13) are located inside the stators (11), the plurality of rotors (13) are all fixedly connected to the rotating shaft (12), the plurality of blades (14) are all fixedly connected to the rotating shaft (12), the plurality of blades (14) are respectively located inside adjacent rotors (13), and the plurality of scrapers (15) are respectively fixedly connected to adjacent rotors (13).

5. A graphite processing homogenizing system according to claim 4, characterized in that: The distance between the shear cuts on the rotor (13) and the stator (11) gradually decreases from a side away from the motor (7) to a side close to the motor (7).

6. A graphite processing homogenizing system according to claim 4, characterized in that: The guide plate (10) is in a concave arc shape and is used to guide materials.

7. A graphite processing homogenizing system according to claim 2, characterized in that: The shock absorbing assembly comprises a plurality of first fixing rings (16), a plurality of first damping rods (17), a plurality of second fixing rings (18), a plurality of second damping rods (19) and a plurality of damping springs (20); the plurality of first damping rods (17) are respectively fixed to the base (1) and the mounting frame (2); the plurality of first fixing rings (16) are respectively connected to adjacent ends of the first damping rods (17); the plurality of second damping rods (19) are all fixed to the base (1); the plurality of second fixing rings (18) are respectively fixed to adjacent ends of the second damping rods (19); the housing (6) is located in the second fixing ring (18); and the damping spring (20) is connected to the inside of the first damping rods (17) and the second damping rods (19).

8. A graphite processing homogenizing system according to claim 1, characterized in that: It also includes a cooling component, which is used to cool the material during homogenization.

9. A graphite processing homogenizing system according to claim 8, characterized in that: The cooling assembly comprises a cooling box (21), a first cooling pipe (22) and a plurality of second cooling pipes (23); the cooling box (21) is mounted on the mounting frame (2); the first cooling pipe (22) is mounted inside the shell (6); and the plurality of second cooling pipes (23) are respectively connected between the two ends of the first cooling pipe (22) and the cooling box (21).

10. A graphite processing homogenizing system according to claim 9, characterized in that: The first cooling tube (22) is annular, and the second cooling tube (23) is retractable.

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