A universal installation combination module for low voltage complete equipment

By designing a universal installation combination module for complete sets of low-voltage equipment, adopting modular design and connecting copper row combination installation, the complex problem of disassembly and assembly and replacement of complete sets of switch equipment in low-voltage cabinets is solved, and rapid disassembly and assembly and live replacement are achieved, and maintenance is improved Efficiency and versatility reduce the pressure of storage spare parts.

CN119171191BActive Publication Date: 2025-02-18广东正超电气有限公司
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Patent Information

Application Number
CN202411389971.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-02-18
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

The disassembly, assembly and replacement of existing low-voltage complete sets of medium and low-voltage switchgears is complicated and cannot be universalized by multiple brands, resulting in a long replacement, a high user complaint rate, and a wide variety of spare parts, which causes storage pressure in the power plant.

Method used

Design a universal installation combination module for low-voltage complete sets of equipment, adopting a modular design, including feeding components, single-phase connecting components and module combination base plate. It can be installed in combination by connecting copper bars and low-voltage complete sets of switch equipment to realize rapid disassembly and live operation. , adapted to different brands and models of equipment.

Benefits of technology

It realizes rapid disassembly and assembly and live replacement of low-voltage complete sets of switchgear equipment, improves maintenance efficiency and versatility, reduces the pressure of storage spare parts, and improves the economic benefits of the power plant.

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Abstract

The present invention discloses a universal installation combination module for low-voltage complete equipment. It includes a feed-out assembly, a single-phase connection assembly and a module combination base plate. The single-phase connection assembly and the low-voltage complete switch equipment are installed on the module combination base plate. The connection copper busbar of the single-phase connection assembly is combined with the single-phase connection port of the low-voltage complete switch equipment. The feed-out assembly and the module combination base plate are installed on the module installation plate. The single-phase connection assembly is combined with the feed-out assembly through a connecting bolt to complete the installation of the low-voltage complete switch equipment module. The connection copper busbar includes a rigid connection part and a flexible connection part, and the flexible connection part can be bent and shaped. The beneficial effects of the present invention include: the present invention can realize live operation and quick disassembly and assembly by adopting a modular design composed of independent component connections, and significantly and effectively improves the efficiency of maintenance and repair operations. The use of a connection copper busbar with a flexible connection part has better versatility and greatly reduces the storage pressure of spare parts in warehousing.
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Description

Technical Field

[0001] The present invention relates to the technical field of low-voltage power distribution equipment, and more specifically, to a universal installation combination module for low-voltage complete sets of equipment. Background Art

[0002] The power supply system includes distribution areas with different functions. The low-voltage cabinets in the low-voltage intelligent substation are mainly distributed at the boundary points of the medium and low voltage distribution networks. The function of the low-voltage cabinet in the power grid is to distribute the load and maintain the continuous and stable operation of the power grid.

[0003] In the implementation and application of low-voltage cabinets, when it is necessary to carry out inspection, maintenance and replacement operations on the low-voltage cabinets, there are problems such as long construction operations and slow perception and response, which leads to many user complaints. This is one of the more difficult problems to deal with in distribution network infrastructure projects.

[0004] The operation of inspecting and maintaining low-voltage cabinets includes the disassembly, assembly and replacement of low-voltage complete switchgear. However, due to the complicated models and types of plug-in low-voltage complete switchgear of different brands in the low-voltage cabinets of the current medium and low voltage distribution networks, and the non-uniform structural dimensions, when replacing the low-voltage complete switchgear, it is necessary to replace the plug-in base together. The on-site maintenance and replacement operations are complicated, and the power needs to be turned off for replacement. The power outage operation is time-consuming, resulting in a high user complaint rate. In addition, there are many types of replacement spare parts that need to be prepared at the back end, which puts huge pressure on the power plant's storage.

[0005] In order to solve the problem of the existing low-voltage cabinets being difficult to disassemble and replace low-voltage complete switchgear, each manufacturer develops a base based on the appearance of the low-voltage complete switchgear they have developed, and provides a detachable plastic shell plug-in base. However, the plastic shell plug-in bases currently on the market are too simple, and the connection combination structures of each manufacturer are different, making it impossible to achieve multi-brand universality. Some manufacturers have developed low-voltage complete switchgear adapters similar to plug-in bases. If the length or height of the low-voltage complete switchgear changes, universal replacement cannot be achieved.

[0006] In view of this, in order to solve the problems that the existing low-voltage complete switchgear cannot be replaced under power, the replacement versatility is poor, and the replacement operation is cumbersome, it is urgently necessary to develop a universal low-voltage complete switchgear structure that can achieve live replacement and can be universally combined with molded case low-voltage complete switchgear of different brands. Summary of the invention

[0007] The purpose of the present invention is to provide a universal installation combination module for low-voltage complete equipment, so as to solve the problems existing in the practical application of the above-mentioned existing low-voltage switchgear. By making innovative improvements on the mechanical combination structure, it is possible to achieve universal adaptability and adjustment combination with low-voltage complete switchgear of different specifications and models, thereby improving the resource utilization rate of various spare parts of users' low-voltage complete switchgear. By using modular installation and replacement, the operation is made more convenient, thus achieving the purpose of strong combination versatility. It can also be operated under power, further improving the maintenance efficiency of the low-voltage cabinet.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] A universal installation combination module for low-voltage complete equipment comprises a feed-out assembly, a single-phase connection assembly and a module combination base plate, the single-phase connection assembly and the low-voltage complete switch equipment are installed on the module combination base plate, the connection copper busbar of the single-phase connection assembly is combined with the single-phase connection port of the low-voltage complete switch equipment to form a low-voltage complete switch equipment quick disassembly and assembly structure.

[0010] The feed-out assembly and the module combination base plate are installed on the module mounting plate, and the single-phase connection assembly is combined with the feed-out assembly through connecting bolts to complete the installation of the low-voltage complete switchgear module. The connecting copper busbar includes a rigid connection part and a flexible connection part, and the flexible connection part can be bent. The rigid connection part is arranged at both ends of the flexible connection part. The rigid connection part is used for combined installation with the low-voltage complete switchgear, and the flexible connection part is used for adapting and installing the single-phase connection assembly when it is connected and combined with different low-voltage complete switchgear. The copper sleeve of the single-phase connection assembly and the connecting copper busbar are mutually conductive and fit, and the copper sleeve and the butt end of the transfer copper busbar of the feed-out assembly are mutually conductive and fit, so that the feed-out assembly, the single-phase connection assembly and the low-voltage complete switchgear are connected and connected. The feed-out connection end of the transfer copper busbar extends out from the connection side of the module mounting plate for connection with other equipment.

[0011] Preferably, the feed-out assembly is installed on the feed-out assembly installation opening of the module installation plate through the feed-out assembly combination hole, the single-phase connection assembly is installed on the module assembly bottom plate through the single-phase isolation fixing piece and the single-phase connection assembly fixing bayonet of the module assembly bottom plate, the rigid connection part on the outside of the single-phase connection assembly is combined with the locking bolt of the single-phase connection port of the low-voltage complete switchgear, and each connection phase of the low-voltage complete switchgear is connected to the single-phase connection assembly through the single-phase connection assembly. The copper sleeve, connecting copper bar and insulating pressing structure in the single-phase connection assembly are sequentially installed on the connecting bolt, the copper sleeve is installed in the copper sleeve guide through hole of the single-phase isolation fixing piece, and the connecting end face of the copper sleeve passes through the copper sleeve guide through hole and fits with the transfer copper bar. The connecting bolt is combined with the connecting screw hole of the feed-out assembly, and the connecting bolt tightly combines the connecting copper bar, copper sleeve and transfer copper bar through the insulating pressing structure.

[0012] Preferably, the bolt head of the connecting bolt is combined with an insulating connector, a bolt head combination groove is provided in the insulating connector, a combination hole is opened at the bottom end of the bolt head combination groove, the rod of the connecting bolt passes through the combination hole, the bolt head is installed in the bolt head combination groove, an insulating plug is installed in the bolt head combination groove, the inner end face of the insulating plug is fitted with the outer end face of the bolt head, a screwing slot is provided between the outer end of the insulating plug and the bolt head combination groove, a locking nut is installed on the rod, and the locking nut is fixedly installed on the connecting bolt by cooperating with the bolt head. The locking nut is tightened on the rod to clamp the insulating connector in cooperation with the bolt head, and the insulating connector is locked and fixed on the connecting bolt. During installation, the connecting bolt is rotated by inserting the hexagonal wrench into the screwing slot so that the connecting bolt is installed in the connecting screw hole. The insulating plug can isolate the hexagonal wrench from direct contact with the connecting bolt, and has better insulation safety.

[0013] Preferably, a connecting copper bar groove and a fixing member slot are provided in the connecting shell of the single-phase connecting component, and a connecting copper bar extension opening is provided at the bottom end of the connecting copper bar groove, the connecting copper bar is installed in the connecting copper bar groove, and the single-phase isolation fixing member is installed in the fixing member slot, and the fixing part of the single-phase isolation fixing member is extended and arranged outside the connecting shell, and the fixing part is installed with a fixing nut through a threaded combination, and the fixing part is combined with the single-phase connecting component fixing bayonet, and the fixing nut cooperates with the connecting shell to fix the single-phase connecting component on the module combination bottom plate. During installation, the fixing part of the single-phase connecting component is clamped in the fixing bayonet of the single-phase connecting component, and the fixing nut is tightened in the direction of the single-phase connecting component, and the single-phase connecting component is locked and fixed on the module combination bottom plate by utilizing the clamping and locking structure of the lower end surface of the connecting shell of the single-phase connecting component and the fixing nut. The feed-out connection end of the adapter copper busbar is extended out of the copper busbar extension hole of the feed-out component, a docking through hole is provided on the feed-out component, a docking hole is provided on the docking end of the adapter copper busbar, the docking through hole and the docking hole are aligned with the connecting screw hole, the fixing portion and the docking through hole are inserted and matched, and the contact end of the fixing portion is in contact with the docking end of the adapter copper busbar.

[0014] Preferably, a limiting protrusion is provided in the fixture slot, a limiting groove is provided on the outer side of the single-phase isolation fixture, and the limiting groove is combined with the limiting protrusion. When the single-phase isolation fixture is installed in the fixture slot, the limiting protrusion is embedded in the limiting groove to limit the installation position of the single-phase isolation fixture.

[0015] Preferably, the rigid connection part is provided with a strip connection hole, and the strip connection holes of the rigid connection parts at both ends are combined with the connection bolts and the locking bolts. Through the further cooperation between the strip connection holes and the flexible connection part, the installation position and installation shape of the connection copper bar can be further adjusted before the connection bolts and the locking bolts are tightened, so that the single-phase connection assembly can be combined with low-voltage complete switchgear of different models and specifications, thereby improving the versatility of use and assembly of the single-phase connection assembly.

[0016] Preferably, the module combination base plate is provided with a feed-out component covering groove, and the feed-out component covering groove is covered on the feed-out component. A low-voltage complete switch equipment installation hole is opened on the module combination base plate, and the low-voltage complete switch equipment is fixedly installed on the module combination base plate through the low-voltage complete switch equipment installation hole. The combination installation hole on the outer side of the module combination base plate is aligned with the base plate installation hole of the module mounting plate, and the module combination base plate is detachably installed on the module mounting plate through a locking member passing through the combination installation hole and the base plate installation hole.

[0017] Preferably, a combination protrusion is provided on one side of the connection housing of the single-phase connection assembly, and a combination groove is provided on the other side of the connection housing, and the combination protrusions of adjacent single-phase connection assemblies are slidably inserted into the combination grooves to be combined with each other. The combination of the combination protrusions and the combination grooves can firmly combine adjacent single-phase connection assemblies together.

[0018] Preferably, the connection housing of the single-phase connection component and the feed-out housing of the feed-out component are provided with heat dissipation holes. During operation, the heat dissipation holes allow the heat of the transfer copper bar and the connection copper bar to be fully diffused, thereby improving the heat dissipation performance of the single-phase connection component and the feed-out component.

[0019] Preferably, the insulating pressing structure comprises an insulating gasket and an insulating elastic gasket, the insulating gasket is in contact with the connecting copper busbar, and the insulating elastic gasket is arranged between the insulating gasket and the connecting bolt.

[0020] Compared with the prior art, the technical solution provided by the present invention can achieve the following beneficial technical effects:

[0021] The present invention adopts a modular design composed of independent component connections, utilizes a single-phase connection component to connect a copper busbar and is installed on a module combination bottom plate with a low-voltage complete switchgear assembly to form a low-voltage complete switchgear assembly connection module, and can realize live operation through the combined structure of the single-phase connection component and the feed-out component, and has convenient maintenance, inspection and installation operations, and quick disassembly and assembly, which can significantly and effectively improve the maintenance and inspection operation efficiency.

[0022] The present invention utilizes a connecting copper busbar with a flexible connecting portion to adapt to connecting fixed positions with different height differences, and combines the connection of strip-shaped connecting holes with low-voltage complete switchgear in different connection depth directions, so as to realize the combination of a single-phase connecting component with low-voltage complete switchgear of different models and specifications. When replacement is needed, different low-voltage complete switchgears from different manufacturers can be directly used for replacement, which has better versatility and reduces the storage pressure of spare parts in warehousing.

[0023] The universal installation combination module for low-voltage complete equipment provided by the present invention can effectively solve the problem of long time spent on replacing low-voltage complete switch equipment in the low-voltage power grid, better guarantee the daily electricity demand of users, and at the same time adopt a modular structure design, each component can be mass-produced, which can improve the production efficiency of the module and reduce the production cost. When problems occur in the low-voltage complete switch equipment or the single-phase connection components and need to be repaired, they can be disassembled and replaced separately, further reducing the maintenance cost and bringing higher economic benefits to the power plant. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a universal installation combination module for low-voltage complete equipment provided by the present invention.

[0025] Figure 2 It is a schematic diagram of the exploded structure of the universal installation combination module of the low-voltage complete set of equipment provided by the present invention.

[0026] Figure 3 It is a schematic diagram of the back exploded structure of the universal installation combination module of the low-voltage complete set of equipment provided by the present invention.

[0027] Figure 4 It is a cross-sectional schematic diagram of a combination of a feed-out component and a single-phase connection component of a universal installation combination module of a low-voltage complete set of equipment provided by the present invention.

[0028] Figure 5 It is a schematic diagram of the disassembled state of the feed-out component and the single-phase connection component of the universal installation combination module of the low-voltage complete equipment provided by the present invention.

[0029] Figure 6 It is an exploded view of the feed-out assembly of the universal installation combination module of the low-voltage complete equipment provided by the present invention.

[0030] Figure 7 It is an exploded view of a single-phase connection component of a universal installation combination module of a low-voltage complete set of equipment provided by the present invention.

[0031] Figure 8 It is a schematic diagram of the connection copper busbar of the universal installation combination module of the low-voltage complete set of equipment provided by the present invention.

[0032] Fig. 9 It is a schematic diagram of the bending adjustment state of the connecting copper bar of the universal installation combination module of the low-voltage complete equipment provided by the present invention.

[0033] Fig.10 It is a schematic diagram of the module combination base plate structure of the universal installation combination module of the low-voltage complete equipment provided by the present invention.

[0034] Fig.11 It is a schematic diagram of the combination of a single-phase connection component and a module combination base plate of a universal installation combination module of a low-voltage complete set of equipment provided by the present invention.

[0035] Description of Figure Numbers:

[0036] Feed-out assembly-1, single-phase connection assembly-2, module assembly base plate-3, low-voltage complete switchgear-4, module mounting plate-5, insulation pressing structure-6, heat dissipation hole-7, transfer copper busbar-11, connection screw hole-12, docking through hole-13, docking hole-14, connection bolt-21, connection copper busbar-22, copper sleeve-23, single-phase isolation fixing part-24, insulation connector-25, insulation plug-26, connection copper busbar groove-27, fixing part slot-28, combination protrusion-29, combination groove-20, bolt head-211, locking nut-212, steel Rigid connection part -221, flexible connection part -222, strip connection hole -223, fixing part -241, fixing nut -242, limiting groove -243, copper sleeve guide through hole -244, bolt head combination groove -251, screwing slot -261, limiting protrusion -281, single-phase connection component fixing bayonet -31, feeder component covering groove -32, low-voltage complete switchgear installation hole -33, combination installation hole -34, feeder component installation opening -51, base plate installation hole -52, feeder component combination hole -53, insulating gasket -61, insulating elastic gasket -62. DETAILED DESCRIPTION

[0037] The present invention is further described below in conjunction with specific implementation methods. The accompanying drawings are only used for exemplary descriptions and are only schematic diagrams, not actual drawings, and cannot be understood as limiting this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.

[0038] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0039] The present invention is further described below with reference to specific embodiments and accompanying drawings:

[0040] like Figures 1 to 11The schematic diagram of the universal installation combination module of the low-voltage complete equipment provided by the present invention is shown. Specifically, the present invention is a universal installation combination module of the low-voltage complete equipment, including a feed-out assembly 1, a single-phase connection assembly 2 and a module combination base plate 3, on which the single-phase connection assembly 2 and the low-voltage complete switch equipment 4 are installed, and the connection copper bus 22 of the single-phase connection assembly 2 is combined with the single-phase connection port of the low-voltage complete switch equipment 4 to form a low-voltage complete switch equipment quick disassembly and assembly structure. The feed-out assembly 1 and the module combination base plate 3 are installed on the module mounting plate 5, and the single-phase connection assembly 2 is combined with the feed-out assembly 1 by connecting bolts 21 to complete the installation of the low-voltage complete switch equipment module.

[0041] The connecting copper bar 22 includes a rigid connecting portion 221 and a flexible connecting portion 222. The flexible connecting portion 222 can be bent. The rigid connecting portion 221 is arranged at both ends of the flexible connecting portion 222. The rigid connecting portion 221 is used for combined installation with the low-voltage complete switchgear 4, and the flexible connecting portion 222 is used for adaptive installation when the single-phase connection component 2 is connected and combined with different low-voltage complete switchgear 4. The copper sleeve 23 of the single-phase connection component 2 and the connecting copper bar 22 are mutually conductive and fit, and the copper sleeve 23 and the connecting copper bar 11 of the feed-out component 1 are mutually conductive and fit, so that the feed-out component 1, the single-phase connection component 2 and the low-voltage complete switchgear 4 are connected and connected. The feed-out connection end of the connecting copper bar 11 extends out from the connection side of the module mounting plate 5 for connection with other devices.

[0042] Preferably, the feed-out assembly 1 is mounted on the feed-out assembly mounting opening 51 of the module mounting plate 5 through the feed-out assembly combination hole 53, the single-phase connection assembly 2 is mounted on the module assembly bottom plate 3 through the single-phase isolation fixing piece 24 and the single-phase connection assembly fixing bayonet 31 of the module assembly bottom plate 3, the rigid connection portion 221 on the outside of the single-phase connection assembly 2 is combined with the locking bolt of the single-phase connection port of the low-voltage complete switchgear 4, and each connection phase of the low-voltage complete switchgear 4 is connected to the single-phase connection assembly 2 through the single-phase connection assembly 2. The copper sleeve 23, the connecting copper bar 22 and the insulating pressing structure 6 in the single-phase connection assembly 2 are sequentially mounted on the connecting bolt 21, the copper sleeve 23 is mounted in the copper sleeve guide through hole 244 of the single-phase isolation fixing piece 24, and the connecting end face of the copper sleeve 23 passes through the copper sleeve guide through hole 244 and fits with the transfer copper bar 11. The connecting bolt 21 is combined with the connecting screw hole 12 of the feed-out assembly 1 , and the connecting bolt 21 tightly combines the connecting copper bus 22 , the copper sleeve 23 and the transition copper bus 11 through the insulating pressing structure 6 .

[0043] Preferably, the bolt head 211 of the connecting bolt 21 is combined with the insulating connecting head 25, and a bolt head combination groove 251 is provided in the insulating connecting head 25, and a combination hole is opened at the bottom end of the bolt head combination groove 251, and the rod body of the connecting bolt 21 passes through the combination hole, and the bolt head 211 is installed in the bolt head combination groove 251, and an insulating plug 26 is installed in the bolt head combination groove 251, and the inner end surface of the insulating plug 26 is in contact with the outer end surface of the bolt head 211, and a screwing groove 261 is provided between the outer end of the insulating plug 26 and the bolt head combination groove 251, and the insulating plug 26 and the bolt head combination groove 251 are interference fit, and a locking nut 212 is installed on the rod body, and the locking nut 212 fixes the insulating connecting head 25 on the connecting bolt 21 by cooperating with the bolt head 211. The locking nut 212 is tightened on the rod body and cooperates with the bolt head 211 to clamp the insulating connector 25, thereby locking and fixing the insulating connector 25 on the connecting bolt 21.

[0044] During installation, insert the hexagonal wrench into the screw slot 261 to rotate the connecting bolt 21 so that the connecting bolt 21 is installed in the connecting screw hole 12. The insulating plug 26 can isolate the hexagonal wrench from direct contact with the connecting bolt 21, thereby providing better insulation safety.

[0045] Preferably, a connection copper bar groove 27 and a fixing member slot 28 are provided in the connection housing of the single-phase connection assembly 2, and a connection copper bar extension opening is provided at the bottom end of the connection copper bar groove 27, and the connection copper bar 22 is installed in the connection copper bar groove 27.

[0046] The single-phase isolation fixing member 24 is installed in the fixing member slot 28, and the fixing portion 241 of the single-phase isolation fixing member 24 is extended outwardly from the connecting shell. The fixing portion 241 is installed with a fixing nut 242 through a threaded combination. The fixing portion 241 is combined with the single-phase connecting component fixing bayonet 31, and the fixing nut 242 cooperates with the connecting shell to fix the single-phase connecting component 2 on the module combination base plate 3. During installation, the fixing portion 241 of the single-phase connecting component 2 is clamped in the single-phase connecting component fixing bayonet 31, and the fixing nut 242 is tightened in the direction of the single-phase connecting component 2. The single-phase connecting component 2 is locked and fixed on the module combination base plate 3 by utilizing the clamping and locking structure between the lower end surface of the connecting shell of the single-phase connecting component 2 and the fixing nut 242. The feed-out connection end of the adapter copper busbar 11 extends out from the outside of the copper busbar extension hole of the feed-out component 1, a docking through hole 13 is opened on the feed-out component 1, and a docking hole 14 is opened on the docking end of the adapter copper busbar 11. The docking through hole 13 and the docking hole 14 are aligned with the connecting screw hole 12, the fixing portion 241 is inserted into the docking through hole 13, and the contact end of the fixing portion 241 is in contact with the docking end of the adapter copper busbar 11.

[0047] Preferably, a limiting protrusion 281 is provided in the fixing member slot 28, and a limiting groove 243 is provided on the outer side of the single-phase isolation fixing member 24, and the limiting groove 243 is combined with the limiting protrusion 281. When the single-phase isolation fixing member 24 is installed in the fixing member slot 28, the limiting protrusion 281 is embedded in the limiting groove 243 to limit the installation position of the single-phase isolation fixing member 24.

[0048] Preferably, the rigid connection part 221 is provided with a strip connection hole 223, and the strip connection holes 223 of the rigid connection parts 221 at both ends are combined with the connection bolts 21 and the locking bolts. Through the further cooperation between the strip connection holes 223 and the flexible connection part 222, the installation position and installation shape of the connection copper bar 22 can be further adjusted before the connection bolts 21 and the locking bolts are tightened, so that the single-phase connection assembly 2 can be combined with low-voltage complete switchgear 4 of different models and specifications, thereby improving the versatility of the use and assembly of the single-phase connection assembly 2.

[0049] Preferably, the module combination base plate 3 is provided with a feed-out component covering groove 32, and the feed-out component covering groove 32 is covered on the feed-out component 1. A low-voltage complete switch equipment installation hole 33 is opened on the module combination base plate 3, and the low-voltage complete switch equipment 4 is fixedly installed on the module combination base plate 3 through the low-voltage complete switch equipment installation hole 33. The combination installation hole 34 on the outer side of the module combination base plate 3 is aligned with the base plate installation hole 52 of the module mounting plate 5. The module combination base plate 3 is detachably arranged on the module mounting plate 5 by passing the combination installation hole 34 and the base plate installation hole 52 through a locking member.

[0050] Preferably, a combination protrusion 29 is provided on one side of the connection housing of the single-phase connection assembly 2, and a combination groove 20 is provided on the other side of the connection housing, and the combination protrusions 29 of adjacent single-phase connection assemblies 2 are slidably inserted into the combination groove 20 to be combined with each other. The combination of the combination protrusion 29 and the combination groove 20 can firmly combine adjacent single-phase connection assemblies 2 together.

[0051] Preferably, the connection housing of the single-phase connection component 2 and the feed-out housing of the feed-out component 1 are provided with heat dissipation holes 7. During operation, the heat dissipation holes 7 can fully diffuse the heat of the transfer copper bus 11 and the connection copper bus 22, thereby improving the heat dissipation performance of the single-phase connection component 2 and the feed-out component 1.

[0052] Preferably, the insulating pressing structure 6 includes an insulating gasket 61 and an insulating elastic gasket 62 , the insulating gasket 61 is in contact with the connecting copper bar 22 , and the insulating elastic gasket 62 is arranged between the insulating gasket 61 and the connecting bolt 21 .

[0053] First embodiment:

[0054] During installation, the feed-out assembly 1 is first installed on the feed-out assembly installation opening 51 of the module installation board 5, so that the feed-out connection end of the transfer copper bar 11 extends out of the connection side of the module installation board 5, and the feed-out assembly 1 is fixedly installed on the module installation board 5 using a locking member through the feed-out assembly combination hole 53. Each feed-out assembly installation opening 51 can install three feed-out assemblies 1 in parallel.

[0055] The low-voltage complete switchgear 4 is fixedly mounted on the module assembly bottom plate 3 through the low-voltage complete switchgear mounting hole 33 by means of a locking member, and then the fixing portion 241 of the single-phase connection assembly 2 is clamped in the single-phase connection assembly fixing bayonet 31, and the fixing nut 242 is tightened. The single-phase connection assembly 2 is clamped and mounted on the module assembly bottom plate 3 by the clamping and locking structure of the lower end surface of the connection housing of the single-phase connection assembly 2 and the fixing nut 242. Each connection phase of the low-voltage complete switchgear 4 is individually connected to a single-phase connection assembly 2.

[0056] The shape of the flexible connecting portion 222 of the connecting copper busbar 22 is adjusted according to the connection height of the single-phase connecting port of the connected low-voltage complete switchgear 4, so that the connecting copper busbar 22 of the single-phase connecting component 2 forms a suitable connection position with the low-voltage complete switchgear 4, and the slidable adjustment structure of the strip connecting hole 223 on the rigid connecting portion 221 is utilized to further adjust the connection combination position of the connecting copper busbar 22 according to the connection depth distance between the single-phase connecting component 2 and the single-phase connection port of the low-voltage complete switchgear 4, and the locking bolt of the single-phase connection port of the low-voltage complete switchgear 4 is locked to complete the connection of the connecting copper busbar 22 with the single-phase connection port of the low-voltage complete switchgear 4.

[0057] According to the shape of the adjusted connecting copper busbar 22, the shape of the connecting copper busbar 22 combined with other phases is adjusted, and then other single-phase connecting components 2 are installed in sequence on the module combination base plate 3. When installing adjacent single-phase connecting components 2, the two adjacent single-phase connecting components 2 are firmly combined together by combining the combination protrusion 29 and the combination groove 20, which plays a role of pre-positioning and auxiliary fixation. Then the fixing nut 242 is screwed and locked to complete the installation of the single-phase connecting component 2, and then the connecting copper busbar 22 of the single-phase connecting component 2 is combined with the single-phase connecting port of the low-voltage complete switchgear 4. The module combination base plate 3, the low-voltage complete switchgear 4 and the single-phase connecting component 2 are combined to form a low-voltage complete switchgear combined connection module.

[0058] The module assembly base plate 3 with the low-voltage complete switchgear 4 and the single-phase connection component 2 installed is installed on the module mounting plate 5, and the feed-out component 1 is covered in the module assembly base plate 3 through the feed-out component covering groove 32, leaving an installation position for the combined installation of the module assembly base plate 3 and the module mounting plate 5. When assembling the module assembly base plate 3, the fixing portion 241 of the single-phase connection component 2 is inserted into the docking through hole 13 of the feed-out component 1, and the combined installation hole 34 of the module assembly base plate 3 is aligned with the base plate installation hole 52 of the module mounting plate 5, and the module assembly base plate 3 is fixedly installed on the module mounting plate 5 by using a locking member, and then the hexagonal wrench is inserted into the screwing slot 26. 1. Turn the connecting bolt 21 to align the connecting bolt 21 of each single-phase connecting component 2 with the connecting screw hole 12 of the feed-out component 1 to lock the combination. During the process of screwing and locking the connecting bolt 21, the locking nut 212 in the connecting bolt 21 squeezes the insulating pressing structure 6 and pushes the connecting copper bar 22, the copper sleeve 23 and the connecting copper bar 11 to fit each other through the insulating pressing structure 6. After the connecting bolt 21 is completely locked, the connecting copper bar 22, the copper sleeve 23 and the connecting copper bar 11 are tightly connected and combined together. After all the single-phase connecting components 2 are completed and combined with the feed-out component 1, the installation of the universal installation combination module for low-voltage complete equipment is completed.

[0059] When the hexagonal wrench is inserted into the insulating connector 25 to screw and rotate the connecting bolt 21, the bolt head 211 of the hexagonal wrench connecting bolt 21 is insulated and isolated by the insulating plug 26, so as to better protect the personal safety of the operator and effectively avoid the occurrence of accidents.

[0060] When the low-voltage cabinet is put into use, it can be directly connected to the equipment through the feed-out connection end of the feed-out component 1 to complete the system access of the universal installation combination module of the low-voltage complete set of equipment.

[0061] Among them, the connection shell of the single-phase connection component 2, the feed-out shell of the feed-out component 1 and the single-phase isolation fixing part 24 can be made of the material: PA66+GF30+V0, which can improve the collision protection performance, insulation performance, high temperature resistance, etc. of the universal installation combination module of the low-voltage complete equipment. It is integrally injection molded and can meet the safe current use requirements of the low-voltage complete switchgear.

[0062] Among them, the rigid connection part 221 of the copper busbar 22 is respectively connected to the connecting bolt 21 and the locking bolt of the single-phase connection port of the low-voltage complete switch equipment 4, and the flexible connection part 222 of the copper busbar 22 can be bent and shaped accordingly according to the connection height of the single-phase connection ports between phases and the combined depth between poles of different low-voltage complete switch equipment 4, so as to realize the connection combination with low-voltage complete switch equipment 4 of different models and specifications, and has better adaptability and versatility.

[0063] When the universal installation combination module of low-voltage complete equipment is working, the heat of the transfer copper bus 11 and the connecting copper bus 22 can be fully diffused through the heat dissipation holes 7, thereby improving the heat dissipation performance of the single-phase connection component 2 and the feed-out component 1, extending the service life of the universal installation combination module of low-voltage complete equipment, and ensuring that the universal installation combination module of low-voltage complete equipment can continue to work normally.

[0064] Furthermore, the insulating pressing structure 6 includes an insulating gasket 61 and an insulating elastic gasket 62. The insulating gasket 61 fits with the connecting copper bus 22 to provide insulation protection. The insulating elastic gasket 62 is arranged between the insulating gasket 61 and the connecting bolt 21 to prevent the connecting bolt 21 from loosening.

[0065] Second embodiment:

[0066] This embodiment is similar to the first embodiment, except that, in this embodiment, when it is necessary to dismantle and replace the universal installation combination module of the low-voltage complete equipment, it is only necessary to screw the connecting bolts 21 of each single-phase connection component 2 out of the connecting screw hole 12 of the feed-out component 1, and then release the connection between the module combination base plate 3 and the module mounting plate 5 by the locking member, so that the low-voltage complete switchgear combination connection module composed of the module combination base plate 3, the low-voltage complete switchgear 4 and the single-phase connection component 2 can be quickly disassembled from the module mounting plate 5, and then the replaced low-voltage complete switchgear combination connection module can be reinstalled on the module mounting plate 5, so that the low-voltage cabinet can resume normal operation, the maintenance operation is efficient, and there is no need to cause long-term power outages to affect the normal life of users.

[0067] After the replacement is completed, the low-voltage switchgear 4 and the single-phase connection component 2 of the disassembled low-voltage switchgear combination connection module are subjected to corresponding inspection and maintenance operations. After the inspection and maintenance are completed, they can be used as spare replacement parts, which greatly improves the operating efficiency.

[0068] Furthermore, when it is necessary to remove the feed-out component 1, it is only necessary to disconnect the connection of the feed-out connection end of the feed-out component 1 after removing the module combination base plate 3, and then uncouple the feed-out component 1 from the feed-out component combination hole 53, and then the feed-out component 1 can be taken out from the feed-out component installation opening 51 for replacement. After completing the replacement installation of the feed-out component 1, reinstall the module combination base plate 3 and combine the copper sleeve 23 of the single-phase connection component 2 with the feed-out component 1 to restore the operating state.

[0069] Third embodiment:

[0070] This embodiment is similar to the first embodiment, except that, in this embodiment, when the single-phase connection component 2 needs to be replaced, it is not necessary to dismantle the entire low-voltage complete equipment universal installation combination module. It is only necessary to loosen the fixing nut 242 by turning to release the fixed limit of the fixing nut 242 on the single-phase connection component 2, and then use the hexagonal wrench to loosen the connecting bolt 21 and the locking bolt of the single-phase connection port, and then the single-phase connection component 2 can be directly taken out, and then the replaced single-phase connection component 2 with the adjusted connecting copper bar 22 can be reinstalled on the module combination bottom plate 3 and connected with the low-voltage complete switchgear 4 and the feed-out component 1. The replacement process does not need to be completely disassembled before replacement, and the operation is more convenient and quick.

[0071] Fourth embodiment:

[0072] This embodiment is similar to the first embodiment, except that, in this embodiment, when it is necessary to disassemble and replace the connecting copper busbar 22 of the single-phase connecting component 2, after the connecting bolt 21 is taken out from the single-phase connecting component 2, the connecting copper busbar 22 can be slid downward and taken out from the connecting copper busbar groove 27, and then the replacement connecting copper busbar 22 is installed in the connecting copper busbar groove 27 from the connecting copper busbar extending opening, and then the connecting bolt 21 is aligned with the strip connecting hole 223 of the connecting copper busbar 22 and then inserted back into the single-phase connecting component 2 through the copper sleeve 23, thereby completing the disassembly and replacement operation of the connecting copper busbar 22.

[0073] The copper sleeve 23 and the copper sleeve guide through hole 244 of the single-phase isolation fixing member 24 are in interference fit, and the copper sleeve 23 can slide along the copper sleeve guide through hole 244 .

[0074] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A universal installation assembly module for low-voltage complete equipment, characterized in that: The invention comprises a feed-out assembly (1), a single-phase connection assembly (2) and a module assembly base plate (3); the single-phase connection assembly (2) and a low-voltage complete switchgear (4) are mounted on the module assembly base plate (3); a connection copper bar (22) of the single-phase connection assembly (2) is combined with a single-phase connection port of the low-voltage complete switchgear (4); the feed-out assembly (1) and the module assembly base plate (3) are mounted on a module mounting plate (5); the single-phase connection assembly (2) is combined with the feed-out assembly (1) via a connection bolt (21); the connection copper bar (22) of the single-phase connection assembly (2) is combined with a single-phase connection port of the low-voltage complete switchgear (4) The copper busbar (22) comprises a rigid connection portion (221) and a flexible connection portion (222), the flexible connection portion (222) being bendable, the rigid connection portion (221) being arranged at both ends of the flexible connection portion (222), the copper sleeve (23) of the single-phase connection component (2) and the connection copper busbar (22) being in electrical contact with each other, the copper sleeve (23) and the butt end of the transfer copper busbar (11) of the feed-out component (1) being in electrical contact with each other, the feed-out connection end of the transfer copper busbar (11) extending out from the connection side of the module mounting plate (5), The feed-out assembly (1) is mounted on the feed-out assembly mounting opening (51) of the module mounting plate (5) via the feed-out assembly assembly hole (53); the single-phase connection assembly (2) is mounted on the module assembly base plate (3) via the single-phase isolation fixing piece (24) in combination with the single-phase connection assembly fixing bayonet (31) of the module assembly base plate (3); the rigid connection portion (221) on the outside of the single-phase connection assembly (2) is combined with the locking bolt of the single-phase connection port of the low-voltage complete switchgear (4); The copper sleeve (23), the connecting copper bar (22) and the insulating pressing structure (6) in the single-phase connecting component (2) are sequentially mounted on the connecting bolt (21); the copper sleeve (23) is mounted in the copper sleeve guide through hole (244) of the single-phase isolating fixture (24); the connecting bolt (21) is combined with the connecting screw hole (12) of the feed-out component (1); and the connecting bolt (21) tightly combines the connecting copper bar (22), the copper sleeve (23) and the transfer copper bar (11) through the insulating pressing structure (6).

2. The universal installation assembly module for low-voltage complete equipment according to claim 1 is characterized in that: The bolt head (211) of the connecting bolt (21) is combined with the insulating connecting head (25); a bolt head combination groove (251) is provided in the insulating connecting head (25); a combination hole is provided at the bottom end of the bolt head combination groove (251); the shaft of the connecting bolt (21) passes through the combination hole; the bolt head (211) is installed in the bolt head combination groove (251); an insulating plug (26) is installed in the bolt head combination groove (251); the insulating plug (26) is provided at the bottom end of the bolt head combination groove (251); The inner end surface is fitted with the outer end surface of the bolt head (211); a screwing slot (261) is provided between the outer end of the insulating plug (26) and the bolt head combination slot (251); the insulating plug (26) and the bolt head combination slot (251) are interference fit; a locking nut (212) is installed on the rod body; the locking nut (212) is fixedly mounted on the connecting bolt (21) by cooperating with the bolt head (211).

3. The universal installation assembly module for low-voltage complete equipment according to claim 1 is characterized in that: The connection shell of the single-phase connection assembly (2) is provided with a connection copper bar groove (27) and a fixing member slot (28); the bottom end of the connection copper bar groove (27) is provided with a connection copper bar extension opening; the connection copper bar (22) is installed in the connection copper bar groove (27); the single-phase isolation fixing member (24) is installed in the fixing member slot (28); the fixing portion (241) of the single-phase isolation fixing member (24) is extended and arranged outside the connection shell; the fixing portion (241) is installed with a fixing nut (242) by means of a thread combination; the fixing portion (241) is combined with the fixing bayonet (31) of the single-phase connection assembly; the fixing nut (242) is connected to the fixing bayonet (31) of the single-phase connection assembly; the fixing nut (241) is connected to ... The female connector (242) cooperates with the connection housing to fix the single-phase connection component (2) on the module assembly base plate (3); the feed-out connection end of the adapter copper busbar (11) is arranged outside the copper busbar extension hole of the feed-out component (1); a docking through hole (13) is formed on the top of the feed-out component (1); a docking hole (14) is formed on the docking end of the adapter copper busbar (11); the docking through hole (13) and the docking hole (14) are aligned with the connection screw hole (12); the fixing portion (241) and the docking through hole (13) are inserted into each other; and the contact end of the fixing portion (241) is in contact with the docking end of the adapter copper busbar (11).

4. The universal installation assembly module for low-voltage complete equipment according to claim 3 is characterized in that: A limiting protrusion (281) is provided in the fixing member slot (28), a limiting groove (243) is provided on the outer side of the single-phase isolation fixing member (24), and the limiting groove (243) is combined with the limiting protrusion (281).

5. The universal installation assembly module for low-voltage complete equipment according to claim 1 is characterized in that: The rigid connection part (221) is provided with a strip-shaped connection hole (223), and the strip-shaped connection holes (223) of the rigid connection part (221) at both ends are combined with the connection bolt (21) and the locking bolt.

6. The universal installation assembly module for low-voltage complete equipment according to claim 1, characterized in that: The module assembly base plate (3) is provided with a feed-out assembly covering groove (32), the feed-out assembly covering groove (32) is arranged to cover the feed-out assembly (1), the module assembly base plate (3) is provided with a low-voltage complete switchgear mounting hole (33), the low-voltage complete switchgear (4) is fixedly mounted on the module assembly base plate (3) through the low-voltage complete switchgear mounting hole (33), the combination mounting hole (34) on the outer side of the module assembly base plate (3) is aligned with the base plate mounting hole (52) of the module mounting plate (5), and the module assembly base plate (3) is detachably mounted on the module mounting plate (5) by passing a locking member through the combination mounting hole (34) and the base plate mounting hole (52).

7. The universal installation assembly module for low-voltage complete equipment according to any one of claims 1 or 3, characterized in that: A combination protrusion (29) is provided on one side of the connection shell of the single-phase connection assembly (2), and a combination groove (20) is provided on the other side of the connection shell; the combination protrusions (29) of adjacent single-phase connection assemblies (2) are slidably inserted into the combination grooves (20) to be combined with each other.

8. The universal installation assembly module for low-voltage complete equipment according to claim 7, characterized in that: Heat dissipation holes (7) are provided on the connection shell of the single-phase connection component (2) and the feed-out shell of the feed-out component (1).

9. The universal installation assembly module for low-voltage complete equipment according to claim 1, characterized in that: The insulating pressing structure (6) comprises an insulating gasket (61) and an insulating elastic gasket (62), wherein the insulating gasket (61) is in contact with the connecting copper bar (22), and the insulating elastic gasket (62) is arranged between the insulating gasket (61) and the connecting bolt (21).

Citation Information

Patent Citations

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    CN102064479A

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    WO2022259030A1