Environment-friendly industrial electric furnace

By setting up protection, separation and cleaning mechanisms on industrial electric furnaces, the problems of single protection effect of the feed port and time-consuming and laborious residue treatment are solved, the stability and safety of the electric furnace are improved, and the efficiency of material transportation and residue treatment is improved.

CN119146761AInactive Publication Date: 2024-12-17RUISHENGCHANG ALUMINUM (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411454765.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing industrial electric furnace has a single protective effect at the inlet and a lack of separation and cleaning mechanism, which leads to low material transportation efficiency, insufficient user safety and stability, and time-consuming and labor-intensive treatment of electric furnace residue.

Method used

An environmentally friendly industrial electric furnace is designed, including a protective mechanism for the inlet, a separation mechanism and a cleaning mechanism for the discharge port on the electric furnace body, and a protective cover, slider, connecting rod, push rod, clamp, and adjustment The frame, power box, roller and brush parts can realize the electric opening and protection of the feed port, separation of material residues and cleaning of the conveyor belt.

Benefits of technology

It improves the use stability and safety of the electric furnace, enhances the efficiency of material transportation and residue discharge, and ensures the safety and production efficiency of users.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an environment-friendly industrial electric furnace and relates to the technical field of industrial electric furnaces, the environment-friendly industrial electric furnace comprises an electric furnace body, a feeding port is formed in the front face of the electric furnace body, a discharging port is formed in the bottom of the front face of the electric furnace body, a conveying belt is installed at the bottom of the inner wall of the electric furnace body, and a protection mechanism is installed in the feeding port; and a separating mechanism and a cleaning mechanism are arranged in the discharging opening. According to the electric furnace, through arrangement of parts such as a connecting rod, a moving plate and a synchronous wheel, a protective cover can be conveniently opened and closed, so that secondary protection of a feeding opening is achieved, and the using stability and safety of the electric furnace are improved; and large residues and small residues can be conveniently separated through the separation plate, so that the effect of efficiently collecting the residues is achieved, and recycling and reprocessing are facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of industrial electric furnaces, and in particular to an environmentally friendly industrial electric furnace. Background Art

[0002] An industrial electric furnace is a device that uses electric energy for heating. It is widely used in many industries such as metallurgy, chemical industry, electronics, and glass. Its core working principle is that electric current generates heat energy through a resistor, thereby heating the object. The main components of an electric furnace include a resistor, a power supply, and a matching temperature sensor and controller. These components work together to ensure that the electric furnace can provide a high-temperature, uniform heating environment. The main functions of an industrial electric furnace include: First, heating objects to increase the temperature of the objects, which is suitable for heating treatment of various materials; second, controlling the heating process, by adjusting the heating power and time of the electric furnace, to achieve precise control of the temperature to meet the heating requirements of different materials and processes; third, environmental protection and energy saving. Compared with traditional fuel heating methods, industrial electric furnaces do not produce combustion products, reducing environmental pollution and the cost of hazardous waste treatment. With the continuous advancement of science and technology, industrial electric furnaces are also developing continuously, such as the use of advanced technologies such as the Internet of Things and big data analysis to improve the intelligence level and production efficiency of electric furnaces.

[0003] Industrial electric furnaces are used to increase the temperature of materials during processing. Existing electric furnaces are only protected by covers at the feed inlet, and the protection effect is relatively simple. At the same time, the furnace residues are uniformly discharged from the discharge port, and there is no separation mechanism. In addition, manual discharge is used, which is time-consuming and labor-intensive. The high temperature of the electric furnace can easily cause harm to the user.

[0004] Therefore, the technical personnel in this field provide an environmentally friendly industrial electric furnace to solve the problems mentioned in the above background technology. Summary of the invention

[0005] The present invention provides an environmentally friendly industrial electric furnace to solve the problems raised by the above background technology.

[0006] In order to solve the above technical problems, the technical solution of the present invention is as follows: An embodiment of the present invention provides an environmentally friendly industrial electric furnace, comprising: The electric furnace body has a feed port on the front side, a discharge port on the bottom side of the front side, a conveyor belt installed at the bottom side of the inner wall of the electric furnace body, a protective mechanism installed inside the feed port, and a separation mechanism and a cleaning mechanism installed inside the discharge port.

[0007] Through the above technical scheme, through the setting of the protection mechanism, separation mechanism and cleaning mechanism, the efficiency of material transportation and residue discharge of the electric furnace is higher, while the stability and safety of the use of the electric furnace are improved, which is convenient for users to use.

[0008] Furthermore, the protective mechanism includes a protective cover, which is fixedly installed on the top of the feed port, and fixed plates are fixedly installed on both sides of the inner wall of the protective cover. Both sides of the inner wall of the protective cover are provided with inclined grooves, and a slider is slidably connected inside the inclined groove, and a movable plate is fixedly connected to the inner side of the slider.

[0009] Through the above technical solution, by using the fixed plate and the movable plate in coordination, the top of the feed port can be opened and closed electrically, thereby making material delivery safer and avoiding material accumulation.

[0010] Furthermore, a connecting rod is fixedly connected to the outer side of the slider, and both sides of the bottom of the connecting rod are movably connected to clamping rods through axle pins, and the bottom of the clamping rod is movably connected to a rotating rod through axle pins, and the inside of the rotating rod is fixedly connected to a cross bar, and the inside of the cross bar is movably connected to the outer side of the protective cover through a bearing seat, and the outer side of the cross bar is movably connected to a protective box through a bearing seat.

[0011] Through the above technical solution, the connecting rod facilitates the synchronous movement of the movable plate, the clamping rod and the rotating rod facilitate the adjustment of the connecting rod, and the protective box facilitates the protection of the protective mechanism, which is convenient for users to use.

[0012] Furthermore, a synchronous wheel is fixedly connected to the surface of the cross bar, a synchronous belt is meshed on the surface of the synchronous wheel, and a first motor is movably connected to the surface of the cross bar close to the electric furnace body through a bevel gear, and the bottom of the first motor is fixedly connected to the bottom of the inner wall of the protective box.

[0013] Through the above technical solution, the synchronous wheel and the synchronous belt rotate, so that the clamping rod and the rotating rod rotate in coordination, thereby moving the connecting rod toward the top.

[0014] Furthermore, the separation mechanism includes a first electric push rod, which is fixedly installed on both sides of the discharge port, and the output end of the first electric push rod is fixedly connected with a clamping block, the surface of the clamping block is movably connected with an adjustment frame, the inner side of the adjustment frame is fixedly connected with an adjustment rod, and the surface of the adjustment rod is fixedly connected with a separation plate.

[0015] Through the above technical solution, the clamping block makes it easy for the adjustment frame to rotate along the adjustment rod, thereby rotating the separation plate to separate the material residue.

[0016] Furthermore, a sleeve is fixedly connected to the side of the block away from the electric push rod, a horizontal rod is slidably connected inside the sleeve, a stabilizing block is fixedly connected to the side of the horizontal rod away from the first electric push rod, and the inner side of the stabilizing block is fixedly connected to both sides of the discharge port.

[0017] Through the above technical solution, the arrangement of the sleeve and the horizontal rod makes it easy to limit the position of the card block, so that the limiting of the card block on the adjustment frame is more stable and convenient for users to use.

[0018] Furthermore, the cleaning mechanism includes a power box, which is movably mounted on both sides of the inner wall of the discharge port through an axle pin. There are two power boxes, and a second motor is fixedly mounted on the bottom of the inner wall of the power box. The output end of the second motor is movably connected to a transmission rod through a bevel gear.

[0019] Through the above technical solution, the transmission rod is driven to rotate by the rotation of the second motor, so that the angle of the power box can be adjusted.

[0020] Furthermore, a roller is fixedly connected to the surface of the transmission rod, and a brush is fixedly connected to the surface of the roller.

[0021] Through the above technical solution, the angle between the transmission rod and the roller is adjusted through the power box, so that the brush on the surface of the roller cleans the residue on the surface of the conveyor belt, which is convenient for users to use.

[0022] Furthermore, both sides of the transmission rod surface are movably connected to a U-shaped frame through bearings, the top of the U-shaped frame is movably connected to a second electric push rod through an axle pin, and the base of the second electric push rod is movably connected to the top of the inner wall of the discharge port through an axle pin.

[0023] Through the above technical solution, the height of the U-shaped frame is controlled by contracting the second electric push rod, and the height of the roller is controlled by the U-shaped frame, so that the roller can fit on the surface of the conveyor belt.

[0024] Furthermore, the brush is made of metal and is used in conjunction with a conveyor belt.

[0025] Through the above technical solution, by setting the material of the brush to metal, the metal has good hardness, thereby increasing the service life of the brush.

[0026] The above solution of the present invention includes at least the following beneficial effects: 1. The present invention facilitates the opening and closing of the protective cover by arranging the connecting rod, the moving plate, the synchronous wheel and other parts, thereby realizing the secondary protection of the feed port and improving the stability and safety of the use of the electric furnace.

[0027] 2. The present invention facilitates the separation plate to separate larger residues from smaller residues by arranging the first electric push rod, the clamping block, the adjusting frame and other parts, thereby improving the efficiency of collecting the residues and facilitating recycling and reprocessing.

[0028] 3. The present invention facilitates cleaning of the surface of the conveyor belt by arranging the U-shaped frame, roller, brush and other parts, thereby making the conveyor belt more stable in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the structure of the electric furnace body of the present invention; Figure 2 It is a schematic diagram of the chute structure of the present invention; Figure 3 It is a schematic diagram of the structure of the fixing plate of the present invention; Figure 4 The present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a schematic diagram of the structure of the conveyor belt of the present invention; Figure 6 It is a schematic diagram of the U-shaped frame structure of the present invention; Figure 7 It is a schematic diagram of the structure of the regulating frame of the present invention.

[0030] Description of reference numerals: 1. Electric furnace body; 2. Feed inlet; 3. Discharge outlet; 4. Conveyor belt; 5. Protection mechanism; 501. Protection cover; 502. Fixed plate; 503. Inclined slot; 504. Slider; 505. Moving plate; 506. Connecting rod; 507. Clamping rod; 508. Rotating rod; 509. Cross bar; 510. Protection box; 511. Synchronous wheel; 512. Synchronous belt; 513. First motor; 6. Separation mechanism; 61. First electric push rod; 62. Block; 63. Adjustment frame; 64. Adjustment rod; 65. Separation plate; 66. Sleeve; 67. Horizontal rod; 68. Stabilizing block; 7. Cleaning mechanism; 71. Power box; 72. Second motor; 73. Transmission rod; 74. Roller; 75. Brush; 76. U-shaped frame; 77. Second electric push rod. DETAILED DESCRIPTION

[0031] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.

[0032] like Figures 1 to 7 As shown, the present invention provides an environmentally friendly industrial electric furnace, comprising: An electric furnace body 1 is provided with a feed port 2 on the front side of the electric furnace body 1, a discharge port 3 is provided at the bottom side of the front side of the electric furnace body 1, a conveyor belt 4 is installed at the bottom side of the inner wall of the electric furnace body 1, a protective mechanism 5 is installed inside the feed port 2, and a separation mechanism 6 and a cleaning mechanism 7 are provided inside the discharge port 3.

[0033] like Figures 1 to 4 As shown, the protection mechanism 5 includes a protection cover 501, which is fixedly installed on the top of the feed port 2, and fixed plates 502 are fixedly installed on both sides of the inner wall of the protection cover 501. Both sides of the inner wall of the protection cover 501 are provided with inclined grooves 503, and a slider 504 is slidably connected inside the inclined groove 503. A moving plate 505 is fixedly connected to the inner side of the slider 504, and a connecting rod 506 is fixedly connected to the outer side of the slider 504. Both sides of the bottom of the connecting rod 506 are movably connected to a tightening rod 507 through an axle pin, and the bottom of the tightening rod 507 is movably connected to the axle pin. A rotating rod 508 is connected, and a cross bar 509 is fixedly connected inside the rotating rod 508. The inside of the cross bar 509 is movably connected to the outer side of the protective cover 501 through a bearing seat. The outer side of the cross bar 509 is movably connected to a protective box 510 through a bearing seat. A synchronous wheel 511 is fixedly connected to the surface of the cross bar 509. A synchronous belt 512 is meshed on the surface of the synchronous wheel 511. The surface of the cross bar 509 close to the electric furnace body 1 is movably connected to a first motor 513 through a bevel gear. The bottom of the first motor 513 is fixedly connected to the bottom of the inner wall of the protective box 510.

[0034] In the embodiment of the present invention (working principle), when in use, the user starts the first motor 513, and the first motor 513 rotates to drive the cross bar 509 to rotate through the bevel gear, and drives the synchronous wheel 511 to rotate through the cross bar 509, so that the synchronous belt 512 on the surface of the synchronous wheel 511 rotates, and then the two cross bars 509 rotate synchronously, so that the rotating rod 508 on the surface rotates, and the rotating rod 508 drives the clamping rod 507 to rotate, so that the clamping rod 507 clamps the top connecting rod 506, and then the slider 504 on the inner side of the connecting rod 506 moves toward the top along the inclined groove 503, driving the movable plate 505 on the inner side of the slider 504 to move, so that the position of the movable plate 505 and the fixed plate 502 are staggered, so that the material falls through the gap, so as to achieve the effect of re-protection of the feed port 2, which is convenient for users to use.

[0035] like Figure 6As shown, the separation mechanism 6 includes a first electric push rod 61, which is fixedly installed on both sides of the discharge port 3, and the output end of the first electric push rod 61 is fixedly connected with a clamping block 62, the surface of the clamping block 62 is movably connected with an adjusting frame 63, the inner side of the adjusting frame 63 is fixedly connected with an adjusting rod 64, the surface of the adjusting rod 64 is fixedly connected with a separation plate 65, the side of the clamping block 62 away from the electric push rod is fixedly connected with a sleeve 66, the inside of the sleeve 66 is slidably connected with a horizontal rod 67, the side of the horizontal rod 67 away from the first electric push rod 61 is fixedly connected with a stabilizing block 68, and the inner side of the stabilizing block 68 is fixedly connected to both sides of the discharge port 3.

[0036] In the embodiment of the present invention, the first electric push rod 61 is fixedly installed on both sides of the discharge port 3, serving as the power source of the entire separation mechanism 6. When the electric push rod receives a start signal, it will perform telescopic movement according to a preset program or an external control signal.

[0037] Connection between the card block 62 and the adjustment frame 63: The output end of the electric push rod is fixedly connected with a block 62, and the block 62 is movably connected to the adjustment frame 63. This design allows the adjustment frame 63 to move with the movement of the block 62, but at the same time maintains a certain flexibility to adapt to different work requirements.

[0038] Movement of the adjusting rod 64 and the separating plate 65: An adjusting rod 64 is fixedly connected to the inner side of the adjusting frame 63, and a separating plate 65 is fixedly connected to the surface of the adjusting rod 64. When the electric push rod pushes the block 62 to move, the block 62 will drive the adjusting frame 63 and the adjusting rod 64 to move together, thereby making the separating plate 65 open and close at the discharge port 3, and the residues of different volumes are separated by the size of the passing area on both sides of the separating plate 65, so as to facilitate collection, and finally the first electric push rod 61 is limited by the sleeve 66 and the horizontal rod 67, thereby improving the use efficiency of the first electric push rod 61.

[0039] like Figure 7 As shown, the cleaning mechanism 7 includes a power box 71, which is movably mounted on both sides of the inner wall of the discharge port 3 through an axle pin. There are two power boxes 71, and a second motor 72 is fixedly mounted on the bottom of the inner wall of the power box 71. The output end of the second motor 72 is movably connected to a transmission rod 73 through a bevel gear. A roller 74 is fixedly connected to the surface of the transmission rod 73, and a brush 75 is fixedly connected to the surface of the roller 74. Both sides of the surface of the transmission rod 73 are movably connected to a U-shaped frame 76 through bearings, and the top of the U-shaped frame 76 is movably connected to a second electric push rod 77 through an axle pin. The base of the second electric push rod 77 is movably connected to the top of the inner wall of the discharge port 3 through an axle pin. The brush 75 is made of polypropylene and is used in conjunction with the conveyor belt 4.

[0040] In the embodiment of the present invention, when it is necessary to clean the residue on the discharge port 3 or the conveyor belt 4, the control system starts the second motor 72. The second motor 72 drives the transmission rod 73 to rotate, and then drives the roller 74 and the brush 75 to rotate. At the same time, according to the cleaning requirements, the control system can start the second electric push rod 77, and adjust the U-shaped frame 76 to make the brush 75 closer to the inner wall of the conveyor belt 4 or the discharge port 3. With the movement of the conveyor belt 4 and the rotation of the brush 75, the brush 75 can effectively clean up the residue attached to the conveyor belt 4. After the cleaning is completed, the control system can turn off the second motor 72 and the second electric push rod 77 to restore the cleaning mechanism 7 to the initial state, so as to facilitate the use of the user.

[0041] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An environmentally friendly industrial electric furnace, characterized in that: include: An electric furnace body (1) is provided with a feed port (2) on the front of the electric furnace body (1), a discharge port (3) is provided at the bottom of the front of the electric furnace body (1), a conveyor belt (4) is installed at the bottom of the inner wall of the electric furnace body (1), a protective mechanism (5) is installed inside the feed port (2), and a separation mechanism (6) and a cleaning mechanism (7) are provided inside the discharge port (3).

2. An environmentally friendly industrial electric furnace according to claim 1, characterized in that: The protection mechanism (5) comprises a protection cover (501), wherein the protection cover (501) is fixedly mounted on the top of the feed port (2), fixed plates (502) are fixedly mounted on both sides of the inner wall of the protection cover (501), both sides of the inner wall of the protection cover (501) are provided with inclined grooves (503), the interior of the inclined groove (503) is slidably connected to a slider (504), and the inner side of the slider (504) is fixedly connected to a moving plate (505).

3. An environmentally friendly industrial electric furnace according to claim 2, characterized in that: The outer side of the slider (504) is fixedly connected to a connecting rod (506), both sides of the bottom of the connecting rod (506) are movably connected to a clamping rod (507) via an axle pin, the bottom of the clamping rod (507) is movably connected to a rotating rod (508) via an axle pin, the inside of the rotating rod (508) is fixedly connected to a cross rod (509), the inside of the cross rod (509) is movably connected to the outer side of the protective cover (501) via a bearing seat, and the outer side of the cross rod (509) is movably connected to a protective box (510) via a bearing seat.

4. An environmentally friendly industrial electric furnace according to claim 3, characterized in that: A synchronous wheel (511) is fixedly connected to the surface of the cross bar (509), and a synchronous belt (512) is meshed on the surface of the synchronous wheel (511). A first motor (513) is movably connected to the surface of the cross bar (509) on a side close to the electric furnace body (1) via a bevel gear, and the bottom of the first motor (513) is fixedly connected to the bottom of the inner wall of the protection box (510).

5. The environmentally friendly industrial electric furnace according to claim 1, characterized in that: The separation mechanism (6) comprises a first electric push rod (61), the first electric push rod (61) being fixedly mounted on both sides of the discharge port (3), the output end of the first electric push rod (61) being fixedly connected to a clamping block (62), the surface of the clamping block (62) being movably connected to an adjustment frame (63), the inner side of the adjustment frame (63) being fixedly connected to an adjustment rod (64), and the surface of the adjustment rod (64) being fixedly connected to a separation plate (65).

6. An environmentally friendly industrial electric furnace according to claim 5, characterized in that: A sleeve (66) is fixedly connected to the side of the clamping block (62) away from the electric push rod, a horizontal rod (67) is slidably connected inside the sleeve (66), a stabilizing block (68) is fixedly connected to the side of the horizontal rod (67) away from the first electric push rod (61), and the inner side of the stabilizing block (68) is fixedly connected to two sides of the discharge port (3).

7. The environmentally friendly industrial electric furnace according to claim 1, characterized in that: The cleaning mechanism (7) comprises a power box (71), the power box (71) being movably mounted on both sides of the inner wall of the discharge port (3) via an axle pin, the number of the power boxes (71) being two, a second motor (72) being fixedly mounted at the bottom of the inner wall of the power box (71), and an output end of the second motor (72) being movably connected to a transmission rod (73) via a bevel gear.

8. An environmentally friendly industrial electric furnace according to claim 7, characterized in that: A roller (74) is fixedly connected to the surface of the transmission rod (73), and a brush (75) is fixedly connected to the surface of the roller (74).

9. The environmentally friendly industrial electric furnace according to claim 7, characterized in that: Both sides of the surface of the transmission rod (73) are movably connected to U-shaped frames (76) via bearings, the top of the U-shaped frame (76) is movably connected to a second electric push rod (77) via an axle pin, and the base of the second electric push rod (77) is movably connected to the top of the inner wall of the discharge port (3) via an axle pin.

10. The environmentally friendly industrial electric furnace according to claim 8, characterized in that: The brush (75) is made of polypropylene, and is used in conjunction with a conveyor belt (4).