Glass feeding equipment

By designing a glass input device containing multiple robots, the problem of idle cold-end production capacity in high-generation LCD glass cold-end technology is solved, and efficient alternating investment and cache of glass is achieved, ensuring capacity matching and continuous production process .

CN119117682AActive Publication Date: 2024-12-13RAINBOW (HEFEI) LIQUID CRYSTAL GLASS CO LTD
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Patent Information

Application Number
CN202411319406.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-22
Publication Date
2024-12-13
Estimated Expiration
2044-09-22

AI Technical Summary

Technical Problem

The rapid development of cold-end technology of high-generation LCD glass has led to idle cold-end production capacity and the single furnace body hot-end production capacity cannot be matched, resulting in the problem of mismatch in production capacity.

Method used

A glass input device is designed, including a first plate picking robot, a second plate picking robot, a transit robot, a transit platform, a diverting robot and a cache card holder. The alternating input of glass is achieved through the setting of semi-finished workstations and waste workstations. and cache to ensure the matching of production capacity and the improvement of efficiency.

Benefits of technology

It effectively avoids idle production capacity, improves the efficiency of glass conveying, ensures the continuity of production processes and product quality, and prevents waste glass pollution and waste rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses glass feeding equipment which comprises a first plate taking robot, a waste station is arranged on one side of the first plate taking robot, a semi-finished product station is arranged on the other side of the first plate taking robot, and meanwhile a direct-current conveying belt and a conveying trolley are arranged on the front portion of the semi-finished product station. And a second plate taking robot is arranged at the front part of the first plate taking robot. According to the glass feeding equipment, at the moment, glass on the direct-current conveying belt reaches a set area, then the second plate taking robot takes plates from the conveying trolley, and alternating feeding of direct-current glass and semi-finished glass is achieved by repeating the steps; when a direct current fault occurs, all semi-finished product stations are input, and alternate input of the semi-finished product glass between the two discharging stations can still be achieved through the shunting robot; the invention aims to prevent waste glass from polluting a production line and prevent utilization waste caused by waste glass treatment.
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Description

Technical Field

[0001] The invention relates to the field of cold end processing of liquid crystal glass, in particular to a glass input device. Background Art

[0002] High-generation liquid crystal glass usually refers to TFT-LCD glass substrates of 8.5 generations and above. These substrates have the characteristics of large size, good thermal stability, high mechanical strength, strong chemical resistance, and few surface and internal defects. High-generation liquid crystal glass substrates are the core components of liquid crystal display panels. Their quality and performance have a vital impact on the resolution, transmittance, refresh rate, viewing angle and other qualities of display panels. The production control accuracy is comparable to that of the semiconductor industry, representing the highest level in the field of modern glass scale manufacturing in the world.

[0003] With the continuous development of high-generation liquid crystal glass cold-end technology, the cold-end processing rhythm is constantly improving, and the input capacity is continuously improving; while the hot-end output is affected by the lead-out volume, the hot-end capacity of a single furnace cannot match the cold-end line output, resulting in the cold-end capacity being emptied and idle; therefore, when designing the liquid crystal glass substrate line, it is considered that multiple hot ends correspond to one cold end or a semi-finished product station is added at the cold-end input port to achieve the matching of hot and cold end capacities; therefore, a glass input device is urgently needed to solve the above-mentioned defects. Summary of the invention

[0004] The object of the present invention is to provide a glass feeding device to solve the defects mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, a glass feeding device is provided, including a first plate picking robot, a scrap station is arranged on one side of the first plate picking robot, and a semi-finished product station is arranged on the other side of the first plate picking robot, and a DC conveyor belt and a conveying trolley are arranged in front of the semi-finished product station, and a second plate picking robot is arranged in front of the first plate picking robot, a transfer robot is arranged between the second plate picking robot and the first plate picking robot, and a transfer table is installed in front of the transfer robot, and a second diverter robot is installed behind the transfer table, and a first diverter robot is installed in front of the transfer table, a second cache clamp is installed behind the second diverter robot, and a first cache clamp is installed behind the first diverter robot, a second discharge station is installed on one side of the second diverter robot, and a first discharge station is installed on one side of the first diverter robot.

[0006] Furthermore, the first plate-picking robot includes a transverse gantry, and support frames are welded and fixed on both sides of the bottom of the transverse gantry. At the same time, the support frame is made of metal material in a "T" shape, and inclined reinforcing ribs are installed on both sides of the bottom plate of the support frame.

[0007] Furthermore, a drive frame is fixedly installed on the back of the horizontal gantry, and a stepper motor is fixedly installed on one side of the drive frame. At the same time, a reciprocating screw is movably installed inside the drive frame, and the reciprocating screw is threadedly installed inside the drive block on the plate picking robot.

[0008] Furthermore, four groups of guide holes are evenly arranged inside the driving block, and guide rods are inserted into the four groups of guide holes, and the ends of the guide rods are fixedly connected to the inner wall of the driving frame.

[0009] Furthermore, a front limit opening is opened at the front of the transverse gantry, and a rear limit opening is opened at the rear of the transverse gantry. At the same time, the driving block on the plate taking robot is slidably set inside the rear limit opening, and the limit seat on the plate taking robot is slidably set inside the front limit opening.

[0010] Furthermore, the driving block and the limit seat are both rectangular, and the front limit opening and the rear limit opening are both rectangular. The plate-taking robot includes a mounting frame, and a mounting area is provided inside the mounting frame. Meanwhile, gears are movably installed inside the mounting frame.

[0011] Furthermore, a driving motor is fixedly mounted on the side wall of the installation frame, and an output shaft of the driving motor is fixedly connected to a rotating shaft of the gear, while a driving frame is movably mounted on the left side of the interior of the installation frame.

[0012] Furthermore, a rack is fixedly installed on the right side surface of the driving frame, and the size of the rack is adapted to that of the gear, and the rack is meshingly connected with the gear. The interior of the driving frame is hollow, and a guide seat is fixedly installed on the left side surface of the driving frame, and the guide seat is slidably arranged in a guide groove opened in the guide rail, and the cross-sections of the guide seat and the guide groove are both dovetail-shaped.

[0013] Furthermore, the driving frame is driven to rise and fall inside the mounting frame by a driving motor, gears and racks, and a sampling frame is fixedly installed at the bottom of the driving frame. At the same time, five rows of mounting plates are evenly installed at the bottom of the sampling frame, and multiple groups of vacuum suction cups are evenly installed at the bottom of the five rows of mounting plates.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention processes the glass at the cold end at a beat that is significantly faster than the glass transported by the hot end DC conveyor. When the first glass on the DC conveyor arrives at the transfer table, the second glass on the DC conveyor has not yet arrived at the set area. To prevent idle production capacity, a semi-finished product station is added to the input area. When the first glass on the DC conveyor arrives at the transfer table, the first plate-taking robot takes out the glass from the semi-finished product station and places it on the transfer robot. After the first glass is diverted, the glass taken out from the semi-finished product station is placed on the transfer table. At this time, the glass on the DC conveyor arrives at the set area, and the second plate-taking robot takes the plate from the conveying trolley. This cycle is repeated to realize the alternating input of DC and semi-finished glass. When the DC fails, all semi-finished product stations are put into operation, and the diversion robot can still realize the alternating input of semi-finished glass at the two discharge stations. To prevent waste glass from polluting the production line and wasting the utilization rate caused by processing waste glass;

[0016] 2. The present invention drives the glass in the X and Y directions through the setting of the first plate-picking robot, and can quickly and accurately position the glass to the target position, reduce time waste during the transportation process, and improve the overall transportation efficiency; it can realize uninterrupted transportation of glass, avoid pauses and waiting that may occur in traditional transportation methods, and make the production process smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.

[0018] Figure 1 It is a front view schematic diagram of the structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the first plate-taking robot of the present invention;

[0020] Figure 3 The structure of the present invention Figure 2 Bottom view of

[0021] Figure 4 This is a schematic diagram of a plate-taking robot of the structure of the present invention;

[0022] Figure 5 The structure of the present invention Figure 4 Bottom view of

[0023] Figure 6 This is a schematic diagram of the sampling frame structure of the present invention and its installation structure.

[0024] [reference numerals]

[0025] 100, DC conveyor belt and conveyor trolley; 110, semi-finished product station; 120, scrap station; 200, first board-taking robot; 201, horizontal gantry; 202, front limit opening; 203, support frame; 204, rear limit opening; 205, drive frame; 206, reciprocating screw rod; 207, stepper motor; 208, board-taking manipulator; 2081, limit seat; 2082, guide rail; 2083, guide seat; 2084, drive frame; 2085, rack; 2086, drive block; 208 7. Gear; 2088. Installation area; 2089. Drive motor; 20810. Installation frame; 20811. Guide rod; 20812. Sampling frame; 20813. Installation plate; 20814. Vacuum suction cup; 210. Second plate-removing robot; 300. Transfer robot; 310. Transfer table; 400. First diversion robot; 410. First cache clamp; 420. Second diversion robot; 430. Second cache clamp; 500. First discharge station; 510. Second discharge station. DETAILED DESCRIPTION

[0026] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.

[0027] Specific implementation method 1: Please refer to Figure 1-6 The present invention provides a technical solution: a glass feeding device, comprising a first plate-taking robot 200, a waste product station 120 is arranged on one side of the first plate-taking robot 200, and a semi-finished product station 110 is arranged on the other side of the first plate-taking robot 200, and a DC conveyor belt and a conveying trolley 100 are arranged in front of the semi-finished product station 110, and a second plate-taking robot 210 is arranged in front of the first plate-taking robot 200, and a transfer robot 3 is arranged between the second plate-taking robot 210 and the first plate-taking robot 200 00, and a transfer table 310 is installed at the front of the transfer robot 300, and a second diversion robot 420 is installed at the rear of the transfer table 310, and a first diversion robot 400 is installed in front of the transfer table 310, a second cache clamp 430 is installed at the rear of the second diversion robot 420, and a first cache clamp 410 is installed at the rear of the first diversion robot 400, a second discharge station 510 is installed on one side of the second diversion robot 420, and a first discharge station 500 is installed on one side of the first diversion robot 400.

[0028] Working principle: The conveyor trolley transports the glass to the set area through the DC conveyor belt, the second plate-taking robot 210 takes the glass from the conveyor trolley 100 and transfers it to the transfer robot 300, and the transfer robot 300 places the glass on the transfer table 310; when the downstream equipment operates normally, the first diversion robot 400 takes the glass from the transfer table 310 and places it on the discharge station 500; when the downstream equipment fails and stops operating, the second diversion robot 420 takes the glass from the transfer table 310 and places it on the first cache card The glass is placed on the clamp 410; the glass processing rhythm at the cold end is significantly faster than the glass transport rhythm of the DC conveyor belt at the hot end. When the first glass on the DC conveyor belt arrives at the transfer table 310, the second glass on the DC conveyor belt has not yet arrived at the set area; in order to prevent idle production capacity, a semi-finished product station 110 is added in the input area; when the first glass on the DC conveyor belt arrives at the transfer table 310, the first plate-taking robot 200 takes out the glass from the semi-finished product station 110 and places it on the transfer robot 300. When the first glass is diverted, the semi-finished product station 110 is placed on the transfer robot 300. The glass taken out from the semi-finished product station 110 is placed on the transfer table 310. At this time, the glass on the DC conveyor belt 100 reaches the set area, and then the second plate-taking robot 210 takes the plate from the conveying trolley, and this cycle is repeated to realize the alternating input of DC and semi-finished glass; when the DC fails, all the semi-finished product stations are put into operation, and the shunt robot can still realize the alternating input of semi-finished glass in the two discharge stations; in order to prevent waste glass from polluting the production line and the waste glass from wasting the utilization rate, a waste station 120 is further provided in this embodiment, and the first plate-taking robot 200 can place the waste glass on the semi-finished product station 110 at this station; a glass input device provided by the present invention is a simple structure and reasonable layout input device, which makes the maximum use of the cold end input capacity and avoids the emptying of production capacity; the DC conveyor belt and the conveying trolley are prior art and are not specifically described in the present invention; a waste station is provided, and the plate-taking robot can place the waste glass on the semi-finished product station at this station, so as to prevent waste glass from polluting the production line and the waste glass from wasting the utilization rate.

[0029] Specific embodiment 2: This embodiment is a further limitation of specific embodiment 1, wherein the first plate picking robot 200 includes a transverse gantry 201, and support frames 203 are welded and fixed on both sides of the bottom of the transverse gantry 201, and the support frame 203 is made of metal material in a "T" shape, and inclined reinforcing ribs are installed on both sides of the bottom plate of the support frame 203.

[0030] Specific implementation method three: This implementation method is a further limitation of specific implementation method two. A drive frame 205 is fixedly installed on the back of the horizontal gantry 201, and a stepper motor 207 is fixedly installed on one side of the drive frame 205. At the same time, a reciprocating screw rod 206 is movably installed inside the drive frame 205, and the reciprocating screw rod 206 is screwed inside the drive block 2086 on the plate picking robot 208.

[0031] Specific implementation method four: This implementation method is a further limitation of specific implementation method three. Four groups of guide holes are evenly arranged inside the driving block 2086, and guide rods 20811 are inserted into the four groups of guide holes. At the same time, the ends of the guide rods 20811 are fixedly connected to the inner wall of the driving frame 205.

[0032] Specific embodiment five: This embodiment is a further limitation of specific embodiment three, in which a front limit opening 202 is provided at the front of the transverse gantry 201, and a rear limit opening 204 is provided at the rear of the transverse gantry 201, and at the same time, a driving block 2086 on the plate taking robot 208 is slidably set inside the rear limit opening 204, and a limit seat 2081 on the plate taking robot 208 is slidably set inside the front limit opening 202.

[0033] Specific implementation method six: This implementation method is a further limitation of specific implementation method five. The driving block 2086 and the limit seat 2081 are both rectangular in design, and the front limit opening 202 and the rear limit opening 204 are both rectangular in design. The plate removal robot 208 includes a mounting frame 20810, and a mounting area 2088 is provided inside the mounting frame 20810. At the same time, a gear 2087 is movably installed inside the mounting frame 20810.

[0034] Specific implementation seven: This implementation is a further limitation of specific implementation six. A drive motor 2089 is fixedly installed on the side wall of the installation frame 20810, and the output shaft of the drive motor 2089 is fixedly connected to the rotating shaft of the gear 2087. At the same time, a drive frame 2084 is movably installed on the left side of the interior of the installation frame 20810.

[0035] Specific embodiment eight: This embodiment is a further limitation of specific embodiment seven, a rack 2085 is fixedly mounted on the right side surface of the driving frame 2084, and the rack 2085 is adapted to the size of the gear 2087, and the rack 2085 is meshingly connected with the gear 2087, the interior of the driving frame 2084 is hollow, a guide seat 2083 is fixedly mounted on the left side surface of the driving frame 2084, and the guide seat 2083 is slidably mounted in a guide groove opened in the guide rail 2082, and the cross-sections of the guide seat 2083 and the guide groove are both dovetail-shaped.

[0036] Specific implementation nine: This implementation is a further limitation of specific implementation eight, wherein the driving frame 2084 is driven to rise and fall inside the mounting frame 20810 by a driving motor 2089, a gear 2087 and a rack 2085, and a sampling frame 20812 is fixedly mounted on the bottom of the driving frame 2084, and five rows of mounting plates 20813 are evenly mounted on the bottom of the sampling frame 20812, and a plurality of groups of vacuum suction cups 20814 are evenly mounted on the bottom of the five rows of mounting plates 20813.

[0037] The working mode of the first plate-taking robot 200 is as follows: when the glass needs to be transported, the sampling frame 20812 moves downward, so that the multiple groups of mounting plates 20813 at the bottom of the sampling frame 20812 move downward, and are pressed down on the upper surface of the glass by the vacuum suction cups 20814, so that the glass is positively adsorbed by the sampling frame 20812. The vacuum suction cups 20814 are evenly arranged in five rows, and the five rows of vacuum suction cups 20814 are arranged horizontally, and their bottoms are flush, so that the glass can be fully and stably adsorbed. After the glass is adsorbed, the external switch of the drive motor 2089 is started. , the output shaft of the driving motor 2089 drives the gear 2087 to rotate, and the gear 2087 is meshed with the rack 2085, so that the rack 2085 drives the driving frame 2084 to move upward, and the adsorbed glass can be lifted. When the driving frame 2084 is being lifted, the guide seat 2083 at its end is slidably set inside the guide rail 2082. The cross-sections of the guide seat 2083 and the guide groove are both dovetail-shaped, which ensures the stability of the driving frame 2084 when it is lifted and lowered, and prevents the gear 2087 from being separated from the rack 2085. When the glass needs to be moved horizontally, At this time, the stepper motor 207 rotates, and the output shaft of the stepper motor 207 drives the reciprocating screw 206 to rotate. The reciprocating screw 206 is screwed inside the plate taking robot 208, and can drive the plate taking robot 208 to move horizontally, so as to complete the work of lifting and horizontally conveying the glass. When the plate taking robot 208 moves horizontally, the driving block 2086 on the plate taking robot 208 is slidably set inside the rear limit opening 204, and the limit seat 2081 on the plate taking robot 208 is slidably set inside the front limit opening 202; the plate taking robot 208 that moves horizontally can be limited and guided to ensure that the plate taking robot 208 The stability of the manipulator 208 during lateral movement; the first plate-taking robot 200 is set to drive the glass in the X and Y directions, and can quickly and accurately position the glass to the target position, reducing time waste during the conveying process and improving the overall conveying efficiency; it can achieve uninterrupted conveying of glass, avoiding pauses and waiting that may occur in traditional conveying methods, making the production process smoother; it can accurately control the movement of glass on the horizontal plane, ensure the position accuracy of glass during the conveying process, reduce errors, and improve product quality; bidirectional drive makes the glass more evenly stressed, avoiding deformation or damage of glass caused by uneven stress. It can be adjusted according to glass of different sizes and shapes, adapting to the conveying needs of various specifications of glass, and improving the versatility of the equipment.

[0038] The cold-end processing of liquid crystal glass substrates has extremely high requirements for environmental cleanliness. If there is a fault in the post-process, the glass will be exposed on the equipment for a long time, which will cause dust and particles to accumulate on the board surface, resulting in product waste. Therefore, a cache clamp is also provided. When the post-process is abnormal, the diversion robot will place the glass in the cache clamp to avoid environmental factors from polluting the glass. DC and semi-finished glass can be alternately input to maximize the use of the cold-end input capacity and prevent the production line from being emptied. At the same time, a cache clamp is provided to avoid product waste caused by stagnation of glass on the production line. The input equipment has a simple structure and a reasonable layout, which maximizes the use of the cold-end input capacity and avoids emptying of production capacity.

[0039] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A glass feeding device, comprising a first plate taking robot (200), Features: A scrap workstation (120) is arranged on one side of the first plate-taking robot (200), and a semi-finished product workstation (110) is arranged on the other side of the first plate-taking robot (200), and a DC conveyor belt and a conveying trolley (100) are arranged in front of the semi-finished product workstation (110), and a second plate-taking robot (210) is arranged in front of the first plate-taking robot (200), and a transfer robot (300) is arranged between the second plate-taking robot (210) and the first plate-taking robot (200), and a transfer robot (300) is installed in front of the transfer robot (300). A transfer table (310), a second diversion robot (420) is installed at the rear of the transfer table (310), and a first diversion robot (400) is installed in front of the transfer table (310), a second cache clamp (430) is installed at the rear of the second diversion robot (420), and a first cache clamp (410) is installed at the rear of the first diversion robot (400), a second discharge station (510) is installed on one side of the second diversion robot (420), and a first discharge station (500) is installed on one side of the first diversion robot (400).

2. A glass feeding device according to claim 1, Features: The first plate-taking robot (200) comprises a transverse gantry (201), and support frames (203) are welded and fixed on both sides of the bottom of the transverse gantry (201), and the support frame (203) is made of metal material and is arranged in a "T" shape, and both sides of the bottom plate of the support frame (203) are installed with inclined reinforcing ribs.

3. A glass feeding device according to claim 2, Features: A driving frame (205) is fixedly mounted on the back of the transverse gantry (201), and a stepping motor (207) is fixedly mounted on one side of the driving frame (205). A reciprocating screw rod (206) is movably mounted inside the driving frame (205), and the reciprocating screw rod (206) is screwed inside a driving block (2086) on a plate taking robot (208).

4. A glass feeding device according to claim 3, Features: Four groups of guide holes are evenly arranged inside the driving block (2086), and guide rods (20811) are inserted into the four groups of guide holes, and the ends of the guide rods (20811) are fixedly connected to the inner wall of the driving frame (205).

5. A glass feeding device according to claim 3, Features: The front portion of the transverse gantry (201) is provided with a front limit opening (202), and the rear portion of the transverse gantry (201) is provided with a rear limit opening (204), and at the same time, a driving block (2086) on the plate taking manipulator (208) is slidably arranged inside the rear limit opening (204), and a limit seat (2081) on the plate taking manipulator (208) is slidably arranged inside the front limit opening (202).

6. A glass feeding device according to claim 5, Features: The driving block (2086) and the limit seat (2081) are both rectangular, and the front limit opening (202) and the rear limit opening (204) are both rectangular. The plate taking robot (208) includes a mounting frame (20810), and a mounting area (2088) is provided inside the mounting frame (20810). A gear (2087) is movably installed inside the mounting frame (20810).

7. A glass feeding device according to claim 6, Features: A driving motor (2089) is fixedly mounted on the side wall of the mounting frame (20810), and the output shaft of the driving motor (2089) is fixedly connected to the rotating shaft of the gear (2087). Meanwhile, a driving frame (2084) is movably mounted on the left side of the interior of the mounting frame (20810).

8. A glass feeding device according to claim 7, Features: A rack (2085) is fixedly mounted on the right side surface of the driving frame (2084), and the rack (2085) is matched with the size of the gear (2087), and the rack (2085) is meshed with the gear (2087). The interior of the driving frame (2084) is hollow, and a guide seat (2083) is fixedly mounted on the left side surface of the driving frame (2084), and the guide seat (2083) is slidably mounted inside a guide groove opened inside the guide rail (2082), and the cross-sections of the guide seat (2083) and the guide groove are both dovetail-shaped.

9. A glass feeding device according to claim 8, Features: The driving frame (2084) is driven to rise and fall inside the mounting frame (20810) by a driving motor (2089), a gear (2087) and a rack (2085), and a sampling frame (20812) is fixedly mounted on the bottom of the driving frame (2084), and five rows of mounting plates (20813) are evenly mounted on the bottom of the sampling frame (20812), and a plurality of groups of vacuum suction cups (20814) are evenly mounted on the bottom of the five rows of mounting plates (20813).

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