A quality inspection method and inspection system for electromechanical equipment

By conducting underwater simulation tests and data analysis on underwater electromechanical equipment, combined with equipment, mobile and work quality models, the existing detection methods fail to comprehensively evaluate the quality of equipment in complex underwater environments, achieving higher detection accuracy and stable and reliable operation of equipment.

CN119168628BActive Publication Date: 2025-03-18SHAANXI WALE M&E TECH CO LTD
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Patent Information

Application Number
CN202411640391.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-03-18
Estimated Expiration
2044-11-18

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Abstract

The invention discloses a quality inspection method and inspection system for electromechanical equipment, and relates to the technical field of quality inspection. The invention comprises underwater equipment data acquisition, underwater equipment data analysis and equipment depth quality analysis. The invention firstly collects equipment quality data, movement quality data and working quality data of underwater equipment in a data acquisition stage, and then analyzes them in a data analysis stage to obtain equipment quality grades, movement quality grades and working quality grades at various depths, and then analyzes the equipment quality grades, movement quality grades and working quality grades in an equipment depth quality analysis stage to obtain equipment quality assessment indexes, movement quality assessment indexes, working quality assessment indexes and working depth ranges of underwater equipment, so as to obtain the quality grade of a single equipment, and then analyzes each underwater equipment of each experimental batch, thereby giving an early warning and improving the reliability and safety of the equipment.
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Description

Technical Field

[0001] The present invention relates to the technical field of quality detection, and in particular to a quality detection method and a detection system for electromechanical equipment. Background Art

[0002] With the continuous exploitation of marine resources, the demand for underwater electromechanical equipment is growing. If there are quality problems with underwater electromechanical equipment, it will cause short circuits, corrosion of internal components and other faults during underwater operations, affecting the normal operation of the equipment. Quality inspection can discover such potential hidden dangers in advance, ensuring that the equipment can operate stably and reliably in the complex underwater environment and perform its due functions.

[0003] At present, most of the detection methods for underwater electromechanical equipment are mainly focused on the detection of the basic performance and safety indicators of the equipment. For some special performance indicators, such as the durability of the equipment in complex underwater environments, anti-interference ability, and long-term operation stability, the standards are not perfect. This may lead to some potential quality problems being ignored during the detection process, reducing the actual use effect and safety of the equipment, increasing the loss rate, and thus increasing costs.

[0004] At present, some testing equipment does not take into account the impact of underwater depth on the overall analysis of electromechanical equipment during the testing process of electromechanical equipment, and does not conduct a joint analysis of the quality inspection of equipment, movement and work of electromechanical equipment at various depths, which affects the accuracy and reliability of the test results. Summary of the invention

[0005] In view of the above-mentioned technical deficiencies, the object of the present invention is to provide a quality inspection method and inspection system for electromechanical equipment.

[0006] To solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides a quality inspection method for electromechanical equipment, comprising the following steps: Step 1, underwater equipment data collection: performing underwater simulation tests on underwater equipment to collect equipment quality data, movement quality data and working quality data of the underwater equipment.

[0007] Step 2. Underwater equipment data analysis: After the underwater equipment data is collected, the equipment quality data of the underwater equipment is analyzed based on the equipment quality model to obtain the equipment quality evaluation index of the underwater equipment and the equipment quality grade corresponding to each depth; based on the mobile quality model, the mobile quality data of the underwater equipment is analyzed to obtain the mobile quality evaluation index of the underwater equipment and the mobile quality grade corresponding to each depth; based on the working quality model, the working quality data of the underwater equipment is analyzed to obtain the working quality evaluation index of the underwater equipment and the working quality grade corresponding to each depth.

[0008] Step 3. Equipment depth quality analysis: Analyze the equipment quality level, movement quality level and working quality level of the underwater equipment at each depth, so as to set the working depth range of the underwater equipment. Based on this, analyze the equipment quality assessment index, movement quality assessment index, working quality assessment index and working depth range of the underwater equipment based on the equipment early warning model, so as to issue an early warning.

[0009] Preferably, the specific setting process of setting the working depth range of the underwater equipment is as follows: weighted calculation is performed on the equipment quality level, movement quality level and working quality level corresponding to each depth of the underwater equipment according to each depth to obtain the quality level of the underwater equipment at each depth.

[0010] The minimum quality grade and maximum quality grade of standard underwater equipment in the database are recorded as the lower limit and upper limit of the standard quality grade range. If the quality grade of the underwater equipment at a certain depth belongs to the standard quality grade range, and the equipment quality grade at this depth is greater than the preset standard equipment quality grade, the mobile quality grade is greater than the preset standard mobile quality grade, and the working quality grade is greater than the preset standard working quality grade, it indicates that the depth range of the depth is the effective working depth range of the underwater equipment, thereby obtaining the effective depth ranges of the underwater equipment, and summarizing the effective depth ranges of the underwater equipment to obtain the working depth range of the underwater equipment.

[0011] Preferably, the early warning is carried out, and the specific early warning process is as follows: the equipment quality assessment index, mobile quality assessment index, working quality assessment index and working depth range of the underwater equipment are substituted into the quality assessment index calculation formula to obtain the quality assessment index of the underwater equipment; according to the analysis process of a single underwater equipment, each underwater equipment of each experimental batch is analyzed to obtain the quality assessment index of each underwater equipment of each experimental batch; the minimum quality assessment index and the maximum quality assessment index of each underwater equipment of each quality grade in the database are respectively recorded as the lower limit and the upper limit of the standard quality assessment index interval of the underwater equipment of each quality grade, so as to obtain the standard quality assessment index interval corresponding to each quality grade of the underwater equipment; if the quality assessment index of an underwater equipment of a certain experimental batch belongs to the standard quality assessment index interval of a certain quality grade, then the underwater equipment of the experimental batch is of the quality grade, so as to obtain the quality grade of each underwater equipment of each experimental batch.

[0012] The underwater equipment of each experimental batch is counted according to each quality grade to obtain the number of underwater equipment corresponding to each quality grade of each experimental batch. If the number of underwater equipment of a certain quality grade of a certain experimental batch is greater than the corresponding preset standard number, it indicates that the production batch corresponding to the experimental batch is unqualified and an alarm is issued.

[0013] On the other hand, the present invention provides a quality inspection system for electromechanical equipment, comprising the following modules: an underwater equipment data acquisition module, used to perform underwater simulation tests on underwater equipment, and collect equipment quality data, movement quality data and working quality level of the underwater equipment.

[0014] The underwater equipment data analysis module is used to analyze the equipment quality data of the underwater equipment based on the equipment quality model after the underwater equipment data is collected, so as to obtain the equipment quality evaluation index of the underwater equipment and the equipment quality grade corresponding to each depth; to analyze the mobile quality data of the underwater equipment based on the mobile quality model, so as to obtain the mobile quality evaluation index of the underwater equipment and the mobile quality grade corresponding to each depth; and to analyze the working quality data of the underwater equipment based on the working quality model, so as to obtain the working quality evaluation index of the underwater equipment and the working quality grade corresponding to each depth.

[0015] The equipment depth quality analysis module is used to analyze the equipment quality level, movement quality level and working quality level of underwater equipment at each depth, so as to set the working depth range of the underwater equipment. Based on this, the equipment quality assessment index, movement quality assessment index, working quality assessment index and working depth range of the underwater equipment are analyzed to issue an early warning.

[0016] The beneficial effects of the present invention are: 1. First, in the data collection stage, the equipment quality data, movement quality data and working quality data of the underwater equipment are collected, and then analyzed in the data analysis stage to obtain the equipment quality level, movement quality level and working quality level of each depth, so as to obtain the equipment quality evaluation index, movement quality evaluation index, working quality evaluation index and working depth range of the underwater equipment in the equipment depth quality analysis stage, so as to obtain the quality level of a single equipment, and then analyze each underwater equipment of each experimental batch, so as to give an early warning and improve the reliability and safety of the equipment.

[0017] 2. On the one hand, the present invention sets up an electromechanical equipment detection environment at different depths to obtain quality data of the electromechanical equipment at different depths, thereby reducing the situation where the underwater electromechanical equipment does not meet the quality requirements at a specific underwater depth and increasing the validity of the data. On the other hand, the present invention detects the underwater electromechanical equipment from three aspects: equipment, movement and work, thereby increasing the diversity of data sources and thus increasing the authenticity of the data. At the same time, the data from the three aspects of equipment, movement and work are linked together, thereby reducing the situation where the overall data is invalid due to the low quality of one aspect at a specific water depth and increasing the validity of the data. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 The present invention is a schematic flow chart of the steps for implementing the method.

[0020] Figure 2 It is a schematic diagram of the system structure connection of the present invention. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] according to Figure 1 As shown, the present invention provides a quality inspection method for electromechanical equipment, comprising the following steps: Step 1, underwater equipment data collection: performing underwater simulation tests on the underwater equipment, and collecting equipment quality data, movement quality data and working quality data of the underwater equipment.

[0023] In a specific embodiment, the equipment quality data, movement quality data and working quality data of the underwater equipment are collected, and the specific collection process is as follows: simulate the underwater environment of each depth in the laboratory, put the underwater equipment into the underwater environment of each depth, and collect data.

[0024] In the process of collecting equipment quality data of underwater equipment, the basic coating thickness of the underwater equipment is first recorded, and then various environmental types are simulated in the underwater environment at each depth. The underwater equipment is placed in each simulated environment, and the reduction in coating thickness of each environmental type collected at each depth corresponding to the underwater equipment is collected at each preset time interval until the humidity sensor set inside the underwater equipment senses the entry of water flow, and this time point is recorded as the leakage time point, so as to obtain the underwater equipment at the depth. Corresponding environment type Leakage duration , is the number of the environment type, , , The maximum environment type number is used, and the maximum coating thickness reduction of each environment type collected at each depth corresponding to the underwater equipment is recorded as the test corrosion amount, so as to obtain the underwater equipment at the depth Corresponding environment type The test corrosion amount , place the underwater equipment at depth Corresponding environment type Leakage duration Substitute into the anti-leakage index calculation formula In the depth of the underwater equipment Corresponding anti-leakage index , is the preset standard leakage duration, For the default environment type The weight factor of , , place the underwater equipment at depth Corresponding environment type The test corrosion amount Substitute into the corrosion resistance index calculation formula , get the depth of underwater equipment Corresponding corrosion resistance index , is the preset standard corrosion amount.

[0025] It should be noted that each depth represents a depth range, for example, 4 meters to 5 meters underwater is a depth, and each environment type is an underwater environment with different salt content, dissolved oxygen content and water flow speed. The standard parameters are and It is set by the staff, and is generally set to the average leakage duration of each experiment and the average corrosion amount of each experiment corresponding to the maximum number of times used in the actual environment, for example 5.6 and is 2.7, the weight factor Set by the staff, the more times an environment is used, the greater the weight factor of the environment. For example It is 0.34.

[0026] In the process of collecting the mobile quality data of underwater equipment, each signal is sent in the underwater environment at each depth, and the maximum stress of each key part is collected through the stress sensor of each key equipment. At the same time, a strain gauge is set on the surface, and the shell deformation index is obtained by the strain gauge measurement method. Then, the time point of each signal transmission and the position of the underwater equipment before the signal transmission are recorded. The time point of the underwater equipment movement after each signal transmission and the position after movement are identified through the position sensing device. The equipment reaction time is obtained according to the time point of each signal transmission and the time point of the equipment movement. The equipment reaction time of each signal test at each depth is obtained, and the average value of the equipment reaction time of each signal test at each depth is calculated to obtain the depth of the underwater equipment. Actual device response time , according to the underwater equipment position before signal transmission and the position after movement, the offset distance and theoretical movement distance are obtained, and the offset distance is divided by the theoretical movement distance to obtain the offset rate, so as to obtain the offset rate of each signal test at each depth, and the offset rate of each signal test at each depth is averaged to obtain the depth of the underwater equipment The actual deviation rate , the depth of the underwater equipment Actual device response time and actual device offset rate Substitute into the calculation formula of mobile signal correct index , get the depth of the underwater equipment Corresponding mobile signal accuracy index , and are the preset standard reaction time and standard deviation rate, , and are the weight factors of the preset reaction time and the weight of the standard deviation rate, , , .

[0027] It should be noted that the standard parameters and With the above standard parameters The setup process is the same and is done by staff, e.g. is 1.56 and is 0.27, the weight factor and With the weight factor above The setup process is the same and is done by staff, e.g. is 0.45 and is 0.55.

[0028] In the process of collecting the working quality data of the underwater equipment, the preset reference object is excavated by the underwater equipment, and the ore excavation rate and ore transportation rate corresponding to each depth of the underwater equipment are collected by machine vision. The ore excavation rate corresponding to each depth of the underwater equipment is divided by the preset ore excavation rate to obtain the working efficiency index corresponding to each depth of the underwater equipment. The ore transportation rate corresponding to each depth of the underwater equipment is divided by the preset ore transportation rate to obtain the transportation efficiency index corresponding to each depth of the underwater equipment. The stress sensing device of each spoke is used to collect the depth of the underwater equipment. Corresponding spokes Working stress , the depth of underwater equipment is collected through the pressure sensor of the negative pressure machine The working pressure corresponding to the preset power of the vacuum machine , substitute the working stress of each spoke corresponding to each depth of the underwater equipment and the working pressure of the preset power of the negative pressure machine into the safety index calculation formula , get the depth of underwater equipment Corresponding safety index , and They are the preset standard working stress and standard working pressure, is the weight factor of each spoke, , , and are the preset working stress weight factor and working pressure weight factor, , , .

[0029] It should be noted that the spokes are used to move underwater equipment, and the negative pressure machine is used for underwater equipment to collect minerals through negative pressure. The standard parameters and With the above standard parameters The setup process is the same and is done by staff, e.g. 14.7 and is 1.25, the weight factor , and With the weight factor above The setup process is the same and is done by staff, e.g. 0.17 is 0.32 and It is 0.68.

[0030] Step 2. Underwater equipment data analysis: After the underwater equipment data is collected, the equipment quality data of the underwater equipment is analyzed based on the equipment quality model to obtain the equipment quality evaluation index of the underwater equipment and the equipment quality grade corresponding to each depth; based on the mobile quality model, the mobile quality data of the underwater equipment is analyzed to obtain the mobile quality evaluation index of the underwater equipment and the mobile quality grade corresponding to each depth; based on the working quality model, the working quality data of the underwater equipment is analyzed to obtain the working quality evaluation index of the underwater equipment and the working quality grade corresponding to each depth.

[0031] In a specific embodiment, the equipment quality data of the underwater equipment is analyzed, and the specific analysis process is as follows: the equipment quality data of the underwater equipment includes the anti-leakage index and the anti-corrosion index corresponding to each depth of the underwater equipment, and the anti-leakage index and the anti-corrosion index corresponding to each depth of the underwater equipment are input into the equipment quality model to obtain the output result of the equipment quality model corresponding to each depth of the underwater equipment, and the value of the output result The equipment quality level. , , is the equipment quality grade of the maximum underwater equipment. The equipment quality grades corresponding to each depth of the underwater equipment are weighted and calculated to obtain the equipment quality evaluation index of the underwater equipment.

[0032] In a specific embodiment, the equipment quality model expression is: ,in Depth of underwater equipment The output of the corresponding equipment quality model is is the depth number, , , is the maximum depth, and The depth of underwater equipment The corresponding anti-leakage index and anti-corrosion index, and They are the preset standard anti-leakage index and standard anti-corrosion index respectively. and are respectively the weight factor of the preset standard anti-leakage index and the weight factor of the standard anti-corrosion index, , , , , , , and They are the first standard equipment quality index, the second standard equipment quality index, Standard Equipment Quality Index, Standard Equipment Quality Index and Standard equipment quality index.

[0033] It should be noted that the standard parameters , , , , , and With the above standard parameters The setup process is the same and is done by staff, e.g. 1.7 1.2 1.2 1.3 2.3 2.4 and is 3.9, the weight factor and With the weight factor above The setup process is the same and is done by staff, e.g. is 0.3 and is 0.7.

[0034] In a specific embodiment, the mobile quality data of the underwater equipment is analyzed, and the specific analysis process is as follows: the mobile quality data of the underwater equipment includes the mobile signal correctness index corresponding to each depth of the underwater equipment, the shell deformation index during movement, and the maximum stress of each key part during movement. The mobile signal correctness index corresponding to each depth of the underwater equipment, the shell deformation index during movement, and the maximum stress of each key part during movement are input into the mobile quality model to obtain the output result of the mobile quality model corresponding to each depth of the underwater equipment, and the value of the output result is is the mobile quality level, , , is the maximum underwater equipment movement quality level, and the movement quality levels corresponding to each depth of the underwater equipment are weighted and calculated to obtain the underwater equipment movement quality evaluation index.

[0035] In a specific embodiment, the moving mass model expression is:

[0036] ,in Depth of underwater equipment The corresponding output of the moving mass model is, and The depth of underwater equipment The corresponding movement signal correctness index and deformation index during movement, and They are the preset standard motion signal correctness index and standard deformation index, Depth of underwater equipment Corresponding key parts during movement The maximum stress, It is the number of the key parts of the underwater equipment. , , It is the maximum number of the key parts of the underwater equipment. Key parts when moving underwater equipment to preset depth The standard maximum stress, For the preset key parts The weight factor of , , and are the preset signal weight factor and stress weight factor, , , , , , , and They are the first standard mobile quality index, the second standard mobile quality index, Standard moving quality index, Standard moving quality index and Standard moving quality index.

[0037] It should be noted that the standard parameters , , , , , , and With the above standard parameters The setup process is the same and is done by staff, e.g. 1.3 1.5, 1.2 1.2 1.3 2.3 2.4 and is 3.9, the weight factor , and With the weight factor above The setup process is the same and is done by staff, e.g. 1.5, is 0.4 and is 0.6.

[0038] In a specific embodiment, the working quality data of the underwater equipment is analyzed, and the specific analysis process is as follows: the working quality data of the underwater equipment includes the safety index, work efficiency index and transportation efficiency index corresponding to each depth of the underwater equipment, and the safety index, work efficiency index and transportation efficiency index corresponding to each depth of the underwater equipment are input into the working quality model to obtain the output result of the working quality model corresponding to each depth of the underwater equipment, and the value of the output result The work quality level, , , is the maximum working quality level of the underwater equipment. The working quality levels corresponding to each depth of the underwater equipment are weighted and calculated to obtain the working quality evaluation index of the underwater equipment.

[0039] In a specific embodiment, the work quality model expression is:

[0040] ,in Depth of underwater equipment The output of the corresponding work quality model, , and The depth of underwater equipment The corresponding safety index, work efficiency index and transportation efficiency index, , and They are the preset standard safety index, standard work efficiency index and standard transportation efficiency index. and are the preset safety index weight factor and production index weight factor, , , , , , , and They are the first standard work quality index, the second standard work quality index, Standard work quality index, Standard work quality index and Standard work quality index.

[0041] It should be noted that the standard parameters , , , , , , and With the above standard parameters The setup process is the same and is done by staff, e.g. 1.6 2.1 1.3 1.1, 1.5, 3.1 3.4 and is 4.9, the weight factor and With the weight factor above The setup process is the same and is done by staff, e.g. is 0.57 and It is 0.43.

[0042] Step 3. Equipment depth quality analysis: Analyze the equipment quality level, movement quality level and working quality level of the underwater equipment at each depth, so as to set the working depth range of the underwater equipment. Based on this, analyze the equipment quality assessment index, movement quality assessment index, working quality assessment index and working depth range of the underwater equipment based on the equipment early warning model, so as to issue an early warning.

[0043] In a specific embodiment, the working depth range of the underwater equipment is set, and the specific setting process is as follows: the equipment quality level, movement quality level and working quality level corresponding to each depth of the underwater equipment are weightedly calculated according to each depth to obtain the quality level of the underwater equipment at each depth.

[0044] The minimum quality grade and maximum quality grade of standard underwater equipment in the database are recorded as the lower limit and upper limit of the standard quality grade range. If the quality grade of the underwater equipment at a certain depth belongs to the standard quality grade range, and the equipment quality grade at this depth is greater than the preset standard equipment quality grade, the mobile quality grade is greater than the preset standard mobile quality grade, and the working quality grade is greater than the preset standard working quality grade, it indicates that the depth range of the depth is the effective working depth range of the underwater equipment, thereby obtaining the effective depth ranges of the underwater equipment, and summarizing the effective depth ranges of the underwater equipment to obtain the working depth range of the underwater equipment.

[0045] In a specific embodiment, the early warning is performed as follows: the equipment quality assessment index, the mobile quality assessment index, the working quality assessment index and the working depth range of the underwater equipment are substituted into the quality assessment index calculation formula The quality assessment index of underwater equipment is obtained , , , and They are the equipment quality assessment index, movement quality assessment index, work quality assessment index and length value of the working depth range of underwater equipment. , , and They are the preset standard equipment quality assessment index, standard movement quality assessment index, standard work quality assessment index and standard working depth range length values. , , and They are the weight factors of the preset equipment quality, the weight factor of the moving quality, the weight factor of the working quality and the weight factor of the working depth range, , , , , According to the analysis process of a single underwater equipment, each underwater equipment of each experimental batch is analyzed to obtain the quality evaluation index of each underwater equipment of each experimental batch. The minimum quality evaluation index and the maximum quality evaluation index of each underwater equipment of each quality grade in the database are respectively recorded as the lower limit and the upper limit of the standard quality evaluation index range of each quality grade of underwater equipment, so as to obtain the standard quality evaluation index range corresponding to each quality grade of underwater equipment. If the quality evaluation index of an underwater equipment of a certain experimental batch belongs to the standard quality evaluation index range of a certain quality grade, then the underwater equipment of the experimental batch is of the quality grade, so as to obtain the quality grade of each underwater equipment of each experimental batch.

[0046] It should be noted that the standard parameters , , and With the above standard parameters The setup process is the same and is done by staff, e.g. 1.2 1.6 is 1.7 and is 2.8, the weight factor , , and With the weight factor above The setup process is the same and is done by staff, e.g. is 0.3, is 0.2, is 0.1 and is 0.4.

[0047] The underwater equipment of each experimental batch is counted according to each quality grade to obtain the number of underwater equipment corresponding to each quality grade of each experimental batch. If the number of underwater equipment of a certain quality grade of a certain experimental batch is greater than the corresponding preset standard number, it indicates that the production batch corresponding to the experimental batch is unqualified and an alarm is issued.

[0048] according to Figure 2 As shown, the present invention provides a quality inspection system for electromechanical equipment, comprising the following modules: an underwater equipment data acquisition module, an underwater equipment data analysis module and an equipment depth quality analysis module.

[0049] The underwater equipment data analysis module is connected to the underwater equipment data acquisition module and the equipment depth quality analysis module respectively.

[0050] The underwater equipment data acquisition module is used to perform underwater simulation tests on underwater equipment and collect equipment quality data, movement quality data and working quality data of the underwater equipment.

[0051] The underwater equipment data analysis module is used to analyze the equipment quality data of the underwater equipment based on the equipment quality model after the underwater equipment data is collected, so as to obtain the equipment quality evaluation index of the underwater equipment and the equipment quality grade corresponding to each depth; to analyze the mobile quality data of the underwater equipment based on the mobile quality model, so as to obtain the mobile quality evaluation index of the underwater equipment and the mobile quality grade corresponding to each depth; and to analyze the working quality data of the underwater equipment based on the working quality model, so as to obtain the working quality evaluation index of the underwater equipment and the working quality grade corresponding to each depth.

[0052] The equipment depth quality analysis module is used to analyze the equipment quality level, movement quality level and working quality level of underwater equipment at each depth, so as to set the working depth range of the underwater equipment. Based on this, the equipment quality assessment index, movement quality assessment index, working quality assessment index and working depth range of the underwater equipment are analyzed to issue an early warning.

[0053] The above contents are merely examples and explanations of the concept of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined in this specification, they should all fall within the protection scope of the present invention.

Claims

1. A quality inspection method for electromechanical equipment, characterized in that: The steps include: Step 1: Underwater equipment data collection: Conduct underwater simulation tests on underwater equipment to collect equipment quality data, movement quality data, and working quality data of the underwater equipment; Step 2: Underwater equipment data analysis: After the underwater equipment data is collected, the equipment quality data of the underwater equipment is analyzed based on the equipment quality model to obtain the equipment quality evaluation index of the underwater equipment and the equipment quality grade corresponding to each depth; based on the mobile quality model, the mobile quality data of the underwater equipment is analyzed to obtain the mobile quality evaluation index of the underwater equipment and the mobile quality grade corresponding to each depth; based on the working quality model, the working quality data of the underwater equipment is analyzed to obtain the working quality evaluation index of the underwater equipment and the working quality grade corresponding to each depth; Step 3: Equipment depth quality analysis: Analyze the equipment quality level, movement quality level and working quality level of the underwater equipment at each depth, so as to set the working depth range of the underwater equipment. Based on this, analyze the equipment quality assessment index, movement quality assessment index, working quality assessment index and working depth range of the underwater equipment based on the equipment early warning model, so as to issue an early warning; The specific setting process of setting the working depth range of the underwater equipment is as follows: the equipment quality level, the movement quality level and the working quality level corresponding to each depth of the underwater equipment are weightedly calculated according to each depth to obtain the quality level of the underwater equipment at each depth; The minimum quality grade and the maximum quality grade of the standard underwater equipment in the database are recorded as the lower limit and the upper limit of the standard quality grade interval. If the quality grade of the underwater equipment at a certain depth belongs to the standard quality grade interval, and the equipment quality grade at this depth is greater than the preset standard equipment quality grade, the mobile quality grade is greater than the preset standard mobile quality grade, and the working quality grade is greater than the preset standard working quality grade, it indicates that the depth range of the depth is the effective working depth range of the underwater equipment, thereby obtaining the effective depth ranges of the underwater equipment, and summarizing the effective depth ranges of the underwater equipment to obtain the working depth range of the underwater equipment; The equipment quality data of the underwater equipment includes an anti-leakage index and an anti-corrosion index corresponding to each depth of the underwater equipment; The movement quality data of the underwater equipment includes the movement signal correctness index corresponding to each depth of the underwater equipment, the shell deformation index during movement, and the maximum stress of each key part during movement; The working quality data of the underwater equipment includes a safety index, a working efficiency index and a transportation efficiency index corresponding to each depth of the underwater equipment.

2. A quality inspection method for electromechanical equipment according to claim 1, characterized in that: The equipment quality data of the underwater equipment is analyzed, and the specific analysis process is as follows: In the process of collecting equipment quality data of underwater equipment, the basic coating thickness of the underwater equipment is first recorded, and then various environmental types are simulated in underwater environments at various depths. The underwater equipment is placed in each simulated environment, and the reduction in coating thickness of each environmental type collected at each depth corresponding to each preset time interval is collected until the humidity sensor set inside the underwater equipment senses the entry of water flow, and this time point is recorded as the leakage time point. This is used to obtain the depth of the underwater equipment Corresponding environment type Leakage duration , is the number of the environment type, , , The maximum environment type number is used, and the maximum coating thickness reduction of each environment type collected at each depth corresponding to the underwater equipment is recorded as the test corrosion amount, so as to obtain the underwater equipment at the depth Corresponding environment type The test corrosion amount , place the underwater equipment at a depth Corresponding environment type Leakage duration Substitute into the anti-leakage index calculation formula In the depth of the underwater equipment Corresponding anti-leakage index , is the preset standard leakage duration, For the default environment type The weight factor of , , place the underwater equipment at a depth Corresponding environment type The test corrosion amount Substitute into the corrosion resistance index calculation formula , get the depth of the underwater equipment Corresponding corrosion resistance index , is the preset standard corrosion amount; The equipment quality data of underwater equipment includes the anti-leakage index and anti-corrosion index corresponding to each depth of underwater equipment. The anti-leakage index and anti-corrosion index corresponding to each depth of underwater equipment are input into the equipment quality model to obtain the output results of the equipment quality model corresponding to each depth of underwater equipment. The output results are numerical values. The equipment quality level. , , is the equipment quality grade of the maximum underwater equipment. The equipment quality grades corresponding to each depth of the underwater equipment are weighted and calculated to obtain the equipment quality evaluation index of the underwater equipment.

3. A quality inspection method for electromechanical equipment according to claim 2, characterized in that: The equipment quality model expression is: ,in Depth of underwater equipment The output of the corresponding equipment quality model is is the depth number, , , is the maximum depth, and The depth of underwater equipment Corresponding anti-leakage index and anti-corrosion index, and They are the preset standard anti-leakage index and standard anti-corrosion index respectively. and are respectively the weight factor of the preset standard anti-leakage index and the weight factor of the standard anti-corrosion index, , , , , , and Respectively Standard equipment quality index, Standard equipment quality index, first standard equipment quality index and second Standard equipment quality index.

4. A quality inspection method for electromechanical equipment according to claim 1, characterized in that: The mobile quality data of the underwater equipment is analyzed, and the specific analysis process is as follows: In the process of collecting the mobile quality data of underwater equipment, each signal is sent in the underwater environment at each depth, and the maximum stress of each key part is collected through the stress sensor of each key equipment. At the same time, a strain gauge is set on the surface, and the shell deformation index is obtained by the strain gauge measurement method. Then, the time point of each signal transmission and the position of the underwater equipment before the signal transmission are recorded. The time point of the underwater equipment movement after each signal transmission and the position after movement are identified through the position sensing device. The equipment reaction time is obtained according to the time point of each signal transmission and the time point of the equipment movement. The equipment reaction time of each signal test at each depth is obtained, and the average value of the equipment reaction time of each signal test at each depth is calculated to obtain the depth of the underwater equipment. Actual device response time , according to the underwater equipment position before signal transmission and the position after movement, the offset distance and theoretical movement distance are obtained, and the offset distance is divided by the theoretical movement distance to obtain the offset rate, so as to obtain the offset rate of each signal test at each depth, and the offset rate of each signal test at each depth is averaged to obtain the depth of the underwater equipment The actual deviation rate , the depth of the underwater equipment Actual device response time and actual device offset Substitute into the calculation formula of mobile signal correct index , get the depth of the underwater equipment Corresponding mobile signal accuracy index , and are the preset standard reaction time and standard deviation rate, , and are the weight factors of the preset reaction time and the standard deviation rate, respectively. , , ; The mobile quality data of underwater equipment include the mobile signal correctness index corresponding to each depth of underwater equipment, the shell deformation index during movement and the maximum stress of each key part during movement. The mobile signal correctness index corresponding to each depth of underwater equipment, the shell deformation index during movement and the maximum stress of each key part during movement are input into the mobile quality model to obtain the output result of the mobile quality model corresponding to each depth of underwater equipment. The value of the output result is is the mobile quality level, , , is the maximum underwater equipment movement quality level, and the movement quality levels corresponding to each depth of the underwater equipment are weighted and calculated to obtain the underwater equipment movement quality evaluation index.

5. A quality inspection method for electromechanical equipment according to claim 4, characterized in that: The mobile mass model expression is: ,in Depth of underwater equipment The corresponding output of the moving mass model is, and The depth of underwater equipment The corresponding movement signal correctness index and deformation index during movement, and They are the preset standard motion signal correctness index and standard deformation index, Depth of underwater equipment Corresponding key parts during movement The maximum stress, It is the number of the key parts of the underwater equipment. , , It is the maximum number of the key parts of the underwater equipment. Key parts when moving underwater equipment to preset depth The standard maximum stress, For the preset key parts The weight factor of , , and are the preset signal weight factor and stress weight factor, , , , , , and Respectively Standard moving quality index, Standard moving quality index, first standard moving quality index and second Standard moving quality index.

6. A quality inspection method for electromechanical equipment according to claim 1, characterized in that: The working quality data of the underwater equipment is analyzed, and the specific analysis process is as follows: In the process of collecting the working quality data of the underwater equipment, the preset reference object is excavated by the underwater equipment, and the ore excavation rate and ore transportation rate corresponding to each depth of the underwater equipment are collected by machine vision. The ore excavation rate corresponding to each depth of the underwater equipment is divided by the preset ore excavation rate to obtain the working efficiency index corresponding to each depth of the underwater equipment. The ore transportation rate corresponding to each depth of the underwater equipment is divided by the preset ore transportation rate to obtain the transportation efficiency index corresponding to each depth of the underwater equipment. The stress sensing device of each spoke is used to collect the depth of the underwater equipment. Corresponding spokes Working stress , the depth of underwater equipment is collected through the pressure sensor of the negative pressure machine The working pressure corresponding to the preset power of the vacuum machine , substitute the working stress of each spoke corresponding to each depth of the underwater equipment and the working pressure of the preset power of the negative pressure machine into the safety index calculation formula , get the depth of the underwater equipment Corresponding safety index , and They are the preset standard working stress and standard working pressure, is the weight factor of each spoke, , , and are the preset working stress weight factor and working pressure weight factor, , , ; The working quality data of underwater equipment includes the safety index, working efficiency index and transportation efficiency index corresponding to each depth of underwater equipment. The safety index, working efficiency index and transportation efficiency index corresponding to each depth of underwater equipment are input into the working quality model to obtain the output results of the working quality model corresponding to each depth of underwater equipment. The output results are numerical values. The work quality level, , , is the maximum working quality level of the underwater equipment. The working quality levels corresponding to each depth of the underwater equipment are weighted and calculated to obtain the working quality evaluation index of the underwater equipment.

7. A quality inspection method for electromechanical equipment according to claim 6, characterized in that: The work quality model expression is: ,in Depth of underwater equipment The output of the corresponding work quality model, , and The depth of underwater equipment The corresponding safety index, work efficiency index and transportation efficiency index, , and They are the preset standard safety index, standard work efficiency index and standard transportation efficiency index. and are the preset safety index weight factor and production index weight factor, , , , , , and Respectively Standard work quality index, Standard work quality index, first standard work quality index and second Standard work quality index.

8. A quality inspection method for electromechanical equipment according to claim 1, characterized in that: The specific early warning process is as follows: Substitute the equipment quality assessment index, movement quality assessment index, work quality assessment index and working depth range of the underwater equipment into the quality assessment index calculation formula The quality assessment index of underwater equipment is obtained , , , and They are the equipment quality assessment index, movement quality assessment index, work quality assessment index and length value of the working depth range of underwater equipment. , , and They are the preset standard equipment quality assessment index, standard movement quality assessment index, standard work quality assessment index and standard working depth range length values. , , and They are the weight factors of the preset equipment quality, the weight factor of the moving quality, the weight factor of the working quality and the weight factor of the working depth range, , , , , , according to the analysis process of a single underwater device, each underwater device of each experimental batch is analyzed to obtain the quality evaluation index of each underwater device of each experimental batch, and the minimum quality evaluation index and the maximum quality evaluation index of each underwater device of each quality level in the database are respectively recorded as the lower limit and the upper limit of the standard quality evaluation index interval of each quality level of underwater devices, so as to obtain the standard quality evaluation index interval corresponding to each quality level of underwater equipment, if the quality evaluation index of a certain underwater device of a certain experimental batch belongs to the standard quality evaluation index interval of a certain quality level, then the underwater device of the experimental batch is of the quality level, so as to obtain the quality level of each underwater device of each experimental batch; The underwater equipment of each experimental batch is counted according to each quality grade to obtain the number of underwater equipment corresponding to each quality grade of each experimental batch. If the number of underwater equipment of a certain quality grade of a certain experimental batch is greater than the corresponding preset standard number, it indicates that the production batch corresponding to the experimental batch is unqualified and an alarm is issued.

9. A quality inspection system for electromechanical equipment using the quality inspection method for electromechanical equipment according to any one of claims 1 to 8, characterized in that: Includes the following modules: An underwater equipment data acquisition module is used to perform underwater simulation tests on underwater equipment and collect equipment quality data, movement quality data, and working quality data of underwater equipment; The underwater equipment data analysis module is used to analyze the equipment quality data of the underwater equipment based on the equipment quality model after the underwater equipment data is collected, so as to obtain the equipment quality evaluation index of the underwater equipment and the equipment quality grade corresponding to each depth; to analyze the mobile quality data of the underwater equipment based on the mobile quality model, so as to obtain the mobile quality evaluation index of the underwater equipment and the mobile quality grade corresponding to each depth; and to analyze the working quality data of the underwater equipment based on the working quality model, so as to obtain the working quality evaluation index of the underwater equipment and the working quality grade corresponding to each depth; The equipment depth quality analysis module is used to analyze the equipment quality level, movement quality level and working quality level of underwater equipment at each depth, so as to set the working depth range of the underwater equipment. Based on this, the equipment quality assessment index, movement quality assessment index, working quality assessment index and working depth range of the underwater equipment are analyzed to issue an early warning.

Citation Information

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