Post-forming surface treatment equipment for new energy copper bar flexible connection production
By designing an automated copper strip soft-connected surface treatment equipment, the automatic surface treatment is achieved using the driving mechanism and the paper elastic ring, the problems of low efficiency and poor effect in the existing technology are solved, and the treatment efficiency and quality stability are improved. Soft connection to multi-size copper bars.
Patent Information
- Application Number
- CN202411333708.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The surface treatment process of existing copper strip soft connections is inefficient and relies on manual operation, and the effect is not good.
A post-forming surface treatment device including an operating table, a surface treatment mechanism and a clamping mechanism is designed. The surface treatment mechanism is reciprocating sliding and intermittent movement of the clamping mechanism through the driving mechanism. Combining the paper elastic ring and polishing pad, the copper is automatically processed. Soft connection surface.
It greatly improves work efficiency, ensures the quality stability of the surface treatment, and is suitable for soft connections of copper strips of different sizes, expanding the scope of application.
Smart Images

Figure CN119115729A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production and processing of battery connectors, and in particular to a post-molding surface treatment device for the production of new energy copper busbar soft connections. Background Art
[0002] The soft copper busbars of new energy vehicles are mainly used for the conductive connection of power battery packs and charging piles. The reason why the soft copper busbars are used for the conductive connection of these two major accessories is that they have good conductivity, fast heat dissipation, can be bent, and are easy to install.
[0003] The production process of copper busbar flexible connection generally includes raw material melting: silver, aluminum and copper are placed in different furnaces for smelting and processing, respectively, to obtain silver metal liquid, aluminum metal liquid and copper metal liquid; die casting: the obtained silver metal liquid, aluminum metal liquid and copper metal liquid are placed in molds of the same shape for die casting, and silver foil, aluminum foil and copper foil are obtained after the mold is opened; the first surface treatment: the silver foil, aluminum foil and copper foil are deburred and chamfered; integrated welding: the silver foil, aluminum foil and copper foil are stacked and welded into an integrated structure to obtain a semi-finished flexible connection; the second surface treatment: the semi-finished flexible connection after welding is surface treated again. The above-mentioned first surface treatment process is currently operated manually with equipment, which is inefficient and the effect after treatment is not high. Summary of the invention
[0004] In order to solve the above technical problems, the present invention proposes a post-molding surface treatment device for the production of new energy copper busbar soft connections.
[0005] The technical problem to be solved by the present invention is achieved by adopting the following technical solutions:
[0006] A post-molding surface treatment device for the production of new energy copper busbar soft connections, comprising an operating table, a surface treatment mechanism slidably installed on the left side of the operating table along the left-right direction, and a clamping mechanism slidably installed on the right side of the operating table along the left-right direction, the clamping mechanism and the surface treatment mechanism are in the same straight line, a collecting mechanism is arranged at the bottom of the operating table and below the surface treatment mechanism, a driving mechanism connected to the surface treatment mechanism and the clamping mechanism is arranged on the operating table, the driving mechanism drives the surface treatment mechanism to slide back and forth and intermittently drives the clamping mechanism to slide to the left, and cooperates with the reciprocating action of the surface treatment mechanism to achieve surface treatment of the copper busbar soft connection.
[0007] As a further improvement of the present invention, the surface treatment mechanism includes a circular mounting seat, a circular elastic ring suspended inside the circular mounting seat, and a polishing pad arranged on the inner ring surface of the circular elastic ring. A connecting rotary rod is arranged on the surrounding side walls of the circular mounting seat, and the connecting rotary rod is threadedly connected to the surrounding side walls of the circular elastic ring.
[0008] As a further improvement of the present invention, the operating table is provided with two sliding guide seats located on the front and rear sides of the circular mounting seat, and the front and rear side walls of the circular mounting seat are connected to two L-shaped connecting guide plates slidably installed in the two sliding guide seats.
[0009] The beneficial effects of the present invention are:
[0010] The present invention drives the surface treatment mechanism to slide back and forth and the clamping mechanism to move intermittently through a driving mechanism, thereby realizing automatic surface treatment of the copper busbar soft connection, which greatly improves the work efficiency; in addition, through the design of the chamfered and round-shaped elastic ring suspended in the round-shaped mounting seat and the polishing pad located on the inner ring surface of the round-shaped elastic ring, when the surface of the copper busbar soft connection is treated, the surface of the copper busbar soft connection can be adaptively wrapped, thereby ensuring the stability of the polishing quality and improving the polishing effect; and by utilizing the telescopic performance of the round-shaped elastic ring, the surface treatment of the copper busbar soft connection within a certain size range can be met, thereby greatly improving the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0013] Figure 2 It is a schematic diagram of the main structure of the present invention;
[0014] Figure 3 It is a structural schematic diagram of the surface treatment mechanism in the present invention.
[0015] In the figure: 1. operating table; 2. circular mounting seat; 3. circular elastic ring; 4. grinding pad; 5. connecting rotary rod; 6. sliding guide seat; 7. L-shaped connecting guide plate; 8. collecting port; 9. collecting box; 10. driving motor; 11. connecting seat; 12. transmission cam; 13. action spring; 14. transmission gear; 15. first driving gear; 16. second driving gear; 17. transmission rack; 18. clamping lower plate; 19. clamping guide column; 20. clamping upper plate; 21. clamping nut; 22. gear bar; 23. sliding guide rail; 24. guide slide seat. DETAILED DESCRIPTION
[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to the accompanying drawings and embodiments.
[0017] like Figures 1 to 3 As shown, a post-molding surface treatment equipment for the production of new energy copper busbar soft connection includes an operating table 1, a surface treatment mechanism slidably installed on the left side of the operating table 1 along the left-right direction, and a clamping mechanism slidably installed on the right side of the operating table 1 along the left-right direction, the clamping mechanism and the surface treatment mechanism are in the same straight line, a collecting mechanism is arranged at the bottom of the operating table 1 and below the surface treatment mechanism, and a driving mechanism connected to the surface treatment mechanism and the clamping mechanism is arranged on the operating table 1, the driving mechanism drives the surface treatment mechanism to slide back and forth and intermittently drives the clamping mechanism to slide to the left, and cooperates with the reciprocating action of the surface treatment mechanism to realize the surface treatment of the copper busbar soft connection.
[0018] As a further improvement of this embodiment, the surface treatment mechanism comprises a circular mounting seat 2, a circular elastic ring 3 suspended inside the circular mounting seat 2, and a grinding pad 4 arranged on the inner ring surface of the circular elastic ring 3. The surrounding side walls of the circular mounting seat 2 are provided with connecting rods 5, and the connecting rods 5 are threadedly connected with the surrounding side walls of the circular elastic ring 3. In this embodiment, the circular mounting seat 2 is provided with five connecting rods 5 on the upper and lower side walls, and three connecting rods 5 on the front and rear side walls. The connecting rods 5 are slidably mounted on the circular mounting seat 2. The surrounding side walls of the circular elastic ring 3 are provided with connecting seats corresponding to the number and position of the connecting rods 5, and the ends of the connecting rods 5 are correspondingly mounted therein; the connecting rods 5 play the role of connecting the circular elastic ring 3 with the circular mounting seat 2 on the one hand, and provide the role of outward expansion guidance when the circular elastic ring 3 expands outward on the other hand; when replacing the circular elastic ring 3, it is only necessary to unscrew and pull out the connecting rods 5. In addition, the inner ring walls on the left and right sides of the loop elastic ring 3 are chamfered structures, which can facilitate the insertion of a copper busbar flexible connection that is larger than the caliber of the loop elastic ring 3 and smaller than the tensile limit size of the loop elastic ring 3.
[0019] The operating table 1 is provided with two sliding guide seats 6 located at the front and rear sides of the circular mounting seat 2 , and the front and rear side walls of the circular mounting seat 2 are connected with two L-shaped connecting guide plates 7 slidably mounted in the two sliding guide seats 6 .
[0020] As a further improvement of this embodiment, the collection mechanism includes a collection port 8 provided on the operating table 1 and located below the moving area of the circular mounting seat 2, and a collection box 9 installed at the bottom of the operating table 1 by bolts and with the box opening corresponding to the collection port 8. The size of the collection port 8 is larger than the left-right reciprocating moving area of the circular mounting seat 2 to ensure that the waste chips from grinding can be completely collected.
[0021] As a further improvement of the present embodiment, the driving mechanism includes a first transmission component, a second transmission component, and a driving motor 10 connected to the first transmission component and the second transmission component. The first transmission component includes a connecting seat 11 connected to the rear side wall of the circular mounting seat 2, a transmission cam 12 located on the right side of the connecting seat 11 and abutting against the connecting seat 11, and an action spring 13 located on the left side of the connecting seat 11 and connected to the connecting seat 11. The transmission cam 12 is coaxially connected with a transmission gear 14, and the transmission gear 14 is meshingly connected with a first driving gear 15, and the first driving gear 15 is coaxially connected with the driving motor 10. The gear ratio of the first driving gear 15 to the transmission gear 14 is 4:1. Through the above design, when the first driving gear 15 rotates one circle, the transmission gear 14 drives the transmission cam 12 to rotate four circles, that is, the circular mounting seat 2 reciprocates for four cycles.
[0022] As a further improvement of this embodiment, the second transmission assembly includes a second drive gear 16 coaxially connected to the drive motor 10, and a transmission rack 17 cooperatively connected to the second drive gear 16, the second drive gear 16 is an incomplete gear, the first drive gear 15 and the second drive gear 16 have the same diameter size, and the transmission rack 17 is connected to the clamping mechanism.
[0023] Through the above design, after the circular mounting seat 2 reciprocates to implement four cycles of grinding, the transmission rack 17 drives the clamping mechanism to move leftward once.
[0024] As a further improvement of this embodiment, the clamping mechanism includes a clamping lower plate 18, a clamping guide column 19 arranged on the clamping lower plate 18, and a clamping upper plate 20 installed on the clamping guide column 19. The clamping guide column 19 is provided with a clamping nut 21. The right end of the clamping lower plate 18 is provided with a shift bar 22. The right end of the transmission rack 17 is connected to the bottom of the clamping lower plate 18. The clamping lower plate 18 is in the same straight line with the circular mounting seat 2 to ensure that the copper bar can enter the circular elastic ring 3 for polishing after the soft connection moves to the left; two sliding guide rails 23 distributed in the left and right directions are provided on the operating table 1, and two guide slides 24 slidably installed on the two sliding guide rails 23 are provided at the bottom of the clamping lower plate 18. In this embodiment, four clamping guide columns 19 are provided, which are correspondingly distributed around the clamping lower plate 18, and each clamping guide column 19 corresponds to a clamping nut 21. The stop bar 22 serves to limit the copper busbar soft connection in the right direction.
[0025] The working principle and use process of the present invention:
[0026] When in use, first place the left end of the copper bar flexible connection in the return elastic ring 3, place the right side of the copper bar flexible connection between the clamping lower plate 18 and the clamping upper plate 20, and then tighten the clamping nut 21 to clamp the clamping upper plate 20 on the right side of the copper bar flexible connection; then, start the driving motor 10, through the first driving gear 15, the transmission gear 14, and the transmission cam 12, the return elastic ring 3 is reciprocated to perform surface treatment, and at the same time, the clamping lower plate 18 is intermittently moved to the left side through the second driving gear 16 and the transmission rack 17 to achieve surface treatment of the copper bar flexible connection. After the clamping lower plate 18 moves to the left limit position, first remove the copper bar flexible connection, and then reset the clamping lower plate 18. Then, place the left end of the copper bar flexible connection between the clamping lower plate 18 and the clamping upper plate 20 for clamping, and perform surface treatment on the right end of the copper bar flexible connection. After the surface treatment of the right end of the copper bar flexible connection, remove it.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A post-molding surface treatment device for the production of new energy copper busbar soft connection, characterized by: The invention comprises an operating table (1), a surface treatment mechanism slidably mounted on the left side of the operating table (1) in the left-right direction, and a clamping mechanism slidably mounted on the right side of the operating table (1) in the left-right direction, wherein the clamping mechanism and the surface treatment mechanism are located on the same straight line, a collecting mechanism is arranged at the bottom of the operating table (1) and below the surface treatment mechanism, and a driving mechanism connected to the surface treatment mechanism and the clamping mechanism is arranged on the operating table (1), wherein the driving mechanism drives the surface treatment mechanism to slide back and forth and intermittently drives the clamping mechanism to slide to the left, thereby cooperating with the reciprocating action of the surface treatment mechanism to achieve surface treatment of the copper busbar soft connection.
2. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 1 is characterized by: The surface treatment mechanism comprises a circular mounting seat (2), a circular elastic ring (3) suspended inside the circular mounting seat (2), and a grinding pad (4) arranged on the inner ring surface of the circular elastic ring (3); a connecting rotary rod (5) is arranged on the surrounding side walls of the circular mounting seat (2); and the connecting rotary rod (5) is threadedly connected to the surrounding side walls of the circular elastic ring (3).
3. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 2 is characterized by: The operating table (1) is provided with two sliding guide seats (6) located at the front and rear sides of the circular mounting seat (2); and two L-shaped connecting guide plates (7) slidably mounted in the two sliding guide seats (6) are connected to the front and rear side walls of the circular mounting seat (2).
4. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 2 is characterized by: The inner ring walls on the left and right sides of the retractable elastic ring (3) are chamfered structures.
5. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 2 is characterized by: The collecting mechanism comprises a collecting port (8) arranged on the operating table (1) and located below the moving area of the circular mounting seat (2), and a collecting box (9) mounted on the bottom of the operating table (1) by bolts and with a box opening corresponding to the collecting port (8).
6. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 2 is characterized by: The driving mechanism comprises a first transmission component, a second transmission component, and a driving motor (10) connected to the first transmission component and the second transmission component; the first transmission component comprises a connecting seat (11) connected to the rear side wall of the circular mounting seat (2); a transmission cam (12) located on the right side of the connecting seat (11) and abutting against the connecting seat (11); and an action spring (13) located on the left side of the connecting seat (11) and connected to the connecting seat (11); the transmission cam (12) is coaxially connected to a transmission gear (14); the transmission gear (14) is meshingly connected to a first driving gear (15); and the first driving gear (15) is coaxially connected to the driving motor (10).
7. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 6 is characterized by: The gear ratio between the first driving gear (15) and the transmission gear (14) is 4:
1.
8. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 6 is characterized by: The second transmission assembly comprises a second driving gear (16) coaxially connected to the driving motor (10), and a transmission rack (17) cooperatively connected to the second driving gear (16); the second driving gear (16) is an incomplete gear; the first driving gear (15) and the second driving gear (16) have the same diameter; and the transmission rack (17) is connected to the clamping mechanism.
9. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 8 is characterized by: The clamping mechanism comprises a clamping lower plate (18), a clamping guide column (19) arranged on the clamping lower plate (18), and a clamping upper plate (20) installed on the clamping guide column (19); a clamping nut (21) is arranged on the clamping guide column (19); a shift bar (22) is arranged at the right end of the clamping lower plate (18); and the right end of the transmission rack (17) is connected to the bottom of the clamping lower plate (18).
10. The post-molding surface treatment equipment for the production of new energy copper busbar soft connection according to claim 9, characterized in that: The operating table (1) is provided with two sliding guide rails (23) distributed in the left-right direction, and the bottom of the clamping lower plate (18) is provided with two guide slide seats (24) slidably mounted on the two sliding guide rails (23).
