Stainless steel wire strength detection equipment convenient to install

By designing stainless steel wire strength detection equipment that is automatically installed and tested, the problem of cumbersome installation of existing equipment is solved, efficient detection of stainless steel wire and automatic processing of steel wire is achieved, and detection efficiency and convenience are improved.

CN119124841AInactive Publication Date: 2024-12-13JIANGSU XINGHAI SPECIAL STEEL
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Patent Information

Application Number
CN202411629067.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The installation process of existing stainless steel wire strength detection equipment is cumbersome, resulting in low detection efficiency, requiring manual fixation of steel wire and multiple inspections.

Method used

A stainless steel wire strength detection device including a base, a reel, a moving mechanism and a fixing mechanism is designed. The automatic installation and detection of the steel wire is achieved through the reel, a transfer seat, a clamping mechanism, a fixing member, a shear control mechanism and an airflow box. Eliminate manual fixation process and collect the tested steel wire through the airflow box.

Benefits of technology

It realizes automatic installation and efficient inspection of stainless steel wire, reduces manual operation, improves detection efficiency, and facilitates the collection and processing of steel wire through the design of the airflow box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses stainless steel wire strength detection equipment convenient to install, and relates to the technical field of steel wire strength detection. Comprising a base, a winding drum is arranged at one end of the base, and a moving mechanism is arranged on the side face of the base and used for transferring steel wires; a fixing mechanism is arranged on the other side of the base and used for clamping a steel wire; the fixing mechanism comprises a fixing seat slidably mounted on the base, fixing parts are arranged on the fixing seat in an array mode, and every two fixing parts form a group and are used for fixing the two ends of a steel wire; a shearing control mechanism is arranged at the top of the fixed seat and comprises a control sliding seat slidably mounted on the fixed seat, and a shearing mechanism is arranged on the control sliding seat and used for shearing a steel wire; a driving mechanism is arranged on the control sliding seat and is used for driving the fixed sliding table on the control fixed part; according to the invention, tedious installation processes are avoided, automatic installation of the steel wire is completed, and the detection efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel wire strength detection, and in particular to a stainless steel wire strength detection device which is easy to install. Background Art

[0002] Stainless steel wire is a slender metal material made of stainless steel as raw material, which is widely used in engineering, construction, home, industry and other fields. According to different uses, stainless steel wire can be divided into multiple types and specifications; in short, as an important material, the performance and application field of stainless steel wire are constantly expanding; the existing stainless steel wire needs to be tested for strength during the production process to ensure the subsequent use effect. The testing process is generally to manually fix the two ends of a section of steel wire on the testing equipment, and then tensile strength test, and generally multiple sections of steel wire need to be tested to ensure the accuracy of the test, which makes the installation process more cumbersome and the detection efficiency is not high; based on this, the present invention proposes a detection device to avoid the cumbersome installation process and complete the automatic installation of steel wire, thereby improving the detection efficiency. Summary of the invention

[0003] In view of the above technical problems, the present invention avoids cumbersome installation procedures and completes automatic installation of the steel wire, thereby improving detection efficiency.

[0004] The scheme used by the present invention is: a stainless steel wire strength testing device that is easy to install, comprising a base, a reel is provided at one end of the base, and a moving mechanism is provided on the side of the base for transferring the steel wire; the moving mechanism comprises a transfer seat slidably mounted on the base, and a clamping mechanism is provided on the transfer seat; a fixing mechanism is provided on the other side of the base for clamping the steel wire; the fixing mechanism comprises a fixing seat slidably mounted on the base, and fixing members are arranged in an array on the fixing seat, and two fixing members form a group for fixing the two ends of the steel wire; the fixing member comprises a detection fixing seat slidably mounted on the fixing seat, and two fixed slides are slidably mounted on the detection fixing seat; an airflow portion is provided on the detection fixing seat and between the two fixed slides; a shearing control mechanism is provided on the top of the fixing seat, and the shearing control mechanism comprises a control slide slidably mounted on the fixing seat, and a shearing mechanism is provided on the control slide for shearing the steel wire; and a driving mechanism is provided on the control slide for driving the fixed slide on the control fixing member.

[0005] Preferably, a motor is provided on the base for driving the reel; a limit ring is provided in front of the reel for guiding.

[0006] Preferably, the moving mechanism includes a second motor and a transfer belt arranged on the base, and the second motor is used to drive the transfer belt; the transfer seat is attached to the transfer belt to control the movement of the transfer seat; the clamping mechanism includes a clamping seat slidably arranged on the transfer seat, and a screw rod three and a guide rod three are arranged on the clamping seat, and the screw rod three and the guide rod three are slidably matched on the transfer seat, and a third motor is arranged on the transfer seat, and a belt structure is arranged on the output shaft of the third motor, and one end of the belt structure forms a spiral pair with the third screw rod.

[0007] Preferably, a clamping electric cylinder is provided on the clamping seat, and a clamping plate for clamping the steel wire is provided on the telescopic rod of the clamping electric cylinder.

[0008] Preferably, the fixing mechanism includes a motor five and a screw rod five arranged on the base, the motor five is used to drive the screw rod five, and the screw rod five and the fixing seat form a spiral pair; a motor four and a screw rod four are arranged on the fixing seat, the motor four is used to drive the screw rod four; the screw rod four is used to drive the shearing control mechanism; a motor seven and a screw rod seven are arranged on the fixing seat, the screw rod seven is driven by the motor seven, and the screw rod seven is used to drive the fixing part.

[0009] Preferably, the detection fixing seat on the fixing member and the screw rod 7 form a spiral pair; a control screw rod is rotatably arranged on the detection fixing seat, a control clamping rod is arranged at one end of the control screw rod, the control clamping rod is driven by the driving mechanism, and the control screw rod and the fixed slide form a spiral pair.

[0010] Preferably, the control slide and the lead screw four on the shearing control mechanism form a spiral pair, and the shearing mechanism includes a height electric cylinder arranged on the control slide, a height slide is arranged on the telescopic rod of the height electric cylinder, a cutting electric cylinder one is arranged on the height slide, a cutting part is arranged on the telescopic rod of the cutting electric cylinder one, a cutting electric cylinder two is also arranged on the height slide, a cutting support part is arranged on the telescopic rod of the cutting electric cylinder two, and the cutting part and the cutting support part cut the steel wire.

[0011] Preferably, the driving mechanism includes a turntable rotatably arranged on the control slide, a slide rod is slidably installed on the turntable, and a lifting control electric cylinder is fixedly arranged, and the telescopic rod of the lifting control electric cylinder is connected to the top of the slide rod; a motor six is ​​arranged on the control slide, a gear six is ​​arranged on the output shaft of the motor six, and the gear six and the turntable form a gear pair; a clamping cylinder is arranged at the bottom end of the slide rod, a fixed electric cylinder is arranged on the clamping cylinder, a fixed plate is arranged on the telescopic rod of the fixed electric cylinder, and the fixed plate clamps the fixed control clamp rod to drive the control clamp rod to rotate synchronously.

[0012] Preferably, an airflow box is provided on the base, the airflow box is connected to a connecting box, the connecting box is attached to a fixing seat, and the fixing seat is connected to the airflow part.

[0013] Preferably, a collection control electric cylinder is provided on the base, and a collection box is provided on the telescopic rod of the collection control electric cylinder. The end of the collection box facing the fixed slide is open, and the fixed slide moves through the opening to the interior of the collection box, and the inspected waste steel wire is blown into the collection box through the airflow part.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) the steel wire is wound on the reel, and the rotation of the reel is controlled to control the retraction and release of the steel wire, and the transfer seat moves, that is, the steel wire is transferred from one end of the base to the other end, that is, the fixed component array is arranged on the path through which the steel wire passes, so as to complete the extension of the steel wire; (2) the fixed seat moves, that is, the fixed component moves toward the position where the steel wire is located, so that the steel wire is located between the two fixed slides; the control clamp rod rotates synchronously with it, and then the fixed slide slides, and the two fixed slides fix the steel wire, eliminating the manual fixing process; (3) when sorting the tested steel wire, the collection control electric cylinder controls the lifting and lowering of the collection box, so that the open end of the collection box is located at the position of the fixed slide, and the fixed slide extends into the inside of the collection box, and the airflow box works, and the airflow is released through the airflow part, and the steel wire remaining on the fixed slide is blown into the collection box for easy collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0016] Figure 2 It is a schematic diagram of the structure of the mobile mechanism of the present invention.

[0017] Figure 3 It is a schematic diagram of the installation structure of the fixing seat of the present invention.

[0018] Figure 4 It is a schematic diagram of the structure of the shearing control mechanism of the present invention.

[0019] Figure 5 It is a schematic diagram of the fixing mechanism structure of the present invention.

[0020] Figure 6 It is a schematic diagram of the structure of the fixing member of the present invention.

[0021] Figure 7 It is a schematic diagram of the structure of the collection box of the present invention.

[0022] Figure numerals: 1-base; 2-reel; 3-motor one; 4-motor two; 5-transfer belt; 6-airflow box; 7-transfer seat; 8-motor three; 9-screw three; 10-guide rod three; 11-clamping seat; 12-clamping electric cylinder; 13-clamping plate; 14-motor four; 15-screw four; 16-screw five; 17-motor five; 18-connecting box; 19-fixed seat; 20-control slide; 21-height electric cylinder; 22-height slide; 23-cutting electric cylinder one ;24-cutting part;25-cutting electric cylinder two;26-cutting support part;27-gear six;28-motor six;29-turntable;30-lifting control electric cylinder;31-slide rod;32-clamping cylinder;33-fixed electric cylinder;34-fixed plate;35-limiting ring;36-collection box;37-collection control electric cylinder;38-motor seven;39-screw seven;40-air flow part;41-detection fixing seat;42-fixed slide;43-control screw;44-control clamping rod. DETAILED DESCRIPTION

[0023] Example: Figures 1 to 7 As shown, a reel 2 is provided at one end of the base 1, and a motor 3 is provided on the base 1 for driving the reel 2; a limit ring 35 is provided in front of the reel 2 for guiding.

[0024] A moving mechanism is arranged on the side of the base 1 for transferring the steel wire; the moving mechanism includes a transfer seat 7 slidably mounted on the base 1, and a clamping mechanism is arranged on the transfer seat 7; a fixing mechanism is arranged on the other side of the base 1 for clamping the steel wire; the fixing mechanism includes a fixing seat 19 slidably mounted on the base 1, and fixing members are arranged in an array on the fixing seat 19, and two fixing members form a group for fixing the two ends of the steel wire; the fixing member includes a detection fixing seat 41 slidably mounted on the fixing seat 19, and two fixed slides 42 are slidably mounted on the detection fixing seat 41; an airflow portion 40 is arranged on the detection fixing seat 41 and between the two fixed slides 42; a shearing control mechanism is arranged on the top of the fixing seat 19, and the shearing control mechanism includes a control slide 20 slidably mounted on the fixing seat 19, and a shearing mechanism is arranged on the control slide 20 for shearing the steel wire; and a driving mechanism is arranged on the control slide 20 for driving the fixed slide 42 on the control fixing member.

[0025] The moving mechanism includes a motor 24 and a transfer belt 5 arranged on the base 1, and the motor 24 is used to drive the transfer belt 5; the transfer seat 7 is attached to the transfer belt 5 to control the movement of the transfer seat 7; the clamping mechanism includes a clamping seat 11 slidably arranged on the transfer seat 7, and the clamping seat 11 is provided with a screw rod 3 9 and a guide rod 3 10, the screw rod 3 9 and the guide rod 3 10 are slidably matched on the transfer seat 7, and a motor 3 8 is arranged on the transfer seat 7, and a belt structure is arranged on the output shaft of the motor 3 8, and one end of the belt structure forms a spiral pair with the screw rod 3 9; a clamping electric cylinder 12 is arranged on the clamping seat 11, and a clamping plate 13 for clamping the steel wire is arranged on the telescopic rod of the clamping electric cylinder 12.

[0026] The fixing mechanism includes a motor 5 17 and a screw rod 5 16 arranged on the base 1, the motor 5 17 is used to drive the screw rod 5 16, and the screw rod 5 16 and the fixing seat 19 form a spiral pair; a motor 4 14 and a screw rod 4 15 are arranged on the fixing seat 19, the motor 4 14 is used to drive the screw rod 4 15; the screw rod 4 15 is used to drive the shearing control mechanism; a motor 7 38 and a screw rod 7 39 are arranged on the fixing seat 19, the screw rod 7 39 is driven by the motor 7 38, and the screw rod 7 39 is used to drive the fixing piece; the detection fixing seat 41 on the fixing piece and the screw rod 7 39 form a spiral pair; a control screw rod 43 is rotatably arranged on the detection fixing seat 41, and a control clamping rod 44 is arranged at one end of the control screw rod 43, the control clamping rod 44 is driven by the driving mechanism, and the control screw rod 43 and the fixed slide 42 form a spiral pair.

[0027] The control slide 20 and the lead screw 4 15 on the shearing control mechanism form a spiral pair, and the shearing mechanism includes a height electric cylinder 21 arranged on the control slide 20, a height slide 22 is arranged on the telescopic rod of the height electric cylinder 21, a cutting electric cylinder 1 23 is arranged on the height slide 22, a cutting part 24 is arranged on the telescopic rod of the cutting electric cylinder 1 23, a cutting electric cylinder 25 is also arranged on the height slide 22, and a cutting support part 26 is arranged on the telescopic rod of the cutting electric cylinder 25, and the cutting part 24 and the cutting support part 26 cut the steel wire.

[0028] The driving mechanism includes a turntable 29 rotatably arranged on the control slide 20, a slide rod 31 is slidably mounted on the turntable 29, and a lifting control electric cylinder 30 is fixedly arranged, and the telescopic rod of the lifting control electric cylinder 30 is connected to the top of the slide rod 31; a motor 6 28 is arranged on the control slide 20, and a gear 6 27 is arranged on the output shaft of the motor 6 28, and the gear 6 27 and the turntable 29 form a gear pair; a clamping cylinder 32 is arranged at the bottom end of the slide rod 31, and a fixed electric cylinder 33 is arranged on the clamping cylinder 32, and a fixed plate 34 is arranged on the telescopic rod of the fixed electric cylinder 33, and the fixed plate 34 clamps the fixed control clamp rod 44 to drive the control clamp rod 44 to rotate synchronously.

[0029] An airflow box 6 is provided on the base 1, and a connecting box 18 is connected to the airflow box 6. The connecting box 18 is attached to a fixed seat 19, and the fixed seat 19 is connected to the airflow part 40; a collecting control electric cylinder 37 is provided on the base 1, and a collecting box 36 is provided on the telescopic rod of the collecting control electric cylinder 37. One end of the collecting box 36 facing the fixed slide 42 is an opening, and the fixed slide 42 moves through the opening to the inside of the collecting box 36, and the detected waste steel wire is blown into the collecting box 36 through the airflow part 40.

[0030] Working principle: the steel wire is wound on the reel 2, and the rotation of the reel 2 is controlled to control the retraction and release of the steel wire. Specifically, the free end of the steel wire is fixed by the clamping plate 13, and the motor 2 4 drives the transfer belt 5 to move, and the transfer seat 7 moves, that is, the steel wire is transferred from one end of the base 1 to the other end, that is, the array of fixed parts is arranged on the path through which the steel wire passes; further, the motor 5 17 works, the screw rod 5 16 rotates, so that the fixed seat 19 moves, that is, the fixed part moves toward the position where the steel wire is located, so that the steel wire is located between the two fixed slides 42, and the motor 4 14 works, the screw rod 4 15 rotates, and the slide 20 is controlled to move, that is, it is transferred to the top of each fixed part, and the lifting control motor is used. The cylinder 30 controls the movement of the clamping cylinder 32 so that the control clamping rod 44 is located inside the clamping cylinder 32, and the fixed plate 34 is controlled by the fixed electric cylinder 33 to fix it, and then the motor six 28 works to rotate the turntable 29, that is, the clamping cylinder 32 rotates, so that the control clamping rod 44 rotates synchronously with it, and then the fixed slide 42 slides, and the two fixed slides 42 fix the steel wire; in the array direction, the fixing parts are driven and controlled in turn; after the fixation is completed, the clamping plate 13 contacts the fixation of the free end of the steel wire, and then the motor three 8 works, the screw rod three 9 moves, that is, the clamping seat 11 moves, and the steel wire is detached; then it returns to the position of the reel 2 and fixes the steel wire again.

[0031] The steel wires are then cut one by one by the shearing mechanism. Specifically, the slide 20 is controlled to move between each group of fixings, that is, two fixings form a group. The height slide 22 is controlled to move by the height electric cylinder 21 so that the cutting part 24 and the cutting support part 26 are located on both sides of the steel wire. The cutting electric cylinder 1 23 and the cutting electric cylinder 25 work to make the cutting part 24 and the cutting support part 26 slide to complete the cutting of the steel wire, that is, the cut steel wire is fixed at the head and tail by each group of fixings.

[0032] When testing, the motor 738 works and the screw rod 739 rotates, causing the testing fixed seat 41 to slide. The screw rod 739 is provided with threads with opposite rotation directions, so that each set of fixings can move away from or towards each other, thereby completing the tensile strength test of the steel wire.

[0033] When sorting the tested steel wires, the collection control electric cylinder 37 is used to control the lifting of the collection box 36 so that the open end of the collection box 36 is located at the position of the fixed slide 42, and the fixed slide 42 extends into the inside of the collection box 36, and works through the airflow box 6. The airflow is released through the airflow part 40, and the steel wires remaining on the fixed slide 42 are blown into the collection box 36 for easy collection.

Claims

1. A stainless steel wire strength testing device that is easy to install, comprising a base (1), a reel (2) being provided at one end of the base (1), characterized in that: A moving mechanism is provided on the side of the base (1) for transferring the steel wire; the moving mechanism comprises a transfer seat (7) slidably mounted on the base (1), and a clamping mechanism is provided on the transfer seat (7); a fixing mechanism is provided on the other side of the base (1) for clamping the steel wire; the fixing mechanism comprises a fixing seat (19) slidably mounted on the base (1), and fixing members are arranged in an array on the fixing seat (19), and two fixing members form a group, and are used to fix the two ends of the steel wire; the fixing member comprises a detection fixing seat (4) slidably mounted on the fixing seat (19); 1), two fixed slides (42) are slidably mounted on a detection fixed seat (41); an airflow portion (40) is arranged on the detection fixed seat (41) and between the two fixed slides (42); a shearing control mechanism is arranged on the top of the fixed seat (19), the shearing control mechanism comprises a control slide (20) slidably mounted on the fixed seat (19), a shearing mechanism is arranged on the control slide (20) for shearing the steel wire; and a driving mechanism is arranged on the control slide (20) for driving the fixed slide (42) on the control fixed member.

2. The stainless steel wire strength testing device that is easy to install according to claim 1 is characterized in that: The base (1) is provided with a motor 1 (3) for driving the reel (2); a limit ring (35) is provided in front of the reel (2) for guiding.

3. The stainless steel wire strength testing device that is easy to install according to claim 1 is characterized in that: The moving mechanism comprises a second motor (4) and a transfer belt (5) arranged on a base (1), the second motor (4) being used to drive the transfer belt (5); a transfer seat (7) being attached to the transfer belt (5) to control the movement of the transfer seat (7); a clamping mechanism comprises a clamping seat (11) slidably arranged on the transfer seat (7), a screw rod (9) and a guide rod (10) being arranged on the clamping seat (11), the screw rod (9) and the guide rod (10) being slidably matched on the transfer seat (7), and a third motor (8) being arranged on the transfer seat (7), a belt structure being arranged on the output shaft of the third motor (8), one end of the belt structure forming a spiral pair with the third screw rod (9).

4. The stainless steel wire strength testing device that is easy to install according to claim 3 is characterized in that: The clamping seat (11) is provided with a clamping electric cylinder (12), and the telescopic rod of the clamping electric cylinder (12) is provided with a clamping plate (13) for clamping the steel wire.

5. The stainless steel wire strength testing device that is easy to install according to claim 1 is characterized in that: The fixing mechanism comprises a motor five (17) and a screw rod five (16) arranged on the base (1), the motor five (17) being used to drive the screw rod five (16), the screw rod five (16) and the fixing seat (19) forming a spiral pair; a motor four (14) and a screw rod four (15) are arranged on the fixing seat (19), the motor four (14) being used to drive the screw rod four (15); the screw rod four (15) is used to drive the shearing control mechanism; a motor seven (38) and a screw rod seven (39) are arranged on the fixing seat (19), the screw rod seven (39) is driven by the motor seven (38), and the screw rod seven (39) is used to drive the fixing member.

6. The stainless steel wire strength testing device that is easy to install according to claim 5 is characterized in that: The detection fixing seat (41) on the fixing member and the screw rod (39) form a spiral pair; a control screw rod (43) is rotatably arranged on the detection fixing seat (41), a control clamping rod (44) is arranged at one end of the control screw rod (43), the control clamping rod (44) is driven by a driving mechanism, and the control screw rod (43) and the fixed slide (42) form a spiral pair.

7. The stainless steel wire strength testing device that is easy to install according to claim 5 is characterized in that: The control slide (20) and the lead screw four (15) on the shearing control mechanism form a spiral pair, and the shearing mechanism comprises a height electric cylinder (21) arranged on the control slide (20), a height slide (22) being arranged on the telescopic rod of the height electric cylinder (21), a cutting electric cylinder one (23) being arranged on the height slide (22), a cutting part (24) being arranged on the telescopic rod of the cutting electric cylinder one (23), a cutting electric cylinder two (25) being arranged on the height slide (22), a cutting support part (26) being arranged on the telescopic rod of the cutting electric cylinder two (25), and the cutting part (24) and the cutting support part (26) shear the steel wire.

8. The stainless steel wire strength testing device that is easy to install according to claim 6 is characterized by: The driving mechanism comprises a turntable (29) rotatably arranged on a control slide (20), a slide bar (31) slidably mounted on the turntable (29), and a lifting control electric cylinder (30) fixedly arranged, the telescopic rod of the lifting control electric cylinder (30) being connected to the top end of the slide bar (31); a motor (28) is arranged on the control slide (20), a gear (27) is arranged on the output shaft of the motor (28), and the gear (27) and the turntable (29) form a gear pair; a clamping cylinder (32) is arranged at the bottom end of the slide bar (31), a fixed electric cylinder (33) is arranged on the clamping cylinder (32), a fixed plate (34) is arranged on the telescopic rod of the fixed electric cylinder (33), and the fixed plate (34) clamps a fixed control clamping rod (44) to drive the control clamping rod (44) to rotate synchronously.

9. The stainless steel wire strength testing device that is easy to install according to claim 1 is characterized in that: The base (1) is provided with an airflow box (6), the airflow box (6) is connected to a connecting box (18), the connecting box (18) is attached to a fixing seat (19), and the fixing seat (19) is connected to the airflow portion (40).

10. The stainless steel wire strength testing device that is easy to install according to claim 9, characterized in that: The base (1) is provided with a collecting control electric cylinder (37), and a collecting box (36) is provided on a telescopic rod of the collecting control electric cylinder (37). One end of the collecting box (36) facing the fixed slide (42) is open, and the fixed slide (42) moves through the opening to the inside of the collecting box (36), and the waste steel wire that has been inspected is blown into the collecting box (36) through the airflow portion (40).

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