Screen plate detection equipment
By adopting automated cutting and loading design in the mesh panel detection equipment, and using technologies such as linear guide rails and magnets, the inefficiency problems caused by manual operation in the prior art are solved, and the efficiency and accuracy of mesh panel detection are improved.
Patent Information
- Application Number
- CN202411271623.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-13
AI Technical Summary
The existing screen detection methods require manual reset and unloading, resulting in low detection efficiency.
A mesh panel detection device is designed, using the first linear guide rail and circulation device to realize the automatic discharge and loading of the material seat. By setting up a magnet and a transparent cover base to improve the connection stability and fixing effect of the material seat to ensure inspection. Continuity of the process.
It realizes the automation of screen board inspection, improves detection efficiency, and reduces the shaking of the material holder during movement, ensuring the accuracy and sustainability of the inspection.
Smart Images

Figure CN119125153A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of screen detection technology, and in particular to a screen detection device. Background Art
[0002] Screen printing is a widely used printing technology, especially in the fields of textiles, ceramics, and solar panel manufacturing. The quality of screen printing directly affects the appearance and performance of the final product. Therefore, the quality inspection and control of the screen is a key link in the printing production process. However, the existing screen inspection methods have some limitations, which affect the accuracy and efficiency of the inspection.
[0003] The utility model patent with the announcement number CN219065259U discloses a screen laser wire inspection device, which includes a base frame, a detection mechanism and a detection platform, and the detection platform is used to place and carry the screen. The base frame is used to fix the detection mechanism, and the detection mechanism is used to detect the steel wire on the screen and present a microscope image.
[0004] The detection platform includes a two-dimensional mobile platform and a fixing mechanism. The stencil is fixed on the fixing mechanism. The two-dimensional mobile platform drives the fixing mechanism to move to the detection mechanism position, so that the detection mechanism detects the stencil.
[0005] With respect to the above-mentioned related technologies, each time a screen is inspected, the fixing mechanism needs to be reset first, and then the material is manually unloaded and loaded, and the inspection efficiency is low. Summary of the invention
[0006] The purpose of the present application is to provide a stencil detection device for increasing the detection efficiency of a plurality of stencils.
[0007] The present application provides a stencil detection device that adopts the following technical solution: A stencil detection device, comprising: The first frame has a loading station at one end and an unloading station at the other end; A second frame, stacked with the first frame and fixedly connected to each other; A two-dimensional mobile platform, fixedly connected to the first frame; A material seat, used for placing the screen plate and detachably connected to the output end of the two-dimensional mobile platform; A detection device, used for detecting the stencil; The unloading rack is arranged at the unloading station; A loading rack is arranged at the loading station; A first linear guide rail, fixedly connected to the unloading rack, and used to move the material seat on the two-dimensional movable platform to the unloading station; A circulation device, used for moving the material seat on the unloading station to the loading station; A loading piece, fixedly connected to the loading rack and used to drive the material seat at the loading station to the output end of the two-dimensional moving platform; A feeding robot, arranged at the feeding station and used for moving the screen onto the material seat; A material unloading robot is arranged at the material unloading station and is used for moving the screen plate out from the material seat.
[0008] By adopting the above technical solution, by setting up a first linear guide rail, the material holder that has completed inspection is moved onto the first linear guide rail, and the material holder is driven by the first linear guide rail to move to the unloading station for unloading, and the material holder is driven by the circulation device to move to the loading station for loading, thereby enabling the material holder to realize automation of unloading, loading and inspection, thereby increasing the efficiency of screen inspection.
[0009] Optionally, the circulation device includes a material unloading slide, a material loading slide and a second linear guide rail, the material unloading slide rail is vertically slidably connected to the material unloading rack, the material loading slide rail is vertically slidably connected to the material loading rack, and the second linear guide rail is fixedly connected to the second rack and one end of the second linear guide rail is located at the material loading station and the other end of the second linear guide rail is located at the material unloading station; The first linear guide rail is used to transport the material seat to the unloading slide, the second linear guide rail is used to transport the material seat on the unloading slide to the loading slide, and the loading slide is used to transport the material seat to a position corresponding to the loading piece.
[0010] By adopting the above technical solution, through the setting of the unloading slide, the loading slide and the second linear guide rail, the cyclic movement of the material seat is realized, thereby realizing the automation of loading, unloading and detection, and increasing the detection efficiency of the screen.
[0011] Optionally, the material seat is slidably connected to the loading slide, and the loading piece adopts an electric telescopic rod.
[0012] By adopting the above technical solution, the loading part adopts an electric telescopic rod, which drives the material seat to slide from the loading plate to the output end of the two-dimensional mobile platform by telescoping. Its movement method is simple and stable, and it is not easy to malfunction.
[0013] Optionally, at least two material seats are provided, and each of the material seats can be slidably connected with the output end of the first linear guide rail, the output end of the two-dimensional movable platform, and the loading slide; The loading member can push one of the material seats from the loading slide into the output end of the two-dimensional moving platform and push another of the material seats on the output end of the two-dimensional platform to the output end of the first linear guide rail.
[0014] By adopting the above technical solution, at least two material seats are provided to ensure that one material seat is performing detection while the other material seat is performing loading and unloading operations, thereby further increasing the detection efficiency of the screen.
[0015] Optionally, the output end of the first linear guide rail is fixedly connected with a first magnet and can adsorb the material seat.
[0016] By adopting the above technical solution and arranging the first magnet, the connection stability between the first linear guide rail and the material seat is increased, and the shaking of the material seat during the movement of the material seat driven by the first linear guide rail is reduced.
[0017] Optionally, the output end of the two-dimensional mobile platform is fixedly connected with a second magnet and can adsorb the material seat.
[0018] By adopting the above technical solution and setting the second magnet, the connection stability between the two-dimensional moving platform and the material seat is increased, and the shaking of the material seat during the movement of the material seat driven by the two-dimensional moving platform is reduced.
[0019] Optionally, a third magnet is fixedly connected to the unloading slide and can adsorb the material seat, and the magnetic force of the third magnet is greater than the magnetic force of the first magnet.
[0020] By adopting the above technical solution and setting a third magnet, the connection stability between the unloading slide and the material seat is increased, and the shaking of the material seat during the movement of the material seat driven by the unloading slide is reduced. In addition, the magnetic force of the third magnet is greater than that of the first magnet, thereby facilitating the separation of the material seat from the output end of the first linear guide rail.
[0021] Optionally, the material seat includes a transparent cover and a transparent base, the transparent cover is rotatably connected to the transparent base, and the transparent base is used to place the screen.
[0022] By adopting the above technical solution, the material seat adopts a transparent cover plate and a transparent base, so that the transparent cover plate and the transparent base fix the mesh plate, thereby increasing the fixing effect of the mesh plate and reducing the shaking of the mesh plate.
[0023] Optionally, a circulating part is fixedly connected to the unloading rack, and the circulating part is used to push the material seat on the unloading slide to slide to the output end of the second linear guide rail.
[0024] By adopting the above technical solution and setting the circulating part, it is convenient to move the material seat from the unloading slide to the output end of the second linear guide rail.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting up the first linear guide rail, the material seat after the inspection is moved to the first linear guide rail, and the material seat is driven by the first linear guide rail to move to the unloading station for unloading, and the material seat is driven by the circulation device to move to the loading station for loading, so that the material seat can realize the automation of unloading, loading and inspection, and increase the efficiency of screen inspection; 2. At least two material seats are set to ensure that one material seat is testing and the other material seat is loading and unloading, thereby further increasing the detection efficiency of the stencil; 3. By setting the third magnet, the connection stability between the unloading slide and the material seat is increased, and the shaking of the material seat during the movement of the material seat driven by the unloading slide is reduced. The magnetic force of the third magnet is greater than the magnetic force of the first magnet, thereby facilitating the separation of the material seat from the output end of the first linear guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of a screen detection device according to an embodiment of the present application.
[0027] Figure 2 It is a schematic diagram of the structure of the first rack and the second rack of an embodiment of the present application.
[0028] Figure 3 It is a structural schematic diagram of an embodiment of the present application for reflecting the positional relationship between the unloading rack and the first linear guide rail.
[0029] Figure 4 It is a schematic diagram of the structure of the loading rack of the embodiment of the present application.
[0030] In the figure, 11, first rack; 12, second rack; 2. Two-dimensional mobile platform; 21. Second magnet; 3. Detection device; 31. Display; 32. Microscope; 33. Fill light; 4. Material seat; 41. Transparent base; 42. Transparent cover; 5. Unloading rack; 51. Unloading manipulator; 6. Loading rack; 61. Loading manipulator; 62. Loading parts; 7. a first linear guide rail; 71. a first magnet; 8. Circulation device; 81. Unloading slide; 811. Third magnet; 82. Loading slide; 83. Second linear guide rail; 84. Circulation member. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1 -Attached Figure 4 , further details of this application are given.
[0032] Reference Figure 1 and Figure 2 The embodiment of the present application provides a screen plate detection device, including a first frame 11 and a second frame 12, the first frame 11 and the second frame 12 are stacked up and down and fixedly connected to each other, and in this embodiment, the first frame 11 is above the second frame 12. One end of the first frame 11 is a loading station, and the other end is an unloading station.
[0033] A two-dimensional mobile platform 2 is fixedly connected to the top surface of the first frame 11, and a detection device 3 is provided on one side of the first frame 11. The detection device 3 is used to detect the screen to determine whether the screen is qualified. A material seat 4 is detachably connected to the two-dimensional mobile platform 2. The material seat 4 is used to place the screen. The two-dimensional mobile platform 2 drives the material seat 4 to move under the detection device 3, thereby realizing the detection of the screen by the detection device 3. In this embodiment, the material seat 4 is slidably connected to the output end of the two-dimensional mobile platform 2 to realize the detachable connection between the material seat 4 and the two-dimensional mobile platform 2.
[0034] The detection device 3 includes a display 31, a microscope 32 and a fill light 33. The microscope 32 is fixed on the top of the two-dimensional mobile platform 2 through a frame, the display 31 is fixed on the frame, and the fill light 33 is fixed on the second frame 12 and irradiates in the direction of the first frame 11. While the two-dimensional mobile platform 2 drives the material holder 4 to move, the microscope 32 identifies and detects the screen and transmits the detection image to the display 31 for display. The staff judges whether the screen is qualified by observing the image on the display 31.
[0035] The material holder 4 includes a transparent cover plate 42 and a transparent base 41. The transparent cover plate 42 is rotatably connected to the transparent base 41, and the cover plate is driven to rotate by a motor. The mesh is placed on the transparent base 41 and the transparent cover plate 42 is covered, and the mesh is fixed. The unloading station is provided with an unloading manipulator 51. When unloading is required, the transparent cover plate 42 is automatically opened, and the unloading manipulator 51 grabs the mesh for unloading; the loading station is provided with a loading manipulator 61. When loading is required, the transparent cover plate 42 is automatically opened, and the loading manipulator 61 places the new mesh on the transparent base 41, and then the transparent cover plate 42 is automatically closed.
[0036] Reference Figure 3 and Figure 4The loading station is provided with a loading rack 6, and the unloading station is provided with an unloading rack 5. The unloading rack 5 is fixedly connected with a first linear guide rail 7, and the first linear guide rail 7 is located above the two-dimensional moving platform 2. A circulation device 8 is arranged between the loading rack 6 and the unloading rack 5. The material holder 4 can slide from the output end of the two-dimensional moving platform 2 to the output end of the first linear guide rail 7, and be transported to the unloading station for unloading through the first linear guide rail 7, and then the material holder 4 after unloading is transported to the loading station for loading through the circulation device 8. After the material holder 4 is loaded, it is transported to the output end of the two-dimensional moving platform 2, and the screen is detected through the cooperation of the two-dimensional moving platform 2 and the detection device 3.
[0037] Furthermore, at least two material seats 4 are provided. When one material seat 4 is in the detection state, the other material seat 4 is in the unloading and loading states, thereby ensuring the continuous progress of the detection and increasing the detection efficiency.
[0038] Specifically, the circulation device 8 includes a unloading slide 81, a loading slide 82 and a second linear guide rail 83. The unloading slide 81 is vertically slidably connected to the unloading rack 5, and the loading slide 82 is vertically slidably connected to the loading rack 6. In this embodiment, the loading slide 82 and the unloading slide 81 are both electrically controlled to slide, for example, the loading slide 82 and the unloading slide 81 are driven to slide by linear guide rails.
[0039] The second linear guide 83 is fixedly connected to the second frame 12, and one end is located at the loading station and the other end is located at the unloading station. When the screen inspection on a material seat 4 is completed, the output end of the two-dimensional mobile platform 2 moves to the loading station. At this time, the loading slide 82 drives the new material seat 4 that has been loaded to move to the position corresponding to the material seat 4 on the two-dimensional mobile platform 2. At this time, the new material seat 4 slides toward the output end of the two-dimensional mobile platform 2, and the material seat 4 on the output end of the two-dimensional mobile platform 2 is pushed onto the output end of the first linear guide 7, so that the material seat 4 on the output end of the two-dimensional platform slides to the output end of the first linear guide 7, so that the new material seat 4 slides to the output end of the two-dimensional mobile platform 2. At this time, the two-dimensional mobile platform 2 is in operation, driving the new material holder 4 to move, so as to detect the new screen. The first linear guide rail 7 operates to move the old material holder 4 to the unloading slide 81 for unloading. After unloading, the unloading slide 81 moves to the position of the second frame 12. At this time, the old material holder 4 slides to the second linear guide rail 83, and is transported to the loading slide 82 through the second linear guide rail 83. Loading is carried out on the loading slide 82. After loading, a new material holder 4 is formed. The new material holder 4 is driven by the loading slide 82 to move to the position of the first frame 11, waiting for the material holder 4 to be replaced.
[0040] Specifically, the top surface of the transparent cover plate 42 and the bottom surface of the transparent base 41 are fixedly connected with a dovetail-shaped protrusion, and the output end of the two-dimensional mobile platform 2, the top surface of the loading slide 82, the top surface of the unloading slide 81, the output end of the first linear guide 7, and the output end of the second linear guide 83 are all provided with dovetail grooves adapted to the dovetail-shaped protrusion. Through the cooperation of the dovetail-shaped protrusion and the dovetail groove, a sliding connection and a detachable connection between the material seat 4 and the output end of the mobile platform, the top surface of the loading slide 82, the top surface of the unloading slide 81, the output end of the first linear guide 7, and the output end of the second linear guide 83 are achieved.
[0041] Specifically, a loading member 62 is fixedly connected to the loading rack 6, and the loading member 62 pushes the new material seat 4 to move, so that the new material seat 4 pushes the old material seat 4 to slide, thereby realizing that the new material seat 4 moves to the output end of the two-dimensional moving platform 2, and the old material seat 4 moves to the output end of the first linear guide rail 7. The loading member 62 adopts an electric telescopic rod. In other embodiments, the loading member 62 can also adopt a telescopic cylinder or other mechanism that can be electrically controlled to extend and retract.
[0042] Furthermore, a second magnet 21 is fixedly connected to the output end of the two-dimensional mobile platform 2, and an iron sheet is fixedly connected to the material seat 4. When the material seat 4 moves to the output end of the two-dimensional mobile platform 2, the second magnet 21 attracts the iron sheet, thereby fixing the material seat 4 and enhancing the stability of the material seat 4 during the movement of the two-dimensional mobile platform 2.
[0043] Furthermore, a first magnet 71 is fixedly connected to the output end of the first linear guide rail 7. When the old material seat 4, that is, the material seat 4 after the screen detection, slides to the output end of the first guide rail, the first magnet 71 absorbs the iron sheet, thereby fixing the material seat 4 and enhancing the stability of the material seat 4 during the movement of the two-dimensional moving platform 2.
[0044] Furthermore, a third magnet 811 is fixedly connected to the unloading slide 81, and the magnetic force of the third magnet 811 is greater than that of the first magnet 71. When the first linear guide rail 7 drives the material seat 4 to move to directly above the unloading slide 81, the upper end of the material seat 4 is slidingly connected to the output end of the first linear guide rail 7, and the lower end of the material seat 4 is slidingly connected to the unloading slide 81. The upper end of the material seat 4 and the first magnet 71 attract each other, and the lower end of the material seat 4 and the third magnet 811 attract each other. At this time, the output end of the first linear guide rail 7 moves away from the unloading slide 81. Due to the adsorption effect of the third magnet 811, the first magnet 71 and the material seat 4 are separated from each other, so that the material seat 4 remains on the unloading slide 81. At this time, the transparent cover 42 is opened and unloading can be carried out.
[0045] Specifically, a circulating member 84 is fixedly connected to the unloading rack 5, and the circulating member 84 is used to push the material seat 4 on the unloading slide 81 to the output end of the second linear guide 83, so as to realize the cyclic movement of the material seat 4. In this embodiment, the circulating member 84 adopts an electric telescopic rod, and the material seat 4 is pushed by the electric telescopic rod to slide from the unloading slide 81 to the output end of the second linear guide 83, and then the output end of the second linear guide 83 drives the material seat 4 to move to the loading station. The output end of the second linear guide 83 is also fixedly connected to the first magnet 71 for fixing the material seat 4.
[0046] Specifically, two circulating parts 84 are also fixed on the loading rack 6. The circulating parts 84 on the loading rack 6 are fixedly connected with a permanent magnet at one end close to the second linear guide 83. When the output end of the second linear guide 83 moves to the loading station, the loading slide 82 slides to be aligned with the output end of the second linear guide 83. At this time, the circulating parts 84 on the loading rack 6 are extended and adsorbed with the material seat 4. Then the circulating parts 84 on the loading rack 6 are contracted to pull the material seat 4 onto the loading slide 82. At this time, the transparent cover 42 is rotated to open, and the loading robot 61 loads the material.
[0047] The implementation principle of the embodiment of the present application is as follows: after the first material seat 4 is inspected, it is moved to the loading station, and the material seat 4 on the loading slide 82 slides toward the two-dimensional moving platform 2, so that the material seat 4 on the two-dimensional moving platform 2 slides onto the first linear guide rail 7. At this time, the material seat 4 on the loading slide 82 slides onto the two-dimensional moving platform 2, and the material seat 4 on the two-dimensional moving platform 2 performs inspection. The material seat 4 on the first linear guide rail 7 moves to the unloading slide 81, and the material is unloaded and loaded on the unloading slide 81, and then transported to the loading slide 82 through the second linear guide rail 83 for loading, waiting for the next inspection. By replacing the two material seats 4, the simultaneous operation of loading and unloading and inspection is realized, thereby increasing the efficiency of the inspection screen.
[0048] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A screen detection device, characterized in that: include: A first frame (11), one end of which is a loading station and the other end of which is a unloading station; A second frame (12) stacked on the first frame (11) and fixedly connected to each other; A two-dimensional mobile platform (2) fixedly connected to the first frame (11); A material seat (4) for placing a screen and detachably connected to an output end of the two-dimensional mobile platform (2); A detection device (3) for detecting the screen; A material unloading rack (5), arranged at the unloading station; A loading rack (6), arranged at a loading station; A first linear guide rail (7) fixedly connected to the unloading rack (5) and used to move the material seat (4) on the two-dimensional movable platform (2) to the unloading station; A circulation device (8) for moving the material seat (4) on the unloading station to the loading station; A loading member (62) fixedly connected to the loading frame (6) and used to drive the material seat (4) at the loading station to the output end of the two-dimensional movable platform (2); A loading robot (61), arranged at the loading station and used to move the screen onto the material seat (4); A material unloading robot (51) is arranged at the material unloading station and is used to remove the screen from the material seat (4).
2. A screen detection device according to claim 1, characterized in that: The circulation device (8) comprises a material unloading slide (81), a material loading slide (82) and a second linear guide rail (83), wherein the material unloading slide (81) is vertically slidably connected to the material unloading frame (5), the material loading slide (82) is vertically slidably connected to the material loading frame (6), and the second linear guide rail (83) is fixedly connected to the second frame (12) and one end of the second linear guide rail is located at the material loading station and the other end of the second linear guide rail is located at the material unloading station; The first linear guide rail (7) is used to transport the material seat (4) to the unloading slide (81), the second linear guide rail (83) is used to transport the material seat (4) on the unloading slide (81) to the loading slide (82), and the loading slide (82) is used to transport the material seat (4) to a position corresponding to the loading piece (62).
3. A screen detection device according to claim 2, characterized in that: The material seat (4) is slidably connected to the loading slide plate (82), and the loading member (62) is an electric telescopic rod.
4. A screen detection device according to claim 3, characterized in that: At least two material seats (4) are provided, and each of the material seats (4) can be slidably connected to the output end of the first linear guide rail (7), the output end of the two-dimensional movable platform (2), and the loading slide plate (82); The loading member (62) can push one of the material seats (4) from the loading slide (82) to slide into the output end of the two-dimensional movable platform (2) and push another of the material seats (4) on the output end of the two-dimensional platform to the output end of the first linear guide rail (7).
5. A screen detection device according to claim 2, characterized in that: The output end of the first linear guide rail (7) is fixedly connected to a first magnet (71) and is capable of adsorbing the material seat (4).
6. A screen plate detection device according to claim 1, characterized in that: The output end of the two-dimensional mobile platform (2) is fixedly connected to a second magnet (21) and is capable of adsorbing the material seat (4).
7. A screen detection device according to claim 5, characterized in that: A third magnet (811) is fixedly connected to the unloading slide plate (81) and is capable of adsorbing the material seat (4); the magnetic force of the third magnet (811) is greater than the magnetic force of the first magnet (71).
8. A screen plate detection device according to claim 1, characterized in that: The material seat (4) comprises a transparent cover plate (42) and a transparent base (41); the transparent cover plate (42) is rotatably connected to the transparent base (41); and the transparent base (41) is used to place a screen.
9. A screen plate detection device according to claim 2, characterized in that: A circulating member (84) is fixedly connected to the unloading rack (5), and the circulating member (84) is used to push the material seat (4) on the unloading slide plate (81) to slide to the output end of the second linear guide rail (83).
