Welding-free automatic joint machining equipment and machining process
By designing automated processing equipment, using components such as installation discs, clamping cylinders and grinding turntables, the problems of uneven grinding of joints of different thicknesses and difficulty in dust cleaning are solved, and efficient joint grinding and dust cleaning are achieved, ensuring the quality of pipeline connections .
Patent Information
- Application Number
- CN202411572514.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, during the grinding process of metal pipe joints, it is difficult to effectively deal with joints of different thicknesses, resulting in uneven grinding and inconsistent materials of welding connections, which affects the connection effect, and it is difficult to remove dust and affects subsequent connections.
An automatic joint processing equipment without welding was designed, using installation discs, clamping cylinders, grinding motors and grinding turntables and other components. By clamping cantilevers, up and down grinding sheets and fan blade structures, the grinding sheets and grinding heads are thrown out by centrifugal force. , thoroughly polish the joints and clean the dust through the collection barrel and adsorption net.
The fixing and grinding of joints of different specifications and shapes is achieved, which reduces joint damage, improves the grinding range and effect, cleans up dust inside the joint, and ensures the sealing and quality of pipeline connections.
Smart Images

Figure CN119141367A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a field, and in particular to an automated processing device and a processing technology for joints without welding. Background Art
[0002] During the installation and connection process of metal pipes, metal pipe joints are generally required to connect the metal pipes. The flanges at both ends of the metal pipe joints are used to seal the pipes at both ends. For thicker pipes, the size of the pipe joints will also change. In order to avoid gaps, large and small pipe joints are usually made of one-piece molding during the production process. The one-piece molding method is usually produced by casting, which has low cost, convenient production, and uniform production specifications. However, due to the casting method, defects (burrs, grooves, sharp edges, etc.) will inevitably appear on the surface of the pipe joints. For this reason, the pipe joints need to be surface treated.
[0003] Prior art, such as a grinding device for pipe joint processing disclosed in China Publication No. CN220902721U, includes a workbench and a pipe joint clamping mechanism, an L-shaped support plate is slidably connected to the right side of the top of the workbench, a drive motor is fixedly connected to the right side of the L-shaped support plate, a hydraulic cylinder is fixedly connected to the right side of the top of the workbench, the output end of the hydraulic cylinder is fixedly connected to the right side of the L-shaped support plate, the output end of the drive motor is connected to a grinding disc mechanism capable of changing size through a moving component, the grinding disc mechanism includes a fixed disc, four long grooves are equidistantly provided on the left side of the fixed disc, the tops of the inner walls of the four long grooves are rotatably connected to adjusting screws, the surfaces of the four adjusting screws are threadedly connected to connecting blocks, and the left sides of the connecting blocks are fixedly connected to fan-shaped grinding blocks by bolts.
[0004] The prior art can clamp the joint by a clamping device, and then grind the surface and the inside of the joint by a grinding disc structure. During the grinding process, in the prior art, a motor or other structure is used to drive the grinding device to rotate (or reciprocate). However, in order to facilitate the connection with pipes of different thicknesses, the thickness of the joints at both ends in the prior art will be different. Therefore, during the grinding process, if the grinding is only performed in one direction, due to the thickness difference, some positions will be ground to (the position where the thickness changes, such as the corner position of the joint in the figure). In addition, in order to reduce the poor connection effect of different welding materials, the existing joints usually put the joint on the end of the pipe and connect the joint to the pipe by expanding the pipe. For this purpose, the inner wall of the joint will have multiple groups of grooves in different directions, and the inner wall of the joint will be roughened. During the grinding process, it is difficult to clean the inside of the groove, and when the inside of the joint is ground, dust will remain in the groove (the bottom of the inner wall of the joint), and in some grooves that are horizontal and vertical, the residual dust will enter the groove, which will affect the subsequent pipe connection. Summary of the invention
[0005] Based on this, the purpose of the present invention is to provide an automated joint processing equipment and processing technology that does not require welding to solve the technical problem.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated processing equipment for joints that does not require welding, comprising a base, and a joint is processed and installed inside the base, a fixed seat and a rotating frame are installed at the top of the base, the side of the fixed seat is connected to a mounting plate, and the outer wall of the mounting plate is installed with four groups of clamping cantilevers, the side of each group of clamping cantilevers is connected to a clamping cylinder, the end of the clamping cylinder is installed with a chuck, and the inner side of the chuck is installed with an outer clamping piece and an inner clamping piece for clamping the joint, the side of the rotating frame is connected to a grinding motor, the output end of the grinding motor is connected to a grinding turntable, and the outer wall of the grinding turntable is installed with multiple groups of grinding mechanisms, each group of grinding mechanisms is composed of an upper fixed plate and a lower fixed plate, the end of the upper fixed plate is connected to an upper grinding sheet, and the end of the lower fixed plate is connected to a lower grinding sheet, the upper grinding sheet and the lower grinding sheet rotate with the rotation of the grinding turntable, and are thrown out by centrifugal force to grind the joint.
[0007] By adopting the above technical solution, the joint can be easily installed, and the joint can be polished by the upper and lower polishing sheets to improve the polishing effect.
[0008] The present invention is further configured such that the joint is composed of an outer ring and an inner ring, the outer side and the inner side of the connection position between the outer ring and the inner ring are respectively an outer folded surface and an inner folded surface, and an inner wall of the inner ring is provided with an inner groove.
[0009] The present invention is further configured such that the bottom end of the base is divided into two layers of plates, a support frame is connected between the plates, the bottom end of the base is connected to a drive motor, a screw is installed at the output end of the drive motor, the bottom end of the fixed seat is connected to a movable plate and a sliding plate, the movable plate is transmission-connected to the drive motor, and the sliding plate is engaged in the groove above the support frame.
[0010] By adopting the above technical solution, the fixing seat can be driven to move conveniently.
[0011] The present invention is further configured such that a controller is installed on the back of the fixing seat, a mounting frame is installed on the side of the mounting plate, and the mounting plate is fixedly connected to the fixing seat via the mounting frame.
[0012] By adopting the above technical solution, it is convenient to control the equipment.
[0013] The present invention is further configured such that a collecting bucket is installed at the central position of the grinding turntable, and the collecting bucket can extend to the inside of the joint, and an adsorption net is installed on the inner side of the collecting bucket.
[0014] By adopting the above technical solution, the dust generated during grinding can be conveniently collected.
[0015] The present invention is further configured such that a counterweight is connected to one side of the upper grinding plate close to the mounting disk, and a grinding structure is installed on the side of the upper grinding plate close to the center of the grinding turntable. During grinding, the counterweight is thrown out under the action of centrifugal force.
[0016] By adopting the above technical solution, the upper grinding disc can be thrown out conveniently under the action of centrifugal force to grind the outer side of the joint.
[0017] The present invention is further configured such that a mounting block and a grinding head are installed on the side of the lower grinding sheet close to the mounting plate, a plurality of groups of protruding round edges are installed on the top of the grinding head, and grinding cotton is installed between each group of the protruding round edges, a side grinding sheet is provided on the side of the grinding head away from the protruding round edges, a fan blade is connected to the side of the lower grinding sheet away from the grinding head, the weight of the mounting block and the grinding head is greater than the weight of the fan blade, and during grinding, under the action of centrifugal force, the grinding head is thrown out, and the fan blade rotates and is thrown into the middle position of the joint, and airflow is generated when the fan blade rotates, and the airflow blows toward the collection bucket.
[0018] By adopting the above technical solution, the inner side of the joint can be easily polished and the dust generated during polishing can be collected.
[0019] A method for automated processing of joints without welding, the process comprising the following steps:
[0020] Step 1: Place the joint into the mounting plate, align the outer ring of the joint with the chuck, and start the clamping cylinder according to the specifications of the joint. The clamping cylinder drives the chuck to move and fix the joint;
[0021] Step 2: Start the drive motor, the drive motor drives the fixed seat to move, pushes the joint to the position of the grinding mechanism, and inserts the inner ring of the joint between the upper fixed plate and the lower fixed plate, so that the grinding head of the lower grinding sheet fits with the inner side of the inner ring;
[0022] Step 3: Then start the grinding motor, which drives the grinding turntable to rotate, and the grinding turntable drives the upper and lower fixed plates to rotate synchronously, and as the speed increases, the centrifugal force drives the upper grinding sheet and the lower grinding sheet to rotate, and a counterweight block is connected to the side of the upper grinding sheet, so that the counterweight block drives the upper grinding sheet to rotate downward, so that the grinding sheet is closely attached to the outer wall of the inner ring, so that the grinding sheet grinds the outer wall of the inner ring, and at the same time, the centrifugal force drives the lower grinding sheet to deviate centrifugally, so that the grinding head of the lower grinding sheet is closely attached to the inner side of the inner ring;
[0023] Step 4: Then the driving motor will continue to drive the installation plate to move, thereby driving the joint to continue to move, and the inner and outer sides of the inner ring are polished synchronously. When it moves to the inner folding surface position, the polishing head of the lower polishing sheet no longer fits the inner wall of the inner ring. Under the action of centrifugal force, the centrifugal force will drive the polishing head to continue to rotate. At this time, the side polishing sheet of the lower polishing sheet fits the inner folding surface first, and the inner folding surface is polished and cleaned. Then the joint continues to move, and the side polishing sheet is separated from the inner folding surface. The lower polishing sheet continues to rotate under the action of centrifugal force, so that the lower polishing sheet fits the inner wall of the outer ring, so that the polishing head polishes the inside of the outer ring to achieve the polishing effect.
[0024] Step 5: The upper grinding sheet for grinding the outer wall of the inner ring also continues to move and fits with the outer folded surface. At this time, the lower grinding sheet grinds the outer folded surface. After grinding, the lower grinding sheet will be tightly attached to the outer folded surface, and at the same time, it will push the lower grinding sheet to rotate through extrusion, so that the outer wall of the lower grinding sheet fits with the outer side of the outer ring, thereby grinding the outer wall of the outer ring;
[0025] Step six: During the grinding process of the inner wall of the outer ring, the lower grinding disc rotates, causing the fan blades to rotate inward. The fan blades rotate inside the joint, thereby driving the airflow to flow inside the joint. The airflow blows toward the inner wall of the inner ring, and the airflow cleans the dust generated during grinding.
[0026] By adopting the above technical solution
[0027] In summary, the present invention mainly has the following beneficial effects:
[0028] 1. The present invention provides a mounting plate, and when fixing the joint, the position of the chuck is adjusted by the clamping cylinder, so that the joint can be conveniently fixed on the outside or inside, thereby fixing and limiting joints of different specifications and shapes.
[0029] 2. The present invention also has a grinding turntable. When grinding the joint, the upper and lower grinding plates are clamped on the outside of the joint, and the upper and lower grinding plates are driven to rotate by a grinding motor. When rotating, the upper and lower grinding plates are driven to rotate and offset by centrifugal force, so that the grinding plates fit the inner and outer walls of the joint, thereby grinding the joint. This process can not only grind the joint, but also reduce damage to the joint.
[0030] 3. The present invention provides an upper grinding plate and a lower grinding plate, so that during the grinding process, the upper grinding plate can be used to grind the different coarse and fine parts of the joint, and the outer folding surface of the joint is also ground, and the inner wall of the joint is also ground. The lower grinding plate thrown out by the centrifuge can also grind the different coarse and fine positions on the inner side of the joint, and the side grinding plate is used to grind each folding surface, thereby improving the grinding range and effect.
[0031] 4. The present invention provides a lower grinding plate and a grinding turntable, which can, during grinding, throw the fan blades connected to the lower grinding plate into the middle position of the joint by centrifugal force, and as the lower grinding plate rotates, the fan blades drive the air flow to clean the dust generated during the grinding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of the present invention;
[0033] Figure 2 It is a structural schematic diagram of the fixing seat and the mounting plate of the present invention;
[0034] Figure 3 It is a schematic diagram of the exploded structure of the mounting plate of the present invention;
[0035] Figure 4 For the present invention Figure 3 A schematic diagram of the structure with a partial enlargement at the center;
[0036] Figure 5 It is a schematic diagram of the structure of the grinding turntable on the rotating frame of the present invention;
[0037] Figure 6 It is a schematic diagram of the exploded structure of the grinding turntable of the present invention;
[0038] Figure 7 It is a structural schematic diagram of the grinding mechanism of the present invention;
[0039] Figure 8 It is a schematic diagram of the explosion structure of the lower grinding sheet of the present invention;
[0040] Fig. 9 It is a schematic diagram of the structure of the grinding mechanism and the preliminary grinding of the joint of the present invention;
[0041] Fig.10 It is a schematic diagram of the structure of the grinding mechanism of the present invention and the subsequent grinding of the joint;
[0042] Fig.11 It is a schematic diagram of the joint structure of the present invention.
[0043] In the figure: 1, base; 101, support frame; 102, drive motor; 103, limit slide; 2, fixed seat; 201, controller; 202, moving plate; 203, sliding plate; 3, mounting plate; 301, clamping cantilever; 302, clamping cylinder; 303, chuck; 304, mounting frame; 305, outer clamp; 306, inner clamp; 4, rotating frame; 401, grinding motor; 5, grinding turntable; 501, collection bucket; 50 2. Adsorption net; 6. Grinding mechanism; 61. Upper fixed plate; 62. Lower fixed plate; 7. Upper grinding disc; 701. Counterweight block; 8. Lower grinding disc; 801. Mounting block; 802. Grinding head; 803. Protruding round edge; 804. Grinding cotton; 805. Side grinding disc; 806. Fan blade; 807. Fixing card; 9. Joint; 901. Outer ring; 902. Inner ring; 903. Outer folded surface; 904. Inner slot; 905. Inner folded surface. DETAILED DESCRIPTION
[0044] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0045] The following describes an embodiment of the present invention based on its overall structure.
[0046] An automated processing device for joints without welding, such as Figures 1 to 9As shown, it includes a base 1, and a joint 9 is processed and installed inside the base 1, a fixed seat 2 and a rotating frame 4 are installed on the top of the base 1, a mounting plate 3 is connected to the side of the fixed seat 2, and four groups of clamping cantilevers 301 are installed on the outer wall of the mounting plate 3, and a clamping cylinder 302 is connected to the side of each group of clamping cantilever 301, and a clamping head 303 is installed at the end of the clamping cylinder 302, and an outer clamping piece 305 and an inner clamping piece 306 are installed on the inner side of the clamping head 303 for clamping the joint 9, a controller 201 is installed on the back of the fixed seat 2, and a mounting frame 304 is installed on the side of the mounting plate 3. The mounting plate 3 is fixedly connected to the fixed seat 2 through the mounting frame 304. The bottom end of the base 1 is divided into two layers of plates, and a support frame 101 is connected between the plates. The bottom end of the base 1 is connected to a driving motor 102, and a screw is installed at the output end of the driving motor 102. The bottom end of the fixed seat 2 is connected to a movable plate 202 and a sliding plate 203. The movable plate 202 is transmission-connected to the driving motor 102, and the sliding plate 203 is engaged in the groove above the supporting frame 101, which can facilitate the installation of the joint 9 and drive the joint 9 to move through the fixed seat 2, thereby installing the joint.
[0047] See also Figures 5 to 8 A grinding motor 401 is connected to the side of the rotating frame 4, and a grinding turntable 5 is connected to the output end of the grinding motor 401. A plurality of grinding mechanisms 6 are installed on the outer wall of the grinding turntable 5. Each grinding mechanism 6 is composed of an upper fixed plate 61 and a lower fixed plate 62. An upper grinding sheet 7 is connected to the end of the upper fixed plate 61, and a lower grinding sheet 8 is connected to the end of the lower fixed plate 62. The upper grinding sheet 7 and the lower grinding sheet 8 rotate as the grinding turntable 5 rotates, and the joint 9 is thrown out by centrifugal force for grinding. A counterweight block 701 is connected to the side of the upper grinding sheet 7 close to the mounting plate 3. A grinding structure is installed on the side of the upper grinding sheet 7 close to the central position of the grinding turntable 5. When grinding, under the action of centrifugal force, the counterweight block 7 01 is thrown out, a mounting block 801 and a grinding head 802 are installed on the side of the lower grinding sheet 8 close to the mounting plate 3, a plurality of groups of protruding round edges 803 are installed on the top of the grinding head 802, and grinding cotton 804 is installed between each group of protruding round edges 803, a side grinding sheet 805 is provided on the side of the grinding head 802 away from the protruding round edges 803, a fan blade 806 is connected to the side of the lower grinding sheet 8 away from the grinding head 802, the weight of the mounting block 801 and the grinding head 802 is greater than the weight of the fan blade 806, when grinding, under the action of centrifugal force, the grinding head 802 is thrown out, and the fan blade 806 rotates and is thrown into the middle position of the joint 9, and airflow is generated when the fan blade 806 rotates, and the airflow blows toward the collection bucket 501.
[0048] See also Figure 5 A collecting bucket 501 is installed at the center of the grinding turntable 5, and the collecting bucket 501 can extend to the inside of the joint 9, and an adsorption net 502 is installed inside the collecting bucket 501
[0049] See also Fig.11 The joint 9 is composed of an outer ring 901 and an inner ring 902 . The outer side and the inner side of the connection position between the outer ring 901 and the inner ring 902 are an outer folding surface 903 and an inner folding surface 905 respectively. The inner wall of the inner ring 902 is provided with an inner groove 904 .
[0050] During use, first put the joint 9 into the installation plate 3, align the outer ring 901 of the joint 9 with the chuck 303, and start the clamping cylinder 302 according to the specifications of the joint 9. The clamping cylinder 302 drives the chuck 303 to move and fix the joint 9 (clamped by the outer clamp 305, or squeezed and fixed by the inner clamp 306). Then start the drive motor 102, which drives the fixing seat 2 to move, pushes the joint 9 to the position of the grinding mechanism 6, and inserts the inner ring 902 of the joint 9 between the upper fixing plate 61 and the lower fixing plate 62. The fan blade 806 is pushed to rotate, so that the grinding head 802 of the lower grinding sheet 8 is fitted with the inner side of the inner ring 902, and then the grinding motor 401 is started, and the grinding motor 401 drives the grinding turntable 5 to rotate, and the grinding turntable 5 drives the upper and lower fixed plates to rotate synchronously, and as the speed increases, the centrifugal force drives the upper grinding sheet 7 and the lower grinding sheet 8 to rotate, and the side of the upper grinding sheet 7 is connected with a counterweight block 701, so that the counterweight block 701 drives the upper grinding sheet 7 to rotate downward, so that the upper grinding sheet 7 is closely attached to the outer wall of the inner ring 902, so that the upper grinding sheet 7 grinds the outer wall of the inner ring 902 At the same time, the centrifugal force will drive the lower grinding sheet 8 to deviate centrifugally, so that the grinding head 802 of the lower grinding sheet 8 is closely attached to the inner side of the inner ring 902, and the inner groove 904 is ground. The end of the grinding head 802 is provided with a protruding round edge 803, and the protruding round edge 803 is aligned with the inner groove 904. When the protruding round edge 803 rotates, it will synchronously grind the inner groove 904. Then the driving motor 102 will continue to drive the mounting plate 3 to move, thereby driving the joint 9 to continue to move, and the inner and outer sides of the inner ring 902 are synchronously ground. When it moves to the position of the inner folding surface 905 , the grinding head 802 of the lower grinding sheet 8 is no longer in contact with the inner wall of the inner ring 902. Under the action of centrifugal force, the centrifugal force will drive the grinding head 802 to continue to rotate. At this time, the side grinding sheet 805 of the lower grinding sheet 8 is first in contact with the inner folded surface 905, and the inner folded surface 905 is polished and cleaned. Then, the joint 9 continues to move, and the side grinding sheet 805 is separated from the inner folded surface 905. The lower grinding sheet 8 continues to rotate under the action of centrifugal force, so that the lower grinding sheet 8 is in contact with the inner wall of the outer ring 901, so that the grinding head 802 polishes the inside of the outer ring 901 to achieve the polishing effect;
[0051] Afterwards, the upper grinding sheet 7 grinding the outer wall of the inner ring 902 also continues to move and fits with the outer folded surface 903. At this time, the upper grinding sheet 7 grinds the outer folded surface 903, and after grinding, the upper grinding sheet 7 will be tightly attached to the outer folded surface 903, and at the same time, it will push the upper grinding sheet 7 to rotate by squeezing, so that the outer wall of the upper grinding sheet 7 fits with the outer side of the outer ring 901, thereby grinding the outer wall of the outer ring 901;
[0052] During the process of grinding the inner wall of the outer ring 901, the lower grinding plate 8 rotates, causing the fan blades 806 to rotate inward. The fan blades 806 rotate inside the joint 9, thereby driving the air flow to flow inside the joint 9. The air flow blows toward the inner wall of the inner ring 902. The air flow cleans the dust generated during grinding, preventing dust from remaining in the inner groove 904, thereby improving the cleaning effect.
[0053] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. An automatic joint processing device without welding, comprising a base (1), wherein a joint (9) is processed and installed inside the base (1), characterized in that: A fixed seat (2) and a rotating frame (4) are installed at the top of the base (1); a mounting plate (3) is connected to the side of the fixed seat (2); four groups of clamping cantilevers (301) are installed on the outer wall of the mounting plate (3); a clamping cylinder (302) is connected to the side of each group of clamping cantilevers (301); a clamping head (303) is installed at the end of the clamping cylinder (302); an outer clamping piece (305) and an inner clamping piece (306) are installed on the inner side of the clamping head (303) for clamping the joint (9); a grinding wheel (304) is connected to the side of the rotating frame (4); A motor (401) is provided. The output end of the grinding motor (401) is connected to a grinding turntable (5). The outer wall of the grinding turntable (5) is provided with a plurality of grinding mechanisms (6). Each grinding mechanism (6) is composed of an upper fixed plate (61) and a lower fixed plate (62). The end of the upper fixed plate (61) is connected to an upper grinding sheet (7). The end of the lower fixed plate (62) is connected to a lower grinding sheet (8). The upper grinding sheet (7) and the lower grinding sheet (8) rotate as the grinding turntable (5) rotates, and are thrown out by centrifugal force to grind the joint (9).
2. The automatic processing equipment for joints without welding according to claim 1 is characterized in that: The joint (9) is composed of an outer ring (901) and an inner ring (902), the outer side and the inner side of the connection position between the outer ring (901) and the inner ring (902) are respectively an outer folded surface (903) and an inner folded surface (905), and the inner wall of the inner ring (902) is provided with an inner groove (904).
3. The automatic processing equipment for joints without welding according to claim 1 is characterized in that: The bottom end of the base (1) is divided into two layers of plates, a support frame (101) is connected between the plates, the bottom end of the base (1) is connected to a drive motor (102), an output end of the drive motor (102) is installed with a screw, the bottom end of the fixed seat (2) is connected to a movable plate (202) and a sliding plate (203), the movable plate (202) is transmission-connected to the drive motor (102), and the sliding plate (203) is engaged in a slot above the support frame (101).
4. The automatic processing equipment for joints without welding according to claim 1 is characterized in that: A controller (201) is installed on the back of the fixing seat (2), a mounting frame (304) is installed on the side of the mounting plate (3), and the mounting plate (3) is fixedly connected to the fixing seat (2) via the mounting frame (304).
5. The automatic processing equipment for joints without welding according to claim 1 is characterized in that: A collecting bucket (501) is installed at the central position of the grinding turntable (5), and the collecting bucket (501) can extend to the inside of the joint (9), and an adsorption net (502) is installed on the inner side of the collecting bucket (501).
6. The automatic processing equipment for joints without welding according to claim 1, characterized in that: A counterweight (701) is connected to one side of the upper grinding sheet (7) close to the mounting plate (3), and a grinding structure is installed on the side of the upper grinding sheet (7) close to the center of the grinding turntable (5). During grinding, the counterweight (701) is thrown out under the action of centrifugal force.
7. The automatic processing equipment for joints without welding according to claim 1, characterized in that: The lower polishing sheet (8) is provided with a mounting block (801) and a polishing head (802) on the side close to the mounting plate (3); a plurality of groups of protruding round edges (803) are installed on the top of the polishing head (802); and polishing cotton (804) is installed between each group of the protruding round edges (803); a side polishing sheet (805) is provided on the side of the polishing head (802) away from the protruding round edges (803); a fan blade (806) is connected to the side of the lower polishing sheet (8) away from the polishing head (802); the weight of the mounting block (801) and the polishing head (802) is greater than the weight of the fan blade (806); during polishing, under the action of centrifugal force, the polishing head (802) is thrown out, and the fan blade (806) rotates and is thrown into the middle position of the joint (9); airflow is generated when the fan blade (806) rotates, and the airflow blows toward the collection bucket (501).
8. A method for automated processing of joints without welding, characterized in that The process of using the automatic processing equipment for joints without welding as described in any one of claims 1 to 8 comprises the following steps: Step 1: Place the joint into the mounting plate, align the outer ring of the joint with the chuck, and start the clamping cylinder according to the specifications of the joint. The clamping cylinder drives the chuck to move and fix the joint; Step 2: Start the drive motor, the drive motor drives the fixed seat to move, pushes the joint to the position of the grinding mechanism, and inserts the inner ring of the joint between the upper fixed plate and the lower fixed plate, so that the grinding head of the lower grinding sheet fits with the inner side of the inner ring; Step 3: Then start the grinding motor, which drives the grinding turntable to rotate, and the grinding turntable drives the upper and lower fixed plates to rotate synchronously, and as the speed increases, the centrifugal force drives the upper grinding sheet and the lower grinding sheet to rotate, and a counterweight block is connected to the side of the upper grinding sheet, so that the counterweight block drives the upper grinding sheet to rotate downward, so that the grinding sheet is closely attached to the outer wall of the inner ring, so that the grinding sheet grinds the outer wall of the inner ring, and at the same time, the centrifugal force drives the lower grinding sheet to deviate centrifugally, so that the grinding head of the lower grinding sheet is closely attached to the inner side of the inner ring; Step 4: Then the driving motor will continue to drive the installation plate to move, thereby driving the joint to continue to move, and the inner and outer sides of the inner ring are polished synchronously. When it moves to the inner folding surface position, the polishing head of the lower polishing sheet no longer fits the inner wall of the inner ring. Under the action of centrifugal force, the centrifugal force will drive the polishing head to continue to rotate. At this time, the side polishing sheet of the lower polishing sheet fits the inner folding surface first, and the inner folding surface is polished and cleaned. Then the joint continues to move, and the side polishing sheet is separated from the inner folding surface. The lower polishing sheet continues to rotate under the action of centrifugal force, so that the lower polishing sheet fits the inner wall of the outer ring, so that the polishing head polishes the inside of the outer ring to achieve the polishing effect. Step 5: The upper grinding sheet for grinding the outer wall of the inner ring also continues to move and fits with the outer folded surface. At this time, the lower grinding sheet grinds the outer folded surface. After grinding, the lower grinding sheet will be tightly attached to the outer folded surface, and at the same time, it will push the lower grinding sheet to rotate through extrusion, so that the outer wall of the lower grinding sheet fits with the outer side of the outer ring, thereby grinding the outer wall of the outer ring; Step six: During the grinding process of the inner wall of the outer ring, the lower grinding disc rotates, causing the fan blades to rotate inward. The fan blades rotate inside the joint, thereby driving the airflow to flow inside the joint. The airflow blows toward the inner wall of the inner ring, and the airflow cleans the dust generated during grinding.
