Waste incineration ash cooling device

The ash cooling device addresses dust generation by crushing, cooling, and discharging ash as particles, effectively minimizing environmental pollution from waste incineration ash transportation.

CN119123431APending Publication Date: 2024-12-13BEIZHEN ZHONGDIAN ENVIRONMENTAL PROTECTION POWER GENERATION CO LTD
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Patent Information

Application Number
CN202411469611.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

A large amount of dust is generated during the transportation of waste incineration ash, posing environmental pollution concerns.

Method used

A garbage incineration ash cooling device comprising a mechanism shell with a crushing mechanism to reduce ash volume, a cooling mechanism to lower temperature using cold air and sprayed glue, and a discharging mechanism to form mud and discharge ash particles, thereby reducing dust.

Benefits of technology

The device effectively crushes large ash particles, cools them to form mud, and discharges them as particles, significantly reducing dust generation during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a waste incineration ash cooling device, which relates to the technical field of ash treatment and comprises a mechanism shell, a slag funnel is fixedly mounted at the upper end of the mechanism shell, supporting legs are fixedly mounted at the bottom of the mechanism shell, a driving motor is fixedly mounted in the mechanism shell, and a driving shaft is fixedly mounted at the output tail end of the driving motor. A crushing mechanism is connected to the lower portion of the slag funnel and comprises a crushing cabin fixedly installed in the mechanism shell, a cooling mechanism is connected to the lower portion of the crushing cabin and comprises a cooling cabin fixedly installed in the mechanism shell, and a discharging mechanism is connected to the bottom of the cooling cabin. According to the waste incineration ash slag cooling device, ash slag large in size can be pulverized through the pulverizing mechanism, the pulverized ash slag can fall into the cooling mechanism to be cooled, glue sprayed out of a cooling spray head in the cooling process can be combined with the ash slag to form sludge, and the formed sludge can be extruded into particles by the discharging mechanism to be discharged; and dust generated in the transportation process is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of ash treatment, in particular to a garbage incineration ash cooling device. Background Art

[0002] Waste incineration is a modern way of urban waste treatment, and its working principle is relatively simple and efficient. First, the waste enters the combustion chamber of the incinerator through the feeding system, and burns rapidly under high temperature, generating a large amount of heat and harmful gases. Then, these harmful gases are purified through the tail gas treatment system to reduce pollution to the environment. At the same time, the heat generated by combustion can be used through the heat recovery system, such as power generation and heating, realizing the resource utilization of waste.

[0003] A large amount of ash will be generated after garbage incineration. The ash can be disposed of by landfill or recycled, such as producing cement or manufacturing building materials. When the ash is just discharged, the temperature is high and it is dangerous. The discharged ash needs to be transported to the corresponding factory for reuse. A large amount of dust will be generated during the transportation of the ash, polluting the environment. Therefore, a garbage incineration ash cooling device is proposed. Summary of the invention

[0004] The object of the present invention is to provide a garbage incineration ash cooling device to solve the problem in the prior art that a large amount of dust is generated during the ash transportation process.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a garbage incineration ash cooling device, comprising a mechanism shell, a slag hopper is fixedly installed on the upper end of the mechanism shell, a supporting leg is fixedly installed on the bottom of the mechanism shell, a driving motor is fixedly installed in the mechanism shell, a driving shaft is fixedly installed on the output end of the driving motor, a crushing mechanism is connected below the slag hopper, the crushing mechanism comprises a crushing cabin body fixedly installed in the mechanism shell, a first crushing roller and a second crushing roller are movably installed in the crushing cabin body, a rotating shaft is fixedly installed on the first crushing roller and the second crushing roller, linkage gears are fixedly installed on the ends of the rotating shafts, and the two sets of linkage gears are meshed with each other, a first reducer is connected to the rotating shaft, a cooling mechanism is connected below the crushing cabin body, and the cooling mechanism comprises a fixed A cooling cabin is installed in the mechanism shell, the upper end of the cooling cabin is fixedly provided with an air outlet, the end of the air outlet is fixedly provided with a filter screen, the side wall of the cooling cabin is fixedly provided with an air inlet, a positioning frame is fixedly provided in the air inlet, a movable shaft is movably provided on the positioning frame, a fan blade is fixedly provided on the movable shaft, a positioning ring seat is fixedly provided in the air inlet, a cooling nozzle is fixedly provided on the positioning ring seat, a discharging mechanism is connected to the bottom of the cooling cabin, the discharging mechanism comprises an extruder barrel fixedly provided at the bottom of the mechanism shell, an extrusion screw is movably provided in the extruder barrel, a transmission shaft is fixedly provided at one end of the extrusion screw, a second reducer is connected to the transmission shaft, a sealing end cover is provided at the front end of the extruder barrel, a discharging hole is provided on the sealing end cover, and a driving motor can drive the driving shaft to rotate.

[0006] Preferably, the first reducer is provided with a first input shaft, the first input shaft and the drive shaft are both provided with first bevel gears, and the two groups of first bevel gears are meshed with each other, and the drive shaft can drive the first input shaft to rotate.

[0007] Preferably, a first feed port is provided at the upper end of the pulverizing chamber, and the slag hopper is connected to the pulverizing chamber through the first feed port.

[0008] Preferably, bearings are provided at the edges of both ends of the rotating shaft, the rotating shaft is movably installed in the crushing chamber through the bearings, and one end of the rotating shaft is fixed to the output end of the first reducer, the first crushing roller and the second crushing roller are both movably installed in the crushing chamber through the rotating shaft, and the rotating shaft can drive the first crushing roller and the second crushing roller to rotate.

[0009] Preferably, the movable shaft and the driving shaft are both provided with second bevel gears, and the two groups of second bevel gears are meshed with each other, so that the driving shaft can drive the movable shaft to rotate.

[0010] Preferably, a notch is provided at the upper end of the mechanism housing, and the air outlet extends out of the mechanism housing through the notch.

[0011] Preferably, a bearing is provided in the positioning frame, the movable shaft is movably mounted on the positioning frame through the bearing, the fan blades are movably mounted in the air inlet through the movable shaft, the cooling nozzle is fixed in the air inlet through a positioning ring seat, a through hole is opened on the side wall of the mechanism shell, the air inlet extends out of the mechanism shell through the through hole, and the movable shaft can drive the fan blades to rotate.

[0012] Preferably, the second reducer is provided with a second input shaft, and the second input shaft and the driving shaft are both provided with a third helical gear, and the third helical gears are meshed with each other, and the driving shaft can drive the second input shaft to rotate.

[0013] Preferably, a thread is provided at the end of the extruder barrel, and the sealing end cover is installed on the extruder barrel through the thread.

[0014] Preferably, a second feed port is provided on the extruder barrel, and the extruder barrel is connected to the bottom of the cooling chamber through the second feed port, one end of the transmission shaft is fixed to the extrusion screw, and the other end of the transmission shaft is fixed to the input end of the second reducer.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In the present application, after being decelerated by the first reducer, the driving shaft can drive the rotating shaft to rotate slowly. After the rotating shaft rotates slowly, it will drive the first crushing roller and the second crushing roller to rotate slowly. During the slow rotation of the first crushing roller and the second crushing roller, the larger ash will be crushed, and the crushed ash will fall into the cooling chamber.

[0017] 2. In the present application, the driving shaft will drive the movable shaft to rotate under the action of the second bevel gear, and the rotation of the movable shaft will drive the fan blades to rotate. The rotation of the fan blades will bring the external cold air into the cooling chamber, thereby reducing the temperature of the ash. At the same time, during the rotation of the fan blades, low-temperature glue can be sprayed through the cooling nozzle to further reduce the temperature of the ash, and the glue will be fully mixed with the ash to form mud.

[0018] 3. In this application, the glue will be fully mixed with the ash to form mud, which will fall into the extruder barrel. Under the action of the second reducer, the driving shaft will drive the extrusion screw at the end of the transmission shaft to rotate slowly, so that the mud moves forward along the extruder barrel and is discharged through the discharge hole on the sealing end cover, thereby squeezing the ash into particles for discharge, reducing the dust generated during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a cross-sectional view of the overall structure of the present invention;

[0021] Figure 3 It is a schematic diagram of the local structure of the present invention;

[0022] Figure 4 It is a schematic diagram of the crushing mechanism of the present invention;

[0023] Figure 5 Schematic diagram of the cooling mechanism of the present invention

[0024] Figure 6 For the present invention Figure 5 The enlarged view of point A in the middle;

[0025] Figure 7 Schematic diagram of the interior of the air inlet of the present invention

[0026] Figure 8 It is a schematic diagram of the discharging mechanism of the present invention.

[0027] Numbers in the figure: 1, slag hopper; 2, mechanism housing; 3, support legs; 4, drive motor; 5, drive shaft; 6, crushing mechanism; 601, linkage gear; 602, first feed port; 603, crushing cabin; 604, first crushing roller; 605, second crushing roller; 606, first reducer; 607, first bevel gear; 608, rotating shaft; 609, first input shaft; 7, cooling mechanism; 701, filter screen; 702, air outlet; 7 03. Cooling cabin; 704. Air inlet; 705. Second bevel gear; 706. Fan blade; 707. Positioning frame; 708. Cooling nozzle; 709. Positioning ring seat; 710. Movable shaft; 8. Discharging mechanism; 801. Extruder barrel; 802. Second feed inlet; 803. Extrusion screw; 804. Discharging hole; 805. Sealing end cover; 806. Transmission shaft; 807. Second reducer; 808. Second input shaft; 809. Third bevel gear. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] like Figure 1 , Figure 2 and Figure 3As shown, the present invention provides a technical solution for a waste incineration ash cooling device, including a mechanism shell 2, a slag hopper 1 is fixedly installed on the upper end of the mechanism shell 2, a supporting leg 3 is fixedly installed on the bottom of the mechanism shell 2, a driving motor 4 is fixedly installed in the mechanism shell 2, a driving shaft 5 is fixedly installed on the output end of the driving motor 4, a crushing mechanism 6 is connected below the slag hopper 1, a cooling mechanism 7 is connected below the crushing chamber 603, and a discharging mechanism 8 is connected to the bottom of the cooling chamber 703. The crushing mechanism 6 can crush the ash with a larger volume, and the crushed ash will fall into the cooling mechanism 7 for cooling, and during the cooling process, the glue sprayed by the cooling nozzle 708 will combine with the ash to form mud slag, and the mud slag will be squeezed into particles by the discharging mechanism 8 and discharged, thereby reducing dust generated during transportation.

[0030] like Figure 3 and Figure 4 As shown, the pulverizing mechanism 6 includes a pulverizing chamber 603 fixedly installed in the mechanism housing 2, a first pulverizing roller 604 and a second pulverizing roller 605 are movably installed in the pulverizing chamber 603, a rotating shaft 608 is fixedly installed on the first pulverizing roller 604 and the second pulverizing roller 605, a linkage gear 601 is fixedly installed at the end of the rotating shaft 608, and the two groups of linkage gears 601 are meshed with each other, a first reducer 606 is connected to the rotating shaft 608, a first input shaft 609 is provided on the first reducer 606, a first bevel gear 607 is provided on the first input shaft 609 and the driving shaft 5, and the two groups of first bevel gears 607 are meshed with each other, a first feed port 602 is opened at the upper end of the pulverizing chamber 603, and the slag funnel 1 is connected to the pulverizing chamber 603 through the first feed port 602.

[0031] Specifically, after being decelerated by the first reducer 606, the driving shaft 5 can drive the rotating shaft 608 to rotate slowly. After the rotating shaft 608 rotates slowly, it will drive the first crushing roller 604 and the second crushing roller 605 to rotate slowly. During the slow rotation of the first crushing roller 604 and the second crushing roller 605, the larger ash will be crushed, and the crushed ash will fall into the cooling chamber 703.

[0032] like Figure 5 , Figure 6 and Figure 7As shown, the cooling mechanism 7 includes a cooling cabin 703 fixedly installed in the mechanism housing 2, an air outlet 702 is fixedly installed on the upper end of the cooling cabin 703, a filter screen 701 is fixedly installed at the end of the air outlet 702, an air inlet 704 is fixedly installed on the side wall of the cooling cabin 703, a positioning frame 707 is fixedly installed in the air inlet 704, a movable shaft 710 is movably installed on the positioning frame 707, a fan blade 706 is fixedly installed on the movable shaft 710, a positioning ring seat 709 is fixedly installed in the air inlet 704, a cooling nozzle 708 is fixedly installed on the positioning ring seat 709, and second bevel gears 705 are provided on the movable shaft 710 and the driving shaft 5, and the two groups of second bevel gears 705 are meshed with each other.

[0033] Specifically, the driving shaft 5 will drive the movable shaft 710 to rotate under the action of the second bevel gear 705. After the movable shaft 710 rotates, it will drive the fan blades 706 to rotate. After the fan blades 706 rotate, they will bring the external cold air into the cooling chamber 703, thereby reducing the temperature of the ash. At the same time, during the rotation of the fan blades 706, low-temperature glue can be sprayed through the cooling nozzle 708 to further reduce the temperature of the ash, and the glue will be fully mixed with the ash to form mud.

[0034] like Figure 3 and Figure 8 As shown, the discharging mechanism 8 includes an extruder barrel 801 fixedly mounted on the bottom of the mechanism housing 2, an extrusion screw 803 is movably mounted in the extruder barrel 801, a transmission shaft 806 is fixedly mounted on one end of the extrusion screw 803, a second reducer 807 is connected to the transmission shaft 806, a sealing end cover 805 is provided at the front end of the extruder barrel 801, a discharging hole 804 is opened on the sealing end cover 805, a second input shaft 808 is provided on the second reducer 807, and the second input shaft 808 and the drive shaft 5 are both provided with a third bevel gear 809, and the third bevel gear 809 is meshed with each other.

[0035] Specifically, the glue will be fully mixed with the ash to form mud, which will fall into the extruder barrel 801. Under the action of the second reducer 807, the driving shaft 5 will drive the extrusion screw 803 at the end of the transmission shaft 806 to rotate slowly, so that the mud moves forward along the extruder barrel 801 and is discharged through the discharge hole 804 on the sealing end cover 805, thereby squeezing the ash into particles for discharge, reducing the dust generated during transportation.

[0036] Working principle: the ash produced by incineration is transported to the crushing cabin 603 through the slag hopper 1. After the ash is transported to the crushing cabin 603, the driving motor 4 can be started. After the driving motor 4 is started, the driving shaft 5 will be driven to rotate. Under the action of the first bevel gear 607, the driving shaft 5 can drive the first input shaft 609 to rotate. After being decelerated by the first reducer 606, the driving shaft 5 can drive the rotating shaft 608 to rotate slowly. After the rotating shaft 608 rotates slowly, it will drive the first crushing roller 604 and the second crushing roller 605 to rotate slowly. During the slow rotation of the first crushing roller 604 and the second crushing roller 605, the larger ash will be crushed, and the crushed ash will fall into the cooling cabin 703. When the ash falls into the cooling cabin 703, the driving shaft 5 will drive the movable shaft 710 to rotate under the action of the second bevel gear 705. After the movable shaft 710 rotates, it will drive the fan blades 706 to rotate. After the fan blades 706 rotate, they will bring the external cold air into the cooling cabin 703, thereby The temperature of the ash is reduced, and at the same time, the cooling nozzle 708 can spray low-temperature glue during the rotation of the fan blade 706 to further reduce the temperature of the ash, and the glue sprayed into the cooling chamber 703 will be fully mixed with the ash, and after the glue and the ash are fully mixed, mud will be formed, and the formed mud will fall to the bottom of the cooling chamber 703. The mud that falls to the bottom of the cooling chamber 703 will enter the extruder barrel 801 through the second feed port 802, and when the mud enters the extruder barrel 801, the drive shaft 5 will drive the second input shaft 808 to rotate under the action of the third bevel gear 809, and the driving shaft 5 will drive the extruding screw 803 at the end of the transmission shaft 806 to rotate slowly under the action of the second reducer 807. After the extruding screw 803 rotates slowly, it will squeeze the mud residue to move forward along the extruder barrel 801. The mud residue moving forward along the extruder barrel 801 will be discharged through the discharge hole 804 on the sealing end cover 805, so that the ash residue is squeezed into particles for discharge, thereby reducing the dust generated during transportation.

[0037] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A garbage incineration ash cooling device, comprising a mechanism housing (2), a slag hopper (1) fixedly mounted on the upper end of the mechanism housing (2), and a supporting leg (3) fixedly mounted on the bottom of the mechanism housing (2), characterized in that: A driving motor (4) is fixedly mounted in the mechanism housing (2), a driving shaft (5) is fixedly mounted at the output end of the driving motor (4), a crushing mechanism (6) is connected below the slag hopper (1), the crushing mechanism (6) comprises a crushing cabin (603) fixedly mounted in the mechanism housing (2), a first crushing roller (604) and a second crushing roller (605) are movably mounted in the crushing cabin (603), and a rotating shaft is fixedly mounted on both the first crushing roller (604) and the second crushing roller (605). (608), the ends of the rotating shafts (608) are fixedly mounted with linkage gears (601), and the two sets of linkage gears (601) are meshed with each other, the rotating shaft (608) is connected with a first reducer (606), the lower part of the pulverizing chamber (603) is connected with a cooling mechanism (7), the cooling mechanism (7) comprises a cooling chamber (703) fixedly mounted in the mechanism housing (2), the upper end of the cooling chamber (703) is fixedly mounted with an air outlet (702), the end of the air outlet (702) is fixedly mounted with a cooling mechanism (703), and the lower end of the cooling chamber (703) is fixedly mounted with a cooling mechanism (703). A filter screen (701) is fixedly installed, an air inlet (704) is fixedly installed on the side wall of the cooling chamber (703), a positioning frame (707) is fixedly installed in the air inlet (704), a movable shaft (710) is movably installed on the positioning frame (707), a fan blade (706) is fixedly installed on the movable shaft (710), a positioning ring seat (709) is fixedly installed in the air inlet (704), a cooling nozzle (708) is fixedly installed on the positioning ring seat (709), and the cooling chamber (703) ) is connected to the bottom of the mechanism housing (2), the discharging mechanism (8) comprising an extruder barrel (801) fixedly mounted on the bottom of the mechanism housing (2), an extruder screw (803) movably mounted in the extruder barrel (801), a transmission shaft (806) fixedly mounted at one end of the extruder screw (803), a second reducer (807) being connected to the transmission shaft (806), a sealing end cover (805) being provided at the front end of the extruder barrel (801), and a discharging hole (804) being provided on the sealing end cover (805).

2. A waste incineration ash cooling device according to claim 1, characterized in that: The first reducer (606) is provided with a first input shaft (609), and the first input shaft (609) and the drive shaft (5) are both provided with first bevel gears (607), and the two groups of first bevel gears (607) are meshed with each other.

3. A garbage incineration ash cooling device according to claim 2, characterized in that: A first feed port (602) is provided at the upper end of the pulverizing chamber (603), and the slag hopper (1) is connected to the pulverizing chamber (603) via the first feed port (602).

4. A waste incineration ash cooling device according to claim 3, characterized in that: Bearings are provided at the edges of both ends of the rotating shaft (608), and the rotating shaft (608) is movably installed in the crushing chamber (603) through the bearings, and one end of the rotating shaft (608) is fixed to the output end of the first reducer (606), and the first crushing roller (604) and the second crushing roller (605) are both movably installed in the crushing chamber (603) through the rotating shaft (608).

5. A waste incineration ash cooling device according to claim 4, characterized in that: The movable shaft (710) and the driving shaft (5) are both provided with second bevel gears (705), and two groups of second bevel gears (705) are meshed with each other.

6. The waste incineration ash cooling device according to claim 1, characterized in that: The upper end of the mechanism housing (2) is provided with a notch, and the air outlet (702) extends out of the mechanism housing (2) through the notch.

7. The waste incineration ash cooling device according to claim 1, characterized in that: A bearing is provided in the positioning frame (707); the movable shaft (710) is movably mounted on the positioning frame (707) via the bearing; the fan blade (706) is movably mounted in the air inlet (704) via the movable shaft (710); the cooling nozzle (708) is fixed in the air inlet (704) via a positioning ring seat (709); a through hole is provided on the side wall of the mechanism housing (2); and the air inlet (704) extends out of the mechanism housing (2) through the through hole.

8. The waste incineration ash cooling device according to claim 1, characterized in that: The second reducer (807) is provided with a second input shaft (808), and the second input shaft (808) and the drive shaft (5) are both provided with a third bevel gear (809), and the third bevel gears (809) are meshed with each other.

9. The waste incineration ash cooling device according to claim 1, characterized in that: The end of the extruder barrel (801) is provided with a thread, and the sealing end cover (805) is installed on the extruder barrel (801) through the thread.

10. The waste incineration ash cooling device according to claim 1, characterized in that: The extruder barrel (801) is provided with a second feed port (802), and the extruder barrel (801) is connected to the bottom of the cooling chamber (703) through the second feed port (802). One end of the transmission shaft (806) is fixed to the extrusion screw (803), and the other end of the transmission shaft (806) is fixed to the input end of the second reducer (807).