Metal material production equipment and working method
By designing the pulling support components, pretreatment components and lubrication additive components of metal material production equipment, the problem of low pulling efficiency of metal wires in the prior art is solved, continuous pulling and surface lubrication of metal wires are achieved, and production is improved Efficiency and product quality.
Patent Information
- Application Number
- CN202411462159.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-18
AI Technical Summary
When the existing metal wire drawing device produces smaller diameter metal wires, it is impossible to turn the metal wires from thick to thin through a single pull, and requires repeated operations multiple times, resulting in cumbersome processes and low production efficiency.
A metal material production equipment is designed, including pulling support components, pretreatment components and lubrication addition components. The continuous pulling of metal wires is achieved by setting up a paper-shaped pulling support frame, lubrication sponge block, cleaning and polishing rings and lubrication addition systems. Extraction and surface lubrication reduce the space and time required for pulling operations.
Continuous pulling of metal wires is achieved, breakage is avoided, production efficiency is improved, the surface of the metal wire is smooth and the lubricant is sufficient, and the use needs of different sizes of metal wires are met.
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Figure CN119140624A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal wire drawing, and in particular relates to a metal material production device and a working method. Background Art
[0002] Metal wire drawing is a metal plastic processing process, which produces small-section metal wires by pulling the wire rod or wire blank out of the die hole of the wire drawing die under the action of drawing force. In the production and processing of copper wire, the metal blank is passed through the die hole to obtain copper wires of corresponding shapes and sizes. During the drawing process, the cross-section of the copper wire is reduced and the length is increased, realizing the deformation from thick to thin. The drawn copper wire has precise size and smooth surface.
[0003] Common metal wire drawing devices use traction to make the metal wire pass through a drawing head of corresponding diameter, and control the diameter of the drawing head to achieve metal wire processing of corresponding size. However, in the actual production process, due to the influence of traction and the toughness of the metal wire, when producing metal wires with smaller diameters, it is impossible to make the metal wire from thick to thin through a single drawing. Multiple drawing operations are required, which requires repeated operations, resulting in cumbersome procedures and low production efficiency. To this end, we provide a metal material production equipment and working method to solve the above technical problems. Summary of the invention
[0004] The purpose of the present invention is to provide a metal material production equipment and working method, which solves the problems in the above technical background through the specific structural design of a drawing support component, a pretreatment component, a drawing traction component and a lubrication adding component.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention provides a metal material production equipment, including a supporting workbench, a drawing support assembly is fixedly installed on the upper surface of the supporting workbench, and the drawing support assembly includes a circular drawing support frame fixedly connected to the upper surface of the supporting workbench, and the circular drawing support frame is provided with a first mounting opening and a second mounting opening on two opposite side surfaces, and a drawing head body is movably installed inside the first mounting opening and the second mounting opening, and the drawing head body is snap-fitted with the corresponding first mounting opening and the second mounting opening; a lubrication support frame is fixedly connected to two opposite outer side surfaces and two opposite inner side walls of the circular drawing support frame, the lubrication support frame corresponds to the first mounting opening and the second mounting opening, and a lubrication sponge block is fixedly connected to the lubrication support frame, the lubrication sponge block corresponds to the drawing inlet end of the corresponding drawing head body, and a through opening is provided on the surface of the lubrication sponge block, and a pretreatment assembly is fixedly installed on a side of the lubrication support frame away from the drawing head body.
[0006] The pretreatment component includes two supporting rings symmetrically rotated, and a plurality of cleaning and polishing rings are arranged between the two supporting rings; a pulling and traction component is fixedly installed on the upper surface of the supporting workbench, and the pulling and traction component is located on the side of the ring-shaped drawing support frame away from the pretreatment component, and the outlet end of the pulling head body inside the first installation port is close to the pulling and traction component, and the outlet end of the pulling head body inside the second installation port is away from the pulling and traction component; a lubrication adding component is fixedly connected to the other two opposite inner side walls of the ring-shaped drawing support frame, and the lubrication adding component includes two symmetrically arranged conveying hoses and two symmetrically rotated conveying support connecting rods, one end of the conveying hose is connected to the corresponding lubrication sponge block, and the two ends of the conveying support connecting rod are rotatably connected with extrusion wheels, and the extrusion wheels are tightly attached to and squeeze the corresponding conveying hose.
[0007] The present invention is further configured such that adjustment grooves are coaxially provided on the outside of the first mounting port and the second mounting port, a spherical adjustment groove is provided on the inner wall of the adjustment groove, the first mounting port is communicated with the corresponding spherical adjustment groove, the second mounting port is communicated with the corresponding spherical adjustment groove, a spherical locking block is provided inside the spherical adjustment groove, an adjustment limit ring is slidably provided inside the adjustment groove, a return spring is fixedly connected between the adjustment limit ring and the inner wall of the adjustment groove; a transmission groove connected to the corresponding adjustment groove is symmetrically provided on the upper surface of the return pulling support frame, a transmission column is slidably provided inside the transmission groove, and the transmission column is fixedly connected to the adjustment limit ring.
[0008] The present invention is further configured such that a plurality of engaging grooves for engaging with the spherical engaging blocks are provided on the peripheral side of the pulling head body, the pulling head body has a conical slide groove structure near the drawing outlet end, and has a columnar slide groove structure near the drawing inlet end.
[0009] The present invention is further configured such that the pretreatment component also includes an installation support frame symmetrically fixedly connected to a side surface of the corresponding lubrication support frame, a transmission outer gear ring is fixedly connected between the two installation support frames through a hollow support column, a support ring close to one side of the circular drawing support frame is rotatably connected to the peripheral side surface of the hollow support column, a plurality of first support columns are rotatably connected between the two support rings, a driving gear meshing with the transmission outer gear ring is fixedly connected to the peripheral side surface of the first support column, and the cleaning and polishing ring is fixedly connected to a transmission gear meshing with the driving gear through a second support column; one of the first support columns is rotatably connected to the peripheral side surface of the driving turbine, and a side surface of the driving turbine An adjusting link is fixedly connected, one end of the adjusting link is rotatably connected to the corresponding second support column, the other first support column is rotatably connected to a V-shaped transmission link on the peripheral side, one end of the V-shaped transmission link is rotatably connected to an adjacent second support column, the other end of the V-shaped transmission link is rotatably connected to an adjusting transmission link, one end of the adjusting transmission link is rotatably connected to the corresponding second support column; a side surface of the supporting ring close to the transmission outer gear ring is rotatably connected to a driving worm through an ear plate, the driving worm is meshed with a driving turbine, a first driving motor is fixedly mounted on one side of the ear plate, and an output shaft of the first driving motor is fixedly connected to the driving worm.
[0010] The present invention is further configured such that a hollow sprocket is fixedly connected to a side surface of the support ring away from one side of the circular pulling support frame, a rotating shaft is fixedly connected between two opposite side surfaces of the circular pulling support frame, the rotating shaft passes through the circular pulling support frame and is fixedly connected to a transmission sprocket at one end, the transmission sprocket and the hollow sprocket are connected by a chain, and two driving bevel gears are symmetrically fixedly connected to the side surfaces of the rotating shaft, and a second driving motor is fixedly connected to one side surface of the circular pulling support frame, and the output shaft of the second driving motor is fixedly connected to the rotating shaft.
[0011] The present invention is further configured as follows: the pulling and traction assembly includes a support block symmetrically fixedly connected to a side of the circular pulling support frame away from the pretreatment assembly, wherein a support column is rotatably connected between the two support blocks, and a traction disc is fixedly connected to the peripheral side of the support column, and a third driving motor is fixedly installed on the lower surface of the support workbench, and a traction groove is opened on the peripheral side of the traction disc, and a traction adjustment port is opened on the surface of the traction disc, and two traction connecting rods are symmetrically rotatably connected inside the traction adjustment port, one end of the traction connecting rod is fixedly connected to a transmission protrusion, and one side of the transmission protrusion is an inclined sliding surface structure; the support block is fixedly connected to a supporting cross column on both opposite sides, and an adjusting disc is rotatably connected to one end of the supporting cross column, and the adjusting disc is slidably matched with the inclined sliding surface of the transmission protrusion, the other end of the traction connecting rod is rotatably connected to a clamping block, and an arc spring is fixedly connected between the two traction connecting rods.
[0012] The present invention is further configured such that the lubrication adding component also includes a lubrication support frame fixedly connected to the inner wall of the circular pulling support frame, the conveying hose is fixedly installed on the inner wall of the lubrication support frame, and one side of the lubrication support frame is symmetrically rotatably connected to two adjustment gears, and the two adjustment gears are meshed with each other; the adjustment gears are fixedly connected to the corresponding conveying support connecting rod, and one side of one of the adjustment gears is fixedly connected to a transmission bevel gear through a rotating cross column, and the transmission bevel gear is meshed with the corresponding drive bevel gear.
[0013] The present invention has the following beneficial effects: 1. The present invention sets a drawing support assembly, a drawing head body and a drawing traction assembly. According to the requirements of the drawing size of the metal wire, a drawing head body of corresponding caliber is selected. The drawing head bodies are sequentially installed inside the drawing support assembly according to the caliber size, and then the metal wire is sequentially passed through the drawing head body. Under the action of the drawing traction assembly, the metal wire is pulled along the U-shaped track direction, thereby realizing continuous drawing of the metal wire, avoiding breakage of the metal wire caused by excessive drawing, and reducing the space required for the drawing operation.
[0014] 2. The present invention sets a pretreatment component and a lubrication adding component. While driving the support ring to rotate, the cleaning and grinding ring drives the rotation to clean and grind the metal wire before drawing. At the same time, the bevel gear drives the transmission bevel gear to rotate. Under the action of the two adjusting gears, the delivery support connecting rod rotates synchronously in the opposite direction, and the extrusion wheel moves and squeezes the delivery hose, so that the lubricant inside the delivery hose continuously moves toward the lubricating sponge block, so as to continuously replenish the lubricant to the lubricating sponge block while the metal wire is being cleaned and polished, thereby keeping the surface of the metal wire smooth and the lubricant sufficient and timely, which facilitates the drawing operation of the metal wire.
[0015] 3. The present invention sets a pretreatment component to control the rotation of the driving turbine, thereby driving the adjusting connecting rod to rotate synchronously. At the same time, under the connection between the V-shaped transmission connecting rod and the adjusting transmission connecting rod, the transmission gear moves along the driving gear, thereby driving the cleaning and grinding ring to move synchronously until the cleaning and grinding ring fits against the circumference of the metal wire, thereby realizing the cleaning and grinding operations of metal wires of different diameters before drawing, thereby meeting the use requirements of metal wires of different sizes.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0018] Figure 1 This is a structural schematic diagram of a metal material production equipment.
[0019] Figure 2 for Figure 1 Schematic diagram of the structure from another angle.
[0020] Figure 3 It is a schematic structural diagram of the drawing support assembly in the present invention.
[0021] Figure 4 It is a partial structural schematic diagram of the drawing support assembly in the present invention.
[0022] Figure 5 It is a partial structural longitudinal cross-sectional view of the drawing support assembly in the present invention.
[0023] Figure 6 It is a schematic structural diagram of the pulling head body in the present invention.
[0024] Figure 7 It is a partial structural cross-sectional view of the cooperation between the pulling head body and the pulling support assembly in the present invention.
[0025] Figure 8 It is a schematic diagram of the structure of the pretreatment component in the present invention.
[0026] Fig. 9 It is a longitudinal cross-sectional view of the pretreatment component in the present invention.
[0027] Fig.10 It is a schematic diagram of the structure of the pulling and traction assembly in the present invention.
[0028] Fig.11 It is a schematic diagram of the structure of the lubrication adding component in the present invention.
[0029] Fig.12 It is a longitudinal cross-sectional view of the lubrication adding component in the present invention.
[0030] Fig.13 A flowchart for lubrication addition in the present invention; wherein A1 is an initial state diagram, A2 is a state diagram of the sealed chamber being opened, A3 is a state diagram of the sealed chamber starting to form again, and A4 is a state diagram of the sealed chamber being formed again.
[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1-support workbench, 2-drawing support assembly, 201-reciprocating drawing support frame, 202-first mounting port, 203-second mounting port, 204-lubricating sponge block, 205-spherical adjustment groove, 206-spherical clamping block, 207-adjusting limit ring, 208-reset spring, 209-transmission slide groove, 210-transmission column, 3-drawing head body, 301-clamping groove, 4-pretreatment assembly, 401-support ring, 402-cleaning and grinding ring, 403-transmission outer gear ring, 404-driving gear, 405-transmission gear, 406-driving turbine, 407-adjustment Connecting rod, 408-V-shaped transmission connecting rod, 409-adjusting transmission connecting rod, 410-driving worm, 411-hollow sprocket, 412-transmission sprocket, 413-driving bevel gear, 5-pulling traction assembly, 501-traction disc, 502-traction groove, 503-traction connecting rod, 504-transmission bump, 505-adjusting disc, 506-clamping block, 507-arc spring, 6-lubrication adding assembly, 601-delivery hose, 602-delivery support connecting rod, 603-extrusion wheel, 604-lubrication support frame, 605-adjusting gear, 606-transmission bevel gear. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] For specific embodiment 1, please refer to Figure 1-13 The present invention is a metal material production equipment, including a support workbench 1. Specifically, a drawing support assembly 2 is fixedly installed on the upper surface of the support workbench 1. The drawing support assembly 2 includes a round-shaped drawing support frame 201 fixedly connected to the upper surface of the support workbench 1. The round-shaped drawing support frame 201 is provided with a first mounting opening 202 and a second mounting opening 203 on opposite sides. A drawing head body 3 is movably installed inside the first mounting opening 202 and the second mounting opening 203. The drawing head body 3 is snap-fitted with the corresponding first mounting opening 202 and the second mounting opening 203. The metal wire passes through the first mounting opening 202 and the second mounting opening 203. According to the size of the metal wire to be drawn, a drawing head body 3 with a corresponding caliber is selected for installation, and the diameter of the drawing outlet port of the drawing head body 3 decreases in sequence (the metal wire drawing direction is as follows) Figure 2As shown); Lubricating support frames are fixedly connected to the two opposite outer side surfaces and the two opposite inner side walls of the round-shaped drawing support frame 201, and the lubricating support frames correspond to the first mounting port 202 and the second mounting port 203, and a lubricating sponge block 204 is fixedly connected inside the lubricating support frame, and the lubricating sponge block 204 corresponds to the drawing inlet end of the corresponding drawing head body 3. A through hole is opened on the surface of the lubricating sponge block 204, and the lubricating sponge block 204 contains sufficient lubricant. The diameter of the through hole is smaller than the diameter of the metal wire before drawing. When the metal wire passes through the through hole, lubricant can be applied to its peripheral side surface, and a pretreatment component 4 is fixedly installed on one side of the lubricating support frame away from the drawing head body 3.
[0034] Furthermore, the pretreatment component 4 includes two symmetrically rotatably arranged support rings 401, and a plurality of cleaning and polishing rings 402 are arranged between the two support rings 401; a drawing and traction component 5 is fixedly installed on the upper surface of the support workbench 1, and the drawing and traction component 5 is located on the side of the circular drawing support frame 201 away from the pretreatment component 4, and the outlet end of the drawing head body 3 inside the first installation port 202 is close to the drawing and traction component 5, and the outlet end of the drawing head body 3 inside the second installation port 203 is away from the drawing and traction component 5; a winding roller is rotatably arranged on the side of the circular drawing support frame 201 away from the drawing and traction component 5, and the metal wire is wound up and pulled at the same time by rotation.
[0035] Furthermore, the other two opposite inner walls of the circular pulling support frame 201 are fixedly connected with a lubrication adding component 6, and the lubrication adding component 6 includes two symmetrically arranged conveying hoses 601 and two symmetrically rotatably arranged conveying support connecting rods 602. One end of the conveying hose 601 is connected to the corresponding lubrication sponge block 204, and both ends of the conveying support connecting rod 602 are rotatably connected with extrusion wheels 603. The extrusion wheel 603 is tightly attached to and squeezes the corresponding conveying hose 601. The extrusion wheel 603 rotates and squeezes the conveying hose 601, and during the rotation process, it drives part of the lubricant to be conveyed to the lubrication sponge block 204.
[0036] The operation process of this embodiment is as follows: before drawing a metal wire (such as a copper wire), according to the size of the metal wire (such as a copper wire) to be drawn, a corresponding drawing head 3 is selected and installed in the first installation port 202 and the second installation port 203 in sequence according to the caliber of the drawing outlet end of the drawing head 3, and then the end of the metal wire is rolled so that the diameter of the end of the metal wire is consistent with the diameter of the metal wire to be drawn, so that the end of the metal wire can pass through the drawing head 3 in the first installation port 202 and the second installation port 203 in sequence; during the metal wire drawing process, the cleaning and grinding ring 402 is driven to rotate synchronously by driving the support ring 401, and at the same time, the cleaning and grinding ring 402 itself rotates to clean and grind the surface of the metal wire before drawing, and the metal wire after cleaning and grinding passes through the lubricating sponge block 204, and the metal wire is Lubricant is applied to the side surface of the metal wire. When the metal wire passes through the drawing head body 3 inside the two first installation ports 202 in turn, the metal wire is driven by the drawing traction assembly 5 to move along the trajectory in a U shape. Under the rotation of the winding roller, the metal wire moves to the drawing head body 3 inside the second installation port 203. After the metal wire passes through the drawing head body 3 inside the two second installation ports 203 in turn, it is wound on the winding roller. During the cleaning and polishing process, the conveying support connecting rod 602 rotates synchronously, driving the two extrusion wheels 603 to move synchronously. During the rotation, one of the extrusion wheels 603 rotates away from the conveying hose 601, and the other extrusion wheel 603 continues to squeeze the conveying hose 601, so that part of the lubricant inside the conveying hose 601 is conveyed to the corresponding lubricating sponge block 204, so as to keep the lubricant content inside the lubricating sponge block 204 sufficient.
[0037] For specific embodiment 2, please refer to Figure 2-9 On the basis of the specific embodiment 1, specifically, the first mounting port 202 and the second mounting port 203 are coaxially provided with adjustment grooves on the outside, and a spherical adjustment groove 205 is provided on the inner wall of the adjustment groove. The first mounting port 202 is connected to the corresponding spherical adjustment groove 205, and the second mounting port 203 is connected to the corresponding spherical adjustment groove 205. A spherical clamping block 206 is arranged inside the spherical adjustment groove 205, and an adjustment limit ring 207 is slidably arranged inside the adjustment groove. A return spring 208 is fixedly connected between the adjustment limit ring 207 and the inner wall of the adjustment groove. Under the extrusion of the adjustment limit ring 207, the spherical clamping block 206 partially exposes the spherical adjustment groove 205; the upper surface of the return-shaped pulling support frame 201 is symmetrically provided with a transmission groove 209 connected to the corresponding adjustment groove, and a transmission column 210 is slidably arranged inside the transmission groove 209, and the transmission column 210 is fixedly connected to the adjustment limit ring 207.
[0038] Furthermore, a plurality of engaging grooves 301 engaging with the spherical engaging block 206 are provided on the side surface of the drawing head body 3. The drawing head body 3 has a conical slide groove structure near the drawing outlet end and a columnar slide groove structure near the drawing inlet end.
[0039] Furthermore, the pretreatment component 4 also includes an installation support frame symmetrically fixedly connected to a side of the corresponding lubrication support frame, and a transmission outer gear ring 403 is fixedly connected between the two installation support frames through a hollow support column. The support ring 401 close to the side of the circular drawing support frame 201 is rotatably connected to the peripheral side of the hollow support column. A number of first support columns are rotatably connected between the two support rings 401, and the peripheral side of the first support column is fixedly connected with a driving gear 404 meshing with the transmission outer gear ring 403. The cleaning and grinding ring 402 is fixedly connected with a transmission gear 405 meshing with the driving gear 404 through a second support column. The support ring 401 is controlled to rotate, driving the driving gear 404 to move along the transmission outer gear ring 403. The driving gear 404 rotates, thereby driving the transmission gear 405 to rotate, so that the cleaning and grinding ring 402 rotates synchronously, and the peripheral side of the metal wire is cleaned and polished.
[0040] One of the first support columns is rotatably connected to a driving turbine 406 on one side, and an adjusting link 407 is fixedly connected to one side of the driving turbine 406, and one end of the adjusting link 407 is rotatably connected to the corresponding second support column; the other first support columns are rotatably connected to a V-shaped transmission link 408 on the other side, and one end of the V-shaped transmission link 408 is rotatably connected to an adjacent second support column, and the other end of the V-shaped transmission link 408 is rotatably connected to an adjusting transmission link 409, and one end of the adjusting transmission link 409 is rotatably connected to the corresponding second support column; a side of the support ring 401 close to the transmission outer gear ring 403 is rotatably connected to a driving worm 410 through an ear plate, and the driving worm 410 is meshed with the driving turbine 406, and a first driving motor is fixedly mounted on one side of the ear plate, and the output shaft of the first driving motor is fixedly connected to the driving worm 410.
[0041] Furthermore, a hollow sprocket 411 is fixedly connected to one side of the support ring 401 away from the side of the circular pulling support frame 201, and a rotating shaft is fixedly connected between the two opposite side surfaces of the circular pulling support frame 201. The rotating shaft passes through the circular pulling support frame 201 and is fixedly connected to a transmission sprocket 412 at one end. The transmission sprocket 412 and the hollow sprocket 411 are connected by a chain, and two driving bevel gears 413 are symmetrically fixedly connected to the side surfaces of the rotating shaft, and a second driving motor is fixedly connected to one side of the circular pulling support frame 201, and the output shaft of the second driving motor is fixedly connected to the rotating shaft.
[0042] The operation process of this embodiment is: according to the size of the metal wire to be drawn, select the corresponding one and install it in the first installation port 202 and the second installation port 203 in sequence according to the caliber size of the drawing outlet end of the drawing head body 3. The specific installation process is as follows: The transmission column 210 is manually pushed to drive the adjustment limit ring 207 to slide along the inside of the adjustment slot, the reset spring 208 is squeezed and the spherical engaging block 206 loses its restriction, and then the pulling head body 3 is installed in the corresponding first mounting port 202 or the second mounting port 203, and the transmission column 210 is released. Under the elastic recovery action of the reset spring 208, the adjustment limit ring 207 slides in the opposite direction along the inside of the adjustment slot and squeezes the spherical engaging block 206, so that the spherical engaging block 206 is partially located in the first mounting port 202 or the second mounting port 203, and is engaged with the corresponding engaging groove 301, thereby realizing the installation of the pulling head body 3.
[0043] After the drawing head 3 is installed, the end of the metal wire is rolled so that the diameter of the end of the metal wire is consistent with the diameter of the metal wire to be drawn, so that the end of the metal wire can pass through the first installation opening 202 and the second installation opening 203 of the drawing head 3 in sequence (the metal wire moves in a U-shaped trajectory); at the same time, the first drive motor is started to drive the drive worm 410 to rotate, and the drive worm 406 and the adjusting connecting rod 407 are driven to rotate synchronously by a certain angle under the meshing action of the drive worm 410 and the drive turbine 406, and the adjusting connecting rod 407 is adjusted to rotate synchronously by a certain angle. During the rotation of 407, the corresponding second support column is driven to move, so that the transmission gear 405 moves along the driving gear 404, and the corresponding adjusting transmission link 409 is rotated, driving the V-shaped transmission link 408 to rotate a certain angle, and then driving the adjacent transmission gear 405 to move along the driving gear 404. Under the action of the adjusting transmission link 409 and the V-shaped transmission link 408, the second support column moves synchronously, and then drives the cleaning and grinding ring 402 to move synchronously until the peripheral side of the cleaning and grinding ring 402 fits the peripheral side of the metal wire.
[0044] During the metal wire drawing process, the second drive motor is started to drive the transmission sprocket 412 to rotate. Under the connection of the chain, the hollow sprocket 411 rotates synchronously, thereby driving the two support rings 401 to rotate synchronously. Under the meshing action of the transmission outer gear ring 403 and the driving gear 404, the driving gear 404 moves along the transmission outer gear ring 403, causing the driving gear 404 to rotate. Under the meshing action of the driving gear 404 and the transmission gear 405, the transmission gear 405 is driven to rotate, thereby causing the cleaning and grinding ring 402 to rotate synchronously, and the peripheral side of the metal wire before drawing is cleaned and polished. After the metal wire passes through the lubricating sponge block 204, the lubricating sponge block 204 applies lubricant to the peripheral side of the metal wire to facilitate the metal wire to pass through the drawing head body 3 for drawing.
[0045] For specific embodiment 3, please refer to Figure 10-13 On the basis of the specific embodiment 1 and the specific embodiment 2, specifically, the pulling and traction component 5 includes a support block symmetrically fixedly connected to a side of the circular pulling support frame 201 away from the pretreatment component 4, a support column is rotatably arranged between the two support blocks, a traction disc 501 is fixedly connected to the peripheral side of the support column, a third drive motor is fixedly installed on the lower surface of the support workbench 1, the output shaft of the third drive motor is fixedly connected to the support column, a traction groove 502 is opened on the peripheral side of the traction disc 501, a traction adjustment port is opened on the surface of the traction disc 501, two traction connecting rods 503 are symmetrically rotatably connected inside the traction adjustment port, and a transmission protrusion 5 is fixedly connected to one end of the traction connecting rod 503. 04, one side of the transmission protrusion 504 is an inclined sliding surface structure; the supporting block is fixedly connected to the supporting cross columns on the two opposite sides, and an adjusting disk 505 is rotatably connected to one end of the supporting cross column. The adjusting disk 505 corresponds to the first mounting port 202 and the second mounting port 203 respectively, and the adjusting disk 505 slides with the inclined sliding surface of the transmission protrusion 504. The transmission protrusion 504 moves synchronously with the traction disk 501. When it contacts the adjusting disk 505, the transmission protrusion 504 is squeezed by the adjusting disk 505 to drive the traction link 503 to rotate. The other end of the traction link 503 is rotatably connected to a clamping block 506, and an arc spring 507 is fixedly connected between the two traction links 503.
[0046] Furthermore, the lubrication adding component 6 also includes a lubrication support frame 604 fixedly connected to the inner wall of the circular pulling support frame 201, and the conveying hose 601 is fixedly installed on the inner wall of the lubrication support frame 604, and the other end of the conveying hose 601 is located inside a storage tank storing lubricant. One side of the lubrication support frame 604 is symmetrically rotatably connected to two adjusting gears 605, and the two adjusting gears 605 are meshed with each other; the adjusting gears 605 are fixedly connected to the corresponding conveying support connecting rod 602, and one side of one of the adjusting gears 605 is fixedly connected to a transmission bevel gear 606 through a rotating cross column, and the transmission bevel gear 606 is meshed with the corresponding drive bevel gear 413.
[0047] The operation process of this embodiment is as follows: the third driving motor is started to drive the traction disc 501 to rotate, and the traction link 503 rotates synchronously with the traction disc 501. When the traction disc 501 is at a certain angle, the inclined sliding surface of the transmission protrusion 504 contacts the adjustment disc 505 on the side close to the first installation opening 202. As the traction disc 501 continues to rotate, the transmission protrusion 504 is squeezed by the adjustment disc 505 on the side close to the first installation opening 202, driving the traction link 503 to rotate, the arc spring 507 is compressed, and the two clamping blocks 506 move away from each other. As the traction disc 501 moves, the two clamping blocks 506 are respectively located on the upper and lower sides of the metal wire. When the transmission protrusion 504 continues to move with the traction disc 501 and disengages from the adjustment disc 505 close to the first mounting port 202, the two clamping blocks 506 approach each other under the elastic recovery action of the arc spring 507 to clamp and fix the metal wire. As the traction disc 501 moves, the metal wire is driven to move synchronously for a distance. During the movement of the metal wire, the metal wire is pulled and the moving direction of the metal wire is adjusted so that the metal wire moves along a U-shaped trajectory.
[0048] During the process of the traction disc 501 pulling the metal wire, the metal wire is cleaned and polished by the cleaning and polishing ring 402, and passes through the corresponding lubricating sponge block 204. The lubricating sponge block 204 applies lubricant to the surrounding side of the metal wire. The metal wire first passes through the drawing head body 3 inside the first installation port 202 on the side close to the pretreatment component 4, so that the metal wire is initially drawn. As the metal wire moves, when the metal wire passes through the adjacent lubricating sponge block 204, the surrounding side of the metal wire is coated with lubricant again. When the metal wire passes through the drawing head body 3 inside the first installation port 202 on the side away from the pretreatment component 4, the metal wire is drawn for the second time. Driven by clamping, when the transmission protrusion 504 contacts the adjusting disc 505 and rotates 180°, the transmission protrusion 504 contacts the adjusting disc 505 close to the second mounting port 203. As the traction disc 501 rotates, the transmission protrusion 504 is squeezed by the adjusting disc 505 close to the second mounting port 203 to drive the traction link 503 to rotate, so that the two clamping blocks 506 move away from each other and release the metal wire. As the traction disc 501 rotates, when the transmission protrusion 504 disengages from the adjusting disc 505 close to the second mounting port 203, the two clamping blocks 506 disengage from the metal wire, thereby adjusting the moving direction of the metal wire so that the metal wire continues to move along the U-shaped trajectory.
[0049] During the process of drawing the metal wire through the drawing head body 3 inside the two first installation ports 202, the winding roller rotates synchronously. Under the rotation of the winding roller, the metal wire passes through the drawing head body 3 inside the second installation port 203 in sequence, and before passing through the drawing head body 3, it first passes through the corresponding lubricating sponge block 204 for lubrication of the surrounding side surface, and then the corresponding drawing head body 3 performs the drawing operation. After passing through the drawing head body 3 close to the pretreatment component 4, the metal wire completes the drawing operation of the corresponding size and is wound on the winding roller.
[0050] During the cleaning and polishing process of the pre-drawing metal wire by the pre-treatment component 4, the rotation of the rotating shaft drives the two driving bevel gears 413 to rotate synchronously. Under the meshing action of the driving bevel gear 413 and the transmission bevel gear 606, the transmission bevel gear 606 is driven to rotate, and then the corresponding adjusting gear 605 is driven to rotate. Under the meshing action of the two adjusting gears 605, the two adjusting gears 605 rotate synchronously in opposite directions, driving the corresponding conveying support link 602 to rotate synchronously. During the rotation of the conveying support link 602, in the initial state, the conveying support link 602 is in a vertical state, and the two extrusion wheels 603 are both close to and squeeze the conveying hose 601 (such as Fig.13 As shown in A1 in the figure, the portion of the delivery hose 601 between the two extrusion wheels 603 forms a closed chamber. As the delivery support link 602 rotates, the extrusion wheel 603 near the top fits with the delivery hose 601 near the outlet end, and the extrusion wheel 603 near the bottom continues to squeeze the delivery hose 601, and the closed chamber is opened (as shown in A1 in the figure). Fig.13 As shown in A2 in the figure, at the same time, under the movement and squeezing of the squeezing wheel 603 near the bottom, the lubricant in the delivery hose 601 is transported forward for a distance. At the same time, a negative pressure environment is formed as the lubricant moves, so that the lubricant in the storage tank is continuously sucked into the delivery hose 601. As the delivery support link 602 continues to rotate, the squeezing wheel 603 originally near the bottom continues to move and squeeze the delivery hose 601, and the lubricant in the delivery hose 601 is continuously transported forward. At the same time, the squeezing wheel 603 originally near the top moves to fit the delivery hose 601 near the inlet end (as shown in the figure). Fig.13 As shown in A3 in the figure, as the delivery support link 602 continues to rotate, the delivery support link 602 is in a vertical state again, and the two squeezing wheels 603 are again close to and squeeze the delivery hose 601 (as shown in FIG. Fig.13 As shown in A4 in the figure, the closed chamber is formed again. Since the outlet end of the delivery hose 601 is connected to the lubricating sponge block 204, the lubricant is continuously delivered to the lubricating sponge block 204 to keep the lubricant inside the lubricating sponge block 204 sufficient.
[0051] Two sets of metal material production equipment are symmetrically arranged, and two different metals are drawn respectively to improve the compactness and surface quality of the stranded wire. Two symmetrically arranged clamping and fixing devices are used to clamp and fix the ends of the two metal wires after drawing respectively. The two clamping and fixing devices are controlled to rotate alternately to drive the two metal wires to be twisted together alternately in a spiral shape. When twisting, an appropriate twisting speed and a smaller twisting angle are used. An appropriate twisting speed can make the stranded wires more tightly combined. When the twisting speed is too fast, the stranded wire may become loose or broken, while when it is too slow, it may affect the production efficiency. A smaller twisting angle can usually make the stranded wires tighter, and it needs to be adjusted according to the specific situation to avoid adding unnecessary twisting pressure.
[0052] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0053] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A metal material production device, comprising a supporting workbench (1), characterized in that: A drawing support assembly (2) is fixedly mounted on the upper surface of the support workbench (1), and the drawing support assembly (2) comprises a circular drawing support frame (201) fixedly connected to the upper surface of the support workbench (1), and the circular drawing support frame (201) is provided with a first mounting opening (202) and a second mounting opening (203) on two opposite side surfaces, and a drawing head body (3) is movably mounted inside the first mounting opening (202) and the second mounting opening (203), and the drawing head body (3) is snap-fitted with the corresponding first mounting opening (202) and the second mounting opening (203); The two opposite outer side surfaces and the two opposite inner side walls of the circular drawing support frame (201) are fixedly connected with lubrication support frames, the lubrication support frames correspond to the first mounting opening (202) and the second mounting opening (203), and a lubrication sponge block (204) is fixedly connected inside the lubrication support frame, the lubrication sponge block (204) corresponds to the drawing inlet end of the corresponding drawing head body (3), and a through opening is formed on the surface of the lubrication sponge block (204), wherein a pretreatment component (4) is fixedly installed on a side of the lubrication support frame away from the drawing head body (3); The pretreatment component (4) comprises two support rings (401) which are symmetrically arranged for rotation, and a plurality of cleaning and polishing rings (402) are arranged between the two support rings (401); A drawing and traction assembly (5) is fixedly mounted on the upper surface of the support workbench (1), the drawing and traction assembly (5) is located on a side of the round-shaped drawing support frame (201) away from the pretreatment assembly (4), and the outlet end of the drawing head body (3) inside the first mounting opening (202) is close to the drawing and traction assembly (5), while the outlet end of the drawing head body (3) inside the second mounting opening (203) is away from the drawing and traction assembly (5); The other two opposite inner side walls of the circular pulling support frame (201) are fixedly connected with a lubrication adding component (6), and the lubrication adding component (6) comprises two symmetrically arranged delivery hoses (601) and two symmetrically rotatably arranged delivery support connecting rods (602), one end of the delivery hose (601) is connected to a corresponding lubrication sponge block (204), and both ends of the delivery support connecting rod (602) are rotatably connected with extrusion wheels (603), and the extrusion wheels (603) are closely attached to and squeeze the corresponding delivery hose (601).
2. A metal material production equipment according to claim 1, characterized in that: The first mounting opening (202) and the second mounting opening (203) are coaxially provided with adjustment slots on the outside, the inner wall of the adjustment slot is provided with a spherical adjustment slot (205), the first mounting opening (202) is connected to the corresponding spherical adjustment slot (205), the second mounting opening (203) is connected to the corresponding spherical adjustment slot (205), a spherical locking block (206) is provided inside the spherical adjustment slot (205), an adjustment limit ring (207) is slidably provided inside the adjustment slot, and a return spring (208) is fixedly connected between the adjustment limit ring (207) and the inner wall of the adjustment slot; The upper surface of the circular pulling support frame (201) is symmetrically provided with transmission slide grooves (209) which are connected to the corresponding adjustment slide grooves. A transmission column (210) is slidably arranged inside the transmission slide groove (209). The transmission column (210) is fixedly connected to the adjustment limit ring (207).
3. A metal material production equipment according to claim 2, characterized in that: The side surface of the pulling head body (3) is provided with a plurality of engaging grooves (301) engaging with the spherical engaging block (206); the pulling head body (3) has a conical slide groove structure near the drawing outlet end, and has a columnar slide groove structure near the drawing inlet end.
4. A metal material production equipment according to claim 3, characterized in that: The pretreatment component (4) also includes a mounting support frame symmetrically fixedly connected to a side surface of the corresponding lubrication support frame, a transmission outer gear ring (403) is fixedly connected between the two mounting support frames via a hollow support column, a support ring (401) close to the side of the circular drawing support frame (201) is rotatably connected to the peripheral side surface of the hollow support column, a plurality of first support columns are rotatably connected between the two support rings (401), a driving gear (404) meshing with the transmission outer gear ring (403) is fixedly connected to the peripheral side surface of the first support column, and the cleaning and grinding ring (402) is fixedly connected to a transmission gear (405) meshing with the driving gear (404) via a second support column.
5. The metal material production equipment according to claim 4, characterized in that: One of the first support columns is rotatably connected to a driving turbine (406) on a peripheral side surface, and an adjusting link (407) is fixedly connected to a side surface of the driving turbine (406), and one end of the adjusting link (407) is rotatably connected to a corresponding second support column; the other first support column is rotatably connected to a V-shaped transmission link (408) on a peripheral side surface, and one end of the V-shaped transmission link (408) is rotatably connected to an adjacent second support column, and the other end of the V-shaped transmission link (408) is rotatably connected to an adjusting transmission link (409), and one end of the adjusting transmission link (409) is rotatably connected to the corresponding second support column; A side surface of the support ring (401) close to the transmission outer gear ring (403) is rotatably connected to a driving worm (410) via an ear plate, the driving worm (410) is meshed with a driving turbine (406), a first driving motor is fixedly mounted on a side surface of the ear plate, and an output shaft of the first driving motor is fixedly connected to the driving worm (410).
6. The metal material production equipment according to claim 5, characterized in that: A hollow sprocket (411) is fixedly connected to one side of the support ring (401) away from the side of the circular drawing support frame (201), a rotating shaft is fixedly connected between two opposite side surfaces of the circular drawing support frame (201), the rotating shaft passes through the circular drawing support frame (201) and is fixedly connected to one end of a transmission sprocket (412), the transmission sprocket (412) and the hollow sprocket (411) are connected via a chain, and two driving bevel gears (413) are symmetrically fixedly connected to the side surface of the rotating shaft, and a second driving motor is fixedly connected to one side surface of the circular drawing support frame (201), and the output shaft of the second driving motor is fixedly connected to the rotating shaft.
7. The metal material production equipment according to claim 6, characterized in that: The pulling and traction assembly (5) comprises a support block symmetrically fixedly connected to a side of the circular pulling support frame (201) away from the pretreatment assembly (4), a support column is rotatably connected between the two support blocks, a traction disc (501) is fixedly connected to the peripheral side of the support column, a third drive motor is fixedly installed on the lower surface of the support workbench (1), the output shaft of the third drive motor is fixedly connected to the support column, a traction groove (502) is provided on the peripheral side of the traction disc (501), a traction adjustment port is provided on the surface of the traction disc (501), two traction connecting rods (503) are symmetrically rotatably connected inside the traction adjustment port, one end of the traction connecting rod (503) is fixedly connected to a transmission protrusion (504), and one side of the transmission protrusion (504) is an inclined sliding surface structure; The supporting block is fixedly connected to supporting cross columns on two opposite sides; an adjusting disc (505) is rotatably connected to one end of the supporting cross column; the adjusting disc (505) is slidably engaged with the inclined sliding surface of the transmission protrusion (504); a clamping block (506) is rotatably connected to the other end of the traction link (503); and an arc spring (507) is fixedly connected between the two traction links (503).
8. The metal material production equipment according to claim 7, characterized in that: The lubrication adding component (6) further comprises a lubrication support frame (604) fixedly connected to the inner wall of the circular drawing support frame (201), the delivery hose (601) being fixedly mounted on the inner wall of the lubrication support frame (604), and two adjusting gears (605) being symmetrically rotatably connected to one side of the lubrication support frame (604), the two adjusting gears (605) being meshed with each other; The adjusting gear (605) is fixedly connected to the corresponding conveying support connecting rod (602), wherein one side of the adjusting gear (605) is fixedly connected to a transmission bevel gear (606) via a rotating horizontal column, and the transmission bevel gear (606) is meshed with the corresponding driving bevel gear (413).
9. A working method of a metal material production equipment according to claim 8, characterized in that: The steps include: S01, determining the size of the metal wire to be drawn, selecting a drawing head body (3) of a corresponding caliber, and installing the drawing head body (3) in the corresponding first installation opening (202) and second installation opening (203) in sequence according to the caliber; S02, rolling the end of the metal wire to be drawn into the required drawing size, and passing the end of the metal wire through the drawing head body (3) in sequence, the metal wire moves in a U-shaped trajectory for drawing, and the caliber size of the drawing head body (3) passed by the metal wire on the moving trajectory decreases in sequence; S03, controlling the support ring (401) to rotate, driving the gear (404) to move along the transmission outer gear ring (403), the driving gear (404) to rotate and drive the transmission gear (405) and the cleaning and grinding ring (402) to rotate, and using the cleaning and grinding ring (402) to move and rotate, to clean and grind the metal wire before drawing; S04, controlling the rotation of the traction disc (501) and the winding roller, so that the traction disc (501) rotates so that the two clamping blocks (506) clamp and fix the metal wire, and release the metal wire after driving the metal wire to move a fixed distance; S05. During the rotation of the traction disc (501) and the winding roller, the metal wire passes through the lubricating sponge block (204) to lubricate its peripheral surface, and then passes through the corresponding drawing head body (3) to be drawn, and the diameter of the metal wire is reduced. After the metal wire passes through the corresponding lubricating sponge block (204) and the drawing head body (3) in turn, it is continuously drawn, and the diameter of the metal wire continues to reduce until the metal wire passes through the drawing head body (3) inside the second mounting opening (203) near the winding roller side, and the final drawing of the metal wire is completed.
Citation Information
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