Ultrathin steel belt polishing and grinding abrasive belt grinding main machine and control method

By setting up a jumping roller and a pressing roller in the belt grinding main machine, an elastic wrap angle is formed, which solves the problem of wear through wire contact during grinding of ultra-thin steel belts, and effectively achieves surface contact grinding and improves grinding Effective and reduce costs.

CN119115746APending Publication Date: 2024-12-13HANGZHOU XIANGSHENG ABRASIVE MACHINE MFG
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Patent Information

Application Number
CN202310339184.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-04-02
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

It is difficult to effectively grind ultra-thin steel belts with thicknesses of 0.01 mm to 0.7 mm because conventional belt grinding machine heads cause linear contact under the support of support rollers, causing the belt to wear through the steel belt and cannot be effectively grinded.

Method used

Design an ultra-thin steel belt-polished abrasive belt grinding main machine without supporting rollers. By setting a jump roller in front or behind the belt head of the belt grinding main machine and combining the pressing roller, the steel belt and the belt are formed. The elastic wrap angle and the conversion line contact is to surface contact, thereby achieving grinding of ultra-thin steel strips.

Benefits of technology

Effective grinding of ultra-thin steel belts is achieved, avoiding the phenomenon of sand belts getting through steel belts, and the structure is simple and the manufacturing cost is low, which solves the problems of conventional grinding methods.

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Abstract

The invention relates to an ultra-thin steel belt polishing and grinding abrasive belt grinding main machine and a control method. The ultra-thin steel belt polishing and grinding abrasive belt grinding main machine comprises an abrasive belt grinding main machine body, a bouncing roller is arranged in front of or behind an abrasive belt machine head of the abrasive belt grinding main machine body, and the bouncing roller and a middle pressing roller of the abrasive belt machine head act together. Elastic wrap angle alpha polishing and grinding is forced to be formed between the ground ultrathin steel belt and the abrasive belt, and the elastic wrap angle alpha polishing and grinding forces the polished and ground ultrathin steel belt and the abrasive belt to form surface contact polishing and grinding. The abrasive belt grinding machine has the advantages that the problem that when an existing abrasive belt grinding main machine directly grinds a steel belt with the thickness ranging from 0.1 mm to 0.5 mm, the steel belt is often directly ground through is solved; the structure is simple, the manufacturing cost is low, the practical value is high, and the technical problems existing in the background technology are solved.
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Description

Technical Field

[0001] The invention relates to an ultra-thin steel strip polishing and grinding abrasive belt grinding main machine and a control method for a steel strip with a thickness of 0.01mm-0.7mm, belonging to the field of ultra-thin steel strip polishing and grinding control methods. Background Art

[0002] Conventional steel belt grinding is a high-speed rotating belt head that grinds the steel belt surface. The back side of the belt head that contacts the steel belt is the grinding support roller. The steel belt to be ground is between the support roller and the belt head. The belt can grind the steel belt surface only with the strong support of the support roller. However, when grinding ultra-thin steel belts with a thickness of 0.01mm to 0.7mm, the conventional belt head is used to support the steel plate to be ground. When grinding ultra-thin steel belts with a thickness of 0.01mm to 0.7mm, if there is a support roller, the support roller and the belt head form a line contact with the steel plate to be ground. Therefore, when the support roller supports the ultra-thin steel belt grinding, the belt will directly wear through the steel belt, and the surface of the steel belt cannot be ground. Summary of the invention

[0003] Design purpose: To avoid the shortcomings of the background technology, an ultra-thin steel belt polishing and grinding abrasive belt grinding main machine and control method are designed, which can complete the surface grinding of the ultra-thin steel belt without the support of support rollers and will not cause the abrasive belt to directly wear through the ultra-thin steel belt.

[0004] Design scheme: In order to achieve the above design objectives. The present invention has a design scheme: based on the existing background technology, under the tension of the adjustable spring roller, the sanding belt head, spring roller and pressure roller are used to make the steel belt produce a certain angle of wrap at the sanding belt head, so that the sanding belt changes the line contact with the surface of the steel belt to the surface contact, thereby achieving the grinding effect of the ultra-thin steel belt.

[0005] The grinding of ultra-thin steel strips mainly involves the research and development of the main machine of the abrasive belt grinder, and the main machine of the abrasive belt grinder consists of the following components: a lower bed frame, an abrasive belt head, a conveying roller, and a pressure roller. Based on the above-mentioned main machine of the abrasive belt grinder, the present invention sets a bouncing roller in front of or behind the abrasive belt head of the main machine of the abrasive belt grinder. The bouncing roller and the pressure roller in the abrasive belt head work together to force the ultra-thin steel strip being ground to form an elastic wrap angle α polishing with the abrasive belt (i.e., forming surface grinding of the steel strip). Due to the elastic structure of the bouncing roller, the elastic wrap angle polishing can not only cooperate with the abrasive belt head to force the ultra-thin steel strip being ground to form surface contact polishing with the abrasive belt, but also fundamentally solve the defects of the background technology.

[0006] The support roller and the bouncing roller can move up and down respectively. The purpose of this design is to properly fine-tune the angle of the wrap angle α to achieve the best effect.

[0007] The structure of the bouncing roller: The bouncing roller is installed on the conveying roller frame and can be raised and lowered together with the conveying roller frame as a whole. At the same time, the bouncing roller can also be raised and lowered by itself. When the bouncing roller rises, the highest point of the bouncing roller is higher than the highest point of the supporting roller, so the ultra-thin steel belt can be polished; when the bouncing roller descends, the highest point of the bouncing roller is lower than the highest point of the supporting roller, so the surface of the thick steel belt can be ground with the support of the supporting roller.

[0008] Technical Solution 1: A belt grinding main machine for polishing and grinding ultra-thin steel belts, comprising a belt grinding main machine, wherein a bouncing roller is arranged in front of or behind the belt head of the belt grinding main machine, and the bouncing roller can also rise or fall by itself. When the highest point of the bouncing roller is higher than the highest point of the supporting roller, the ultra-thin steel belt is polished; when the highest point of the bouncing roller is lower than the highest point of the supporting roller, the surface of the thick steel belt is ground under the support of the supporting roller.

[0009] Technical Solution 2: A control method for polishing of an ultra-thin steel belt, comprising a belt grinding main machine, wherein a bouncing roller is arranged in front of or behind a belt head of the belt grinding main machine, and the bouncing roller works together with a pressure roller in the belt head to force an elastic wrap angle α to be formed between the ultra-thin steel belt being ground and the sanding belt for polishing, and the elastic wrap angle α for polishing forces the ultra-thin steel belt being polished to form surface contact polishing with the sanding belt.

[0010] Compared with the background technology, the present invention solves the problem that the existing belt grinding machine directly grinds through the steel belt with a thickness of 0.01mm to 0.7mm, which often causes the steel belt to be directly worn through; secondly, it has a simple structure, low manufacturing cost, and high practical value, solving the technical problems existing in the background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the main machine of the belt grinding machine.

[0012] Figure 2 yes Figure 1 A three-dimensional schematic diagram of .

[0013] Figure 3 It is a schematic diagram of steel belt polishing with the sanding belt head, the bouncing roller and the pressure roller forming a wrap angle.

[0014] Figure 4 This is a schematic diagram comparing the front view and top view of the conveyor roller frame after the bouncing roller is installed.

[0015] Figure 5 yes Figure 4 Schematic top view of . Implementation

[0016] Embodiment 1: refer to the attached Figure 1-5An ultra-thin steel belt polishing and grinding main machine, including a belt grinding main machine (the belt grinding main machine includes a frame 1), the belt grinding main machine is a product currently manufactured and sold by the applicant, see Figure 1 and 2 The present invention is based on the existing belt grinding machine of the applicant, and a bouncing roller 6 is arranged in front of or behind the belt machine head 4. Figure 3 The two ends of the bouncing roller 6 are respectively mounted on the cylinder shaft of the bouncing cylinder 7, and the bouncing cylinder 7 is located on the conveying roller frame, see Figure 4 The bouncing roller 6 is installed on the conveying roller frame through the bouncing cylinder 7 and the bouncing roller rises or falls with the conveying roller frame as a whole. Figure 4 (No. 8 is the conveying roller, No. 9 is the conveying bracket). At the same time, the bouncing roller can also rise or fall by itself. When the highest point of the bouncing roller is higher than the highest point of the supporting roller, the ultra-thin steel strip is polished; when the highest point of the bouncing roller is lower than the highest point of the supporting roller, the thick steel strip is ground on the surface of the steel strip 2 with the support of the grinding support roller 3 (that is, the bouncing roller is hidden at this time).

[0017] Embodiment 2: Based on Embodiment 1, a control method for polishing of an ultra-thin steel belt comprises a belt grinding main machine, wherein a bouncing roller is arranged in front of or behind a belt head of the belt grinding main machine, and the bouncing roller cooperates with a pressure roller 5 in a belt head 4 to force an elastic wrap angle α to be formed between the ultra-thin steel belt being ground and the sanding belt for polishing, and the elastic wrap angle α for polishing forces the ultra-thin steel belt being polished to form surface contact polishing with the sanding belt.

[0018] It should be understood that although the above embodiments provide a relatively detailed textual description of the design ideas of the present invention, these textual descriptions are only simple textual descriptions of the design ideas of the present invention, rather than limitations on the design ideas of the present invention. Any combination, addition or modification that does not exceed the design ideas of the present invention shall fall within the protection scope of the present invention.

Claims

1. An ultra-thin steel belt polishing and grinding belt grinding main machine, comprising an abrasive belt grinding main machine, characterized in that: A bouncing roller is arranged in front of or behind the belt head of the belt grinding main machine, and the bouncing roller can also rise or fall by itself. When the highest point of the bouncing roller is higher than the highest point of the supporting roller, the ultra-thin steel belt is polished; when the highest point of the bouncing roller is lower than the highest point of the supporting roller, the surface of the thick steel belt is ground under the support of the supporting roller.

2. The ultra-thin steel belt grinding machine according to claim 1 is characterized in that: The bouncing roller is installed on the conveying roller frame and the bouncing roller rises or falls as a whole with the conveying roller frame.

3. A control method for grinding an ultra-thin steel belt, comprising a belt grinding main machine, characterized in that: A bouncing roller is arranged in front of or behind the belt head of the belt grinding main machine. The bouncing roller works together with the pressure roller in the belt head to force the ultra-thin steel belt being ground and the sanding belt to form an elastic wrap angle α for polishing. The elastic wrap angle α for polishing forces the ultra-thin steel belt being polished to form surface contact polishing with the sanding belt.

Citation Information

Patent Citations

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