A raw material crushing and impurity removal device for glass production

Abstract

The present invention discloses a raw material crushing and impurity removal device for glass production, and relates to the technical field of glass production. The present invention forms a negative pressure environment inside a crushing shell and a separation chamber through a negative pressure air pump, thereby avoiding dust generated during the crushing and separation process from overflowing and polluting the operating environment. This negative pressure design not only ensures the environmental protection of the crushing process, but also effectively reduces the loss of raw materials and improves the economic benefits of the device; by setting a sliding inclined pipe and a recovery pipeline, raw materials with larger diameters that are not fully crushed can be automatically returned to the crushing system for re-crushing. This recycling and re-crushing design greatly improves the utilization rate of raw materials, avoids the situation where large particles are not fully processed, ensures the consistency of the particle size of the final product, and can also separate and screen some impurities in the raw materials that cannot be crushed.

Description

Technical Field

[0001] The invention relates to the technical field of glass production, in particular to a raw material crushing and impurity removal device for glass production. Background Art

[0002] Most of the existing glass raw material crushing and impurity removal devices adopt a relatively simple single-stage crushing structure, and usually process the glass raw materials by a single impact or grinding method. The main problem of this type of equipment is that its crushing effect is limited, especially when processing large particles of raw materials. Since the crushing process mainly relies on a one-time impact or a single mechanical force, larger particles cannot be fully crushed in a short time, resulting in the need for repeated operations. During the multiple crushing processes, some raw material dust will leak, thereby affecting the ambient air quality. In addition, traditional crushing equipment is prone to generate a large amount of dust during operation. This dust is usually formed by the peeling or decomposition of the surface of the material particles during high-speed impact or grinding. Since most existing equipment lacks an effective dust collection system, dust can easily spread inside and outside the crushing area. This not only causes serious pollution to the operating environment, but also poses a potential threat to the health of workers and increases the cleaning and maintenance costs of the production site.

[0003] More importantly, the spread of this dust will directly affect the utilization rate of raw materials. Since dust often contains fine raw material particles, these particles are easily lost if they are not fully collected, resulting in a waste of raw materials. At the same time, if the dust is not handled in time, it may also affect the quality of products in subsequent processes, and even in some cases cause increased wear of equipment, further shortening the service life of the equipment. Summary of the invention

[0004] In order to overcome the defects of the above-mentioned prior art, the present invention provides the following technical solutions: a raw material crushing and impurity removal device for glass production, comprising a crushing shell, in which a first crushing chamber, a second crushing chamber and a third crushing chamber are arranged, the first crushing chamber, the second crushing chamber and the third crushing chamber are coaxially arranged, and the diameters of the first crushing chamber, the second crushing chamber and the third crushing chamber increase successively; the first crushing chamber, the second crushing chamber and the third crushing chamber are respectively rotatably provided with a first rotating disk, a second rotating disk and a third rotating disk, the upper surfaces of the first rotating disk, the second rotating disk and the third rotating disk are equidistantly provided with paddles for driving the raw materials to rotate; and the first rotating disk, the second rotating disk and the third rotating disk are all coaxially fixed on a rotating shaft, the top and bottom of the crushing shell are respectively provided with a feed port and a discharge port, and the two ends of the rotating shaft extend to the outside of the feed port and the discharge port.

[0005] Preferably, a separation chamber is fixed on one side of the crushing shell at the discharge port, a separation port is provided in the radial direction of the separation chamber itself, the separation chamber is connected to the interior of the third crushing chamber through the discharge port, and a shielding ring is provided at the top of the inner wall of the separation chamber to prevent the raw materials from falling directly onto the separation port.

[0006] Preferably, a sliding inclined tube is fixedly connected to the bottom of the separation chamber. The sliding inclined tube is inclined, and one end of the sliding inclined tube connected to the separation chamber is at a high position, and the other end of the sliding inclined tube at a low position is fixedly connected to a recovery pipe, and a recovery screw is rotatably installed in the recovery pipe.

[0007] Preferably, the top of the recovery pipe is fixedly connected to an inclined feed pipe, the high position of the feed pipe is connected to the recovery pipe, and the low position of the feed pipe is connected to the feed port, wherein both ends of the rotating shaft penetrate and extend to the outside of the feed pipe and the sliding pipe, and the rotating shaft is in rotationally sealed cooperation with the feed pipe and the sliding pipe.

[0008] Preferably, the crushing shell and the recovery pipe are both fixed on a supporting frame, the supporting frame is fixed on a base, a discharge sedimentation pool is also fixed on the base, a first collecting chamber and a second collecting chamber are fixedly connected on the discharge sedimentation pool, and the first collecting chamber is connected to the interior of the separation chamber through a separation port.

[0009] Preferably, a cleaning collection plate is fixedly connected to the top of the first collection chamber and the second collection chamber, a cleaning scraper is coaxially rotatably provided in the cleaning collection plate, a sealing cover is fixedly sealed on the cleaning collection plate, the sealing cover and the cleaning collection plate form a cavity, and the cleaning scraper is rotatably provided in the cavity, a circular through hole is provided at a position where the sealing cover is aligned with the first collection chamber, a filter screen is fixedly provided in the circular through hole, the filter screen is connected to the inner diameter of the first collection chamber, and the filter screen is coaxially positioned with the first collection chamber, and the lower surface of the filter screen is slidably matched with the cleaning scraper.

[0010] Preferably, a cleaning motor is fixedly mounted on the sealing cover plate, the output shaft of the cleaning motor is fixed to the cleaning scraper, a negative pressure air pump is also fixedly mounted on the sealing cover plate, and a filter is arranged on the air inlet of the negative pressure air pump.

[0011] Preferably, a discharge nozzle is fixedly connected to the bottom of the discharge sedimentation pool, and a discharge screw is rotatably installed on the discharge nozzle and the bottom of the inner wall of the discharge sedimentation pool. The discharge screw is driven to rotate by a second gearbox fixed on the outer wall of the discharge sedimentation pool; the bottom end of the rotating shaft is connected to the input shaft of the second gearbox through a second transmission belt.

[0012] Preferably, a driving disk is fixed to the bottom end of the rotating shaft, a first gearbox is fixed to the bottom end of the recovery pipe, the output shaft of the first gearbox is fixedly matched with the recovery screw, the input shaft of the first gearbox is connected to the bottom end of the rotating shaft through a first transmission belt, and a driving motor is also fixedly installed on the base, and the output shaft of the driving motor is connected to the driving disk through a third transmission belt.

[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention gradually increases the centrifugal force by designing the first crushing chamber, the second crushing chamber and the third crushing chamber with increasing diameters in sequence, and ensures that the raw materials with different particle sizes are effectively crushed by gradually increasing the impact force on the raw materials in each crushing chamber. This multi-stage crushing design can significantly improve the crushing efficiency, so that larger particles can be crushed quickly, and because it is carried out in the same crushing shell, it can effectively suppress the leakage of dust; (2) The present invention forms a negative pressure environment inside the crushing shell and the separation chamber through a negative pressure air pump, thereby avoiding the dust generated during the crushing and separation process from overflowing and polluting the operating environment. This negative pressure design not only ensures the environmental protection of the crushing process, but also effectively reduces the loss of raw materials and improves the economic benefits of the device; (3) The present invention can automatically return the raw materials with larger diameters that are not fully crushed to the crushing system for re-crushing by setting a sliding inclined pipe and a recovery pipe. This recycling and re-crushing design greatly improves the utilization rate of raw materials, avoids the situation where large particles are not fully processed, ensures the consistency of the particle size of the final product, and can also separate and screen some impurities in the raw materials that cannot be crushed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the structure of the discharge sedimentation pool of the present invention.

[0016] Figure 3 This is a schematic diagram of the cleaning scraper structure of the present invention.

[0017] Figure 4 This is a schematic diagram of the recovery pipeline structure of the present invention.

[0018] Figure 5 It is a schematic diagram of the structure of the crushing shell of the present invention.

[0019] In the figure: 101-crushing shell; 102-first rotating disk; 103-second rotating disk; 104-third rotating disk; 105-separation chamber; 106-rotation shaft; 107-shielding ring; 108-separation port; 109-first crushing chamber; 110-second crushing chamber; 111-third crushing chamber; 112-feeding port; 113-discharging port; 114-sliding inclined pipe; 115-recovery screw; 116-recovery pipeline; 117-first gearbox; 118-feeding inclined pipe; 119-first collecting chamber ; 120-cleaning collection plate; 121-sealing cover plate; 122-negative pressure air pump; 123-cleaning motor; 124-filter screen; 125-cleaning scraper; 126-second collection chamber; 127-discharge sedimentation tank; 128-discharge screw; 129-discharge nozzle; 130-second gearbox; 131-drive plate; 132-first transmission belt; 133-second transmission belt; 134-third transmission belt; 135-drive motor; 136-support frame; 137-base; 138-striking crushing blade. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-Figure 5 , and further illustrate the technical solution of the present invention through specific implementation methods.

[0021] The present invention provides a raw material crushing and impurity removal device for glass production, comprising a crushing shell 101, wherein a first crushing chamber 109, a second crushing chamber 110 and a third crushing chamber 111 are arranged in the crushing shell 101, wherein the first crushing chamber 109, the second crushing chamber 110 and the third crushing chamber 111 are arranged coaxially, and the diameters of the first crushing chamber 109, the second crushing chamber 110 and the third crushing chamber 111 are increased in sequence; and first rotating disks are respectively arranged in the first crushing chamber 109, the second crushing chamber 110 and the third crushing chamber 111 for rotation. 102, a second rotating disk 103 and a third rotating disk 104, the upper surfaces of the first rotating disk 102, the second rotating disk 103 and the third rotating disk 104 are equidistantly provided with paddles for driving the raw materials to rotate; and the first rotating disk 102, the second rotating disk 103 and the third rotating disk 104 are coaxially fixed on the rotating shaft 106, the top and bottom of the pulverizing shell 101 are respectively provided with a feed port 112 and a discharge port 113, and the two ends of the rotating shaft 106 extend to the outside of the feed port 112 and the discharge port 113. A separation chamber 105 is fixed on one side of the discharge port 113 of the pulverizing shell 101, and a separation port 108 is provided in the radial direction of the separation chamber 105 itself, and the separation chamber 105 is connected with the inside of the third pulverizing chamber 111 through the discharge port 113, and a shielding ring 107 is provided at the top of the inner wall of the separation chamber 105 to shield the raw materials from falling directly onto the separation port 108. A sliding inclined tube 114 is fixedly connected to the bottom of the separation chamber 105. The sliding inclined tube 114 is inclined. The end of the sliding inclined tube 114 connected to the separation chamber 105 is at a high position, and the end of the sliding inclined tube 114 at a low position is fixedly connected to a recovery pipe 116. A recovery screw 115 is rotatably installed in the recovery pipe 116.

[0022] The top of the recovery pipe 116 is fixedly connected with an inclined feed pipe 118, the upper position of the feed pipe 118 is connected to the recovery pipe 116, and the lower position of the feed pipe 118 is connected with the feed port 112, wherein the two ends of the rotating shaft 106 penetrate and extend to the outside of the feed pipe 118 and the sliding inclined pipe 114, and the rotating shaft 106 is in rotational sealing cooperation with the feed pipe 118 and the sliding inclined pipe 114. The pulverizing shell 101 and the recovery pipe 116 are both fixed on the support frame 136, the support frame 136 is fixed on the base 137, and the base 137 is also fixed with a discharge deposition pool 127, and the discharge deposition pool 127 is fixedly connected with a first collection chamber 119 and a second collection chamber 126, wherein the first collection chamber 119 is connected with the inside of the separation chamber 105 through the separation port 108.

[0023] A cleaning collection plate 120 is fixedly connected to the top of the first collecting chamber 119 and the second collecting chamber 126, and a cleaning scraper 125 is coaxially rotatably arranged in the cleaning collection plate 120. A sealing cover plate 121 is fixedly sealed on the cleaning collection plate 120. The sealing cover plate 121 and the cleaning collection plate 120 form a cavity, and the cleaning scraper 125 is rotatably arranged in the cavity. A circular through hole is opened at the position where the sealing cover plate 121 is aligned with the first collecting chamber 119, and a filter screen 124 is fixedly arranged in the circular through hole. The filter screen 124 is connected to the inner diameter of the first collecting chamber 119, and the filter screen 124 is coaxially positioned with the first collecting chamber 119, and the lower surface of the filter screen 124 is slidably matched with the cleaning scraper 125. A cleaning motor 123 is fixedly mounted on the sealing cover plate 121, and the output shaft of the cleaning motor 123 is fixed to the cleaning scraper 125. A negative pressure air pump 122 is also fixedly mounted on the sealing cover plate 121, and a filter screen 124 is arranged on the air inlet of the negative pressure air pump 122. A discharge nozzle 129 is fixedly connected to the bottom of the discharge sedimentation pool 127, and a discharge screw 128 is rotatably mounted on the discharge nozzle 129 and the bottom of the inner wall of the discharge sedimentation pool 127. The discharge screw 128 is driven to rotate by a second gearbox 130 fixed to the outer wall of the discharge sedimentation pool 127; the bottom end of the rotating shaft 106 is connected to the input shaft of the second gearbox 130 through a second transmission belt 133. A driving disk 131 is fixed to the bottom end of the rotating shaft 106, and a first gearbox 117 is fixed to the bottom end of the recovery pipe 116. The output shaft of the first gearbox 117 is fixedly matched with the recovery screw 115. The input shaft of the first gearbox 117 is connected to the bottom end of the rotating shaft 106 through a first transmission belt 132. A driving motor 135 is also fixedly installed on the base 137. The output shaft of the driving motor 135 is connected to the driving disk 131 through a third transmission belt 134.

[0024] The working principle of the raw material crushing and impurity removal device for glass production disclosed in the present invention is as follows: when in use, the driving motor 135 is started to pour the raw materials for producing glass into the top entrance of the recovery pipe 116. Since there is a recovery screw 115 inside the recovery pipe 116, this part of the raw materials will fall into the feed inclined tube 118, and then slide along the feed inclined tube 118 to the feed port 112. At this time, these raw materials will pass through the feed port 112 and enter the first crushing chamber 109. At this time, these raw materials will fall onto the first rotating disk 102 inside the first crushing chamber 109, and then the rotation of the first rotating disk 102 will drive these raw materials to rotate. The raw materials will move radially outward along the first rotating disk 102 under the action of centrifugal force. At this time, these raw materials will fly toward the inner wall of the first crushing chamber 109, thereby colliding with the inner wall of the first crushing chamber 109, so that the particles with larger diameters in the raw materials are broken. At this time, these raw materials will move along the first The inner wall of the crushing chamber 109 slides down (the inner walls of the first crushing chamber 109, the second crushing chamber 110, and the third crushing chamber 111 are all funnel-shaped and connected end to end), and then enters the second rotating disk 103 inside the second crushing chamber 110, aligns and performs another impact crushing, and then enters the third rotating disk 104 inside the third crushing chamber 111 for another impact crushing. Since the diameters of the first rotating disk 102, the second rotating disk 103, and the third rotating disk 104 increase successively, the rotation radius of the raw material increases. Since the first rotating disk 102, the second rotating disk 103, and the third rotating disk 104 are all fixed to the rotating shaft 106 and driven to rotate by the rotating shaft 106, their rotation speeds are the same, which also causes the centrifugal force on the raw materials on the first rotating disk 102, the second rotating disk 103, and the third rotating disk 104 to increase successively, thereby achieving gradual crushing.

[0025] The negative pressure air pump 122 is started simultaneously with the driving motor 135; the output shaft of the driving motor 135 drives the driving disk 131 to rotate via the third transmission belt 134, the driving disk 131 drives the rotating shaft 106 to rotate (the two are fixed), the rotating shaft 106 also drives the input shaft of the first gearbox 117 to rotate via the first transmission belt 132, and the rotating shaft 106 also drives the input shaft of the second gearbox 130 to rotate via the second transmission belt 133. When the negative pressure air pump 122 is started, it will absorb the air inside the first collecting chamber 119 through the filter screen 124, so that negative pressure is generated inside the first collecting chamber 119 (including the discharge sedimentation pool 127 and the second collecting chamber 126 connected to the first collecting chamber 119. At the beginning, raw materials are arranged at the bottom of the discharge sedimentation pool 127. This part of the raw materials will bury the discharge screw 128, thereby blocking the discharge nozzle 129). Since the separation port 108 is connected to the interior of the first collecting chamber 119, the interior of the separation chamber 105 is in a negative pressure environment. At the same time, the third crushing chamber 111, the second crushing chamber 110, the first crushing chamber 109, and the feeding inclined tube 118 connected to the separation chamber 105 are all in a negative pressure environment. At this time, the external air will also be sucked in through the top of the recovery pipe 116, thereby preventing some raw material dust from leaking out before entering the feeding inclined tube 118.

[0026] The raw materials crushed from the third crushing chamber 111 will fall into the separation chamber 105 through the discharge port 113 (a striking crushing blade 138 can be provided during the falling process for further crushing), and some of the raw material dust with a smaller particle diameter will follow the airflow into the separation port 108, and then enter the first collection chamber 119. Most of the dust entering the first collection chamber 119 will be adsorbed on the surface of the filter screen 124 under the action of negative pressure, and some will directly fall into the discharge sedimentation pool 127, so it is necessary to start the cleaning motor 123, and the output shaft of the cleaning motor 123 drives the cleaning scraper 125 to rotate, and the cleaning scraper 125 rotates to scrape off the raw material dust attached to the surface of the filter screen 124, and then discharge it to the second collection chamber 126. Since there is no pressure difference at the second collection chamber 126, these raw material dusts will fall into the discharge sedimentation pool 127 under the action of gravity. Then it is discharged through the discharge screw 128, and the discharge screw 128 is driven by the second gearbox 130.

[0027] The raw materials crushed from the third crushing chamber 111 will fall into the separation chamber 105 through the discharge port 113, among which some raw material particles with larger diameters will not follow the airflow into the separation port 108, but will fall directly to the bottom of the separation chamber 105 under the action of gravity, and then fall into the sliding inclined tube 114, and slide down the sliding inclined tube 114 to the bottom of the recovery pipe 116. At this time, the rotating recovery pipe 116 (the recovery pipe 116 is driven by the first gearbox 117) will convey this part of the raw material particles to the top, so as to re-enter the feed inclined tube 118 for re-crushing, while those impurities with larger diameters that have not been crushed will continue to enter the circulation and cannot enter the first collection chamber 119 through the separation port 108.

Claims

1. A raw material crushing and impurity removal device for glass production, characterized in that: The invention comprises a pulverizing shell (101), wherein a first pulverizing chamber (109), a second pulverizing chamber (110) and a third pulverizing chamber (111) are arranged in the pulverizing shell (101), the first pulverizing chamber (109), the second pulverizing chamber (110) and the third pulverizing chamber (111) are arranged coaxially, and the diameters of the first pulverizing chamber (109), the second pulverizing chamber (110) and the third pulverizing chamber (111) increase in sequence; A first rotating disk (102), a second rotating disk (103) and a third rotating disk (104) are rotatably disposed in the first pulverizing chamber (109), the second pulverizing chamber (110) and the third pulverizing chamber (111), respectively; the upper surfaces of the first rotating disk (102), the second rotating disk (103) and the third rotating disk (104) are equidistantly provided with paddles for driving the raw materials to rotate; and the first rotating disk (102), the second rotating disk (103) and the third rotating disk (104) are coaxially fixed on a rotating shaft (106); a feed port (112) and a discharge port (113) are respectively disposed on the top and bottom of the pulverizing shell (101); and both ends of the rotating shaft (106) extend to the outside of the feed port (112) and the discharge port (113); A separation chamber (105) is fixed on one side of the pulverizing shell (101) located at the discharge port (113); a separation port (108) is provided in the radial direction of the separation chamber (105); the separation chamber (105) is connected to the inside of the third pulverizing chamber (111) via the discharge port (113); and a shielding ring (107) is provided at the top of the inner wall of the separation chamber (105) for shielding the raw materials from directly falling onto the separation port (108); a negative pressure environment is provided inside the pulverizing shell (101) and the separation chamber (105) by a negative pressure air pump (122); The bottom of the separation chamber (105) is fixedly connected with a sliding inclined tube (114), which is inclined. The end of the sliding inclined tube (114) connected to the separation chamber (105) is at a high position, and the end of the sliding inclined tube (114) at a low position is fixedly connected with a recovery pipe (116), in which a recovery screw (115) is rotatably installed; the top of the recovery pipe (116) is fixedly connected with an inclined feed pipe (118), the high position of the feed pipe (118) is connected to the recovery pipe (116), and the low position of the feed pipe (118) is connected to the feed port (112), wherein both ends of the rotating shaft (106) are connected to the recovery pipe (116). The ends of the pulverizing shell (101) penetrate and extend to the outside of the feed inclined tube (118) and the sliding inclined tube (114), and the rotating shaft (106) is in rotational sealing cooperation with the feed inclined tube (118) and the sliding inclined tube (114); wherein the pulverizing shell (101) and the recovery pipe (116) are both fixed on a support frame (136), the support frame (136) is fixed on a base (137), a discharge sedimentation pool (127) is also fixed on the base (137), and a first collection chamber (119) and a second collection chamber (126) are fixedly connected to the discharge sedimentation pool (127), wherein the first collection chamber (119) is connected to the inside of the separation chamber (105) through a separation port (108); A cleaning collection plate (120) is fixedly connected to the top of the first collection chamber (119) and the second collection chamber (126), a cleaning scraper (125) is coaxially rotatably arranged in the cleaning collection plate (120), a sealing cover plate (121) is fixedly sealed on the cleaning collection plate (120), the sealing cover plate (121) and the cleaning collection plate (120) form a cavity, and the cleaning scraper (125) is rotatably arranged in the cavity, a circular through hole is opened at a position where the sealing cover plate (121) is aligned with the first collection chamber (119), and a cleaning scraper (125) is fixedly arranged in the circular through hole A filter screen (124) is connected to the inner diameter of the first collection chamber (119), and the filter screen (124) and the first collection chamber (119) are coaxially located, and the lower surface of the filter screen (124) is slidably matched with the cleaning scraper (125); a cleaning motor (123) is fixedly mounted on the sealing cover plate (121), and the output shaft of the cleaning motor (123) is fixed to the cleaning scraper (125); a negative pressure air pump (122) is also fixedly mounted on the sealing cover plate (121), and the filter screen (124) is arranged on the air inlet of the negative pressure air pump (122).

2. A raw material crushing and impurity removal device for glass production according to claim 1, characterized in that: A discharge nozzle (129) is fixedly connected to the bottom of the discharge sedimentation pool (127); a discharge screw (128) is rotatably mounted on the discharge nozzle (129) and the bottom of the inner wall of the discharge sedimentation pool (127); the discharge screw (128) is driven to rotate by a second gearbox (130) fixed to the outer wall of the discharge sedimentation pool (127); and the bottom end of the rotating shaft (106) is connected to the input shaft of the second gearbox (130) via a second transmission belt (133).

3. A raw material crushing and impurity removal device for glass production according to claim 2, characterized in that: A driving disk (131) is fixed to the bottom end of the rotating shaft (106), a first gearbox (117) is fixed to the bottom end of the recovery pipe (116), an output shaft of the first gearbox (117) is fixedly matched with the recovery screw (115), an input shaft of the first gearbox (117) is connected to the bottom end of the rotating shaft (106) via a first transmission belt (132), a driving motor (135) is also fixedly mounted on the base (137), and an output shaft of the driving motor (135) is connected to the driving disk (131) via a third transmission belt (134).

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