A T-beam template deformation repair device and method

By designing the deformation and repair equipment of T-beam formwork, the bracket assembly, upper extrusion structure, inner pad plate and fitting structure are used to achieve balanced extrusion repair of T-beam formwork, solving the problem that traditional repair devices are difficult to repair at a fixed point and directly extrusion repair, resulting in new deformation.

CN119140638BActive Publication Date: 2025-03-11YUNNAN YULIN FORMWORK MFG CO LTD
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Patent Information

Application Number
CN202411629655.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-03-11
Estimated Expiration
2044-11-15

AI Technical Summary

Technical Problem

In T-beam pouring, due to the large size and irregular shape of the T-beam formwork, it is difficult for traditional repair devices to repair at a fixed point, and direct extrusion repair will lead to new deformation.

Method used

A T-beam formwork deformation repair equipment is designed, including a bracket assembly, an upper extrusion structure, an inner pad plate and a fitting structure. By driving the connecting rod and an extrusion roller mechanism, the balanced extrusion repair of the formwork is achieved.

Benefits of technology

This equipment can effectively avoid new deformation caused by one-way stress, ensure that the template is subjected to stress up and down during the repair process, and improve the repair accuracy and effect.

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Abstract

The present invention relates to the technical field of building formwork repair, and more specifically, to a T-beam formwork deformation repair device and method thereof, comprising a bracket assembly and a T-beam formwork, wherein a repair assembly for repairing the formwork deformation is arranged on the bracket assembly, and the repair assembly comprises an upper extrusion structure, an inner pad located directly below the upper extrusion structure, and a fitting structure for driving the upper extrusion structure and the inner pad to be extruded close to each other, wherein the upper extrusion structure and the inner pad are respectively connected to the fitting structure by a connecting rod, and an extrusion roller structure is arranged directly below the upper extrusion structure. The present invention provides a repair assembly and a fitting structure, and during repair, the upper and lower surfaces of the formwork are extruded simultaneously to avoid new deformation of the formwork; the device provides a rotating mechanism, and during repair, the position of the extrusion roller structure is adjusted by rotating a hand wheel to expand the extrusion range of the extrusion roller, and avoid errors occurring during placement affecting the repair effect.
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Description

Technical Field

[0001] The invention belongs to the technical field of building formwork repair, and specifically relates to a T-beam formwork deformation repair device and a method thereof. Background Art

[0002] When pouring concrete, various templates are needed to shape it. In the construction of large bridges, T-beam templates are needed to cast T-beams. Some large T-beams need to be supported and poured by two bent T-beam templates. Due to the large lateral pressure of concrete at the bottom of the template, deformation sometimes occurs, so it needs to be repaired. However, in the actual application implementation process, we found the following problems: In the casting of T-beams, T-beam templates are usually large in size and irregular in shape. Traditional template repair devices are difficult to repair at a fixed point. At the same time, due to the rigidity requirements of the template itself, a support frame is set on the inside. If it is directly squeezed and repaired, new deformation will occur. Therefore, we propose a T-beam template deformation repair device and method. Summary of the invention

[0003] The object of the present invention is to provide a T-beam template deformation repair device and method thereof to solve the above-mentioned problems of the prior art.

[0004] To achieve the above-mentioned purpose, the present invention provides a T-beam template deformation repair device, comprising a bracket assembly and a T-beam template placed on the bracket assembly, the bracket assembly comprising a bottom plate and a side plate fixed to the right side of the top surface of the bottom plate, the T-beam template comprising a template and a frame for supporting the inner side of the template, the space formed between the frame and the inner wall of the template is an inner recessed groove, a repair assembly for repairing the template deformation is arranged on the side plate, the repair assembly comprises an upper extrusion structure, an inner pad located directly below the upper extrusion structure, and a fitting structure for driving the upper extrusion structure and the inner pad to be close to each other for extrusion, an upper and lower connecting rod is arranged on the left side of the fitting structure, the upper and lower connecting rods are respectively connected to the upper extrusion structure and the inner pad, and an extrusion roller structure is arranged directly below the upper extrusion structure;

[0005] The upper extrusion structure comprises a connecting tube whose top surface is fixed to the inner end of the corresponding connecting rod, a fixing cover whose top surface is coaxially fixed to the bottom end of the connecting tube, and a rotating mechanism for rotating the extrusion roller structure to adjust the extrusion direction, the rotating mechanism comprises a rotating ring arranged in the fixing cover and a mounting plate passing through the center of the rotating ring and fixed at both ends to the inner ring wall of the rotating ring, a worm gear is coaxially fixed above the middle of the top surface of the mounting plate, a horizontal rotating rod is arranged in the connecting tube, and a worm gear is coaxially arranged at the side wall of the rotating rod corresponding to the worm gear;

[0006] The squeezing roller structure comprises a threaded rod which is arranged below the mounting plate and parallel to the mounting plate, and a squeezing roller mechanism which is transmission-connected to the threaded rod.

[0007] In the technical solution of the present invention, the fitting structure includes a fixed box and a rotating plate coaxially arranged on the right inner wall of the fixed box, a second motor is fixed to the middle of the right outer wall of the fixed box, the output shaft of the second motor passes through the right wall of the fixed box and is coaxially fixedly connected to the right wall of the rotating plate, and the left wall of the rotating plate is provided with blocks distributed in an equidistant spiral shape.

[0008] In the technical solution of the present invention, a vertical sliding groove for the connecting rod to slide up and down is provided in the middle of the left side wall of the fixed box, and a movable groove penetrating the connecting rod is provided in the middle of the side panel. The right end of the connecting rod passes through the movable groove and the sliding groove from left to right in sequence and extends into the fixed box, and a clamping head that is clamped with the clamping block is fixed on the end face of the right end of the connecting rod.

[0009] In the technical solution of the present invention, a height adjustment structure for adjusting the position of the fitting structure is provided on the right side of the side panel located below the fixed box, and the height adjustment structure includes a first motor fixed to the right side of the middle of the bottom surface of the base plate and a support frame fixed to the output shaft of the first motor, and the support frame is U-shaped and the top of the vertical section is fixedly connected to the outer wall of the fixed box.

[0010] In the technical solution of the present invention, a horizontal pole is fixed to the outer wall of the fixing box, and an extension line of the pole passes through the center of the fixing box.

[0011] In the technical solution of the present invention, a circle of limiting ring is fixed on the outer ring wall of the rotating ring, a circle of limiting grooves matched with the limiting ring is provided on the inner wall of the fixed box, the limiting ring is slidably connected to the limiting groove, the left end of the rotating rod is rotatably connected to the inner wall of the connecting tube, the right end passes through the connecting tube and a hand wheel is coaxially fixed on the right end face.

[0012] In the technical solution of the present invention, a mounting groove is provided in the left end of the inner central axis of the rotating ring, the left end of the threaded rod passes through the inner ring wall of the rotating ring and extends into the mounting groove, a third motor is fixed above the mounting groove, and a gear set is provided between the output end of the third motor and the left end of the threaded rod for transmission.

[0013] In the technical solution of the present invention, the squeezing roller mechanism includes a mounting frame, a squeezing roller arranged on the mounting frame, and a connecting column arranged in the upper middle part of the top surface of the mounting frame, the threaded rod passes through the connecting column and the two are threadedly connected, the top surface of the connecting column abuts against the mounting plate, a base is fixed in the middle part of the top surface of the mounting frame, a movable rod is slidably connected in the base, and a spring is provided between the movable rod and the inner bottom surface of the base.

[0014] In the technical solution of the present invention, the top end of the movable rod is inserted into the lower half of the connecting column, and the connecting column and the movable rod are respectively provided with a plurality of matching bolt holes and sockets. The connecting column is provided with bolts outside, and the bolts pass through the corresponding bolt holes and the sockets.

[0015] On the other hand, the present invention also provides a method for repairing deformation of a T-beam template, using the above-mentioned T-beam template deformation repairing device, comprising the following steps:

[0016] S1. Place the T-beam template flat on the bottom plate, so that the higher horizontal section of the T-beam template is placed between the upper extrusion structure and the inner pad, and the place where the T-beam template is deformed corresponds to the upper extrusion structure and the inner pad;

[0017] S2. After the T-beam template is placed, the first motor is started to drive the fixing box to move up and down to adjust the height until the middle of the benchmark is at the same height as the middle of the higher horizontal section of the T-beam template;

[0018] S3. After the height adjustment is completed, the hand wheel is turned according to the deformation position of the T-beam template to drive the worm to rotate, and the rotating ring is rotated under the transmission of the worm gear, thereby driving the squeezing roller structure to rotate and adjust the position. Then, according to the degree of deformation, the insertion depth of the movable rod is adjusted, and the bolt is inserted into the corresponding bolt hole and the insertion hole for fixing;

[0019] S4, then start the second motor to drive the rotating plate and the clamping block to rotate synchronously, thereby driving the upper and lower connecting rods to move closer to each other, and then driving the upper extrusion structure and the inner pad to move closer to each other and squeeze until they cannot move;

[0020] S5. After the fitting structure cannot be moved, the third motor is started to drive the entire squeezing roller mechanism to move back and forth through the threaded rod to extrude and repair the deformation of the T-beam template.

[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0022] 1. In the present invention, by setting a fitting structure, an upper extrusion structure and an inner pad, during repair, the second motor is started to make the rotating plate and the clamping block rotate synchronously to drive the upper and lower connections to approach each other, thereby driving the upper extrusion structure and the inner pad. After the fitting structure cannot move, the third motor is started to drive the entire extrusion roller mechanism to move back and forth through the threaded rod to extrude and repair the deformation. Under the action of the upper extrusion structure and the inner pad, the template is subjected to force simultaneously from top to bottom, thereby avoiding new deformation caused by unidirectional force during extrusion repair.

[0023] 2. In the present invention, by setting a height adjustment structure, before repairing, the first motor is started to drive the fixed box to move up and down to adjust the height until the middle of the benchmark and the middle of the higher horizontal section of the T-beam template are at the same height, thereby avoiding the situation of inconsistent heights, which causes the horizontal height of the repaired part to be inconsistent with the original height and makes it impossible to repair the deformation.

[0024] 3. In the present invention, by setting a rotating mechanism and an extrusion roller mechanism, the repair personnel rotate the hand wheel according to the deformation position of the T-beam template to drive the worm to rotate, and rotate the rotating ring under the transmission of the worm gear, thereby driving the extrusion roller structure to rotate and adjust the position. Afterwards, according to the degree of deformation, the insertion depth of the movable rod is adjusted, and the bolts are inserted into the corresponding bolt holes and sockets to fix them, making the equipment more applicable. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 It is a schematic diagram of another viewing angle of the overall structure of the present invention;

[0027] Figure 3 This is a schematic diagram of a T-beam template in the present invention;

[0028] Figure 4 It is a schematic diagram of the repair component in the present invention;

[0029] Figure 5 It is an exploded view of the repair component in the present invention;

[0030] Figure 6 It is a schematic diagram of the inner pad in the present invention;

[0031] Figure 7 It is an exploded view of the upper extrusion structure in the present invention;

[0032] Figure 8 It is a cross-sectional view of the rotating mechanism in the present invention;

[0033] Fig. 9 It is a schematic diagram of the structure of the extrusion roller in the present invention;

[0034] Fig.10 An exploded view of the squeezing roller in the present invention;

[0035] Description of reference numerals:

[0036] 1. bracket assembly; 11. side panel; 111. movable slot; 12. bottom panel;

[0037] 2. T-beam formwork; 21. formwork; 22. frame; 23. inner groove;

[0038] 3. Repair assembly; 31. Height adjustment structure; 311. First motor; 312. Support frame; 32. Fitting structure; 321. Fixing box; 3211. Slide groove; 322. Second motor; 323. Turn plate; 324. Block; 33. Marking rod; 34. Connecting rod; 341. Clamp; 35. Upper extrusion structure; 351. Fixing cover; 3511. Limiting groove; 352. Connecting cylinder; 353. Rotating mechanism; 3531. Rotating ring; 3532. Limiting ring; 3533. Mounting plate; 3534, worm gear; 3535, rotating rod; 3536, worm; 3537, hand wheel; 3538, mounting groove; 36, extrusion roller structure; 361, threaded rod; 362, third motor; 363, gear set; 364, extrusion roller mechanism; 3641, connecting column; 3641a, bolt hole; 3642, extrusion roller; 3643, mounting frame; 3644, base; 3645, movable rod; 3645a, socket; 3646, spring; 3647, bolt; 37, inner pad. DETAILED DESCRIPTION

[0039] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.

[0040] Unless explicitly stated otherwise, throughout the specification, the term “comprise” or variations thereof such as “include” or “comprising” will be understood as including the stated elements or components but not excluding other elements or components.

[0041] Reference Figure 1-Figure 10 As shown, this embodiment provides a technical solution:

[0042] A T-beam template deformation repair device includes a support assembly 1 and a T-beam template 2 placed on the support assembly 1, the support assembly 1 includes a bottom plate 12 and a side plate 11 fixed to the top surface of the bottom plate 12 on the right side, the T-beam template 2 includes a template 21 and a frame 22 for supporting the inner side of the template 21, and the space formed between the frame 22 and the inner wall of the template 21 is a sunken groove 23. In the casting of the T-beam, the T-beam is usually large in size, and the frame 22 needs to be welded inside the template 21 to prevent the template 21 from being directly damaged and unusable, and the template 21 is Figure 2The repair position shown is located at the bottom of the pouring, which is most prone to deformation. It should be noted that the T-beam formwork 2 needs to ensure that the repair position remains horizontal, so it can be placed by means of pads and the like to ensure horizontality. A repair component 3 for repairing the deformation of the formwork 21 is provided on the side plate 11. The repair component 3 includes an upper extrusion structure 35, an inner pad 37 located directly below the upper extrusion structure 35, and a fitting structure 32 for driving the upper extrusion structure 35 and the inner pad 37 to be extruded close to each other. The fitting structure 32 drives the upper extrusion structure 35 and the inner pad 37 to be close to each other, so that the formwork 21 is subjected to force both above and below the deformed part to avoid new deformation caused by single-sided force. An upper and lower connecting rod 34 is provided on the left side of the fitting structure 32. The upper and lower connecting rods 34 are respectively connected to the upper extrusion structure 35 and the inner pad 37. An extrusion roller structure 36 is provided directly below the upper extrusion structure 35. The extrusion roller structure 36 is provided to squeeze the deformed part of the formwork 21 back and forth, so that the deformation is quickly repaired.

[0043] The upper extrusion structure 35 includes a connecting tube 352 whose top surface is fixed to the inner end of the corresponding connecting rod 34, a fixing cover 351 whose top surface is coaxially fixed to the bottom end of the connecting tube 352, and a rotating mechanism 353 for rotating the extrusion roller structure 36 to adjust the extrusion direction. The rotating mechanism 353 includes a rotating ring 3531 arranged in the fixing cover 351 and a mounting plate 3533 passing through the center of the rotating ring 3531 and fixed at both ends to the inner ring wall of the rotating ring 3531. A worm gear 3534 is coaxially fixed to the upper middle part of the top surface of the mounting plate 3533. A horizontal rotating rod 3535 is provided, and a worm 3536 is coaxially provided at the side wall of the rotating rod 3535 corresponding to the worm wheel 3534. Before use, the left end of the rotating rod 3535 is rotatably connected to the inner wall of the connecting tube 352, and the right end passes through the connecting tube 352 and a hand wheel 3537 is coaxially fixed to the end face of the right end. The worm wheel 3534 is driven to rotate by the worm 3536 to make the rotating ring 3531 rotate synchronously, thereby driving the squeezing roller structure 36 to rotate, so as to adjust the position of the squeezing roller structure 36, so that the squeezing roller structure 36 can be better aligned with the deformed part for squeezing repair;

[0044] The squeezing roller structure 36 includes a threaded rod 361 disposed below the mounting plate 3533 and parallel to the mounting plate 3533 , and a squeezing roller mechanism 364 drivingly connected to the threaded rod 361 .

[0045] Specifically, Figure 1-Figure 5As shown, the fitting structure 32 includes a fixed box 321 and a rotating plate 323 coaxially arranged on the right inner wall of the fixed box 321, a second motor 322 is fixed to the middle of the right outer wall of the fixed box 321, the output shaft of the second motor 322 passes through the right wall of the fixed box 321 and is coaxially fixedly connected to the right wall of the rotating plate 323, and the left wall of the rotating plate 323 is provided with equidistant spirally distributed blocks 324, when the second motor 322 drives the rotating plate 323 to rotate, the blocks 324 on the rotating plate 323 rotate together;

[0046] A vertical slide groove 3211 for the connecting rod 34 to slide up and down is provided in the middle of the left side wall of the fixed box 321, and a movable groove 111 for the connecting rod 34 to penetrate is provided in the middle of the side plate 11. The right end of the connecting rod 34 passes through the movable groove 111 and the slide groove 3211 from left to right in sequence and extends into the fixed box 321. A clamping head 341 that is engaged with the clamping block 324 is fixed on the right end face of the connecting rod 34. When the clamping block 324 rotates, it will push the upper and lower connecting rods 34 to move synchronously radially along the slide groove 3211 and approach each other, thereby driving the upper extrusion structure 35 and the inner pad 37 to approach and extrude synchronously.

[0047] Furthermore, if Figure 4 As shown, a height adjustment structure 31 for adjusting the position of the fitting structure 32 is provided below the fixing box 321 on the right side of the side panel 11. The height adjustment structure 31 includes a first motor 311 fixed to the right side of the middle of the bottom surface of the bottom panel 12 and a support frame 312 fixed to the output shaft of the first motor 311. The support frame 312 is U-shaped and the top of the vertical section is fixedly connected to the outer wall of the fixing box 321. A horizontal benchmark 33 is fixed to the outer wall of the fixing box 321. The extension line of the benchmark 33 passes through the center of the fixing box 321 and passes through the first motor 311. The machine 311 drives the fixed box 321 to move up and down until the middle of the benchmark 33 is at the same height as the middle of the higher horizontal section of the T-beam formwork 2. This avoids the situation where the center between the upper extrusion structure 35 and the inner pad 37 is not on the same horizontal line as the higher horizontal section of the T-beam formwork 2 when they are close to each other. If the center is higher than the higher horizontal section of the T-beam formwork 2, the T-beam formwork 2 will produce a new upward convex deformation. If the center is lower than the higher horizontal section of the T-beam formwork 2, the T-beam formwork 2 will produce a new downward concave deformation.

[0048] In addition, if Figure 6-Figure 7 As shown, a circle of limiting ring 3532 is fixed to the outer ring wall of the rotating ring 3531, and a circle of limiting groove 3511 matched with the limiting ring 3532 is provided on the inner wall of the fixed box 321. The limiting ring 3532 is slidably connected with the limiting groove 3511. By setting the limiting ring 3532 and the limiting groove 3511, the rotating ring 3531 is supported and the rotation adjustment position of the rotating ring 3531 is avoided to be affected.

[0049] Furthermore, if Figure 8-Figure 10As shown, a mounting groove 3538 is provided in the left end of the central axis of the rotating ring 3531, and the left end of the threaded rod 361 passes through the inner ring wall of the rotating ring 3531 and extends into the mounting groove 3538. A third motor 362 is fixed above the mounting groove 3538. A gear set 363 is set between the output end of the third motor 362 and the left end of the threaded rod 361 for transmission. The gear set 363 is composed of two mutually perpendicular bevel gears. The third motor 362 drives the threaded rod 361 to rotate through the gear set 363, and then pushes the connecting column 3641 to move so that the extrusion roller 3642 repairs the deformation of the extrusion template 21 surface.

[0050] Specifically, the squeezing roller mechanism 364 includes a mounting frame 3643, a squeezing roller 3642 arranged on the mounting frame 3643, and a connecting column 3641 arranged at the upper middle part of the top surface of the mounting frame 3643. The threaded rod 361 passes through the connecting column 3641 and the two are threadedly connected. The top surface of the connecting column 3641 abuts against the mounting plate 3533. Under the obstruction of the mounting plate 3533, when the threaded rod 361 rotates, it will not drive the connecting column 3641 to rotate together. A base 3644 is fixed to the middle part of the top surface of the mounting frame 3643, and a movable rod 3645 is slidably connected in the base 3644. A spring 3646 is provided between the movable rod 3645 and the inner bottom surface of the base 3644. When the template 21 is deformed inwardly, that is, the inner pad 37 first contacts with the protruding part toward the inside. At this time, the squeezing roller mechanism 364 on the upper side has not yet contacted the outer surface of the template 21. The inner pad 37 pushes up the protruding part, and then the squeezing roller mechanism 364 and the inner pad 37 continue to approach each other. The inner pad 37 can squeeze the deformed protruding part upward, and then the squeezing roller mechanism 364 squeezes back and forth to repair the deformation. When the template 21 deforms toward the outside, the squeezing roller mechanism 364 first contacts with the protruding part toward the outside, and at this time, the spring 3646 is squeezed to prevent the squeezing roller mechanism 364 from directly squeezing when there is no contact support from the inner pad 37 at the bottom of the template 21, resulting in new deformation of the template 21. It should be noted that the size of the inner pad 37 should be larger than the size of the deformed part.

[0051] Furthermore, the top end of the movable rod 3645 is plugged into the lower half of the connecting column 3641, and a plurality of matching bolt holes 3641a and insertion holes 3645a are respectively provided on the connecting column 3641 and the movable rod 3645. The connecting column 3641 is provided with bolts 3647 on the outside, and the bolts 3647 pass through the corresponding bolt holes 3641a and insertion holes 3645a. When the bolt holes 3641a and insertion holes 3645a at different positions are selected for plugging, the extended length of the movable rod 3645 is different, that is, the height of the squeezing roller mechanism 364 is different. When the squeezing roller mechanism 364 and the inner pad 37 move closer to each other, the pressure exerted on the squeezing roller mechanism 364 when it contacts the template 21 is different. The longer the extended length of the movable rod 3645 is, the greater the pressure exerted during repair. When in use, it is adjusted according to the degree of deformation. The more serious the deformation is, the longer the length of the movable rod 3645 extending outward is.

[0052] The present invention also provides a method for repairing deformation of a T-beam template, using the above-mentioned T-beam template deformation repairing device, comprising the following steps:

[0053] S1. Place the T-beam template 2 flat on the bottom plate 12, so that the higher horizontal section of the T-beam template 2 is placed between the upper extrusion structure 35 and the inner pad 37, and the place where the T-beam template 2 is deformed corresponds to the upper extrusion structure 35 and the inner pad 37;

[0054] S2. After the T-beam template 2 is placed, the first motor 311 is started to drive the fixing box 321 to move up and down to adjust the height until the middle of the benchmark 33 is at the same height as the middle of the higher horizontal section of the T-beam template 2;

[0055] S3. After the height adjustment is completed, the hand wheel 3537 is rotated according to the deformation position of the T-beam template 2 to drive the worm 3536 to rotate, and the rotating ring 3531 is rotated under the transmission of the worm wheel 3534, thereby driving the squeezing roller structure 36 to rotate and adjust the position. Then, according to the degree of deformation, the insertion depth of the movable rod 3645 is adjusted, and the bolt 3647 is inserted into the corresponding bolt hole 3641a and the insertion hole 3645a for fixing;

[0056] S4, then start the second motor 322 to drive the rotating plate 323 and the clamping block 324 to rotate synchronously, thereby driving the upper and lower connecting rods 34 to move closer to each other, and then driving the upper extrusion structure 35 and the inner pad 37 to move closer to each other and squeeze them until they cannot move;

[0057] S5. After the fitting structure 32 cannot move, the third motor 362 is started to drive the entire squeezing roller mechanism 364 to move back and forth through the threaded rod 361 to squeeze and repair the deformation of the T-beam template 2.

[0058] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations are made in accordance with the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the specification and its equivalents.

Claims

1. A T-beam template deformation repair device, comprising a support assembly (1) and a T-beam template (2) placed on the support assembly (1), the support assembly (1) comprising a bottom plate (12) and a side plate (11) fixed to the top surface of the bottom plate (12) on the right side, the T-beam template (2) comprising a template (21) and a frame (22) for supporting the inner side of the template (21), the space formed between the frame (22) and the inner wall of the template (21) being a sunken groove (23), characterized in that: The side plate (11) is provided with a repair component (3) for repairing deformation of the template (21), the repair component (3) comprising an upper extrusion structure (35), an inner pad (37) located directly below the upper extrusion structure (35), and a fitting structure (32) for driving the upper extrusion structure (35) and the inner pad (37) to be pressed closer to each other, an upper and lower connecting rod (34) being provided on the left side of the fitting structure (32), the upper and lower connecting rods (34) being connected to the upper extrusion structure (35) and the inner pad (37) respectively, and an extrusion roller structure (36) being provided directly below the upper extrusion structure (35); The upper extrusion structure (35) comprises a connecting tube (352) whose top surface is fixed to the inner end of the corresponding connecting rod (34), a fixing cover (351) whose top surface is coaxially fixed to the bottom end of the connecting tube (352), and a rotating mechanism (353) for rotating the extrusion roller structure (36) to adjust the extrusion direction, the rotating mechanism (353) comprising a rotating ring (3531) arranged in the fixing cover (351) and a mounting plate (3533) passing through the center of the rotating ring (3531) and having both ends fixed on the inner ring wall of the rotating ring (3531), a worm gear (3534) being coaxially fixed above the middle of the top surface of the mounting plate (3533), a horizontal rotating rod (3535) being arranged in the connecting tube (352), and a worm gear (3536) being coaxially arranged on the side wall of the rotating rod (3535) corresponding to the worm gear (3534); The squeezing roller structure (36) comprises a threaded rod (361) disposed below the mounting plate (3533) and parallel to the mounting plate (3533), and a squeezing roller mechanism (364) drivingly connected to the threaded rod (361); The fitting structure (32) comprises a fixing box (321) and a rotating plate (323) coaxially arranged on the right inner wall of the fixing box (321); a second motor (322) is fixed to the middle of the right outer wall of the fixing box (321); an output shaft of the second motor (322) passes through the right wall of the fixing box (321) and is coaxially fixedly connected to the right wall of the rotating plate (323); and a clamping block (324) distributed in an equidistant spiral shape is provided on the left wall of the rotating plate (323); A vertical slide groove (3211) for the connecting rod (34) to slide up and down is provided in the middle of the left side wall of the fixing box (321), and a movable groove (111) for the connecting rod (34) to penetrate is provided in the middle of the side plate (11). The right end of the connecting rod (34) passes through the movable groove (111) and the slide groove (3211) from left to right in sequence and extends into the fixing box (321), and a clamping head (341) for clamping with the clamping block (324) is fixed on the right end surface of the connecting rod (34); A height adjustment structure (31) for adjusting the position of the fitting structure (32) is provided on the right side of the side plate (11) and below the fixing box (321); the height adjustment structure (31) comprises a first motor (311) fixed to the right side of the middle part of the bottom surface of the bottom plate (12) and a support frame (312) fixed to the output shaft of the first motor (311); the support frame (312) is U-shaped and the top end of the vertical section is fixedly connected to the outer side wall of the fixing box (321); A horizontal pole (33) is fixed to the outer wall of the fixing box (321), and an extension line of the pole (33) passes through the center of the fixing box (321).

2. The T-beam formwork deformation repairing device according to claim 1, characterized in that: A circle of limiting ring (3532) is fixed on the outer ring wall of the rotating ring (3531); a circle of limiting grooves (3511) matching the limiting ring (3532) is provided on the inner wall of the fixed box (321); the limiting ring (3532) is slidably connected to the limiting grooves (3511); the left end of the rotating rod (3535) is rotatably connected to the inner wall of the connecting tube (352); the right end passes through the connecting tube (352); and a hand wheel (3537) is coaxially fixed to the end face of the right end.

3. The T-beam formwork deformation repairing device according to claim 2, characterized in that: A mounting groove (3538) is provided in the left end of the central axis of the rotating ring (3531); the left end of the threaded rod (361) passes through the inner ring wall of the rotating ring (3531) and extends into the mounting groove (3538); a third motor (362) is fixed above the mounting groove (3538); and a gear set (363) is provided between the output end of the third motor (362) and the left end of the threaded rod (361) for transmission.

4. The T-beam formwork deformation repairing device according to claim 3, characterized in that: The squeezing roller mechanism (364) comprises a mounting frame (3643), a squeezing roller (3642) arranged on the mounting frame (3643), and a connecting column (3641) arranged at the upper middle portion of the top surface of the mounting frame (3643); the threaded rod (361) passes through the connecting column (3641) and the two are threadedly connected; the top surface of the connecting column (3641) abuts against the mounting plate (3533); a base (3644) is fixed at the middle portion of the top surface of the mounting frame (3643); a movable rod (3645) is slidably connected inside the base (3644); and a spring (3646) is provided between the movable rod (3645) and the inner bottom surface of the base (3644).

5. The T-beam formwork deformation repairing device according to claim 4, characterized in that: The top end of the movable rod (3645) is plugged into the lower half of the connecting column (3641), and a plurality of matching bolt holes (3641a) and plug holes (3645a) are respectively provided on the connecting column (3641) and the movable rod (3645). Bolts (3647) are provided outside the connecting column (3641), and the bolts (3647) pass through the corresponding bolt holes (3641a) and the plug holes (3645a).

6. A method for repairing deformation of a T-beam formwork, using the T-beam formwork deformation repairing device according to claim 5, characterized in that: The following steps are involved: S1. Place the T-beam template (2) flat on the bottom plate (12), so that the higher horizontal section of the T-beam template (2) is placed between the upper extrusion structure (35) and the inner pad (37), and the deformation location of the T-beam template (2) corresponds to the upper extrusion structure (35) and the inner pad (37); S2. After the T-beam template (2) is placed, the first motor (311) is started to drive the fixing box (321) to move up and down to adjust the height until the middle of the benchmark (33) and the middle of the higher horizontal section of the T-beam template (2) are at the same height; S3. After the height adjustment is completed, the hand wheel (3537) is rotated according to the deformation position of the T-beam template (2) to drive the worm (3536) to rotate, and the rotating ring (3531) is rotated under the transmission of the worm gear (3534), thereby driving the squeezing roller structure (36) to rotate and adjust the position, and then the insertion depth of the movable rod (3645) is adjusted according to the degree of deformation, and the bolt (3647) is inserted into the corresponding bolt hole (3641a) and the insertion hole (3645a) for fixing; S4, then starting the second motor (322) to drive the rotating plate (323) and the clamping block (324) to rotate synchronously, thereby driving the upper and lower connecting rods (34) to move closer to each other, and further driving the upper extrusion structure (35) and the inner pad (37) to move closer to each other and squeeze each other until they cannot move; S5. After the fitting structure (32) cannot move, the third motor (362) is started to drive the entire squeezing roller mechanism (364) to move back and forth through the threaded rod (361) to squeeze and repair the deformation of the T-beam template (2).

Citation Information

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