Cement kiln flue gas desulfurization, dust removal and energy conservation integrated device
The integrated device addresses the inefficiencies of existing cement kiln flue gas treatment systems by enhancing contact time and re-processing non-compliant gases, ensuring effective desulfurization and dust removal with reduced space requirements.
Patent Information
- Application Number
- CN202411667277.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing cement kiln flue gas desulfurization and dust removal devices face issues of large occupancy, inconvenient installation, insufficient treatment due to short contact time of desulfurization catalyst with flue gas, and inability to re-process gases not meeting emission standards, leading to environmental pollution.
A cement kiln flue gas desulfurization and dust removal energy-saving integrated device with a partitioned inner cavity, spiral structures, and a gas analyzer system that increases reaction time and ensures thorough treatment, allowing for re-processing of non-compliant gases.
The device achieves efficient dust removal and desulfurization with reduced space occupancy, extended reaction time for catalyst contact, and ensures compliance with emission standards by re-purifying non-compliant gases, thereby reducing environmental pollution.
Smart Images

Figure CN119186255A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flue gas treatment equipment, and in particular to an integrated energy-saving device for desulfurization, dust removal and flue gas from a cement kiln. Background Art
[0002] During cement production, the high-temperature flue gas produced by cement kilns has the characteristics of high temperature, high dust content, and high NOx content. These characteristics make it a great threat to the environment and equipment. Therefore, effective treatment is particularly important. By adopting advanced treatment technologies, such as high-temperature electrostatic precipitator, metal fiber felt filtration and dust removal, and selective catalytic reduction denitrification technology, the flue gas purification effect can be significantly improved; Existing flue gas desulfurization and dust removal devices for cement kilns usually occupy a large area and are very inconvenient to use. The installation location and layout structure of the device need to be carefully considered to ensure that the purification process is more energy-efficient and efficient. More importantly, the existing flue gas desulfurization and dust removal devices use the method of spraying the desulfurization catalyst directly into the pretreatment chamber during desulfurization treatment. Although this method is simple and easy to implement, the short contact time between the desulfurization catalyst and the flue gas leads to insufficient treatment of the flue gas. In addition, when the gas detection after subsequent treatment does not meet the standards, the existing device cannot return the gas to the device for re-processing, which means that once the gas emissions do not meet the standards, they will be directly discharged into the environment, causing serious pollution to the atmospheric environment.
[0003] Therefore, a cement kiln flue gas desulfurization and dust removal energy-saving integrated device is needed to improve the above problems. Summary of the invention
[0004] In order to solve the problem that the desulfurization and dust removal energy-saving integrated device performs desulfurization and dust removal on cement kiln flue gas, the existing flue gas desulfurization and dust removal device adopts the method of spraying the desulfurization catalyst directly into the pretreatment chamber during desulfurization treatment. Although this method is simple and easy to implement, the desulfurization catalyst is in short contact time with the flue gas, resulting in insufficient treatment of the flue gas. The present invention provides a cement kiln flue gas desulfurization and dust removal energy-saving integrated device to solve the above problem.
[0005] To achieve the above object, the present invention provides the following technical solutions: A cement kiln flue gas desulfurization and dust removal energy-saving integrated device, comprising a mounting bracket, a mounting shell is mounted on the inner wall of the mounting bracket, wherein the inner cavity of the mounting shell is provided with a partition shell, the outer wall of the partition shell is provided with connecting holes in a ring array, and the top of the partition shell is lower than the top of the mounting shell, and the inner walls of the mounting shell and the partition shell are respectively provided with limit blocks, wherein the limit blocks are provided with a plurality of spiral array structures, and the cross-section of the limit blocks is an arc structure, and an electrically controlled atomizing nozzle is embedded and mounted on the outer walls opposite to the limit blocks, a bottom baffle is provided at the bottom of the mounting shell, a purification component is mounted on the outer wall of the bottom baffle, an air inlet pipe is mounted on the outer wall of the bottom baffle, a booster fan is mounted on one end of the air inlet pipe, and a controller is mounted on the outer wall of the booster fan, an air outlet pipe is arranged on the top outer wall of the mounting shell, a detection component is mounted on one end of the air outlet pipe, and a catalytic processor is symmetrically arranged on one side of the air outlet pipe and on the outer wall of the mounting shell.
[0006] As a preferred solution of the present invention, the purification component includes a fixed frame, which is embedded in the outer wall of the bottom baffle, wherein a driving motor is installed on the bottom outer wall of the fixed frame, and the driving motor is installed on the outer wall of the mounting bracket, the driving shaft of the driving motor passes through the fixed frame and extends to the inner wall of the fixed frame, on which an inner rotating rod is installed, a driving gear is installed in the inner cavity of the fixed frame and on the outer wall of the inner rotating rod, and planetary gears are arranged in a ring array on the outer wall of the driving gear, wherein the connection mode of the planetary gears and the driving gears is a meshing connection, and the planetary gears are rotatably connected to the outer wall of the fixed frame through a connecting piece.
[0007] As a preferred solution of the present invention, an inner ring gear is meshedly connected to the outer wall of the planetary gear, and the inner ring gear is rotatably connected to the inner wall of the fixed frame. An outer sleeve is installed on the outer wall of the inner ring gear, wherein the outer sleeve is rotatably connected to the outer wall of the inner rotating rod, and the top of the outer sleeve is lower than the top of the inner rotating rod, and one end of the inner rotating rod is rotatably connected to the outer wall of the mounting shell.
[0008] As a preferred solution of the present invention, an outer shell is installed directly above the outer sleeve and on the outer wall of the inner rotating rod, wherein the outer shell is located directly above the partition shell, a first frame is installed on the outer wall of the outer shell, a first spiral plate is installed on the outer wall of the first frame, the outer wall of the first spiral plate is attached to the inner wall of the mounting shell, and the first spiral plate and the mounting shell are connected by a sliding connection.
[0009] As a preferred embodiment of the present invention, fixing brackets are sequentially arranged on the outer wall of the outer sleeve from top to bottom, and adsorption filter plates are respectively arranged on the bottom outer walls of the fixing brackets. One end of the fixing bracket is provided with an inner housing, a second frame is installed on the outer wall of the inner housing, and a second spiral plate is installed on the outer wall of the second frame. Flexible baffles are respectively arranged on the inner walls of the first spiral plate and the second spiral plate, and multiple groups of the flexible baffles are arranged in a spiral array structure.
[0010] As a preferred embodiment of the present invention, the flexible baffles are all located on one side of the limiting block. The partition housing divides the installation housing into an outer treatment cavity and an inner treatment cavity. The outer housing is located in the inner cavity of the outer treatment cavity, and the inner housing is located in the inner cavity of the inner treatment cavity. The communication hole communicates the outer treatment cavity and the inner treatment cavity.
[0011] As a preferred embodiment of the present invention, the detection assembly includes a first conduit, the first conduit is installed at the port of the air outlet pipe, an electric control valve is installed at one end of the first conduit, and a second conduit is installed on the outer wall of the first conduit. A detection housing is connected to the port of the second conduit.
[0012] As a preferred embodiment of the present invention, a gas analyzer is embedded and installed on the outer wall of the detection housing, and the sensing end of the gas analyzer is located in the inner cavity of the detection housing. A partition block is arranged on the inner wall of the detection housing, and a limiting hole is opened on the outer wall of the partition block. The cross-section of the limiting hole is a T-shaped structure.
[0013] As a preferred embodiment of the present invention, a piston is slidably connected to the inner wall of the limiting hole. A limiting spring is installed on the inner wall of the limiting hole directly above the piston. One end of the limiting spring is connected to the outer wall of the piston. Air vent holes are annularly arrayed on one side of the piston and on the outer wall of the partition block. The connection between the air vent holes and the limiting hole is a communication structure, and the air vent holes are located below the piston.
[0014] As a preferred embodiment of the present invention, a third conduit is arranged on the bottom outer wall of the detection housing. The third conduit is connected to the outer wall of the air inlet pipe, and the third conduit is located on one side of the booster fan. Foot pads are respectively arranged at the bottom corners of the installation bracket. The installation bracket is in a rectangular frame structure. The cross-section of the partition housing is a 丩-shaped structure. The controller is electrically connected to an electric control atomizing nozzle, a driving motor, a booster fan, an electric control valve, a gas analyzer, and a catalytic processor through wires.
[0015] Compared with the prior art, the present invention can achieve efficient dust removal of cement kiln flue gas by arranging a purification component in the cement kiln flue gas desulfurization and dust removal energy-saving integrated device, and then desulfurizes the cement kiln flue gas through the purification component. The device separates the inner cavity of the installation shell through a partition shell, and then divides the inner cavity of the installation shell into an external treatment chamber and an internal treatment chamber. The cement kiln flue gas is circulated through the partition shell for desulfurization, and the integrated structure occupies less space, thereby solving the problem that the existing cement kiln flue gas desulfurization and dust removal devices usually occupy a large area and are very inconvenient to use.
[0016] The present invention increases the reaction time of gas inside the device by arranging two sets of reverse spiral structures in the cement kiln flue gas desulfurization and dust removal energy-saving integrated device, and at the same time, the flexible baffle separates the inner cavity of the first spiral plate and the second spiral plate into a plurality of separate spaces. When the flexible baffle is located on one side of the limit block, the electrically controlled atomizing nozzle sprays out a desulfurization catalyst liquid, and the desulfurization catalyst liquid and the cement kiln flue gas are desulfurized. When the flexible baffle contacts the limit block, the limit block on the arc surface lifts the flexible baffle, thereby opening the flexible baffle, and the cement kiln flue gas moves to one side. After layers of reactions, the cement kiln flue gas is catalyzed more thoroughly, thereby solving the problem of spraying the desulfurization catalyst directly into the pretreatment chamber, but the desulfurization catalyst is not sufficiently treated due to the short contact time between the flue gas and the flue gas.
[0017] The present invention arranges a gas analyzer in the cement kiln flue gas desulfurization and dust removal energy-saving integrated device to generate an electrical signal which is transmitted to a controller through a wire. When a set value is reached, the controller controls the electric control valve to operate and close, and one side of the piston is subjected to the air pressure of the third conduit, and the other side of the piston is subjected to the air pressure of the second conduit. When the air pressure in the second conduit is greater than the air pressure in the third conduit, the piston slides downward in the inner cavity of the limiting hole, and the gas in the second conduit flows into the third conduit through the connecting hole. When the gas does not meet the emission standard, it will be repeatedly purified, thereby solving the problem that when the gas detection after subsequent treatment does not meet the standard, the existing device cannot return the gas to the device for re-processing, which means that once the gas emission does not meet the standard, it will be directly discharged into the environment, causing serious pollution to the atmospheric environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the installation housing of the present invention; Figure 3 for Figure 2 A schematic diagram of the enlarged structure in the middle; Figure 4 It is a schematic diagram of the structure of the outer shell of the present invention; Figure 5 It is a schematic diagram of the purification component structure of the present invention; Figure 6 for Figure 5 A magnified schematic diagram of the structure B in the middle; Figure 7 It is a schematic diagram of the bottom structure of the mounting bracket of the present invention; Figure 8 It is a schematic diagram of the first spiral plate structure of the present invention; Fig. 9 for Figure 8 Middle C is an enlarged schematic diagram of the structure; Fig.10 It is a schematic diagram of the purified gas flow of the present invention.
[0019] In the figure: 1, mounting bracket; 2, mounting shell; 3, partition shell; 4, connecting hole; 5, limit block; 6, electric-controlled atomizing nozzle; 7, bottom baffle; 8, purification component; 801, fixed frame; 802, driving motor; 803, inner rotating rod; 804, driving gear; 805, planetary gear; 806, inner gear ring; 807, outer sleeve; 808, outer shell; 809, first frame; 810, first spiral plate; 811, fixed bracket; 812, adsorption filter plate; 813, inner shell; 814, second frame; 815, second Spiral plate; 816, flexible baffle; 817, external processing chamber; 818, internal processing chamber; 9, air inlet pipe; 10, booster fan; 11, controller; 12, air outlet pipe; 13, detection component; 1301, first conduit; 1302, electric control valve; 1303, second conduit; 1304, detection shell; 1305, gas analyzer; 1306, partition block; 1307, limit hole; 1308, piston; 1309, limit spring; 1310, vent hole; 1311, third conduit; 14, catalytic processor; 15, foot pad. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0021] Example: See Figure 1-10The cement kiln flue gas desulfurization and dust removal energy-saving integrated device shown in the figure comprises a mounting bracket 1, a mounting shell 2 is mounted on the inner wall of the mounting bracket 1, wherein the inner cavity of the mounting shell 2 is provided with a partition shell 3, and the outer wall of the partition shell 3 is provided with connecting holes 4 in a circular array, and the top of the partition shell 3 is lower than the top of the mounting shell 2, and the inner walls of the mounting shell 2 and the partition shell 3 are respectively provided with limit blocks 5, wherein the limit blocks 5 are provided with a plurality of spiral array structures, and the cross section of the limit blocks 5 is an arc structure, and the limit blocks 5 are relatively An electrically controlled atomizing nozzle 6 is embedded in the outer wall of the installation shell 2, a bottom baffle 7 is arranged at the bottom of the installation shell 2, a purification component 8 is installed on the outer wall of the bottom baffle 7, an air inlet pipe 9 is installed on the outer wall of the bottom baffle 7, a booster fan 10 is installed at one end of the air inlet pipe 9, a controller 11 is arranged on the outer wall of the booster fan 10, an air outlet pipe 12 is arranged on the top outer wall of the installation shell 2, a detection component 13 is installed at one end of the air outlet pipe 12, and a catalytic processor 14 is symmetrically arranged on one side of the air outlet pipe 12 and on the outer wall of the installation shell 2.
[0022] In this embodiment, specific reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig.10The purification component 8 includes a fixed frame 801, which is embedded in the outer wall of the bottom baffle 7, wherein a driving motor 802 is installed on the bottom outer wall of the fixed frame 801, and the driving motor 802 is installed on the outer wall of the mounting bracket 1, and the driving shaft of the driving motor 802 passes through the fixed frame 801 and extends to the inner wall of the fixed frame 801, on which an inner rotating rod 803 is installed, and a driving gear 804 is installed in the inner cavity of the fixed frame 801 and on the outer wall of the inner rotating rod 803, and a planetary gear 805 is arranged on the outer wall of the driving gear 804 in an annular array, wherein the planetary gear 805 and the driving gear 80 4 is connected in a meshing manner, and the planetary gear 805 is rotatably connected to the outer wall of the fixed frame 801 through a connecting piece, the outer wall of the planetary gear 805 is meshedly connected with an inner gear ring 806, the inner gear ring 806 is rotatably connected to the inner wall of the fixed frame 801, an outer sleeve 807 is installed on the outer wall of the inner gear ring 806, wherein the outer sleeve 807 is rotatably connected to the outer wall of the inner rotating rod 803, and the top of the outer sleeve 807 is lower than the top of the inner rotating rod 803, one end of the inner rotating rod 803 is rotatably connected to the outer wall of the mounting shell 2, and an outer shell is installed just above the outer sleeve 807 and on the outer wall of the inner rotating rod 803 808, wherein the outer shell 808 is located directly above the partition shell 3, a first frame 809 is installed on the outer wall of the outer shell 808, a first spiral plate 810 is installed on the outer wall of the first frame 809, the outer wall of the first spiral plate 810 is attached to the inner wall of the mounting shell 2, and the first spiral plate 810 and the mounting shell 2 are connected in a sliding manner, the outer wall of the outer sleeve 807 is sequentially provided with fixing brackets 811 from top to bottom, and the bottom outer walls of the fixing brackets 811 are respectively provided with adsorption filter plates 812, an inner shell 813 is installed at one end of the fixing bracket 811, and the outer wall of the inner shell 813 is provided with a first spiral plate 810. A second frame 814, a second spiral plate 815 is installed on the outer wall of the second frame 814, wherein the inner walls of the first spiral plate 810 and the second spiral plate 815 are respectively provided with flexible baffles 816, and the flexible baffles 816 are provided with a plurality of spiral array structures, the flexible baffles 816 are all located on one side of the limit block 5, the partition shell 3 separates the installation shell 2 into an outer processing chamber 817 and an inner processing chamber 818, wherein the outer shell 808 is located in the inner cavity of the outer processing chamber 817, and the inner shell 813 is located in the inner cavity of the inner processing chamber 818, and the connecting hole 4 connects the outer processing chamber 817 with the inner processing chamber 818; Among them, the planetary gear 805 is rotatably connected to the outer wall of the fixed frame 801 through the connecting piece, and the planetary gear 805 rotates on the outer wall of the connecting piece. The connection method between the planetary gear 805 and the connecting piece is a rotational connection, and the connecting piece is rotatably connected to the outer wall of the fixed frame 801.
[0023] In this embodiment, specific reference Figure 1 , Figure 2 , Figure 4 , Figure 8 and Fig. 9 , the detection component 13 includes a first conduit 1301 installed at the port of the air outlet pipe 12. One end of the first conduit 1301 is installed with an electromagnetic control valve 1302, and a second conduit 1303 is installed on the outer wall of the first conduit 1301. A detection housing 1304 is connected to the port of the second conduit 1303. A gas analyzer 1305 is embedded and installed on the outer wall of the detection housing 1304, and the sensing end of the gas analyzer 1305 is located in the inner cavity of the detection housing 1304. A partition block 1306 is provided on the inner wall of the detection housing 1304, and a limiting hole 1307 is opened on the outer wall of the partition block 1306. The cross-section of the limiting hole 1307 is a T-shaped structure, and a piston 1308 is slidably connected to the inner wall of the limiting hole 1307. A limiting spring 1309 is installed on the inner wall of the limiting hole 1307 directly above the piston 1308. One end of the limiting spring 1309 is connected to the outer wall of the piston 1308. An air vent hole 1310 is formed in an annular array on one side of the piston 1308 and on the outer wall of the partition block 1306. The connection between the air vent hole 1310 and the limiting hole 1307 is a communicating structure, and the air vent hole 1310 is located below the piston 1308. A third conduit 1311 is provided on the bottom outer wall of the detection housing 1304. The third conduit 1311 is connected to the outer wall of the air inlet pipe 9 and is located on one side of the booster fan 10; Among them, the bottom corners of the installation bracket 1 are respectively provided with foot pads 15, which makes the device more stable. The installation bracket 1 is in a rectangular frame structure. The catalytic processor 14 extracts the reactants at the bottom of the partition housing 3 and the installation housing 2. The cross-section of the partition housing 3 is a 丩-shaped structure. The controller 11 is respectively connected to the electromagnetic control atomizing nozzle 6, the drive motor 802, the booster fan 10, the electromagnetic control valve 1302, the gas analyzer 1305, and the catalytic processor 14 through wires, and the connection method is electrically connected, so that the device is powered on. The first spiral plate 810 and the second spiral plate 815 are both made of flexible materials to prevent the first spiral plate 810 and the second spiral plate 815 from deforming simultaneously with the flexible baffle 816 when they come into contact with the arc-shaped limiting block 5 for easy operation.
[0024] When the integrated energy-saving device for desulfurization and dust removal of cement kiln flue gas of this scheme is working, a purification component 8 is installed on the outer wall of the bottom baffle 7, an air inlet pipe 9 is installed on the outer wall of the bottom baffle 7, a booster fan 10 is installed at one end of the air inlet pipe 9, and a controller 11 is arranged on the outer wall of the booster fan 10. It only needs to turn on the switch of the controller 11, and the controller 11 controls the booster fan 10 to operate, and the booster fan 10 sucks the cement kiln flue gas, and the booster fan 10 performs pressurization treatment on the cement kiln flue gas, so that the cement kiln flue gas is discharged into the bottom through the air inlet pipe 9. The inner cavity of the baffle plate 7 is provided with fixed brackets 811 on the outer wall of the outer sleeve 807 from top to bottom, and the bottom outer wall of the fixed bracket 811 is provided with adsorption filter plates 812 respectively. Since the adsorption filter plates 812 are provided with multiple groups, the adsorption filter plates 812 adsorb the dust contained in the cement kiln flue gas, and then the cement kiln flue gas is purified by the purification component 8. As an integrated structure, the device occupies a smaller area, thereby solving the problem that the existing cement kiln flue gas desulfurization and dust removal device usually occupies a large area and is very inconvenient to use; A driving motor 802 is installed on the bottom outer wall of the fixed frame 801, and the driving motor 802 is installed on the outer wall of the mounting bracket 1. The driving shaft of the driving motor 802 penetrates the fixed frame 801 and extends to the inner wall of the fixed frame 801. Under the action of the inner rotating rod 803, the controller 11 controls the driving motor 802 to operate, so that the driving shaft of the driving motor 802 drives the inner rotating rod 803 to rotate. A driving gear 804 is installed on the outer wall of the inner rotating rod 803. Planetary gears 805 are arranged in a ring array on the outer wall of the driving gear 804, wherein the connection mode of the planetary gear 805 and the driving gear 804 is a meshing connection, and the planetary gear 805 is rotatably connected to the outer wall of the fixed frame 801 through a connecting piece, and an inner gear ring 806 is meshedly connected to the outer wall of the fixed frame 801. The inner gear ring 806 is rotatably connected to the inner wall of the fixed frame 801, and an outer sleeve 807 is installed on the outer wall of the inner gear ring 806. Under the action of the outer sleeve 807 being rotatably connected to the outer wall of the inner rotating rod 803, when the inner rotating rod 803 rotates forward, the inner rotating rod 803 drives the driving gear 804 to rotate forward, and then the driving gear 804 drives the planetary gear 805 to rotate in the opposite direction, and at the same time, the planetary gear 805 drives the inner gear ring 806 to rotate in the opposite direction, and then the inner gear ring 806 drives the outer sleeve 807 to rotate; Fixed brackets 811 are sequentially arranged on the outer wall of the outer sleeve 807 from top to bottom, and adsorption filter plates 812 are respectively arranged on the outer wall of the bottom of the fixed bracket 811, an inner shell 813 is installed at one end of the fixed bracket 811, a second frame 814 is installed on the outer wall of the inner shell 813, and a second spiral plate 815 is installed on the outer wall of the second frame 814. When the outer sleeve 807 rotates, the outer sleeve 807 drives the inner shell 813 to rotate through the fixed bracket 811, and then the inner shell 813 drives the second spiral plate 815 to rotate through the second frame 814, wherein flexible baffles 816 are respectively arranged on the inner walls of the first spiral plate 810 and the second spiral plate 815, and the flexible baffles 816 are provided with a plurality of spiral array structures, and the flexible baffles 816 are all located on one side of the limit block 5. Since the inner cavity of the second spiral plate 815 is provided with multiple groups of flexible baffles 816, the flexible baffles 816 divide the inner cavity of the second spiral plate 815 into multiple separate spaces. When the second spiral plate 815 rotates, the second spiral plate 815 will also drive the flexible baffles 816 to rotate. When the flexible baffles 816 slide in the inner cavity of the mounting shell 2, when the flexible baffles 816 are located on one side of the limit block 5, the flexible baffles 816 and the second spiral plate 815 form a closed space. At the same time, the controller 11 controls the operation of the electric-controlled atomizing nozzle 6, and the electric-controlled atomizing nozzle 6 sprays out the desulfurization catalytic liquid, and the desulfurization catalytic liquid and the cement kiln flue gas are contacted and reacted. When the flexible baffle 816 contacts the limit block 5, the limit block 5 with the arc surface lifts the flexible baffle 816, thereby opening the flexible baffle 816, and the cement kiln flue gas moves to one side. An outer shell 808 is installed on the outer wall of the outer sleeve 807 and located directly above the partition shell 3 by rotating one end of the inner rotating rod 803 to connect to the outer wall of the mounting shell 2, wherein the outer shell 808 is located directly above the partition shell 3, and a first frame 809 is installed on the outer wall of the outer shell 808, and a first spiral plate 810 is installed on the outer wall of the first frame 809, and the outer wall of the first spiral plate 810 is attached to the inner wall of the mounting shell 2, and the first spiral plate 810 and the mounting shell 2 are connected in a sliding manner. When the inner rotating rod 803 rotates, the inner rotating rod 803 drives the outer shell 808 to rotate, and then the outer shell 808 drives the first spiral plate 810 to rotate in a spiral manner through the first frame 809, wherein flexible baffles 816 are respectively arranged on the inner walls of the first spiral plate 810 and the second spiral plate 815, and the flexible baffles 816 are arranged in a plurality of spiral array structures. The flexible baffles 816 Under the action of the limiting block 5, since the inner cavity of the first spiral plate 810 is provided with multiple sets of flexible baffles 816, the flexible baffles 816 divide the inner cavity of the first spiral plate 810 into multiple separate spaces. When the first spiral plate 810 rotates, the first spiral plate 810 also drives the flexible baffles 816 to rotate. When the flexible baffles 816 slide in the inner cavity of the mounting shell 2, when the flexible baffles 816 are located on one side of the limiting block 5, the flexible baffles 816 and the first spiral plate 810 form a closed space, and at the same time, the controller 11 controls the electric-controlled atomizing nozzle 6 to operate, and the electric-controlled atomizing nozzle 6 sprays out a desulfurization catalytic liquid, and the desulfurization catalytic liquid and the cement kiln flue gas are in contact with each other. When the flexible baffle 816 contacts the limit block 5, the limit block 5 on the curved surface lifts the flexible baffle 816, thereby opening the flexible baffle 816, and the cement kiln flue gas moves to one side, and after layers of reactions, the cement kiln flue gas is catalyzed more thoroughly; The inner rotating rod 803 is driven by the driving motor 802 to rotate forward, and then the inner rotating rod 803 drives the outer shell 808 to rotate forward. At the same time, the inner rotating rod 803 drives the driving gear 804 to rotate, and then the driving gear 804 drives the inner gear ring 806 to reverse through the planetary gear 805. The rotation directions of the outer shell 808 and the inner shell 813 are opposite. At the same time, since the inner walls of the first spiral plate 810 and the second spiral plate 815 are respectively provided with flexible baffles 816, the flexible baffles 816 separate the inner cavities of the first spiral plate 810 and the second spiral plate 815 into multiple separate spaces, when the first spiral plate 810 and the second spiral plate 815 rotate, when the flexible baffle 816 is located on one side of the limit block 5 , its flexible baffle 816 and the first spiral plate 810 form a closed space, and at the same time, the controller 11 controls the electric-controlled atomizing nozzle 6 to operate, and its electric-controlled atomizing nozzle 6 sprays out a desulfurization catalyst liquid, and its desulfurization catalyst liquid and cement kiln flue gas are desulfurized. When the flexible baffle 816 contacts the limit block 5, the limit block 5 on the arc surface lifts the flexible baffle 816, thereby opening the flexible baffle 816, and the cement kiln flue gas moves to one side. Its two sets of reverse spiral structures increase the reaction time of the gas inside the device, and the cement kiln flue gas is catalyzed more thoroughly after layers of reaction, thereby solving the problem of spraying the desulfurization catalyst directly into the pretreatment chamber, but the desulfurization catalyst is not sufficiently treated due to the short contact time between the flue gas and the flue gas; The purified gas flows into the detection component 13 through the gas outlet pipe 12, an electric control valve 1302 is installed at one end of the first conduit 1301, and a second conduit 1303 is installed on the outer wall of the first conduit 1301, wherein the port of the second conduit 1303 is connected to a detection shell 1304, and a gas analyzer 1305 is embedded and installed on the outer wall of the detection shell 1304, and the sensing end of the gas analyzer 1305 is located in the inner cavity of the detection shell 1304. When the gas passes through the gas analyzer 1305, the gas analyzer 1305 generates data according to the gas, and then the gas analyzer 1305 generates an electrical signal which is transmitted through the wire. To the controller 11, when the set value is reached, the controller 11 controls the electric control valve 1302 to operate, the electric control valve 1302 operates to close, and a limit hole 1307 is opened on the outer wall of the partition block 1306, wherein the cross section of the limit hole 1307 is a T-shaped structure, and a piston 1308 is slidably connected to the inner wall of the limit hole 1307, and a limit spring 1309 is installed just above the piston 1308 and on the inner wall of the limit hole 1307, and one end of the limit spring 1309 is connected to the outer wall of the piston 1308. Under the action of the gas pressure in the inner cavity of the pipeline increases, the gas exerts pressure on the piston 1308, and the outer wall of the partition block 1306 A vent hole 1310 is provided in a circular array on the upper part, and the connection between the vent hole 1310 and the limiting hole 1307 is a communicating structure, and the vent hole 1310 is located at the lower side of the piston 1308, and a third conduit 1311 is provided on the bottom outer wall of the detection housing 1304, wherein the third conduit 1311 is connected to the outer wall of the intake pipe 9, and the third conduit 1311 is located on one side of the booster fan 10. Because one side of the piston 1308 is subjected to the air pressure of the third conduit 1311, the other side of the piston 1308 is subjected to the air pressure of the second conduit 1303. When the air pressure in the second conduit 1303 is greater than the air pressure in the third conduit 1311, the air in the second conduit 1303 is increased. The piston 1308 slides downward in the inner cavity of the limit hole 1307. When the piston 1308 moves to the bottom of the vent hole 1310, the gas in the second conduit 1303 flows into the third conduit 1311 through the vent hole 1310. When the air pressure on both sides of the piston 1308 is the same, the stretched limit spring 1309 drives the piston 1308 to reset. When the gas does not meet the emission standards, it will be repeatedly purified, thereby solving the problem that when the gas detection after subsequent treatment does not meet the standards, the existing device cannot return the gas to the device for re-processing, which means that once the gas emission does not meet the standards, it will be directly discharged into the environment, causing serious pollution to the atmospheric environment.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cement kiln flue gas desulfurization and dust removal energy-saving integrated device, comprising a mounting bracket (1), characterized in that: A mounting shell (2) is mounted on the inner wall of the mounting bracket (1), wherein the inner cavity of the mounting shell (2) is provided with a partition shell (3), the outer wall of the partition shell (3) is provided with communicating holes (4) in a circular array, and the top of the partition shell (3) is lower than the top of the mounting shell (2), and limit blocks (5) are respectively arranged on the inner walls of the mounting shell (2) and the partition shell (3), wherein the limit blocks (5) are provided with a plurality of spiral array structures, and the cross section of the limit blocks (5) is an arc-shaped structure, and an electrically controlled atomizing nozzle (6) is embedded and mounted on the outer walls opposite to the limit blocks (5), and the mounting shell (2) is provided with a plurality of electrically controlled atomizing nozzles (6) in a circular array. A bottom baffle (7) is provided at the bottom, a purification component (8) for desulfurizing cement kiln flue gas circulation is installed on the outer wall of the bottom baffle (7), an air inlet pipe (9) is installed on the outer wall of the bottom baffle (7), a booster fan (10) is installed at one end of the air inlet pipe (9), a controller (11) is provided on the outer wall of the booster fan (10), an air outlet pipe (12) is provided on the top outer wall of the installation shell (2), a detection component (13) is installed at one end of the air outlet pipe (12), and a catalytic processor (14) is symmetrically provided on one side of the air outlet pipe (12) and on the outer wall of the installation shell (2).
2. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 1, characterized in that: The purification component (8) comprises a fixed frame (801), wherein the fixed frame (801) is embedded in the outer wall of the bottom baffle (7), wherein a driving motor (802) is installed on the bottom outer wall of the fixed frame (801), and the driving motor (802) is installed on the outer wall of the mounting bracket (1), a driving shaft of the driving motor (802) passes through the fixed frame (801) and extends to the inner wall of the fixed frame (801) on which an inner rotating rod (803) is installed, a driving gear (804) is installed in the inner cavity of the fixed frame (801) and on the outer wall of the inner rotating rod (803), and planetary gears (805) are arranged in a ring array on the outer wall of the driving gear (804), wherein the planetary gears (805) and the driving gears (804) are connected in a meshing manner, and the planetary gears (805) are rotatably connected to the outer wall of the fixed frame (801) through a connecting piece.
3. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 2, characterized in that: An inner gear ring (806) is meshingly connected to the outer wall of the planetary gear (805), and the inner gear ring (806) is rotatably connected to the inner wall of the fixed frame (801). An outer sleeve (807) is installed on the outer wall of the inner gear ring (806), wherein the outer sleeve (807) is rotatably connected to the outer wall of the inner rotating rod (803), and the top end of the outer sleeve (807) is lower than the top end of the inner rotating rod (803), and one end of the inner rotating rod (803) is rotatably connected to the outer wall of the mounting shell (2).
4. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 3, characterized in that: An outer shell (808) is installed directly above the outer sleeve (807) and on the outer wall of the inner rotating rod (803), wherein the outer shell (808) is located directly above the partition shell (3), a first frame (809) is installed on the outer wall of the outer shell (808), a first spiral plate (810) is installed on the outer wall of the first frame (809), the outer wall of the first spiral plate (810) is attached to the inner wall of the mounting shell (2), and the first spiral plate (810) and the mounting shell (2) are connected in a sliding manner.
5. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 4, characterized in that: Fixed brackets (811) are arranged on the outer wall of the outer sleeve (807) in sequence from top to bottom, and adsorption filter plates (812) are respectively arranged on the outer wall of the bottom of the fixed bracket (811), an inner shell (813) is installed at one end of the fixed bracket (811), a second frame (814) is installed on the outer wall of the inner shell (813), and a second spiral plate (815) is installed on the outer wall of the second frame (814), wherein flexible baffles (816) are respectively arranged on the inner walls of the first spiral plate (810) and the second spiral plate (815), and the flexible baffles (816) are provided with a plurality of spiral array structures.
6. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 5, characterized in that: The flexible baffles (816) are all located on one side of the limit block (5), and the partition shell (3) separates the installation shell (2) into an external processing chamber (817) and an internal processing chamber (818), wherein the external shell (808) is located in the inner cavity of the external processing chamber (817), and the inner shell (813) is located in the inner cavity of the internal processing chamber (818), and the connecting hole (4) connects the external processing chamber (817) and the internal processing chamber (818).
7. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 6, characterized in that: The detection component (13) comprises a first conduit (1301), wherein the first conduit (1301) is installed at the port of the air outlet pipe (12), wherein an electric control valve (1302) is installed at one end of the first conduit (1301), and a second conduit (1303) is installed on the outer wall of the first conduit (1301), wherein the port of the second conduit (1303) is connected to a detection housing (1304).
8. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 7, characterized in that: A gas analyzer (1305) is embedded in the outer wall of the detection shell (1304), and the sensing end of the gas analyzer (1305) is located in the inner cavity of the detection shell (1304). A partition block (1306) is provided on the inner wall of the detection shell (1304), and a limiting hole (1307) is provided on the outer wall of the partition block (1306), wherein the cross section of the limiting hole (1307) is a T-shaped structure.
9. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 8, characterized in that: A piston (1308) is slidably connected to the inner wall of the limiting hole (1307). A limiting spring (1309) is installed on the inner wall of the limiting hole (1307) directly above the piston (1308). One end of the limiting spring (1309) is connected to the outer wall of the piston (1308). An annular array of ventilation holes (1310) is formed on the outer wall of the partition block (1306) on one side of the piston (1308). The connection between the ventilation holes (1310) and the limiting hole (1307) is a communicating structure, and the ventilation holes (1310) are located below the piston (1308).
10. The cement kiln flue gas desulfurization and dust removal energy-saving integrated device according to claim 9, characterized in that: A third conduit (1311) is provided on the bottom outer wall of the detection housing (1304). The third conduit (1311) is connected to the outer wall of the intake pipe (9), and the third conduit (1311) is located on one side of the booster fan (10). Foot pads (15) are respectively provided at the bottom corners of the mounting bracket (1). The mounting bracket (1) has a rectangular frame structure. The cross-section of the partition housing (3) is in a shape of '丩'. The controller (11) is electrically connected to an electric control atomizing nozzle (6), a driving motor (802), a booster fan (10), an electric control valve (1302), a gas analyzer (1305) and a catalytic processor (14) through wires.
Citation Information
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