Auxiliary welding device for non-magnetic steel and carbon steel joint

By designing auxiliary welding devices for magnetic-free steel and carbon steel joints, nitrogen cooling and infrared temperature monitoring are used to solve the problems of weld peeling and overheating during magnetic-free steel welding, and the welding quality is improved.

CN119141097AInactive Publication Date: 2024-12-17CHINA CONSTR 4TH ENG BUREAU 6TH +1
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411469336.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Poor plasticity and poor thermal conductivity of non-magnetic steel lead to weld peeling and superheating structure during welding, affecting the welding quality.

Method used

An auxiliary welding device for magnetic-free steel and carbon steel joints is designed to ensure uniform temperature drops in welding points through nitrogen cooling and infrared temperature monitoring, and the impurities during welding are avoided through the cleaning module.

Benefits of technology

Weld peeling and overheating structure during magnetic-free welding are effectively avoided, and the welding quality and stability are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119141097A_ABST
    Figure CN119141097A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of steel welding, particularly relates to an auxiliary welding device for non-magnetic steel and carbon steel joints, and aims to solve the problem that the tensile property is poorer than that of carbon steel due to poor plasticity of non-magnetic steel. Therefore, when the two parts are welded and connected, under the action of welding thermal stress, the phenomenon that a welding seam is stripped on one side of the non-magnetic steel is caused. In order to solve the problems that non-magnetic steel is poor in thermal conductivity, overheating structures are prone to occurring in a welding heat affected zone, brittle failure is formed, and welding quality is affected, the following scheme is provided that the welding device comprises a welding platform, a protection frame is fixedly connected to the upper side of the welding platform, and a welding module is arranged in the protection frame and comprises a first L-shaped mounting plate; the upper side of the protection frame is fixedly connected with a tool cover plate. The auxiliary welding device for the non-magnetic steel and carbon steel joint has the effects that uniform cooling operation is conducted on the temperature of a welding point in the welding process, welding overheating of one of the non-magnetic steel pipe body and the carbon steel pipe body is avoided, and the welding quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of steel welding, and in particular to an auxiliary welding device for a joint of non-magnetic steel and carbon steel. Background Art

[0002] The relative magnetic permeability μ value of non-magnetic steel is slightly greater than 1, and the magnetization effect in the magnetic field is very weak, that is, the so-called "non-magnetic" phenomenon occurs, so it is figuratively called non-magnetic steel. As a functional steel material, non-magnetic steel basically does not produce magnetic induction under the action of a magnetic field. The room temperature structure of non-magnetic steel is required to be stable austenite. This is because ferrite, pearlite and martensite structures are ferromagnetic at room temperature, and show strong magnetization in a magnetic field, with high magnetic permeability, while austenite with a face-centered cubic structure is paramagnetic and has very low magnetic permeability. By appropriately adding alloy elements to expand the austenite zone in the Fe-C alloy phase diagram and heat treatment methods, a stable single-phase austenite structure can be obtained at room temperature, thereby keeping the magnetic permeability of the steel material at a low level; carbon steel is an iron-carbon alloy with a carbon content of 0.0218% to 2.11%. It is also called carbon steel. It generally contains a small amount of silicon, manganese, sulfur and phosphorus. Generally, the higher the carbon content in carbon steel, the greater the hardness and strength, but the lower the plasticity.

[0003] Non-magnetic steel is cast from low-carbon steel with manganese added. It has poor plasticity, large thermal expansion coefficient, and poor thermal conductivity. Due to the poor plasticity of non-magnetic steel, its tensile strength is worse than that of carbon steel. Therefore, when the two are welded together, the welding thermal stress will cause the weld to peel off on the non-magnetic steel side. Non-magnetic steel has poor thermal conductivity, and overheated structures are prone to occur in the heat-affected zone of welding, forming brittle fractures, which affects the welding quality. Summary of the invention

[0004] The present invention discloses an auxiliary welding device for non-magnetic steel and carbon steel joints, which aims to solve the technical problem that due to the poor plasticity of non-magnetic steel, the tensile strength is worse than that of carbon steel. Therefore, when the two are welded together, the weld will peel off on the non-magnetic steel side due to the effect of welding thermal stress. Non-magnetic steel has poor thermal conductivity, and overheated structure is prone to occur in the welding heat affected zone, forming brittle fracture, which affects the welding quality.

[0005] The present invention proposes an auxiliary welding device for non-magnetic steel and carbon steel joints, comprising a welding platform, a protective frame fixedly connected to the upper side of the welding platform, a welding module arranged inside the protective frame, and the welding module comprising an L-mounting plate, a tooling cover plate fixedly connected to the upper side of the protective frame, a nitrogen generator fixedly connected to the tooling cover plate, and a delivery pipe fixedly connected to the gas outlet end of the nitrogen generator, a U-shaped tooling plate connected to the tooling cover plate by bolts, and an electric drive rod fixedly connected to one side of the U-shaped tooling plate.

[0006] In a preferred solution, the driving end of the electric driving rod 1 is fixedly connected to a hollow lifting plate, and an air outlet is provided on the bottom side of the hollow lifting plate, a nitrogen release pipe is fixedly connected to the inside of the air outlet, a tooling frame is fixedly connected to the side of the hollow lifting plate, a welding gun body is arranged on the tooling frame, the other side of the hollow lifting plate is fixedly connected to a limiting track, an infrared temperature monitor is slidably connected to the inside of the limiting track, a telescopic adjustment rod is fixedly connected to the side of the limiting track, the driving end of the telescopic adjustment rod is fixedly connected to the side of the infrared temperature monitor, an air inlet is provided on the side of the hollow lifting plate, and a hose 2 is fixedly connected to the inside of the air inlet.

[0007] In a preferred solution, sliding openings are provided on the welding platform at equal distances, and adjusting sliders are slidably connected inside the multiple sliding openings, the bottom sides of the two adjusting sliders on the same side are connected to the same nut tooling rod by bolts, screw holes are provided on the sides of the two nut tooling rods, a collection frame is fixedly connected to the bottom of the welding platform, round holes are provided on both sides of the collection frame, the insides of the two round holes are connected to the same bidirectional screw rod through bearings, a driving motor is fixedly connected to the side of the L mounting plate, a driving end of the driving motor and one end of the bidirectional screw rod are fixedly connected to pulleys, and the outsides of the two pulleys are slidably connected to the same belt.

[0008] In a preferred solution, the two adjusting slide blocks on the same side are connected to the same tooling support plate by bolts, and the upper sides of the two tooling support plates are connected to the limiting tooling plates by bolts, the sides of the two limiting tooling plates are provided with mounting circular holes, the interiors of the two mounting circular holes are connected to rotating clamping plates through bearings, the sides of the two rotating clamping plates are provided with sliding grooves at equal distances, the interiors of the multiple sliding grooves are all slidably connected to clamping adjustment slides, one side of the multiple clamping adjustment slides are fixedly connected to two guide cylinders, and the other ends of the two guide cylinders located on the same clamping adjustment slide are fixedly connected to the same arc-shaped clamping plate.

[0009] In a preferred solution, multiple side surfaces of the clamping and adjusting slide seats are provided with circular holes II, and multiple circular holes II are internally connected with pushing cylinders through bearings, the side surfaces of the two rotating clamping plates are fixedly connected with limiting circular frames, the outsides of the two limiting circular frames are connected with adjusting tooth plates through bearings, the side surfaces of the two adjusting tooth plates are provided with arc-shaped sliding grooves, the pushing cylinders are located inside the arc-shaped sliding grooves, one side of the two rotating clamping plates is fixedly connected with a universal motor, the driving end of the universal motor is fixedly connected with an adjusting gear, and the adjusting gear is meshed with the tooth block end of the adjusting tooth plate.

[0010] In a preferred solution, the sides of the two rotating clamping plates are fixedly connected with hollow circular frames, and the sides of the two hollow circular frames are evenly spaced with release ports, the interiors of the multiple release ports are fixedly connected with connecting pipes, the other ends of the multiple connecting pipes are fixedly connected with metal telescopic tubes, the other ends of the multiple metal telescopic tubes are fixedly connected with hollow arc-shaped release frames, the arc-shaped surfaces of the multiple hollow arc-shaped release frames are evenly spaced with release holes, the sides of the two hollow circular frames are provided with air inlets, the interiors of the two air inlets are fixedly connected with hose 1, the other ends of the hose 1 are fixedly connected to one end of the delivery pipe, and the outsides of the two delivery pipes are connected with metering valves through flanges.

[0011] In a preferred solution, the two tooling support plates are fixedly connected with guide rails, and the insides of the two guide rails are slidably connected with adjusting gear rods, the sides of the two guide rails are fixedly connected with electric drive rods 2, and the driving end of the electric drive rods 2 is fixedly connected to one side of the adjusting gear rods, and the outsides of the two hollow circular frames are fixedly connected with linkage tooth plates, which are meshed with the adjusting gear rods, and multiple arc-shaped clamping plates located on the same side respectively clamp the carbon steel pipe body and the non-magnetic steel pipe body, and observation ports are opened on both sides of the protective frame, and the sides of the two observation ports are fixedly connected with transparent observation windows.

[0012] By providing a welding module, when welding the non-magnetic steel pipe body and the carbon steel pipe body, firstly, the non-magnetic steel pipe body and the carbon steel pipe body are placed in the arc-shaped clamping plate inside the rotating clamping plate respectively, and then the universal motor is started, and the universal motor drives the adjusting gear to rotate the adjusting tooth plate, and the arc-shaped slide groove on the adjusting tooth plate drives the pushing cylinder so that the clamping adjustment slide seat drives the arc-shaped clamping plate on the guide cylinder to clamp the non-magnetic steel pipe body and the carbon steel pipe body, and then the driving motor is started, and the driving motor drives the belt to rotate the bidirectional screw rod, so that the bidirectional screw rod drives the adjusting slider to move in opposite directions in the slide mouth on the welding platform, so that the welding point of the non-magnetic steel pipe body and the carbon steel pipe body on the tooling support plate is tightly fitted, and then the welding point is welded by the welding gun body, and at this time, the welding point and the welding point temperature of the non-magnetic steel pipe body and the carbon steel pipe body are measured by an infrared temperature monitor. The temperature is monitored in real time. When the temperature of the welding point is too high, nitrogen is blown into the nitrogen release tube through the nitrogen generator through the hose 1, so that the nitrogen cools the temperature of the welding point. At the same time, when the external temperature of the non-magnetic steel pipe body and the carbon steel pipe body is inconsistent, the amount of nitrogen entering the hose 2 is controlled by the metering valve, and the nitrogen then cools the non-magnetic steel pipe body and the carbon steel pipe body through the hollow arc release frame on the metal telescopic tube on the hollow round frame. While welding, the electric drive rod 2 drives the adjusting gear rod to drive the linkage gear plate to rotate the rotating clamping plate, so that the non-magnetic steel pipe body and the carbon steel pipe body rotate, so that the welding point and the steel outside are evenly cooled. Through the welding module, the temperature of the welding point during the welding process is evenly cooled to avoid overheating of the non-magnetic steel pipe body and the carbon steel pipe body, thereby improving the welding quality.

[0013] In a preferred embodiment, a cleaning module is provided on the outside of the protective frame, and the cleaning module includes two L-mounting plates, circular holes for picking up and placing are provided on both sides of the protective frame, and the interiors of the two circular holes for picking up and placing are connected to rotating circular frames through bearings, and mounting openings are provided on the sides of the two rotating circular frames, and the interiors of the two mounting openings are respectively provided with extrusion springs in a ring shape, and the other ends of the multiple extrusion springs located on the same side are fixedly connected to the same cleaning brush plate.

[0014] In a preferred solution, circular holes three are provided on both sides of the protective frame, and the interiors of the two circular holes three are connected to rotating shafts through bearings, the exteriors of the two rotating shafts are fixedly connected to T-shaped tooth plates, the sides of the two T-shaped tooth plates are provided with slideways, the exteriors of the two rotating circular frames are fixedly connected to linkage gears, the tooth block ends of the linkage gears are meshed with the tooth block ends of the T-shaped tooth plates, the sides of the two L-mounting plates two are fixedly connected to servo motors, the driving ends of the two servo motors are fixedly connected to pushing rotating rods, the sides of the two pushing rotating rods are provided with circular holes four, the interiors of the two circular holes four are connected to rollers through bearings, and the rollers slide in the slideways on the T-shaped tooth plates.

[0015] By providing a cleaning module, when the non-magnetic steel pipe body and the carbon steel pipe body are welded and fixed, the non-magnetic steel pipe body and the carbon steel pipe body pass through the rotating circular frame on the protective frame, and the servo motor is started at this time, and the servo motor drives the roller on the rotating rod to slide in the slide groove of the T-shaped tooth plate, so that the tooth block end of the T-shaped tooth plate moves back and forth in an arc shape, so that the T-shaped tooth plate drives the linkage gear to drive the rotating circular frame so that the cleaning brush plate cleans the outside of the non-magnetic steel pipe body and the carbon steel pipe body. At this time, the extrusion spring uses its own elasticity to make the cleaning brush plate fit tightly to the outside of the non-magnetic steel pipe body and the carbon steel pipe body, so as to avoid impurities during welding affecting the welding operation.

[0016] In a preferred solution, a collecting port is provided on the side of the collecting frame, and the sides of the two collecting ports are connected with opening and closing cover plates through hinges, and the bottom of the collecting frame is equidistantly connected with universal wheels through bolts.

[0017] By providing a collecting frame, an opening and closing cover plate and a universal wheel, during welding operation, the collecting frame collects welding impurities generated during welding, and the opening and closing cover plate is opened to collect the impurities uniformly.

[0018] From the above, it can be seen that the auxiliary welding device for non-magnetic steel and carbon steel joints provided by the present invention has the beneficial effect of uniformly cooling the temperature of the welding point during the welding process, avoiding welding overheating on one side of the non-magnetic steel pipe body and the carbon steel pipe body, and improving the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of a non-magnetic steel and carbon steel joint auxiliary welding device proposed by the present invention;

[0020] Figure 2 This is a side structural schematic diagram of a non-magnetic steel and carbon steel joint auxiliary welding device proposed by the present invention;

[0021] Figure 3 This is a schematic diagram of the oblique side view of the structure of an auxiliary welding device for non-magnetic steel and carbon steel joints proposed by the present invention;

[0022] Figure 4 A schematic diagram of the welding module structure of a non-magnetic steel and carbon steel joint auxiliary welding device proposed by the present invention;

[0023] Figure 5 for Figure 4 A schematic diagram of the enlarged structure of part A;

[0024] Figure 6 for Figure 4 A schematic diagram of the enlarged structure of part B;

[0025] Figure 7 This is a schematic diagram of the structure of a tooling support plate of a non-magnetic steel and carbon steel joint auxiliary welding device proposed by the present invention;

[0026] Figure 8 This is a schematic diagram of the structure of a rotating clamping plate of a non-magnetic steel and carbon steel joint auxiliary welding device proposed by the present invention;

[0027] Fig. 9 This is a schematic diagram of the cleaning module structure of a non-magnetic steel and carbon steel joint auxiliary welding device proposed by the present invention;

[0028] Fig.10 This is a partial structural schematic diagram of a cleaning module of an auxiliary welding device for non-magnetic steel and carbon steel joints proposed by the present invention.

[0029] In the figure: 1. welding platform; 2. protection frame; 3. tooling cover; 4. transparent observation window; 5. welding module; 501. nitrogen generator; 502. delivery pipe; 503. metering valve; 504. U-shaped tooling plate; 505. electric drive rod 1; 506. hollow lifting plate; 507. hose 1; 508. tooling frame; 509. welding gun body; 510. nitrogen release pipe; 511. limit track; 512. infrared temperature monitor; 513. telescopic adjustment rod; 514. adjustment slider; 515. nut tooling rod; 516. tooling support plate; 517. two-way screw rod; 518. L mounting plate 1; 519. drive motor; 520. belt; 521. hose 2; 522. limit tooling plate; 523. rotating clamping plate; 524. universal motor; 525. adjustment gear ; 526, limit circular frame; 527, adjustment tooth plate; 528, clamping and adjusting slide; 529, guide cylinder; 530, push cylinder; 531, arc clamping plate; 532, hollow circular frame; 533, connecting pipe; 534, metal telescopic tube; 535, hollow arc release frame; 536, guide rail; 537, adjustment tooth rod; 538, electric drive rod 2; 539, linkage tooth plate; 540, carbon steel pipe body; 541, non-magnetic steel pipe body; 6, collection frame; 7, universal wheel; 8, opening and closing cover; 9, cleaning module; 901, L mounting plate 2; 902, servo motor; 903, push rotating rod; 904, rotating circular frame; 905, linkage gear; 906, extrusion spring; 907, cleaning brush plate; 908, roller; 909, rotating shaft; 910, T-shaped tooth plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] The auxiliary welding device for non-magnetic steel and carbon steel joint disclosed in the present invention is mainly used for the poor plasticity of non-magnetic steel, so the tensile strength is worse than that of carbon steel. Therefore, when the two are welded together, the welding thermal stress will cause the weld to peel off on the non-magnetic steel side. Non-magnetic steel has poor thermal conductivity, and overheated structure is prone to occur in the welding heat affected zone, forming brittle fracture, which affects the welding quality.

[0032] Reference Figure 1-Figure 8, an auxiliary welding device for non-magnetic steel and carbon steel joints, comprising a welding platform 1, a protective frame 2 is fixedly connected to the upper side of the welding platform 1, and a welding module 5 is arranged inside the protective frame 2, and the welding module 5 comprises an L mounting plate 518, a tooling cover plate 3 is fixedly connected to the upper side of the protective frame 2, and a nitrogen generator 501 is fixedly connected to the tooling cover plate 3, and a delivery pipe 502 is fixedly connected to the gas outlet end of the nitrogen generator 501, a U-shaped tooling plate 504 is connected to the tooling cover plate 3 by bolts, and an electric drive rod 505 is fixedly connected to one side of the U-shaped tooling plate 504.

[0033] Reference Figure 1-Figure 8 The driving end of the electric driving rod 1 505 is fixedly connected to a hollow lifting plate 506, and an air outlet is opened on the bottom side of the hollow lifting plate 506, and a nitrogen release pipe 510 is fixedly connected inside the air outlet, and a tooling frame 508 is fixedly connected to the side of the hollow lifting plate 506, and a welding gun body 509 is arranged on the tooling frame 508, and the other side of the hollow lifting plate 506 is fixedly connected to a limiting track 511, and an infrared temperature monitor 512 is slidably connected inside the limiting track 511, and a telescopic adjustment rod 513 is fixedly connected to the side of the limiting track 511, and the driving end of the telescopic adjustment rod 513 is fixedly connected to the side of the infrared temperature monitor 512, and an air inlet is opened on the side of the hollow lifting plate 506, and a hose 2 521 is fixedly connected inside the air inlet.

[0034] Reference Figure 1-Figure 8 Slide openings are provided at equal intervals on the welding platform 1, and the interiors of the multiple slide openings are slidably connected with adjusting sliders 514, the bottom sides of the two adjusting sliders 514 located on the same side are connected with the same nut tooling rod 515 by bolts, and the sides of the two nut tooling rods 515 are provided with screw holes, the bottom of the welding platform 1 is fixedly connected with a collection frame 6, and round holes 1 are provided on both sides of the collection frame 6, and the interiors of the two round holes 1 are connected with the same bidirectional screw rod 517 through bearings, and the side of the L mounting plate 1 518 is fixedly connected with a driving motor 519, and the driving end of the driving motor 519 and one end of the bidirectional screw rod 517 are fixedly connected with pulleys, and the outsides of the two pulleys are slidably connected with the same belt 520.

[0035] Reference Figure 1-Figure 8The two adjusting sliders 514 on the same side are connected with the same tooling support plate 516 by bolts, and the upper sides of the two tooling support plates 516 are connected with the limiting tooling plates 522 by bolts, and the sides of the two limiting tooling plates 522 are provided with mounting circular holes, and the interiors of the two mounting circular holes are connected with rotating clamping plates 523 through bearings, and the sides of the two rotating clamping plates 523 are provided with sliding grooves at equal distances, and the interiors of multiple sliding grooves are slidably connected with clamping adjustment slides 528, and one side of the multiple clamping adjustment slides 528 is fixedly connected with two guide cylinders 529, and the other ends of the two guide cylinders 529 located on the same clamping adjustment slide 528 are fixedly connected with the same arc-shaped clamping plate 531.

[0036] Reference Figure 1-Figure 8 , a plurality of clamping and adjusting slide seats 528 are provided with circular holes 2 on their sides, and a pushing cylinder 530 is connected to the inside of the plurality of circular holes 2 through bearings, the sides of the two rotating clamping plates 523 are fixedly connected to the limiting circular frames 526, the outsides of the two limiting circular frames 526 are connected to the adjusting tooth plates 527 through bearings, the sides of the two adjusting tooth plates 527 are provided with arc-shaped sliding grooves, and the pushing cylinder 530 is located inside the arc-shaped sliding grooves, and one side of the two rotating clamping plates 523 is fixedly connected to a universal motor 524, and the driving end of the universal motor 524 is fixedly connected to an adjusting gear 525, and the adjusting gear 525 is meshed with the tooth block end of the adjusting tooth plate 527.

[0037] Reference Figure 1-Figure 8 The sides of the two rotating clamping plates 523 are fixedly connected with hollow circular frames 532, and the sides of the two hollow circular frames 532 are evenly spaced with release ports, the interiors of the multiple release ports are fixedly connected with connecting pipes 533, the other ends of the multiple connecting pipes 533 are fixedly connected with metal telescopic tubes 534, the other ends of the multiple metal telescopic tubes 534 are fixedly connected with hollow arc-shaped release frames 535, and the arc-shaped surfaces of the multiple hollow arc-shaped release frames 535 are evenly spaced with release holes, the sides of the two hollow circular frames 532 are provided with air inlets, the interiors of the two air inlets are fixedly connected with hoses 507, the other ends of the hoses 507 are fixedly connected to one end of the delivery pipe 502, and the outsides of the two delivery pipes 502 are connected with metering valves 503 through flanges.

[0038] Reference Figure 1-Figure 8, the two tooling support plates 516 are fixedly connected with guide rails 536, and the insides of the two guide rails 536 are slidably connected with adjusting gear rods 537, the sides of the two guide rails 536 are fixedly connected with electric drive rods 538, and the driving end of the electric drive rods 538 is fixedly connected to one side of the adjusting gear rod 537, and the outsides of the two hollow round frames 532 are fixedly connected with linkage tooth plates 539, which are meshed with the adjusting gear rods 537. A plurality of arc-shaped clamping plates 531 located on the same side respectively clamp a carbon steel pipe body 540 and a non-magnetic steel pipe body 541, and observation ports are opened on both sides of the protective frame 2, and transparent observation windows 4 are fixedly connected to the sides of the two observation ports.

[0039] In a specific application scenario, when welding the non-magnetic steel pipe body 541 and the carbon steel pipe body 540, firstly, the non-magnetic steel pipe body 541 and the carbon steel pipe body 540 are placed in the arc clamping plate 531 inside the rotating clamping plate 523, respectively, and then the universal motor 524 is started, and the universal motor 524 drives the adjusting gear 525 to rotate the adjusting tooth plate 527, and the arc groove on the adjusting tooth plate 527 drives the pushing cylinder 530 to drive the clamping adjustment slide 528 to drive the arc clamping plate 531 on the guide cylinder 529 to the non-magnetic steel pipe body. The body 541 is clamped with the carbon steel pipe body 540, and then the driving motor 519 is started, and the driving motor 519 drives the belt 520 to rotate the bidirectional screw rod 517, so that the bidirectional screw rod 517 drives the adjusting slider 514 to move in opposite directions in the sliding opening on the welding platform 1, so that the welding point of the non-magnetic steel pipe body 541 on the tooling support plate 516 and the carbon steel pipe body 540 are closely fitted, and then the welding point is welded by the welding gun body 509, and at this time, the welding point and the non-magnetic steel pipe body 541 are monitored by the infrared temperature monitoring meter 512. The temperature of the welding point with the carbon steel pipe body 540 is monitored in real time. When the temperature of the welding point is too high, nitrogen is blown into the nitrogen release pipe 510 through the hose 1 507 by the nitrogen generator 501, so that the nitrogen cools the temperature of the welding point. At the same time, when the external temperature of the non-magnetic steel pipe body 541 and the carbon steel pipe body 540 is inconsistent, the amount of nitrogen entering the hose 2 521 is controlled by the metering valve 503. The nitrogen then passes through the hollow arc release frame 535 on the metal telescopic tube 534 on the hollow round frame 532 to cool the non-magnetic steel pipe body 541 and the carbon steel pipe body 540. The steel pipe body 541 and the carbon steel pipe body 540 are cooled outside. During welding, the electric drive rod 538 drives the adjusting gear rod 537 to drive the linkage gear plate 539 to rotate the rotating clamping plate 523, thereby rotating the non-magnetic steel pipe body 541 and the carbon steel pipe body 540, so that the welding point and the steel outside are evenly cooled. Through the welding module 5, the temperature of the welding point is evenly cooled during the welding process, avoiding overheating of the non-magnetic steel pipe body 541 and the carbon steel pipe body 540, thereby improving the welding quality.

[0040] Reference Figure 1 , Fig. 9 and Fig.10 A cleaning module 9 is arranged on the outside of the protective frame 2, and the cleaning module 9 includes an L mounting plate 901. Pick-up and placement circular holes are provided on both sides of the protective frame 2. The interiors of the two pick-up and placement circular holes are connected to rotating circular frames 904 through bearings. The sides of the two rotating circular frames 904 are provided with mounting openings. The interiors of the two mounting openings are ring-shaped and have extrusion springs 906 respectively. The other ends of the multiple extrusion springs 906 on the same side are fixedly connected to the same cleaning brush plate 907.

[0041] Reference Figure 1 , Fig. 9 and Fig.10 , circular holes three are provided on both sides of the protective frame 2, and the interiors of the two circular holes three are connected to rotating shafts 909 through bearings, the exteriors of the two rotating shafts 909 are fixedly connected to T-shaped tooth plates 910, and the sides of the two T-shaped tooth plates 910 are provided with slideways, and the exteriors of the two rotating circular frames 904 are fixedly connected to linkage gears 905, and the tooth block end of the linkage gear 905 is meshed with the tooth block end of the T-shaped tooth plate 910, and the sides of the two L-mounting plates 901 are fixedly connected to servo motors 902, and the driving ends of the two servo motors 902 are fixedly connected to push rotating rods 903, and the sides of the two push rotating rods 903 are provided with circular holes four, and the interiors of the two circular holes four are connected to rollers 908 through bearings, and the rollers 908 slide in the slideways on the T-shaped tooth plates 910.

[0042] In a specific application scenario, when the non-magnetic steel tube body 541 and the carbon steel tube body 540 are welded and fixed, the non-magnetic steel tube body 541 and the carbon steel tube body 540 pass through the rotating circular frame 904 on the protective frame 2, and the servo motor 902 is started. The servo motor 902 drives the roller 908 on the rotating rod 903 to slide in the slide groove of the T-shaped tooth plate 910, so that the tooth block end of the T-shaped tooth plate 910 moves back and forth in an arc shape, so that the T-shaped tooth plate 910 drives the linkage gear 905 to drive the rotating circular frame 904 so that the cleaning brush plate 907 cleans the outside of the non-magnetic steel tube body 541 and the carbon steel tube body 540. At this time, the extrusion spring 906 uses its own elasticity to make the cleaning brush plate 907 fit tightly to the outside of the non-magnetic steel tube body 541 and the carbon steel tube body 540, so as to avoid impurities during welding affecting the welding operation.

[0043] Reference Figure 1 and Figure 3 A collecting port is provided on the side of the collecting frame 6, and the sides of the two collecting ports are connected with an opening and closing cover plate 8 through a hinge, and the bottom of the collecting frame 6 is equidistantly connected with a universal wheel 7 through bolts.

[0044] In a specific application scenario, during the welding operation, the collection frame 6 collects the welding impurities generated during welding, and the opening and closing cover 8 is opened to collect the impurities uniformly.

[0045] Working principle: When the non-magnetic steel tube body 541 and the carbon steel tube body 540 are welded and fixed, the non-magnetic steel tube body 541 and the carbon steel tube body 540 pass through the rotating circular frame 904 on the protective frame 2, and the servo motor 902 is started. The servo motor 902 drives the roller 908 on the rotating rod 903 to slide in the slide groove of the T-shaped tooth plate 910, so that the tooth block end of the T-shaped tooth plate 910 moves back and forth in an arc shape, so that the T-shaped tooth plate 910 drives the linkage gear 905 to drive the rotating circular frame 904 so that the cleaning brush plate 907 cleans the outside of the non-magnetic steel tube body 541 and the carbon steel tube body 540. At this time, the extrusion spring 906 uses its own elasticity to make the cleaning brush plate 907 fit tightly to the non-magnetic steel The non-magnetic steel pipe body 541 and the carbon steel pipe body 540 are placed outside, and then the non-magnetic steel pipe body 541 and the carbon steel pipe body 540 are respectively placed in the arc clamping plate 531 inside the rotating clamping plate 523, and then the universal motor 524 is started, and the universal motor 524 drives the adjusting gear 525 to rotate the adjusting tooth plate 527, and the arc groove on the adjusting tooth plate 527 drives the pushing cylinder 530 to make the clamping adjustment slide 528 drive the arc clamping plate 531 on the guide cylinder 529 to clamp the non-magnetic steel pipe body 541 and the carbon steel pipe body 540, and then the driving motor 519 is started, and the driving motor 519 drives the belt 520 to rotate the bidirectional screw rod 517, so that the bidirectional screw rod 517 drives the adjusting slider 514 to weld The non-magnetic steel pipe body 541 and the carbon steel pipe body 540 are moved in opposite directions in the sliding mouth on the platform 1, so that the welding point of the non-magnetic steel pipe body 541 on the tooling support plate 516 and the carbon steel pipe body 540 are closely fitted, and then the welding point is welded by the welding gun body 509. At this time, the infrared temperature monitor 512 monitors the welding point and the welding point temperature of the non-magnetic steel pipe body 541 and the carbon steel pipe body 540 in real time. When the temperature of the welding point is too high, nitrogen is blown into the nitrogen release pipe 510 through the hose 1 507 by the nitrogen generator 501, so that the nitrogen cools the temperature of the welding point. At the same time, when the external temperatures of the non-magnetic steel pipe body 541 and the carbon steel pipe body 540 are inconsistent, the amount of nitrogen entering the hose 2 521 is controlled by the metering valve 503. The nitrogen is then cooled through the hollow arc release frame 535 on the metal telescopic tube 534 on the hollow circular frame 532 to cool the outside of the non-magnetic steel tube body 541 and the carbon steel tube body 540. During welding, the electric drive rod 538 drives the adjustment gear rod 537 to drive the linkage gear plate 539 to rotate the rotating clamping plate 523, thereby rotating the non-magnetic steel tube body 541 and the carbon steel tube body 540, so that the welding point and the steel outside are evenly cooled. Through the welding module 5, the temperature of the welding point during the welding process is evenly cooled to avoid overheating of the non-magnetic steel tube body 541 and the carbon steel tube body 540. During the welding operation, the collection frame 6 collects the welding impurities generated during welding.Open the opening and closing cover 8 to collect the impurities uniformly.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An auxiliary welding device for non-magnetic steel and carbon steel joints, comprising a welding platform (1), characterized in that: The upper side of the welding platform (1) is fixedly connected to a protective frame (2), and a welding module (5) is arranged inside the protective frame (2), and the welding module (5) includes an L-mounting plate (518); the upper side of the protective frame (2) is fixedly connected to a tooling cover plate (3), and a nitrogen generator (501) is fixedly connected to the tooling cover plate (3), and the gas outlet end of the nitrogen generator (501) is fixedly connected to a delivery pipe (502); a U-shaped tooling plate (504) is connected to the tooling cover plate (3) by bolts, and one side of the U-shaped tooling plate (504) is fixedly connected to an electric drive rod (505).

2. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 1 is characterized in that: The driving end of the electric driving rod 1 (505) is fixedly connected to a hollow lifting plate (506), and an air outlet is provided on the bottom side of the hollow lifting plate (506), and a nitrogen release pipe (510) is fixedly connected inside the air outlet; a tooling frame (508) is fixedly connected to the side of the hollow lifting plate (506), and a welding gun body (509) is arranged on the tooling frame (508); the other side of the hollow lifting plate (506) is fixedly connected to a limit track (511), and an infrared temperature monitor (512) is slidably connected inside the limit track (511); a telescopic adjustment rod (513) is fixedly connected to the side of the limit track (511), and the driving end of the telescopic adjustment rod (513) is fixedly connected to the side of the infrared temperature monitor (512); an air inlet is provided on the side of the hollow lifting plate (506), and a hose 2 (521) is fixedly connected inside the air inlet.

3. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 2 is characterized in that: The welding platform (1) is provided with sliding openings at equal intervals, and the interiors of the plurality of sliding openings are all slidably connected with adjusting sliders (514), the bottom sides of the two adjusting sliders (514) located on the same side are connected with the same nut tooling rod (515) by bolts, the sides of the two nut tooling rods (515) are provided with screw holes, the bottom of the welding platform (1) is fixedly connected with a collection frame (6), the two sides of the collection frame (6) are provided with round holes one, the insides of the two round holes one are connected with the same bidirectional screw rod (517) by bearings, the side of the L mounting plate one (518) is fixedly connected with a driving motor (519), the driving end of the driving motor (519) and one end of the bidirectional screw rod (517) are fixedly connected with pulleys, and the outsides of the two pulleys are slidably connected with the same belt (520).

4. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 3 is characterized in that: The two adjusting sliders (514) located on the same side are connected to the same tooling support plate (516) by bolts, and the upper sides of the two tooling support plates (516) are connected to the limiting tooling plates (522) by bolts, and the sides of the two limiting tooling plates (522) are provided with mounting circular holes, and the interiors of the two mounting circular holes are connected to the rotating clamping plates (523) through bearings, and the sides of the two rotating clamping plates (523) are provided with sliding grooves at equal distances, and the interiors of the multiple sliding grooves are slidably connected to the clamping adjustment slides (528), and one side of the multiple clamping adjustment slides (528) is fixedly connected to two guide cylinders (529), and the other ends of the two guide cylinders (529) located on the same clamping adjustment slide (528) are fixedly connected to the same arc-shaped clamping plate (531).

5. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 4 is characterized in that: The sides of the plurality of clamping and adjusting slide seats (528) are each provided with a circular hole II, and the interiors of the plurality of circular holes II are each connected with a pushing cylinder (530) via a bearing. The sides of the two rotating clamping plates (523) are each fixedly connected with a limiting circular frame (526), ​​and the exteriors of the two limiting circular frames (526) are each connected with an adjusting tooth plate (527) via a bearing. The sides of the two adjusting tooth plates (527) are each provided with an arc-shaped sliding groove, and the pushing cylinder (530) is located inside the arc-shaped sliding groove. One side of the two rotating clamping plates (523) is each fixedly connected with a universal motor (524), and the driving end of the universal motor (524) is fixedly connected with an adjusting gear (525), and the adjusting gear (525) is meshed with the tooth block end of the adjusting tooth plate (527).

6. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 5, characterized in that: The sides of the two rotating clamping plates (523) are fixedly connected with hollow circular frames (532), and the sides of the two hollow circular frames (532) are evenly spaced with release ports, the interiors of the multiple release ports are fixedly connected with connecting pipes (533), the other ends of the multiple connecting pipes (533) are fixedly connected with metal telescopic pipes (534), the other ends of the multiple metal telescopic pipes (534) are fixedly connected with hollow arc-shaped release frames (535), and the arc-shaped surfaces of the multiple hollow arc-shaped release frames (535) are evenly spaced with release holes, the sides of the two hollow circular frames (532) are each provided with an air inlet, the interiors of the two air inlets are fixedly connected with a hose 1 (507), the other end of the hose 1 (507) is fixedly connected to one end of the delivery pipe (502), and the exteriors of the two delivery pipes (502) are connected with metering valves (503) via flanges.

7. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 6 is characterized in that: The two tooling support plates (516) are fixedly connected with guide rails (536), and the insides of the two guide rails (536) are slidably connected with adjustment gear rods (537). The sides of the two guide rails (536) are fixedly connected with electric drive rods (538), and the driving end of the electric drive rods (538) is fixedly connected to one side of the adjustment gear rod (537). The outsides of the two hollow circular frames (532) are fixedly connected with linkage tooth plates (539), and the linkage tooth plates (539) are meshed with the adjustment gear rods (537). A plurality of arc-shaped clamping plates (531) located on the same side respectively clamp a carbon steel pipe body (540) and a non-magnetic steel pipe body (541). Observation ports are opened on both sides of the protective frame (2), and transparent observation windows (4) are fixedly connected to the sides of the two observation ports.

8. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 1 is characterized in that: A cleaning module (9) is arranged outside the protective frame (2), and the cleaning module (9) includes an L-mounting plate (901). Round holes for picking up and placing are provided on both sides of the protective frame (2), and the interiors of the two round holes for picking up and placing are connected to rotating round frames (904) via bearings. The sides of the two rotating round frames (904) are provided with mounting openings, and the interiors of the two mounting openings are respectively provided with extrusion springs (906) in a ring shape, and the other ends of the multiple extrusion springs (906) located on the same side are fixedly connected to the same cleaning brush plate (907).

9. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 8, characterized in that: The protective frame (2) is provided with circular holes three on both sides, and the interiors of the two circular holes three are connected to rotating shafts (909) through bearings, the exteriors of the two rotating shafts (909) are fixedly connected to T-shaped toothed plates (910), and the sides of the two T-shaped toothed plates (910) are provided with slideways, the exteriors of the two rotating circular frames (904) are fixedly connected to linkage gears (905), and the tooth block end of the linkage gear (905) is meshed with the tooth block end of the T-shaped toothed plate (910), the sides of the two L-mounting plates (901) are fixedly connected to servo motors (902), the driving ends of the two servo motors (902) are fixedly connected to push rotating rods (903), and the sides of the two push rotating rods (903) are provided with circular holes four, and the interiors of the two circular holes four are connected to rollers (908) through bearings, and the rollers (908) slide in the slideways on the T-shaped toothed plates (910).

10. The auxiliary welding device for non-magnetic steel and carbon steel joints according to claim 3, characterized in that: The side of the collecting frame (6) is provided with a collecting opening, and the sides of the two collecting openings are connected to opening and closing cover plates (8) via hinges. The bottom of the collecting frame (6) is equidistantly connected to universal wheels (7) via bolts.

Citation Information

Patent Citations

  • Composite water supply pipe sizing equipment

    CN117621399A

  • Adjustable clamp for processing hydrogen ball valve

    CN117817399A

  • Steel pipe exterior cleaning device for steel structure construction

    CN210819003U

  • Stainless steel pipe welding equipment

    CN212946323U