One-piece rubber tube shearing and packaging all-in-one machine

Abstract

The invention discloses a one-piece rubber tube shearing and packaging all-in-one machine, and relates to the technical field of one-piece rubber tubes, the one-piece rubber tube shearing and packaging all-in-one machine comprises a conveyor belt, a moving structure is arranged on one side of the conveyor belt, a moving box and a packaging box of the moving structure are arranged on one side of the conveyor belt, and a packaging structure is arranged in the packaging box; the displacement structure is arranged, a pushing air cylinder of the displacement structure can enable the cut rubber pipe to leave the conveying belt, and meanwhile a draught fan can blow chippings generated by cutting of the rubber pipe; meanwhile, a fan enables the rubber pipe to be in complete contact with the surface of the push plate, and the rubber pipe is prevented from obliquely entering an inclined groove during subsequent pushing; the packaging structure is arranged, and a transmission air cylinder of the packaging structure is used for fixing the inner wall of the rubber pipe; then the rotating disc rotates to drive one end of the connected rubber pipe to rotate into a disc, and packaging is completed; and after packaging is completed, the setting disc and the fixing disc rotate relatively, so that the connecting sleeve is separated from the rubber pipe, and the rubber pipe packaged into the disc is directly taken out of the packaging groove.

Description

Technical Field

[0001] The invention relates to the technical field of one-piece rubber hoses, and in particular to an integrated machine for shearing and packaging one-piece rubber hoses. Background Art

[0002] One-piece hose is a special type of rubber product. It is usually made up of multiple independent sub-tubes connected together on the outside. It has a variety of characteristics and application scenarios. One-piece hose is generally composed of an inner rubber layer, a reinforcement layer and an outer rubber layer. The inner rubber layer is responsible for contacting and conveying the medium, the reinforcement layer provides strength and pressure resistance, and the outer rubber layer plays a role in protection and wear resistance.

[0003] During the production process of one-piece hoses, it is necessary to cut and then package the one-piece hoses. The cutting and packaging in the production line is usually carried out continuously using an integrated specific device. For example, a plastic product cutting and packaging integrated machine with publication number CN110170897A includes a box body, a discharge conveyor belt, a drying box, a control panel, a packaging machine, a cutting mechanism, and a conveyor belt. The box body is horizontally installed at the lower end of the discharge conveyor belt, and the drying box is vertically installed at the upper end of the box body and is located on the left side of the discharge conveyor belt. The lower end of the control panel is connected to the upper end of the box body by bolts.

[0004] This type of shearing and packaging machine directly pushes plastic products into the packaging machine for packaging during use, while the packaging of the one-piece hose needs to be rotated into a disc in advance, so this packaging machine cannot be used on the one-piece hose. At the same time, during the pushing process of this integrated machine, the one-piece hose is easy to be skewed due to its long length, thus affecting the subsequent positioning and packaging. Summary of the invention

[0005] The purpose of the present invention is to solve the above-mentioned problems of the background technology and to provide a one-piece hose cutting and packaging machine.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] The integrated hose cutting and packaging machine comprises a conveyor belt, and a moving structure is arranged on one side of the conveyor belt, and the moving structure comprises:

[0008] A moving box, which is fixedly connected to the side of the conveyor belt, and the top surface of the moving box is provided with an inclined groove;

[0009] A push cylinder is arranged on the top surface of the conveyor belt, and the push cylinder is located on the opposite side of the moving box; a dust discharge groove is provided on the surface of the conveyor belt, and the dust discharge groove is located below the push cylinder; a push plate is provided at the output end of the push cylinder, and the push plate is located above the dust discharge groove;

[0010] The packing box is located on one side of the mobile box, the top surface of the packing box is provided with a packing groove, a connecting port is provided between the packing groove and the inclined groove; a packing structure is provided in the packing groove, and the packing structure includes:

[0011] A rotating disk is rotatably connected in the packaging tank, a fixed disk is fixedly connected to the top surface of the rotating disk, and a setting disk is rotatably arranged on the top surface of the fixed disk;

[0012] A connecting sleeve is fixedly connected to the side of the setting disk, one end of the connecting sleeve is provided with an inner cavity, and a transmission cylinder is fixedly connected to the inner cavity;

[0013] The slot is arranged on the upper and lower sides of the inner cavity. A resistance rod is rotatably arranged in the slot. An elastic block is arranged at one end of the resistance rod. The two elastic blocks are fixedly connected to the output end of the transmission cylinder.

[0014] As a further solution of the present invention: a positioning structure is arranged on the top surface of the transmission belt, two mounting plates of the positioning structure are fixedly connected to two sides of the top surface of the transmission belt, and a semicircular positioning sleeve is arranged between the two mounting plates.

[0015] As a further solution of the present invention: a wetting layer is arranged in the positioning sleeve.

[0016] As a further solution of the present invention: a cutting structure is arranged on the top surface of the conveyor belt, a limiting plate of the cutting structure is slidably connected to the top surface of the conveyor belt, and a cutting knife is rotatably arranged on one side of the limiting plate.

[0017] As a further solution of the present invention: two sides of the conveyor belt are provided with clearance grooves, and the clearance grooves on both sides are located in the same plane as the cutting knife.

[0018] As a further solution of the present invention: a moving cylinder is arranged in the moving box, and the output end of the moving cylinder extends into the inclined groove.

[0019] As a further solution of the present invention: a rotating shaft is arranged in each slot, and the slot is rotatably provided with an interference rod through the rotating shaft.

[0020] As a further solution of the present invention: the output end of the transmission cylinder is fixedly connected with a Y-shaped transmission plate, and the Y-shaped transmission plate is fixedly connected with two elastic blocks.

[0021] Beneficial effects of the present invention:

[0022] (1) The one-piece hose cutting and packaging machine of the present invention is provided with a displacement structure. The push cylinder of the displacement structure can move the cut hose away from the conveyor belt. At the same time, the fan can blow away the debris generated by the hose cutting, and discharge the debris from the dust exhaust groove under the push plate to avoid entering the displacement structure; at the same time, the fan can blow the cut hose to make the hose completely contact with the surface of the push plate, so as to avoid the hose from tilting into the inclined groove during subsequent pushing, and the hose cannot be fixed to the packaging structure;

[0023] (2) The one-piece hose cutting and packaging machine of the present invention has a packaging structure. The transmission cylinder of the packaging structure can drive the resistance rod to rotate, so that the resistance rod can tightly resist the inner wall of the hose to fix it; then the rotating motor drives the rotating disk to rotate, driving one end of the connected hose to rotate into a disk to complete the packaging; after the packaging is completed, the transmission cylinder is used to release the fixation of the hose, and then the setting disk and the fixed disk are manually driven to rotate relative to each other, so that the connecting sleeve is disengaged from the hose and moved into the gap, and the staff can directly take the hose packaged into a disk from the packaging groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below in conjunction with the accompanying drawings.

[0025] Figure 1 It is a structural schematic diagram of the one-piece hose cutting and packaging machine of the present invention;

[0026] Figure 2 This is a structural schematic diagram of the one-piece hose cutting and packaging machine of the present invention from a second viewing angle;

[0027] Figure 3 It is a structural schematic diagram of the displacement structure of the present invention;

[0028] Figure 4 It is a structural schematic diagram of the packaging structure of the present invention;

[0029] Figure 5 It is a schematic diagram of the internal structure of the packaging structure of the present invention.

[0030] In the figure: 1. conveyor belt; 2. positioning structure; 21. mounting plate; 22. positioning sleeve; 23. wetting layer; 3. cutting structure; 31. connecting rod; 32. horizontal plate; 33. limiting groove; 34. connecting plate; 35. transmission motor; 36. reciprocating screw rod; 37. limiting plate; 38. cutting knife; 39. giving way groove; 310. cutting motor; 4. displacement structure; 41. moving box; 42. packing box; 43. pushing cylinder; 44. dust exhaust groove; 45. fan; 46. inclined groove; 47. moving cylinder; 48. packing groove; 49. connecting port; 410. rotating motor; 5. packaging structure; 51. rotating disk; 52. fixed disk; 53. setting disk; 54. setting plate; 55. connecting sleeve; 56. slotting; 57. resistance rod; 58. elastic block; 59. rotating shaft; 510. transmission cylinder. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-5As shown, the present invention is a one-piece hose cutting and packaging machine, comprising a conveyor belt 1, a positioning structure 2 is provided on the top surface of the conveyor belt 1, and two mounting plates 21 of the positioning structure 2 are fixedly connected to the top surfaces of both sides of the conveyor belt 1 device. A positioning sleeve 22 is fixedly connected between the two mounting plates 21, and the shape of the positioning sleeve 22 is semicircular. The inner cavity of the positioning sleeve 22 is provided with a semicircular moistening layer 23, and the shape of the moistening layer 23 is adapted to the shape of the processed one-piece hose. Along the conveying direction of the conveyor belt 1, a cutting structure 3 is provided on one side of the conveying direction of the positioning structure 2, and the cutting structure 3 is fixedly arranged on the top surface of the conveyor belt 1. Four connecting rods 31 of the cutting structure 3 are fixedly connected on the top surface of the conveyor belt 1, and the top ends of the four connecting rods 31 are fixedly connected with a horizontal plate 32, and the upper and lower surfaces of the horizontal plate 32 are provided with a limiting groove 33, and the limiting plate 37 is slidably connected in the limiting groove 33. Two connecting plates 34 are fixedly connected to the top surface of the horizontal plate 32, and the two connecting plates 34 are respectively located on both sides of the limiting groove 33. A reciprocating screw 36 is rotatably connected between the two connecting plates 34. The reciprocating screw 36 is inserted from the inside of the limit plate 37, and the reciprocating screw 36 is threadedly connected to the limit plate 37. A transmission motor 35 is arranged on the surface of the connecting plate 34 on one side. The output end of the transmission motor 35 is inserted through the connecting plate 34, and the output shaft of the transmission motor 35 is coaxially fixedly connected with the reciprocating screw 36. The bottom end of the limit plate 37 extends to the top of the conveyor belt 1. A cutting motor 310 is arranged at one end of the limit plate 37. The output end of the cutting motor 310 is inserted through the limit plate 37 and extends to the other end of the limit plate 37. A circular cutting knife 38 is fixedly connected to the output end of the cutting motor 310. Giving grooves 39 are arranged on both sides of the top surface of the conveyor belt 1 device, and the giving grooves 39 on both sides and the cutting knife 38 are located in the same vertical plane.

[0033] A displacement structure 4 is provided on one side of the conveyor belt 1. A moving box 41 of the displacement structure 4 is fixedly connected to the side of the conveyor belt 1, and the bottom surface of the moving box 41 is in contact with the ground. The moving box 41 is provided on one side of the cutting structure 3 along the direction of the conveyor belt 1, and an inclined groove 46 is provided on the top surface of the moving box 41. A pushing cylinder 43 is provided on the top surface of the conveyor belt 1, and a push plate is connected to the output end of the pushing cylinder 43, and the pushing cylinder 43 is located on the opposite side of the moving box 41. A dust exhaust groove 44 is provided on the edge of the conveyor belt 1 below the pushing cylinder 43, and the push plate connected to the output end of the pushing cylinder 43 is located above the dust exhaust groove 44. A fan 45 is fixedly connected to the top surface of the moving box 41, and the fan 45 is located on the opposite side of the pushing cylinder 43. A moving cylinder 47 is provided on the side of the moving box 41, and the output end of the moving cylinder 47 extends into the bottom surface of the inclined groove 46. A packing box 42 is provided on the side of the moving box 41 away from the moving cylinder 47, and the packing box 42 is fixedly connected to the side of the conveyor belt 1. A packing groove 48 is provided on the top surface of the packing box 42, and a connecting port 49 is provided on the inner wall between the packing groove 48 and the inclined groove 46, and the connecting port 49 connects the inclined groove 46 with the packing groove 48. A rotating motor 410 is provided at the bottom of the packing groove 48, and the output end of the rotating motor 410 is vertically arranged upward. The output end of the rotating motor 410 is fixedly connected to the packing structure 5, and the bottom center of the rotating disk 51 of the packing structure 5 is fixedly connected to the output end of the rotating motor 410. A fixed disk 52 is fixedly connected to the top surface of the rotating disk 51, and a setting disk 53 is rotatably provided on the top surface of the fixed disk 52. A setting plate 54 is connected to the side circumferential surface of the setting disk 53, and the setting plate 54 is fixedly connected to the setting disk 53. A connecting sleeve 55 is fixedly connected to the side of the setting plate 54 close to the connecting port 49, and an inner cavity is provided on the side of the connecting sleeve 55 close to the connecting port 49. A groove 56 is provided on the surface of the connecting sleeve 55 near one end of the connecting port 49. The groove 56 is located on the upper and lower surfaces of the connecting sleeve 55, and the groove 56 is connected to the inner cavity. A rotating shaft 59 is provided in each of the two grooves 56. The groove 56 is rotatably provided with a resistance rod 57 through the rotating shaft 59, and one end of the resistance rod 57 extends outside the connecting sleeve 55. The ends of the resistance rods 57 on both sides that are close to each other are fixedly connected with a retractable elastic block 58, and the elastic block 58 can be a sponge or a plastic rubber. The two elastic blocks 58 are fixedly connected with the same Y-shaped transmission plate, and the inner cavity of the connecting sleeve 55 is fixedly connected with a transmission cylinder 510, and the output end of the transmission cylinder 510 is fixedly connected with one end of the Y-shaped transmission plate.

[0034] When using this integrated hose cutting and packaging machine, the integrated hose to be cut and packaged is set on the surface of the conveyor belt 1. The integrated hose is passed through the positioning sleeve 22 of the positioning structure 2, and the positioning sleeve 22 positions the integrated hose during the transportation of the conveyor belt 1. During the transportation of the hose along the conveyor belt 1, the hose contacts the wetting layer 23, so that the surface of the hose is moistened to facilitate the adsorption of dust generated by subsequent cutting. When the hose moves out of the positioning sleeve 22 by a specified length, the cutting structure 3 is started. The output end of the cutting motor 310 of the cutting structure 3 drives the cutting knife 38 to rotate, and then the transmission motor 35 is started, and the output end of the transmission motor 35 drives the reciprocating screw 36 to rotate. The limit plate 37 on the surface of the reciprocating screw 36 is subject to the force of the thread and the limiting effect of the limit groove 33, and the limit plate 37 slides back and forth in the limit groove 33. The limit groove 33 drives the cutting knife 38 at the bottom to move above the conveyor belt 1, so that the cutting knife 38 contacts the hose for cutting, and the clearance groove 39 on the surface of the conveyor belt 1 provides a passage for the cutting knife 38. After the cutting is completed, the cut hose moves to the displacement structure 4 along with the conveyor belt 1, and the hose is located in front of the push plate connected to the output end of the push cylinder 43. Then the push cylinder 43 is started, and the push plate at the output end of the push cylinder contacts the hose for moving. At this time, the fan 45 is started, and the fan 45 blows the debris generated by the cutting on the surface of the conveyor belt 1, and discharges the debris from the dust exhaust groove 44 under the push plate; at the same time, the wind blown by the fan 45 will drive the hose to move, so that the hose is completely in contact with the surface of the push plate, and the setting direction of the hose is flush with the push plate. The push plate determines the setting direction of the hose in the subsequent push. The push cylinder 43 pushes the cut hose to the bottom surface of the inclined groove 46. Then the moving cylinder 47 is started, and the output end of the moving cylinder 47 drives the rubber hose inside the inclined groove 46 to pass through the connecting port 49 and enter the packaging groove 48, at which time one end of the rubber hose is fixed to the packaging structure 5. The output end of the transmission cylinder 510 of the packaging structure 5 is extended and retracted, and the elastic block 58 is pulled to extend through the connecting plate 34, and at the same time, the two sides of the resistance rod 57 are driven to rotate around the rotating shaft 59, so that the resistance rod 57 rotates into the connecting sleeve 55. When the rubber hose enters the packaging groove 48, the rubber hose is sleeved on the surface of the connecting sleeve 55. Then the transmission cylinder 510 indirectly drives the two resistance rods 57 to rotate outward, so that the outer end of the resistance rod 57 is closely contacted with the inner wall of the connecting sleeve 55 for fixing. Then the rotating motor 410 is started, and the output end of the rotating motor 410 drives the rotating disk 51 to rotate, and the rotating disk 51 drives the upper fixed disk 52 and the setting disk 53 to rotate, and the excessive friction between the fixed disk 52 and the setting disk 53 causes the fixed disk 52 and the setting disk 53 to be relatively fixed. When the setting disk 53 rotates, the cut rubber tube is driven to rotate through the connecting sleeve 55, so that it is continuously rotated on the surface of the rotating disk 51 to form a disk for packaging. When the rotating packaging is completed, the rotating motor 410 stops working, the transmission cylinder 510 drives the output end to retract, and the contact rod 57 rotates into the connecting sleeve 55 to cancel the fixation of the rubber tube.Then the setting disk 53 is manually rotated to make the setting disk 53 rotate relative to the fixed disk 52, and the connecting sleeve 55 connected with the setting disk 53 is disengaged from the rubber hose and moved into the gap. At this time, the staff directly takes out the rubber hose that has been packaged back to the disk from the packaging groove 48.

[0035] Working principle of the present invention: The one-piece hose cutting and packaging machine of the present invention is provided with a displacement structure 4. The pushing cylinder 43 of the displacement structure 4 can move the cut hose away from the conveyor belt 1. At the same time, the fan 45 can blow the debris generated by the hose cutting, and discharge the debris from the dust exhaust groove 44 under the push plate to avoid entering the displacement structure 4; at the same time, the fan 45 can blow the cut hose to make the hose completely contact with the surface of the push plate, so as to avoid the hose from tilting and entering the inclined groove 46 during subsequent pushing, and the hose cannot be fixed to the packaging structure 5; by providing The packaging structure 5, the transmission cylinder 510 of the packaging structure 5 can drive the resistance rod 57 to rotate, so that the resistance rod 57 tightly contacts the inner wall of the hose to fix it; then the rotating motor 410 drives the rotating disk 51 to rotate, driving one end of the connected hose to rotate into a disk shape to complete the packaging; after the packaging is completed, the transmission cylinder 510 is used to release the fixation of the hose, and then the setting disk 53 and the fixing disk 52 are manually driven to rotate relative to each other, so that the connecting sleeve 55 is disengaged from the hose and moved into the gap, and the staff can directly take the hose packaged into a disk out of the packaging groove 48.

[0036] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. One-piece hose cutting and packaging machine, characterized by: The invention comprises a conveyor belt (1), wherein a moving structure (4) is arranged on one side of the conveyor belt (1), and the moving structure (4) comprises: A moving box (41) is fixedly connected to the side of the conveyor belt (1), and an inclined groove (46) is provided on the top surface of the moving box (41); A pushing cylinder (43) is arranged on the top surface of the conveyor belt (1), and the pushing cylinder (43) is located on the opposite side of the moving box (41); a dust discharge groove (44) is provided on the surface of the conveyor belt (1), and the dust discharge groove (44) is located below the pushing cylinder (43); a push plate is provided at the output end of the pushing cylinder (43), and the push plate is located above the dust discharge groove (44); The packing box (42) is located on one side of the moving box (41). A packing groove (48) is provided on the top surface of the packing box (42). A communication port (49) is provided between the packing groove (48) and the inclined groove (46). A packing structure (5) is provided in the packing groove (48). The packing structure (5) includes: A rotating disk (51) is rotatably connected in the packaging groove (48), a fixed disk (52) is fixedly connected to the top surface of the rotating disk (51), and a setting disk (53) is rotatably arranged on the top surface of the fixed disk (52); A connecting sleeve (55) is fixedly connected to the side of the setting plate (53); one end of the connecting sleeve (55) is provided with an inner cavity, and a transmission cylinder (510) is fixedly connected to the inner cavity; The slot (56) is arranged at the upper and lower sides of the inner cavity. A resistance rod (57) is rotatably arranged in the slot (56). An elastic block (58) is arranged at one end of the resistance rod (57). The two elastic blocks (58) are fixedly connected to the output end of the transmission cylinder (510).

2. The one-piece hose cutting and packaging machine according to claim 1 is characterized in that: The top surface of the transmission belt is provided with a positioning structure (2), two mounting plates (21) of the positioning structure (2) are fixedly connected to two sides of the top surface of the conveyor belt (1), and a semicircular positioning sleeve (22) is provided between the two mounting plates (21).

3. The one-piece hose cutting and packaging machine according to claim 3 is characterized in that: A wetting layer (23) is arranged inside the positioning sleeve (22).

4. The one-piece hose cutting and packaging machine according to claim 1 is characterized in that: The top surface of the conveyor belt (1) is provided with a cutting structure (3), a limiting plate (37) of the cutting structure (3) is slidably connected to the top surface of the conveyor belt (1), and a cutting knife (38) is rotatably provided on one side of the limiting plate (37).

5. The one-piece hose cutting and packaging machine according to claim 4 is characterized in that: The conveyor belt (1) is provided with clearance grooves (39) on both sides, and the clearance grooves (39) on both sides and the cutting blade (38) are located in the same plane.

6. The one-piece hose cutting and packaging machine according to claim 1 is characterized in that: A moving cylinder (47) is arranged in the moving box (41), and the output end of the moving cylinder (47) extends into the inclined groove (46).

7. The one-piece hose cutting and packaging machine according to claim 1 is characterized in that: A rotation shaft (59) is arranged in each slot (56), and the slot (56) is rotatably provided with a resisting rod (57) via the rotation shaft (59).

8. The integrated hose cutting and packaging machine according to claim 7 is characterized in that: The output end of the transmission cylinder (510) is fixedly connected with a Y-shaped transmission plate, and the Y-shaped transmission plate is fixedly connected with two elastic blocks (58).

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