Workpiece machining waste treatment device and treatment method thereof

By designing the flip mechanism and crushing mechanism in the hardware processing equipment, the problem of debris residue after crushing is solved, and the normal operation and safe operation of the equipment are achieved through protective covers and transparent acrylic plates.

CN119186704APending Publication Date: 2024-12-27KUNSHAN HUAKUI MACHINERY ELECTRONICS
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Patent Information

Application Number
CN202310754131.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-06-26
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The existing hardware processing equipment cannot be turned over after crushing, resulting in debris residue, affecting the normal use of the equipment, and lacks protection against metal debris during crushing.

Method used

A workpiece processing waste treatment device including a flip mechanism and a crushing mechanism is designed. The crushing box is turned over by a forward and reverse motor, and the crushing roller is combined for crushing treatment. A protective cover and transparent acrylic plate are used to protect splash debris.

Benefits of technology

It realizes the thorough cleaning of residual debris in the crushing box and the protection of metal splashing debris during crushing to ensure the normal operation of the equipment and the safety of staff.

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Abstract

The invention discloses a workpiece machining waste treatment device. The workpiece machining waste treatment device comprises a turnover mechanism and a smashing mechanism. The turnover mechanism comprises a base and a crushing box, the top of the base is fixedly connected with two supporting plates, a forward and reverse rotation motor is fixedly installed on one side of one supporting plate, an output shaft of the forward and reverse rotation motor is fixedly connected with a driving wheel, and the outer side of the driving wheel is rotationally connected with a driven wheel through a belt; one side of the driven wheel is fixedly connected with a rod body; according to the workpiece machining waste treatment device and the treatment method thereof, through the arrangement of the turnover mechanism and the crushing mechanism, after a positive and negative rotation motor drives a driven wheel to rotate through a driving wheel, a rod body can drive a crushing box to turn over through a rotating shaft, and therefore residual chippings in the crushing box can be poured out; and the protective cover and the transparent acrylic plate can effectively protect metal splashing scraps under the condition that workers are not affected to observe the smashing state.
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Description

Technical Field

[0001] The invention relates to the technical field of hardware processing, in particular to a workpiece processing waste processing device and a processing method thereof. Background Art

[0002] As we all know, traditional hardware products, also known as small hardware, refer to the five metals of gold, silver, copper, iron and tin, which can be made into knives, swords and other works of art or metal devices through artificial processing; hardware in modern society is more extensive, such as hardware tools, hardware parts, daily hardware, construction hardware and security products, etc., and most of the small hardware products are not final consumer products, but functional parts or tools.

[0003] In the process of using hardware molds to process hardware products, a certain amount of waste will be generated; in order to effectively recycle these wastes and reduce the waste of resources, the existing technology usually crushes the waste for reprocessing; but since the equipment used to crush the waste in the existing technology does not have the function of flipping after the crushing is completed, the debris remains in the crushing box and cannot be thoroughly cleaned, which will have an adverse effect on the normal use of the crushing equipment; in addition, the existing crushing equipment does not have the function of protecting the metal debris generated in the crushing process. For this reason, we propose a workpiece processing waste treatment device and a treatment method thereof. Summary of the invention

[0004] The object of the present invention is to provide a workpiece processing waste treatment device and a treatment method thereof to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a workpiece processing waste treatment device, comprising: a turning mechanism and a crushing mechanism;

[0006] The flip mechanism comprises a base and a crushing box, the top of the base is fixedly connected to two support plates, one side of one of the support plates is fixedly installed with a forward and reverse motor, the output shaft of the forward and reverse motor is fixedly connected to a driving wheel, the outer side of the driving wheel is rotatably connected to a driven wheel through a belt, one side of the driven wheel is fixedly connected to a rod body, both sides of the crushing box are fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the inside of the support plate, and one end of one of the rotating shafts is fixedly connected to the rod body;

[0007] The pulverizing mechanism includes a servo motor and two pulverizing rollers arranged inside a pulverizing box, a main shaft is fixedly embedded inside the two pulverizing rollers, the main shaft is rotatably connected to the inside of the pulverizing box, the housing of the servo motor is fixedly connected to the pulverizing box, the output shaft of the servo motor is fixedly connected to one of the main shafts, one end of one of the main shafts is fixedly connected to a first gear through a connecting rod, and one end of the other main shaft is fixedly connected to a second gear through a connecting rod, and the outer side of the first gear is meshed with the second gear.

[0008] By adopting the above technical solution, after the forward and reverse motors drive the driving wheel to rotate clockwise and counterclockwise, the driven wheel can drive the rotating shaft to rotate through the rod body under the action of the belt, so that the crushing box after completing the crushing work can be flipped back and forth under the action of the rotating shaft, so that the debris remaining in the crushing box can be completely dumped out; in addition, when the servo motor drives the two crushing rollers to rotate towards each other through the main shaft, the first gear and the second gear, the hardware waste put into the crushing box can be crushed by the two crushing rollers.

[0009] Preferably, a protective cover is fixedly connected to the top of the crushing box, and a transparent acrylic plate is fixedly embedded inside the protective cover.

[0010] By adopting the above technical solution, it is possible to protect the metal splashing debris generated during the crushing process without affecting the staff's observation of the crushing status.

[0011] Preferably, the top of the protective cover is fixedly connected to a top cover by screws, a feed hopper is fixedly embedded inside the top cover, and the bottom end of the feed hopper is connected to the interior of the protective cover.

[0012] By adopting the above technical solution, it is possible to conveniently put the hardware waste into the crushing box through the protective cover.

[0013] Preferably, a discharge hopper is fixedly connected to the bottom of the crushing box, and the bottom of the discharge hopper is communicated with the interior of the crushing box.

[0014] By adopting the above technical solution, the crushed waste can be easily discharged to the outside of the crushing box.

[0015] Preferably, a groove is provided on the top of the base.

[0016] By adopting the above technical solution, it is possible to easily place a container for recovering crushed materials.

[0017] Preferably, one side of one of the support plates is evenly and fixedly connected with a plate body.

[0018] By adopting the above technical solution, it is convenient for workers to step on the pedal body to climb up, so as to put the hardware waste into the feed hopper.

[0019] Preferably, a protective plate is fixedly connected to the outer side of the crushing box.

[0020] By adopting the above technical solution, the waste materials scattered during the feeding process can be prevented from affecting the first gear and the second gear.

[0021] In addition, the present invention also provides a method for treating workpiece processing waste, comprising the following steps:

[0022] Step 1: Start the servo motor. The servo motor drives one of the crushing rollers to rotate clockwise through one of the main shafts fixedly connected to it. The rotating main shaft drives the first gear to rotate through the connecting rod, so that the second gear drives the other crushing roller to rotate counterclockwise under the action of the first gear, thereby making the two crushing rollers rotate towards each other inside the crushing box;

[0023] Step 2: Put the metal waste into the protective cover through the feed hopper, monitor the crushing process of the waste entering the crushing box through the transparent acrylic plate, and the transparent acrylic plate starts to block the splashing debris generated during the crushing process, and the crushed material is discharged from the discharge hopper and falls into the container placed in the groove;

[0024] Step 3: After the crushing is completed, remove the top cover and feed hopper from the protective cover by loosening the screws;

[0025] Step 4: Start the forward and reverse motors. The forward and reverse motors rotate the driven wheels through the driving wheels and belts. The driven wheels drive the shaft to rotate clockwise or counterclockwise through the rod body. The crushing box flips back and forth under the drive of the shaft, so that the remaining debris in the crushing box is dumped out.

[0026] Preferably, in step 4, in order to improve the stability of the belt during operation, belt grooves are provided on the outer sides of the driving wheel and the driven wheel.

[0027] In summary, the present application includes at least one of the following beneficial technical effects:

[0028] The workpiece processing waste treatment device and the treatment method thereof are provided with a flipping mechanism and a crushing mechanism, so that after the forward and reverse motor drives the driven wheel to rotate through the driving wheel, the rod body can drive the crushing box to flip through the rotating shaft, so that the debris remaining in the crushing box can be dumped out, and the protective cover and the transparent acrylic plate can effectively protect the metal splashing debris without affecting the staff's observation of the crushing state. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the workpiece processing waste treatment device of the present invention;

[0030] Figure 2It is an enlarged schematic diagram of area A of the structural schematic diagram of the workpiece processing waste treatment device of the present invention;

[0031] Figure 3 It is a schematic diagram of the support plate and the rotating shaft structure in the workpiece processing waste treatment device of the present invention;

[0032] Figure 4 It is an enlarged schematic diagram of area B of the structural schematic diagram of the support plate and the rotating shaft in the workpiece processing waste treatment device of the present invention;

[0033] Figure 5 It is a schematic structural diagram of a main shaft and a crushing roller in a workpiece processing waste treatment device of the present invention;

[0034] Figure 6 It is a schematic structural diagram of a rod body and a driven wheel in the workpiece processing waste treatment device of the present invention.

[0035] In the figure: 1. flip mechanism; 10. base; 11. support plate; 12. forward and reverse motor; 13. driving wheel; 14. belt; 15. driven wheel; 16. rod body; 17. rotating shaft; 18. crushing box; 19. discharge hopper; 101. groove; 102. plate body; 2. crushing mechanism; 20. crushing roller; 21. main shaft; 22. servo motor; 23. connecting rod; 24. first gear; 25. second gear; 26. protective plate; 27. protective cover; 28. transparent acrylic plate; 29. ​​top cover; 201. feed hopper. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figure 1-Figure 6 ,This embodiment provides a technical solution: a workpiece processing waste treatment device, comprising: a turning mechanism 1 and a crushing mechanism 2;

[0038] First, in order to drive the driving wheel 13 to rotate clockwise and counterclockwise after the forward and reverse motor 12 drives the driving wheel 13 to rotate clockwise and counterclockwise, the driven wheel 15 can drive the rotating shaft 17 to rotate through the rod body 16 under the action of the belt 14, so that the crushing box 18 after the crushing work is completed can be turned back and forth under the action of the rotating shaft 17, so that the debris remaining in the crushing box 18 can be completely dumped out, the turning mechanism 1 includes a base 10 and a crushing box 18, and the top of the base 10 is fixedly connected to two support plates 11, one side of which is fixedly installed with a forward and reverse motor 12, and the output shaft of the forward and reverse motor 12 is fixedly connected to the driving wheel 13, and the outer side of the driving wheel 13 is rotatably connected to the driven wheel 15 through the belt 14. , a rod body 16 is fixedly connected to one side of the driven wheel 15, and a rotating shaft 17 is fixedly connected to both sides of the crushing box 18. The rotating shaft 17 is rotatably connected to the inside of the support plate 11, and one end of one of the rotating shafts 17 is fixedly connected to the rod body 16; in order to facilitate the placement of a container for recycling crushed materials, a groove 101 is provided on the top of the base 10; in order to facilitate the staff to step on the pedal body 102 to climb up, so as to facilitate the hardware waste to be put into the feed hopper 201, one side of one of the support plates 11 is evenly fixedly connected with the plate body 102; in order to prevent the scattered waste from affecting the first gear 24 and the second gear 25 during the feeding process, a protective plate 26 is fixedly connected to the outer side of the crushing box 18;

[0039] Secondly, in order for the hardware waste put into the crushing box 18 to be crushed by the two crushing rollers 20 after the servo motor 22 drives the two crushing rollers 20 to rotate towards each other through the main shaft 21, the first gear 24 and the second gear 25, the crushing mechanism 2 includes a servo motor 22 and two crushing rollers 20 arranged inside the crushing box 18, the insides of the two crushing rollers 20 are fixedly embedded with a main shaft 21, the main shaft 21 is rotatably connected to the inside of the crushing box 18, the housing of the servo motor 22 is fixedly connected to the crushing box 18, the output shaft of the servo motor 22 is fixedly connected to one of the main shafts 21, one end of one of the main shafts 21 is fixedly connected to the first gear 24 through a connecting rod 23, and one end of the other main shaft 21 is fixedly connected to the second gear 25 through a connecting rod 23. The outer side of the first gear 24 is meshed with the second gear 25; in order to facilitate the protection of metal splashing debris generated during the crushing process and not affect the staff's observation of the crushing state, a protective cover 27 is fixedly connected to the top of the crushing box 18, and a transparent acrylic plate 28 is fixedly embedded in the inside of the protective cover 27; in order to facilitate the input of hardware waste into the crushing box 18 through the protective cover 27, a top cover 29 is fixedly connected to the top of the protective cover 27 by screws, and a feed hopper 201 is fixedly embedded in the inside of the top cover 29, and the bottom end of the feed hopper 201 is connected to the inside of the protective cover 27; in order to facilitate the discharge of crushed waste to the outside of the crushing box 18, a discharge hopper 19 is fixedly connected to the bottom of the crushing box 18, and the bottom of the discharge hopper 19 is connected to the inside of the crushing box 18;

[0040] In addition, this embodiment also provides a method for processing workpiece processing waste, comprising the following steps:

[0041] Step 1: Start the servo motor 22. The servo motor 22 drives one of the crushing rollers 20 to rotate clockwise through one of the main shafts 21 fixedly connected thereto. The rotating main shaft 21 drives the first gear 24 to rotate through the connecting rod 23, so that the second gear 25 drives the other crushing roller 20 to rotate counterclockwise under the action of the first gear 24, thereby making the two crushing rollers 20 rotate towards each other inside the crushing box 18;

[0042] Step 2: metal waste is put into the protective cover 27 through the feed hopper 201, and the pulverizing process of the waste entering the pulverizing box 18 is monitored through the transparent acrylic plate 28, and the transparent acrylic plate 28 starts to block the splashing debris generated during the pulverizing process, and the pulverized material is discharged from the discharge hopper 19 and falls into the container placed in the groove 101;

[0043] Step 3: After the crushing is completed, the top cover 29 and the feed hopper 201 are removed from the protective cover 27 by loosening the screws;

[0044] Step 4, start the forward and reverse motor 12, the forward and reverse motor 12 rotates the driven wheel 15 through the driving wheel 13 and the belt 14, the driven wheel 15 drives the rotating shaft 17 to rotate clockwise or counterclockwise through the rod body 16, and the crushing box 18 is turned back and forth under the drive of the rotating shaft 17, so that the remaining debris in the crushing box 18 is dumped out.

[0045] It should be noted that: in step 4, in order to improve the stability of the belt 14 during operation, belt 14 grooves are provided on the outer sides of the driving wheel 13 and the driven wheel 15 .

[0046] In summary: the workpiece processing waste treatment device and its treatment method are configured through the turning mechanism 1 and the crushing mechanism 2, so that after the forward and reverse motor 12 drives the driven wheel 15 to rotate through the driving wheel 13, the rod body 16 can drive the crushing box 18 to turn over through the rotating shaft 17, so that the debris remaining in the crushing box 18 can be dumped out, and the protective cover 27 and the transparent acrylic plate 28 can effectively protect the metal splashing debris without affecting the staff's observation of the crushing state.

[0047] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A workpiece processing waste treatment device, characterized in that: include: A turning mechanism (1) and a crushing mechanism (2); The turning mechanism (1) comprises a base (10) and a crushing box (18); two support plates (11) are fixedly connected to the top of the base (10); a forward and reverse motor (12) is fixedly installed on one side of one of the support plates (11); an output shaft of the forward and reverse motor (12) is fixedly connected to a driving wheel (13); the outer side of the driving wheel (13) is rotatably connected to a driven wheel (15) via a belt (14); one side of the driven wheel (15) is fixedly connected to a rod body (16); both sides of the crushing box (18) are fixedly connected to a rotating shaft (17); the rotating shaft (17) is rotatably connected to the inside of the support plate (11); one end of one of the rotating shafts (17) is fixedly connected to the rod body (16); The pulverizing mechanism (2) comprises a servo motor (22) and two pulverizing rollers (20) arranged inside a pulverizing box (18). A main shaft (21) is fixedly embedded inside the two pulverizing rollers (20). The main shaft (21) is rotatably connected to the inside of the pulverizing box (18). The housing of the servo motor (22) is fixedly connected to the pulverizing box (18). The output shaft of the servo motor (22) is fixedly connected to one of the main shafts (21). One end of one of the main shafts (21) is fixedly connected to a first gear (24) via a connecting rod (23). One end of the other main shaft (21) is fixedly connected to a second gear (25) via a connecting rod (23). The outer side of the first gear (24) is meshed with the second gear (25).

2. A workpiece processing waste treatment device according to claim 1, characterized in that: A protective cover (27) is fixedly connected to the top of the crushing box (18), and a transparent acrylic plate (28) is fixedly embedded inside the protective cover (27).

3. A workpiece processing waste treatment device according to claim 2, characterized in that: The top of the protective cover (27) is fixedly connected to a top cover (29) by means of screws, a feed hopper (201) is fixedly embedded inside the top cover (29), and the bottom end of the feed hopper (201) is communicated with the inside of the protective cover (27).

4. A workpiece processing waste treatment device according to claim 2, characterized in that: The bottom of the crushing box (18) is fixedly connected to a discharge hopper (19), and the bottom of the discharge hopper (19) is communicated with the interior of the crushing box (18).

5. The workpiece processing waste treatment device according to claim 1, characterized in that: A groove (101) is formed on the top of the base (10).

6. The workpiece processing waste treatment device according to claim 1, characterized in that: One side of one of the support plates (11) is evenly and fixedly connected to a plate body (102).

7. A workpiece processing waste treatment device according to claim 4, characterized in that: A protective plate (26) is fixedly connected to the outer side of the crushing box (18).

8. A method for treating workpiece processing waste, characterized in that: The following steps are involved: Step 1: Start the servo motor (22), and the servo motor (22) drives one of the crushing rollers (20) to rotate clockwise through one of the main shafts (21) fixedly connected thereto, and the rotating main shaft (21) drives the first gear (24) to rotate through the connecting rod (23), so that the second gear (25) drives the other crushing roller (20) to rotate counterclockwise under the action of the first gear (24), thereby causing the two crushing rollers (20) to rotate towards each other inside the crushing box (18); Step 2: metal waste is put into the protective cover (27) through the feed hopper (201), the pulverizing process of the waste entering the pulverizing box (18) is monitored through the transparent acrylic plate (28), and the transparent acrylic plate (28) starts to block the splashing debris generated during the pulverizing process, and the pulverized material is discharged from the discharge hopper (19) and falls into a container placed in the groove (101); Step 3: After the crushing is completed, the top cover (29) and the feed hopper (201) are removed from the protective cover (27) by loosening the screws; Step 4: Start the forward and reverse motor (12), the forward and reverse motor (12) causes the driven wheel (15) to rotate through the driving wheel (13) and the belt (14), the driven wheel (15) drives the rotating shaft (17) to rotate clockwise or counterclockwise through the rod body (16), and the crushing box (18) turns back and forth under the drive of the rotating shaft (17), so that the remaining debris in the crushing box (18) is dumped out.

9. A method for treating workpiece processing waste according to claim 8, characterized in that: In step 4, in order to improve the stability of the belt (14) during operation, belt grooves are provided on the outer sides of the driving wheel (13) and the driven wheel (15).

Citation Information

Patent Citations

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