Automatic wire take-up machine

By configuring a circumferential drive module, a retracting mechanism and a cleaning mechanism in the wire automatic wire retractor, the oxide layer on the outer surface of the wire is removed in real time during the wire retracting process, solving the problem of oxidation and discoloration of the wire in the prior art, extending the service life of the wire and improving safety.

CN119142932BActive Publication Date: 2025-03-14XIAMEN EVER-PRECISE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202411599769.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-03-14
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

Existing automatic wire retractors cannot remove oxides and contaminants from the outer surface of the wire during wire retracting, resulting in oxidation and discoloration of the surface of the stacked wire, aggravating the formation of the oxide layer and affecting the service life and safety of the wire.

Method used

An automatic wire retractor is designed, and a circumferential drive module, retracting mechanism and cleaning mechanism are equipped. The cleaning mechanism includes a disc cavity, a wiping cotton and a servo motor. The rotating wiping cotton dipped in cleaning reagents, and the retrieval wire is wiped and removed in real time.

Benefits of technology

It realizes real-time removal of the oxide layer on the outer surface of the wire during the wire collection process, extends the service life of the wire, improves the safety of the wire, and avoids excessive corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic wire take-up machine, which belongs to the technical field of wire take-up machines. The machine comprises a support base box and a detachable cover plate sleeved and installed on the top of the support base box, a storage cavity bin, a wire take-up cavity, and a water collecting frame with a drain groove. The wire take-up cavity is provided with a circumferential drive module and a retracting mechanism, and the front side of the detachable cover plate is movably hinged with an outward cover plate for sealing the wire take-up cavity. Through a cleaning mechanism configured on a plurality of limit rod sleeves configured on the retracting mechanism, in the process of retracting the wire, a wiping sponge configured inside the disc cavity can be controlled to rotate by a third servo motor, so that the wiping sponge on one side is dipped in the cleaning reagent stored in the upper cleaning reagent storage box during the rotation process, and the wiping sponge on one side is kept relatively dry. Through the action of rotation, the wiping sponge dipped in the cleaning reagent wipes the outer surface of the retracted wire, so that the cleaning reagent is evenly applied on the outer surface of the wire.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire take-up machines, and more particularly to an automatic wire take-up machine. Background Art

[0002] Wires are an indispensable part of modern electrical and electronic control systems and are widely used in power transmission, communication, industrial control and other fields. However, wires are often exposed to the air for a long time during use, especially in humid and high humidity environments, which can cause the outer layer of the wire to be oxidized. Therefore, the prior art will configure a corresponding automatic wire take-up machine to fold up the wire in time when it is not in use to ensure the service life of the wire.

[0003] Typical automatic wire take-up machines on the market usually consist of a reel, a drive mechanism, a wire inlet, a control system, and a housing. The reel is used to reel in the wire, the drive mechanism includes a motor and a gearbox, the wire inlet is equipped with a guide device, the control system monitors and controls the wire taking-up process, and the housing protects the internal structure from dust and moisture.

[0004] Although existing automatic wire take-up machines can timely fold the wires and use the protection of the outer shell to reduce the contact between the wires and the air, in actual use, they are unable to remove the oxides and pollutants that have already been produced on the outer surface of the wires, resulting in oxidation and discoloration of the surface of the folded wires, especially for white wires. This discoloration is particularly obvious. In order to clean the oxide layer on the outer layer of the wire, it is usually necessary to wipe and clean it with a reducing agent solution. However, the automatic wire take-up machines in the prior art are unable to complete this cleaning work during the wire taking-up process, resulting in the outer layer of the folded wires being attached to each other, which increases the accumulation of oxides and pollutants on the surface of the wires, exacerbating the formation of the oxide layer and affecting the overall service life and safety of the wires. Summary of the invention

[0005] In view of the problems existing in the prior art, the object of the present invention is to provide an automatic wire take-up machine for conducting wires, aiming to solve the above technical problems.

[0006] To solve the above problems, the present invention adopts the following technical solutions.

[0007] An automatic wire take-up machine comprises a support base box and a detachable cover plate sleeved and installed on the top of the support base box, a connected storage cavity bin is fixedly installed at the middle position of one side end of the support base box, and the side of the storage cavity bin is the rear side of the support base box, and a wire take-up cavity is opened on the front side of the support base box, and a water collecting frame with a drain groove is fixedly connected to the bottom of the wire take-up cavity, a circumferential drive module and a retracting mechanism are arranged in the wire take-up cavity, and the front side of the detachable cover plate is movably hinged with an outward cover plate for sealing the wire take-up cavity;

[0008] The circular drive module is integrally arranged on the rear side of the upper surface of the water collecting frame with the drain groove, and is used to drive the retracting mechanism to rotate 360 ​​degrees. The retracting mechanism includes a circular ring frame and a plurality of groups of limiting rod sleeves arranged on the edge of the circular ring frame, and each limiting rod sleeve is assembled with a cleaning mechanism to drive the cleaning mechanism on each side to tighten and expand toward the center of the circular ring frame;

[0009] Among them, the cleaning mechanism includes a cleaning reagent storage box for storing different cleaning reagents and a disc cavity for dipping reagents to wipe the wires. The interior of the disc cavity is configured with two groups of first wiping sponges and second wiping sponges that do not interfere with each other. A third servo motor is fixedly installed at the outer center position of the disc cavity to control the first wiping sponge and the second wiping sponge to rotate to wipe and remove the retracted wires with reagents.

[0010] As a further solution of the present invention: the circumferential drive module includes a circular cover plate frame fixedly connected to the rear side of the upper surface of the water collecting frame with a drain groove, a first servo motor is fixedly installed on the side of the circular cover plate frame, a driving disk is fixedly installed on the output end of the first servo motor, a concentric driven circular ring disk is movably installed inside the circular ring of the circular cover plate frame, the side of the driving disk is in contact and fit with the side of the driven circular ring disk, the front side of the driven circular ring disk is fixedly connected with two outwardly extending brackets 180 degrees apart, and the circular frame is fixedly installed on the protruding end of the outwardly extending bracket.

[0011] As a further solution of the present invention: a second servo motor is fixedly installed on the side of the circular ring frame, a gear disk is fixedly installed on the output end of the second servo motor, a gear ring is movably installed on the front circular surface of the circular ring frame, the side of the gear ring is meshed with the gear disk, a plurality of extended outward arc plates are fixedly connected to the circular edge of the gear ring in sequence, and two adjacent first reserved circular openings and second reserved circular openings are provided on the surface of each extended outward arc plate, a bevel gear disk is movably installed on the outer side of the first reserved circular opening, and each bevel gear disk is meshed with the gear ring, a threaded sleeve is provided at the axial position of the bevel gear disk, a limiting rod sleeve is slidably installed in the second reserved circular opening, and a threaded rod meshed with the threaded sleeve of an adjacent bevel gear disk is movably installed on the limiting rod sleeve.

[0012] As a further solution of the present invention: a circular clamp is fixedly installed on one end of the limit rod sleeve facing the center of the circular ring frame, an infrared scanning module is fixedly installed on the surface of the circular clamp, and the scanning end of the infrared scanning module faces the side of the center of the circular ring frame; a wire sleeve column is movably installed at the middle position of the surface of one side of the outward bracket; an electric telescopic rod is fixedly installed inside the storage cavity bin, and a winding frame is fixedly installed on the output end of the electric telescopic rod, and the center of the winding frame is aligned with the circular ring frame; a sealing plug plate is inserted and installed at the rear side of the upper surface of the detachable cover plate, and the sealing plug plate is integrally sealed and fitted at the front connecting port of the storage cavity bin in the inserted state; a water collecting frame is inserted and installed inside the water collecting frame with a drain groove, and universal wheels are arranged at the four corners of the bottom of the supporting base box.

[0013] As a further solution of the present invention: the cleaning mechanism includes an extended arc plate fixedly connected to the rear side of each circular ring clamp, a disc cavity is fixedly installed on the surface of the extended arc plate on one side away from the center of the circular ring frame, the disc cavity and the connecting end of the extended arc plate are open, the output end of the third servo motor extends into the interior of the disc cavity, and a partition frame is fixedly installed on the output end on one side extending into the interior, the partition frame divides the interior of the disc cavity into two groups of semicircular cavities, a first wiping sponge is assembled in one semicircular cavity, and a second wiping sponge is assembled in the other semicircular cavity.

[0014] As a further solution of the present invention: a tightening ring module is arranged in the partition frame, and the tightening ring module includes a bidirectional electric telescopic rod fixedly installed at the middle position inside the partition frame, and elastic stretching plates are fixedly connected to the output ends on both sides of the bidirectional electric telescopic rod. The elastic stretching plate is a V-shaped structure as a whole, and extends outward through both sides of the partition frame. Arc-shaped reset plates are fixedly connected to both sides of the partition frame facing the first wiping cotton and the second wiping cotton through the extended elastic stretching plates, and the arc-shaped reset plates on each side are sleeved on the outside of the first wiping cotton and the second wiping cotton on the same side, and a leakage port is provided at the middle position of the outer surface of the arc-shaped reset plate sleeved on the outside of the first wiping cotton.

[0015] As a further solution of the present invention: a hot air module for heating and drying the second wiping cotton is fixedly installed on the side of the outer surface of the partition frame facing the second wiping cotton, a second connecting pipe is fixedly connected to the middle position of the upper side of the outer surface of the disc cavity, a cleaning reagent storage box is fixedly installed on the upper side of the second connecting pipe, and an inner storage compartment is opened inside the cleaning reagent storage box.

[0016] As a further solution of the present invention: the bottom of the inner storage compartment is connected to the second connecting pipe, the interior of the cleaning reagent storage box is provided with a wrapped cavity at the outer side of the inner storage compartment, and cavity connecting columns are fixedly installed on both sides of the upper part of the outer surface of the disc cavity, and the wrapped cavity is connected to the interior of the disc cavity through the cavity connecting columns on both sides.

[0017] As a further solution of the present invention: a first connecting tube is fixedly connected to the upper side of the inner storage compartment, the first connecting tube passes through the cleaning reagent storage box, and a sealing cover is rotatably installed on one end to replenish different cleaning reagents into the inner storage compartment, and two detachable semicircular transparent cover panels are arranged on the side of the disc cavity opposite to the third servo motor.

[0018] As a further solution of the present invention: two sets of bearing sleeves are movably installed inside the inner storage compartment, and a stirring plate is fixedly installed on each bearing sleeve, and a counterweight block is fixedly connected to the outer side of the stirring plate.

[0019] Compared with the prior art, the above technical solution provided by the present invention has at least the following beneficial effects:

[0020] This solution uses a cleaning mechanism configured on several limit rod sleeves configured on the retracting mechanism. During the process of retracting the wire, a third servo motor can be used to control the rotation of the wiping sponge configured inside the disc cavity, so that the wiping sponge on one side dips into the cleaning reagent stored in the cleaning reagent storage box during the rotation, and the wiping sponge on one side remains relatively dry. Through the action of rotation, the wiping sponge dipped in the cleaning reagent wipes the outer surface of the retracted wire, so that the cleaning reagent is evenly applied to the outer surface of the wire, and the oxide layer on the outer surface of the wire is removed in real time by chemical reduction.

[0021] Through the servo drive of the third servo motor, the wiping sponge can also be driven in reverse, so that the wiping sponge on the relatively dry side can wipe the wire coated with chemical reagents. The cleaning effect of the cleaning end is further improved by the reciprocating wiping action, and the chemical reagents attached to the outer surface of the wire can be removed in real time to avoid excessive corrosion caused by reducing reagent cleaning. In conjunction with the tightening ring module and the hot air module configured on the partition frame, the wiping sponge on both sides can also be wrung out. The wiping sponge arranged on the inner side of the arc-shaped reset plate can be squeezed out to make the excess wiping sponge contact the wire, and the wiping sponge can also be wrung out to squeeze out the reagent adsorbed inside the sponge block, thereby ensuring the stable circulation operation of the device.

[0022] While the circular drive module controls the retracting mechanism and the cleaning mechanism to clean the wires, it can also cooperate with the winding frame on the output end of the electric telescopic rod to use the same rotational driving force to complete the folding of the wires. The cleaned wires and the wire retracting end on the supporting base box can be sealed and separated by a sealing plug plate, which can further ensure the stability of the device operation and further ensure that the retracted wires are relatively stable and dry, thereby increasing the service life of the wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the structure inside the storage cavity bin of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the circumferential drive module of the present invention;

[0027] Figure 4 It is a schematic diagram of the overall structure of the folding mechanism of the present invention;

[0028] Figure 5 It is a structural schematic diagram of a part of the stowage mechanism of the present invention;

[0029] Figure 6 It is a schematic diagram of the overall structure of the cleaning mechanism of the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the internal split state of the disc cavity of the present invention;

[0031] Figure 8 This is a schematic diagram of the structure inside the cleaning reagent storage box of the present invention;

[0032] Fig. 9 It is a schematic structural diagram of the tightening ring module of the present invention in a half-section state.

[0033] Attached photos

[0034] 1. Support base box; 2. Storage cavity bin; 3. Removable cover plate; 4. Sealing plug plate; 5. Outward cover plate; 6. Water collection frame with drain groove; 7. Water collection plug frame;

[0035] 8. Circular drive module; 81. Circular cover plate frame; 82. First servo motor; 83. Driving disk; 84. Driven circular disk; 85. Outer bracket; 86. Wire sleeve column;

[0036] 9. folding mechanism; 91. annular frame; 92. second servo motor; 93. gear disc; 94. gear ring; 95. extended arc plate; 96. first reserved circular opening; 97. second reserved circular opening; 98. conical gear disc; 99. limit rod sleeve; 910. threaded rod; 911. annular clamp; 912. infrared scanning module;

[0037] 10. Cleaning mechanism; 101. Extended arc plate; 102. Disc cavity; 103. Third servo motor; 104. Cleaning reagent storage box; 105. Partition rack;

[0038] 106, tightening ring module; 1061, bidirectional electric telescopic rod; 1062, elastic stretching plate; 1063, arc-shaped reset plate;

[0039] 107, first wiping sponge; 108, second wiping sponge; 109, hot air module; 1010, cavity connecting column; 1011, wrapped cavity; 1012, inner storage compartment; 1013, first connecting pipe; 1014, second connecting pipe; 1015, bearing sleeve; 1016, stirring plate; 1017, counterweight; 1018, liquid leakage port;

[0040] 11. Electric telescopic rod; 12. Winding frame.

[0041] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0042] The following is a detailed description of an automatic wire take-up machine provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.

[0043] like Figures 1 to 9As shown, an embodiment of the present invention provides an automatic wire winding machine, comprising a support base box 1 and a detachable cover plate 3 sleeved and installed on the top of the support base box 1, a connected storage cavity bin 2 is fixedly installed at the middle position of one side end of the support base box 1, and one side of the storage cavity bin 2 is the rear side of the support base box 1, and a winding cavity is opened on the front side of the support base box 1, and a water collecting frame 6 with a drain groove is fixedly connected to the bottom of the winding cavity, and a circumferential driving module 8 and a winding mechanism 9 are arranged in the winding cavity, and the front side of the detachable cover plate 3 is movably hinged with an outward cover plate 5 for sealing the winding cavity;

[0044] The circular drive module 8 is integrally arranged on the rear side of the upper surface of the water collecting frame 6 with a drain groove, and is used to drive the retracting mechanism 9 to rotate 360 ​​degrees. The retracting mechanism 9 includes a circular frame 91 and a plurality of groups of limiting rod sleeves 99 arranged on the edge of the circular frame 91, and each limiting rod sleeve 99 is assembled with a cleaning mechanism 10 to drive the cleaning mechanism 10 on each side to tighten and expand toward the center of the circular frame 91;

[0045] Among them, the cleaning mechanism 10 includes a cleaning reagent storage box 104 for storing different cleaning reagents and a disc cavity 102 for dipping reagents to wipe the wires. The interior of the disc cavity 102 is configured with two groups of first wiping sponges 107 and second wiping sponges 108 that do not interfere with each other. A third servo motor 103 is fixedly installed at the outer center position of the disc cavity 102 to control the first wiping sponge 107 and the second wiping sponge 108 to rotate to wipe and remove the retracted wires with reagents.

[0046] In order to solve the problem that the existing automatic wire-winding machine cannot remove oxides and pollutants on the outer surface of the wire during the wire-winding process, resulting in aggravated oxidation and discoloration of the surface of the folded wire, affecting the overall service life and safety of the wire, the above-mentioned technical solution is now adopted to solve the problem. The above-mentioned technical solution is mainly composed of a support base box 1, a storage cavity bin 2, a removable cover plate 3, an outward cover plate 5, a water collecting frame with a drain groove 6, a circumferential drive module 8, a storage mechanism 9 and a cleaning mechanism 10. The support base box 1 serves as a support base of the device, which supports various mechanisms and cooperates with the water collecting frame with a drain groove 6 to collect cleaning waste water. The storage cavity bin 2 is arranged on the rear side of the support base box 1, and is a circular cavity structure as a whole, which is used to store the wires in the folded state, and the removable cover plate 3 arranged on the top of the support base box 1 is installed as a whole, which can be disassembled to directly maintain the circumferential drive module 8, the storage mechanism 9 and the cleaning mechanism 10 inside it, and in order to ensure the controllable effect of real-time operation, the removable cover plate 3 is set to a transparent state as a whole;

[0047] The circular drive module 8 is used as the driving device of the device, and is used to drive the collection and leaning mechanism 9 on its front side to perform a 360-degree circular motion. The collection and leaning mechanism 9 is mainly composed of a circular ring frame 91 and a plurality of groups of limit rod sleeves 99 sleeved on its edge. Each limit rod sleeve 99 can be synchronously retracted toward the circular ring frame 91 and synchronously expanded outward under the action of the collection and leaning mechanism 9 to suit wires of different thicknesses. At the same time, the distance between the limit rod sleeves 99 on each side and the cleaning mechanism 10 on the limit rod sleeves 99 and the wire can be adjusted according to the overall cleaning to control the cleaning intensity. The cleaning mechanism 10 at one end used for cleaning is composed of a disc cavity 102 and a first wiping sponge 107 and a second wiping sponge 108 placed inside the disc cavity 102. A device for driving the first wiping sponge 107 and the second wiping sponge 108 is installed on the outside. 08 is rotated by a third servo motor 103, and a cleaning reagent storage box 104 is arranged on the outer surface of the disc cavity 102, and the cleaning reagent storage box 104 is communicated with the disc cavity 102, and one side of the first wiping sponge 107 can be connected with the connecting point between the cleaning reagent storage box 104 and the disc cavity 102 through the servo driving action of the third servo motor 103, so that the cleaning reagent stored in the cleaning reagent storage box 104 is introduced into the first wiping sponge 107, so that the first wiping sponge 107 is soaked with the reagent to facilitate the subsequent wiping of the wire, and the second wiping sponge 108 on the other side is not connected with the cleaning reagent storage box 104, and maintains a relatively dry state, so as to cooperate with the servo driving action of the third servo motor 103 to wipe the reagent on the outer surface of the wire.

[0048] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the circular drive module 8 includes a circular cover plate frame 81 fixedly connected to the rear side of the upper surface of the water collecting frame 6 with a drain groove, a first servo motor 82 is fixedly installed on the side of the circular cover plate frame 81, a driving disk 83 is fixedly installed on the output end of the first servo motor 82, a concentric driven circular ring disk 84 is movably installed inside the circular ring of the circular cover plate frame 81, the side of the driving disk 83 is in contact and fit with the side of the driven circular ring disk 84, and the front side of the driven circular ring disk 84 is fixedly connected with two outwardly extending brackets 85 that are 180 degrees apart, and the circular frame 91 is fixedly installed on the protruding end of the outward bracket 85.

[0049] Among them, the outer edge positions of the configured driving disk 83 and the driven ring disk 84 are both provided with friction coatings to increase the friction force of the contact surfaces of the two structures. The driving disk 83 at the output end is driven by the first servo motor 82 to rotate to drive the driven ring disk 84 to rotate, and the outward bracket 85 extends outward to ensure that sufficient winding distance is provided when the wire is subsequently wound around the outer surface of the winding frame 12, so as to evenly wind the wire around every position of the winding frame 12.

[0050] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, a second servo motor 92 is fixedly mounted on the side of the annular frame 91, a gear disc 93 is fixedly mounted on the output end of the second servo motor 92, a gear ring 94 is movably mounted on the front annular surface of the annular frame 91, the side of the gear ring 94 is meshed with the gear disc 93, a plurality of extended outward arc plates 95 are fixedly connected to the annular edge of the gear ring 94 in sequence, and two adjacent first reserved circular openings 96 and second reserved circular openings 97 are provided on the surface of each extended outward arc plate 95, a bevel gear disc 98 is movably mounted on the outer side of the first reserved circular opening 96, and each bevel gear disc 98 is meshed with the gear ring 94, a threaded sleeve is provided at the axial position of the bevel gear disc 98, a limiting rod sleeve 99 is slidably mounted in the second reserved circular opening 97, and a threaded rod 910 meshing with the threaded sleeve of the adjacent bevel gear disc 98 is movably mounted on the limiting rod sleeve 99.

[0051] Among them, the configured bevel gear plate 98 is conical as a whole, and a tooth opening is set on its conical surface, and its tooth opening is meshed with the side of the gear ring 94, and the gear ring 94 is meshed with the gear disk 93 at the output end of the second servo motor 92, so that the bevel gear plate 98 on each side can be controlled by the second servo motor 92 to rotate synchronously, so that the meshing threaded rod 910 on each side drives the limit rod sleeve 99 to move synchronously.

[0052] like Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8As shown, a circular clamp plate 911 is fixedly installed at one end of the limit rod sleeve 99 facing the center of the circular frame 91, an infrared scanning module 912 is fixedly installed on the surface of the circular clamp plate 911, and the scanning end of the infrared scanning module 912 faces the center of the circular frame 91. A wire sleeve column 86 is movably installed at the middle position of the surface of one side of the outward bracket 85, an electric telescopic rod 11 is fixedly installed inside the storage cavity bin 2, and a winding frame 12 is fixedly installed on the output end of the electric telescopic rod 11, and the center of the winding frame 12 is aligned with the circular frame 91, a sealing plug plate 4 is inserted and installed at the rear side position of the upper surface of the detachable cover plate 3, and the sealing plug plate 4 is integrally sealed and fitted at the front connecting port position of the storage cavity bin 2 in the inserted state, a water collecting frame 7 is inserted and installed inside the water collecting frame 6 with a drain groove, and universal wheels are arranged at the four corners of the bottom of the support base box 1.

[0053] Among them, the electric telescopic rod 11 configured in the storage cavity bin 2 is used to control the forward and backward extension of the winding frame 12 at its output end. In the process of the device retracting the wire, the back and forth movement characteristics can be used to evenly distribute the wire on its outer surface. On the other hand, the winding frame 12 can be retracted into the interior of the storage cavity bin 2, and then the storage cavity bin 2 is sealed and separated by the inserted sealing plug plate 4 to store the retracted wire in a relatively dry environment. A plurality of drain grooves are provided on the upper surface of the water collecting frame 6 with drain grooves. During the cleaning process, the cleaning waste water will leak into the interior of the water collecting frame 6 with drain grooves through the drain grooves, and the water collecting plug frame 7 inserted in the water collecting frame 6 with drain grooves is used to collect the waste water for the convenience of subsequent maintenance. The universal wheels arranged at the four corners of the bottom of the supporting base box 1 are for the convenience of moving the device, which is an existing conventional arrangement. The infrared scanning module 912 is configured as an infrared scanning device in the prior art. During the rotation process, the outer surface of the wire can be scanned by the rotating scanning of the infrared scanning module 912 during the retraction process of the wire to detect whether the outer layer of the wire is damaged. If the outer layer is damaged, the subsequent cleaning work is stopped in real time to prevent the reagent from entering the inside of the wire and causing an accident. The wire sleeve column 86 movably installed at the middle position of the surface on one side of the outrigger bracket 85 is to ensure that the wire can be stably wound on the winding frame 12 from one side during the winding process;

[0054] The specific working principle of the configured receiving and leaning mechanism 9 is as follows:

[0055] First, the device is configured at the corresponding position according to the requirements, the removable cover plate 3 is opened, one end of the wire is wound around the outside of the wire sleeve 86, and then fixed on the outer surface of the winding frame 12, and then the removable cover plate 3 is covered again, and the outer cover plate 5 is opened accordingly, so that the wire is inserted from one end of the center of the circular frame 91;

[0056] Then, the thickness of the wire and the intensity of cleaning are felt, and the gear disc 93 at the output end of the second servo motor 92 drives the gear ring 94 to rotate. During the rotation of the gear ring 94, the outer meshing bevel gear disc 98 is driven to rotate. When the gear disc 93 rotates clockwise, the configured bevel gear disc 98 can drive the threaded rod 910 to move to one side of the center of the annular frame 91, so that the annular clamping plate 911 is tightened toward the middle. On the contrary, if the gear disc 93 rotates counterclockwise, the annular clamping plate 911 can be expanded outward. In the initial stage of the wire retraction, the annular clamping plate 911 on each side is clamped on the outer surface of the wire, so that the annular clamping plate 911 can be used to shovel away large stains and debris on the outer surface of the wire.

[0057] Finally, the initially processed wire continues to extend into the interior of the support base box 1, and in the process of the driven disk 83 at the output end of the first servo motor 82 driving the driven ring disk 84 to rotate, the driven ring disk 84 can control the ring frame 91 to rotate as a whole and perform circular motion, so that the circular clamp 911 uses the circular motion to cover each side of the wire, and uses this characteristic to enable the infrared scanning module 912 to perform a circular scan on the outer surface of the wire, and the scanned wire continues to extend inward to be cleaned by the cleaning mechanism 10.

[0058] like Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 As shown, the cleaning mechanism 10 includes an extended arc plate 101 fixedly connected to the rear side of each circular clamp plate 911, and a disc cavity 102 is fixedly installed on the surface of the extended arc plate 101 on one side away from the center of the circular frame 91. The connection end of the disc cavity 102 and the extended arc plate 101 is open, and the output end of the third servo motor 103 extends into the interior of the disc cavity 102, and a partition frame 105 is fixedly installed on the output end on one side extending into the interior. The partition frame 105 divides the interior of the disc cavity 102 into two groups of semicircular cavities, and a first wiping sponge 107 is assembled in one semicircular cavity, and a second wiping sponge 108 is assembled in the other semicircular cavity.

[0059] Among them, the configured first wiping sponge 107 and the second wiping sponge 108 are sponge block structures with certain toughness in the prior art, which can absorb reagents and wipe, and can be turned outward at the position of the extrusion end under the squeezed state, similar to the outward eversion when exploded. In this state, the outward-exploded everted cotton blocks can be used to fit the wires.

[0060] like Figure 4 , Figure 5 , Figure 6, Figure 7 As shown, a tightening ring module 106 is arranged in the partition frame 105, and the tightening ring module 106 includes a bidirectional electric telescopic rod 1061 fixedly installed at the middle position inside the partition frame 105, and elastic stretching plates 1062 are fixedly connected to the output ends on both sides of the bidirectional electric telescopic rod 1061. The elastic stretching plates 1062 are V-shaped as a whole and extend outward through both sides of the partition frame 105. Arc-shaped reset plates 1063 are fixedly connected to both sides of the partition frame 105 facing the first wiping sponge 107 and the second wiping sponge 108 through the extended elastic stretching plates 1062, and the arc-shaped reset plates 1063 on each side are all sleeved on the outside of the first wiping sponge 107 and the second wiping sponge 108 on the same side, and a leakage port 1018 is provided at the middle position of the outer surface of the arc-shaped reset plate 1063 sleeved on the outside of the first wiping sponge 107.

[0061] Among them, the configured arc-shaped reset plate 1063 is an arc-shaped plate with considerable toughness in the prior art, and the elastic stretching plates 1062 on both sides are to cooperate with the stretching effect of the bidirectional electric telescopic rod 1061 to make the arc-shaped reset plate 1063 shrink inward and expand outward to change the tightening state of the arc-shaped reset plate 1063. In the tightened state, not only the first wiping cotton 107 and the second wiping cotton 108 on the inside are squeezed to squeeze out the internally adsorbed reagent, but on the other hand, the squeezing force can also be used to turn the cotton block outward at the squeezing end, and the turned-over end can be used to fit the wire.

[0062] like Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 As shown, a hot air module 109 for heating and drying the second wiping sponge 108 is fixedly installed on one side of the outer surface of the partition frame 105 facing the second wiping sponge 108, and a second connecting pipe 1014 is fixedly connected to the middle position of the upper side of the outer surface of the disc cavity 102, and a cleaning reagent storage box 104 is fixedly installed on the upper side of the second connecting pipe 1014, and an inner storage compartment 1012 is opened inside the cleaning reagent storage box 104.

[0063] The configured hot air module 109 is a device in the prior art that can blow out hot air, so as to heat and dry the second wiping sponge 108 at the laminating end, so as to keep it in a relatively dry state.

[0064] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8As shown, the bottom of the inner storage compartment 1012 is connected to the second connecting tube 1014, and the interior of the cleaning reagent storage box 104 is provided with a wrapped cavity 1011 at the outer side of the inner storage compartment 1012, and cavity connecting columns 1010 are fixedly installed at both sides of the upper outer surface of the disc cavity 102, and the wrapped cavity 1011 is connected to the interior of the disc cavity 102 through the cavity connecting columns 1010 on both sides.

[0065] like Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 As shown, a first connecting tube 1013 is fixedly connected to the upper side of the inner storage compartment 1012. The first connecting tube 1013 passes through the cleaning reagent storage box 104, and a sealing cover is rotatably installed on one end to replenish different cleaning reagents into the inner storage compartment 1012. Two detachable semicircular transparent cover panels are arranged on the side of the disc cavity 102 opposite to the third servo motor 103.

[0066] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 As shown, two sets of bearing sleeves 1015 are movably installed inside the inner storage compartment 1012, and a stirring plate 1016 is fixedly installed on each bearing sleeve 1015, and a counterweight block 1017 is fixedly connected to the outer side of the stirring plate 1016.

[0067] The specific working principle of the configured cleaning mechanism 10 is as follows:

[0068] First, the wire scanned by the structural infrared scanning module 912 further extends into the inner side of the support base box 1, because the side of the disc cavity 102 that contacts the extended arc plate 101 is in an open state, as shown in the attached manual. Figure 6 , 7As shown, the first wiping sponge 107 and the second wiping sponge 108 are exposed outward on this side. Under the servo drive of the third servo motor 103, the partition frame 105 is rotated so that the side of the arc-shaped reset plate 1063 provided with the leakage port 1018 is aligned with the second connecting pipe 1014. When the second connecting pipe 1014 is connected to the leakage port 1018, the chemical reagent stored in the inner storage compartment 1012 can enter the second wiping sponge 108, so that the second wiping sponge 108 is soaked. Under the separation effect of the partition frame 105, the first wiping sponge 107 on the other side is not disturbed. After being soaked, the partition frame 105 is controlled to rotate 180 degrees through the driving effect of the output end of the third servo motor 103, so that the soaked second wiping sponge 108 faces the bottom opening side of the disc cavity 102.

[0069] Then, when the wire passes through this position, it will be wiped by the second wiping sponge 108 on the side of the bottom opening of the disc cavity 102, so that the chemical reagent on the second wiping sponge 108 is smeared on the outer surface of the wire. After wiping, the partition frame 105 at the output end is driven by the third servo motor 103 to rotate in the opposite direction again, so that the rotating arc-shaped reset plate 1063 and the second wiping sponge 108 bring the wire outward, exposing the first wiping sponge 107. At this time, the wire is pulled outward to make the wire retreat, and the chemical reagent on the wire is wiped off by the wiping action of the relatively dry first wiping sponge 107. Reagents, and since the cleaning mechanism 10 on each side of the annular frame 91 is controlled by a separate third servo motor 103, different reagents can be stored in the cleaning reagent storage box 104 on each side, including a reducing reagent for cleaning the oxide layer and clean water for cleaning the reagent, further improving the selection and adaptability of the cleaning end reagent. After the clean water for cleaning the reagent is configured, the second wiping sponge 108 on the side storing the clean water of the cleaning reagent can be used to clean the wire for the second time, further ensuring that the chemical reagents remaining on the outer surface of the wire are cleaned away;

[0070] Finally, the circular drive module 8 drives the annular frame 91 to rotate, so that the cleaned wire is evenly distributed on the winding frame 12 through the wire sleeve 86, and then the winding frame 12 can be retracted by the electric telescopic rod 11, and the water collection frame 7 is taken away accordingly;

[0071] Among them, the configured tightening ring module 106 can also cooperate with the bidirectional electric retraction effect of the bidirectional electric telescopic rod 1061 to pull the arc-shaped reset plate 1063 to tighten, and combine with the hot air module 109 to dry the first wiping sponge 107, so that it can remain relatively dry during the next wiping. In addition, since the disc cavity 102 and the wrapped cavity 1011 are connected through the cavity connecting column 1010, when the hot air module 109 generates hot air, the hot air can also enter the interior of the wrapped cavity 1011 through the cavity connecting column 1010 to heat the internal storage compartment 1012. The chemical reagent can further improve its cleaning effect in the heated state, and the cleaning strength of the chemical reagent can be improved;

[0072] Furthermore, each inner storage compartment 1012 is provided with a movable stirring plate 1016 through a bearing sleeve 1015. When the cleaning mechanism 10 follows the rotation of the annular frame 91, the stirring plate 1016 is rotated by the outer counterweight block 1017 under the action of centrifugal force, thereby performing a stirring function, so that the reagents inside the inner storage compartment 1012 are more completely integrated, thereby further improving the cleaning strength of the cleaning reagents.

[0073] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0074] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An automatic wire take-up machine, comprising a support base box (1) and a removable cover plate (3) sleeved and mounted on the top of the support base box (1), characterized in that: A connected storage cavity bin (2) is fixedly installed at the middle position of one side end of the support base box (1), with one side of the storage cavity bin (2) being the rear side of the support base box (1), and a wire-receiving cavity is opened on the front side of the support base box (1), a water collecting frame (6) with a drain groove is fixedly connected to the bottom of the wire-receiving cavity, a circular drive module (8) and a storage mechanism (9) are arranged in the wire-receiving cavity, and an outward cover plate (5) for sealing the wire-receiving cavity is movably hinged on the front side of the detachable cover plate (3); The circumferential drive module (8) is integrally arranged on the rear side of the upper surface of the water collecting frame (6) with a drain groove, and is used to drive the retracting mechanism (9) to rotate 360 ​​degrees, wherein the retracting mechanism (9) comprises a circular frame (91) and a plurality of groups of limiting rod sleeves (99) arranged on the edge of the circular frame (91), and each limiting rod sleeve (99) is assembled with a cleaning mechanism (10) to drive the cleaning mechanism (10) on each side to tighten and expand toward the center of the circular frame (91); The cleaning mechanism (10) comprises a cleaning reagent storage box (104) for storing different cleaning reagents and a disc cavity (102) for dipping reagents to wipe the wires, the disc cavity (102) is provided with two groups of first wiping sponges (107) and second wiping sponges (108) which do not interfere with each other, and a third servo motor (103) is fixedly installed at the outer center of the disc cavity (102) to control the first wiping sponges (107) and the second wiping sponges (108) to rotate and wipe the retracted wires with reagents and remove the reagents; The circular drive module (8) comprises a circular cover frame (81) fixedly connected to the rear side of the upper surface of the water collecting frame with drain groove (6), a first servo motor (82) is fixedly mounted on the side of the circular cover frame (81), a driving disk (83) is fixedly mounted on the output end of the first servo motor (82), a driven circular ring disk (84) with the same center is movably mounted inside the circular ring of the circular cover frame (81), the side of the driving disk (83) is in contact with and fits with the side of the driven circular ring disk (84), two outwardly extending brackets (85) spaced 180 degrees apart are fixedly connected to the front side of the driven circular ring disk (84), and the circular frame (91) is fixedly mounted on the protruding end of the outwardly extending bracket (85); A second servo motor (92) is fixedly mounted on the side of the annular frame (91); a gear disc (93) is fixedly mounted on the output end of the second servo motor (92); a gear ring (94) is movably mounted on the front annular surface of the annular frame (91); the side of the gear ring (94) is meshed and corresponding to the gear disc (93); a plurality of extended outwardly extending arc plates (95) are fixedly connected in sequence to the annular edges of the gear ring (94); and each of the extended outwardly extending arc plates (95) is provided with two adjacent first reserved A circular opening (96) and a second reserved circular opening (97), wherein a bevel gear disc (98) is movably mounted on the outer side of the first reserved circular opening (96), and each bevel gear disc (98) is meshed with the gear ring (94), and a threaded sleeve is provided at the axial center of each bevel gear disc (98), and a limit rod sleeve (99) is slidably mounted in the second reserved circular opening (97), and a threaded rod (910) is movably mounted on the limit rod sleeve (99) and is meshed with the threaded sleeve of an adjacent bevel gear disc (98); A circular clamp (911) is fixedly mounted on one end of the limiting rod sleeve (99) facing the center of the circular ring frame (91), an infrared scanning module (912) is fixedly mounted on the surface of the circular clamp (911), and the scanning end of the infrared scanning module (912) faces the center of the circular ring frame (91). A wire sleeve column (86) is movably mounted at the middle position of the surface of one side of the extended bracket (85), and an electric telescopic rod (11) is fixedly mounted inside the storage cavity bin (2). A winding frame (12) is fixedly mounted on the output end of the movable telescopic rod (11), the center of the winding frame (12) is aligned with the circular ring frame (91), a sealing plug plate (4) is inserted and mounted at the rear side of the upper surface of the removable cover plate (3), the sealing plug plate (4) is integrally sealed and fitted at the front connecting opening of the storage cavity bin (2) when inserted, a water collecting plug frame (7) is inserted and mounted inside the water collecting frame with drain groove (6), and universal wheels are arranged at the four corners of the bottom of the support base box (1); The cleaning mechanism (10) comprises an extended arc plate (101) fixedly connected to the rear side of each circular clamping plate (911); a disc cavity (102) is fixedly mounted on the surface of the extended arc plate (101) on one side away from the center of the circular frame (91); the connection end between the disc cavity (102) and the extended arc plate (101) is open; the output end of the third servo motor (103) extends into the inside of the disc cavity (102); and a partition frame (105) is fixedly mounted on the output end extending into the inside; the partition frame (105) divides the inside of the disc cavity (102) into two groups of semicircular cavities; a first wiping sponge (107) is assembled in one semicircular cavity, and a second wiping sponge (108) is assembled in the other semicircular cavity; The partition frame (105) is provided with a tightening ring module (106), the tightening ring module (106) comprising a bidirectional electric telescopic rod (1061) fixedly mounted at a middle position inside the partition frame (105), both side output ends of the bidirectional electric telescopic rod (1061) being fixedly connected to elastic stretching plates (1062), the elastic stretching plates (1062) being of a V-shaped structure as a whole and extending outward through both sides of the partition frame (105), the partition frame ( 105) arc-shaped reset plates (1063) are fixedly connected to both sides of the first wiping sponge (107) and the second wiping sponge (108) through extended elastic stretch plates (1062), and the arc-shaped reset plates (1063) on each side are sleeved on the outside of the first wiping sponge (107) and the second wiping sponge (108) on the same side, and a liquid leakage port (1018) is provided at the middle position of the outer surface of the arc-shaped reset plate (1063) sleeved on the outside of the first wiping sponge (107); A hot air module (109) for heating and drying the second wiping sponge (108) is also fixedly mounted on a side of the outer surface of the partition frame (105) facing the second wiping sponge (108); a second connecting pipe (1014) is fixedly connected to the middle position of the upper side of the outer surface of the disc cavity (102); a cleaning reagent storage box (104) is fixedly mounted on the upper side of the second connecting pipe (1014); and an inner storage compartment (1012) is provided inside the cleaning reagent storage box (104); The bottom of the inner storage compartment (1012) is connected to the second connecting tube (1014), and the interior of the cleaning reagent storage box (104) is provided with a wrapped cavity (1011) at an outer position of the inner storage compartment (1012), and cavity connecting columns (1010) are fixedly installed at both sides of the upper portion of the outer surface of the disc cavity (102), and the wrapped cavity (1011) is connected to the interior of the disc cavity (102) through the cavity connecting columns (1010) on both sides.

2. The automatic wire take-up machine according to claim 1, characterized in that: A first connecting tube (1013) is fixedly connected to the upper side of the inner storage compartment (1012), and the first connecting tube (1013) passes through the cleaning reagent storage box (104), and a sealing cover is rotatably installed on one end of the passing tube to replenish different cleaning reagents into the inner storage compartment (1012). Two detachable semicircular transparent cover plates are arranged on the side of the disc cavity (102) opposite to the third servo motor (103).

3. The automatic wire take-up machine according to claim 2, characterized in that: Two sets of bearing sleeves (1015) are movably mounted inside the inner storage compartment (1012), and a stirring plate (1016) is fixedly mounted on each bearing sleeve (1015), and a counterweight block (1017) is fixedly connected to the outer side of the stirring plate (1016).

Citation Information

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