A blind plate fully automatic production line and its use method

Abstract

The present invention discloses a blind plate automatic production line and a method for using the same, and belongs to the field of blind plate production technology. A blind plate automatic production line includes production line equipment for processing metal coils, and the production line equipment includes: a conveying seat, the conveying seat includes a first conveying frame and a second conveying frame arranged at intervals, and is used to limit the conveying of the metal coil; a cutting seat, the cutting seat is arranged on the second conveying frame, and is used to cut the metal coil, and the second conveying frame is provided with a same-distance displacement part for driving the cutting seat to move back and forth; and a cutting overheating prevention component, which is arranged on the cutting seat; the present invention can drive the cutting seat to synchronously displace with the metal coil being conveyed through the same-distance displacement part, and the downward moving cutter will not hinder the continuous conveying of the metal coil, and the cutting seat that has finished cutting the metal coil will automatically reset and move back to the next cutting position of the metal coil, so as to realize the non-stop punching of the metal coil, thereby improving the production efficiency of the blind plate.

Description

Technical Field

[0001] The present invention relates to the technical field of blind plate production, and in particular to a full-automatic production line for blind plates and a method for using the same. Background Art

[0002] Purification engineering blind plate is a new type of plate, which can control the flow and direction of air entering the purification area by changing its connection method. In the fields of electronics, biology, medicine, etc., an absolute sterile environment is required. The use of blind plates can effectively prevent external pollution from entering the purification area. At the same time, the mesh plate can also prevent the flow of air in the purification area, thereby achieving air separation between different areas and improving the efficiency and safety of purification projects.

[0003] However, in the prior art, during the production of blind plates, during the process of cutting the blind plate raw materials, the equipment needs to stop transporting the blind plates, and then cut the blind plates after they stop. After the blind plates are cut, the blind plates are transported again, which makes the production efficiency of the blind plates low. Moreover, the cutter frequently performs cutting actions, and the overheating of the cutter temperature will accelerate the wear of the blade and the generation of fatigue cracks, affecting the cutting effect of the cutter, thereby reducing the production quality of the blind plates. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a blind plate full-automatic production line and a method of using the same.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A fully automatic production line for blind plates, including production line equipment for processing metal coils, the production line equipment includes:

[0007] A conveying seat, the conveying seat comprising a first conveying frame and a second conveying frame arranged at intervals, and used for limiting the conveying position of the metal coil;

[0008] A cutting seat, which is arranged on the second conveying frame and is used for cutting the metal coil, and the second conveying frame is provided with a displacement portion of the same distance for driving the cutting seat to move back and forth; and

[0009] A cutting overheat prevention component, which is arranged on the cutting seat and is used to reduce the surface temperature of the cutting seat after cutting the metal coil;

[0010] Wherein, the cutting overheat protection component is connected to the same-distance displacement part.

[0011] Preferably, the first conveyor frame and the second conveyor frame are both provided with a conveying assembly, and the conveying assembly includes a double-axis output motor fixed in the conveying seat, one of the output shafts of the double-axis output motor is connected to the first conveying roller, and the conveying seat is also connected to the second conveying roller matching the first conveying roller through a rotating shaft, and the metal coil is placed between the first conveying roller and the second conveying roller, and the sides of the first conveying roller and the second conveying roller are both provided with side plates for limiting the axial displacement of the metal coil.

[0012] Preferably, the equal-distance displacement portion includes a connecting plate fixedly mounted on the second conveying frame, a reciprocating screw is rotatably connected to the connecting plate, a worm gear is fixedly mounted on the reciprocating screw, the other output shaft of the dual-axis output motor is connected to a worm gear meshing with the worm gear, a sleeve is threadedly connected to the reciprocating screw, and the sleeve is connected to the cutting seat.

[0013] Preferably, the cutting seat includes a U-shaped frame fixedly connected to the sleeve and a support platform arranged on the lower side of the U-shaped frame, a hydraulic cylinder is fixedly provided on the U-shaped frame, a piston rod of the hydraulic cylinder is connected to a cutter for cutting metal coils, and a cutting groove matching the cutter is opened on the support platform.

[0014] Preferably, the cutting overheating prevention component includes a fixed plate fixed on the U-shaped frame, the fixed plate is rotatably connected to a rotating rod, the two ends of the rotating rod are respectively connected to fan blades and a driven bevel gear, the sleeve is rotatably connected to an active bevel gear meshing with the driven bevel gear, the active bevel gear is slidably connected to a reciprocating screw, the reciprocating screw is provided with a guide groove along its axial direction, and the inner side wall of the active bevel gear is provided with a guide strip matching the guide groove.

[0015] Preferably, the cutting overheating prevention component also includes a water tank arranged on the support platform, a cooling device for cooling the water body is arranged in the water tank, a support plate is fixedly provided on the top of the water tank, a first elastic telescopic rod is fixedly provided on the support plate, a support rod is provided at one end of the first elastic telescopic rod away from the support plate, a moistening cloth is movably provided on the support rod, and a moisturizing component for rolling up the moistening cloth is arranged in the water tank.

[0016] Preferably, the moisturizing component includes a mounting plate fixedly mounted on the outside of the water tank, the mounting plate being rotatably connected with a first rolling rod and a second rolling rod, the first rolling rod and the second rolling rod being provided with mutually meshing driven gears, the first rolling rod and the second rolling rod being respectively connected with two ends of the wetting cloth, a second elastic telescopic rod being fixedly mounted on the lower side of the support plate, a tensioning rod being provided at the end of the second elastic telescopic rod for resisting the movement of the wetting cloth, synchronous wheels being provided on the rotating rod and the first rolling rod, and a synchronous belt being provided between the two synchronous wheels.

[0017] Preferably, the production line equipment also includes a coil machine and a belt conveyor arranged on both sides of the conveying seat, the belt conveyor is arranged on the side of the cutting seat away from the second conveying frame, and is used to convey the cut metal coil, a baffle is provided at the end of the belt conveyor, and a bending center body for multi-sided bending of the metal coil is provided on the side of the belt conveyor away from the conveying seat, and a rack manipulator is provided on the bending center body, which is used to transfer the cut metal coil from the belt conveyor to the bending center body and to transfer the bent metal coil from the bending center body to the stacking position.

[0018] Preferably, the frame robot includes a horizontal frame fixed on the bending center body, a vertical frame slidably connected to the horizontal frame, and a grasping part arranged on the vertical frame, the horizontal frame is slidably provided with a first slider connected to the vertical frame and a first driving member for driving the first slider to move horizontally, the vertical frame is slidably provided with a second slider fixed to the grasping part and a second driving member for driving the second slider to move longitudinally, the grasping part includes an electric push rod connected to the first slider and an electric suction cup plate arranged on the lower side of the electric push rod.

[0019] The present invention also discloses a method for using a blind plate fully automatic production line, comprising the following steps:

[0020] S1: Put the metal coil to be processed on the coil machine, then pass one end of the metal coil through the conveying seat and place it on the cutting seat, so that the position of the metal coil to be cut is under the cutting knife of the cutting seat;

[0021] S2: Control the operation of the dual-axis output motor. When the dual-axis output motor is working, one of the output shafts drives the first conveying roller to rotate. The first conveying roller cooperates with the second conveying roller to convey the metal coil, and the metal coil continues to be conveyed into the cutting seat;

[0022] When the dual-axis output motor is working, the other output shaft drives the worm to mesh with the worm wheel at the end of the reciprocating screw, the reciprocating screw rotates, and the sleeve moves along the axial direction of the reciprocating screw, so that the sleeve drives the cutting seat to move synchronously with the metal coil being transported. During this period, the hydraulic cylinder is controlled to operate, and the piston rod of the hydraulic cylinder drives the cutter to move downward, so that the metal coil being transported can be punched and cut without stopping the machine. The downward and moving cutter will not hinder the continuous transportation of the metal coil.

[0023] After the cutter has finished cutting the metal coil, the piston rod of the hydraulic cylinder drives the cutter to move upward. After the cutter moves to the upper side of the metal coil, the sleeve moves to one end of the reciprocating screw and then moves back. When the sleeve drives the cutting seat to move back to the initial position along the axial direction of the reciprocating screw, the metal coil moves to the position below the cutting seat, which is another cutting position. At this time, the sleeve moves to the end of the reciprocating screw and starts to move in the same direction as the metal coil being transported. The cutter on the cutting seat repeatedly cuts the metal coil being transported.

[0024] S3: The metal coil cut by the cutter falls onto the belt conveyor. The belt on the belt conveyor transports the cut metal coil until it abuts against the baffle. At this time, the cut metal coil is in the left grabbing position of the rack robot. The rack robot grabs the metal coil in the grabbing position on the belt conveyor through the grabbing part. The cut metal coil is transferred to the bending center body. The bending center body multi-bends the metal coil placed thereon. Then the rack robot transfers the bent metal coil to the stacking position away from the belt conveyor through the grabbing part for palletizing.

[0025] Compared with the prior art, the present invention provides a blind plate fully automatic production line and a method for using the same, which has the following beneficial effects:

[0026] 1. The fully automatic production line for blind plates and the method of using the same-distance displacement part drive the cutting seat to move synchronously with the metal coil being conveyed. The downward moving cutter will not hinder the continuous conveying of the metal coil. The cutting seat that has completed cutting the metal coil will automatically reset and move back to the next cutting position of the metal coil, thereby realizing non-stop punching of the metal coil, effectively improving the blind plate cutting efficiency and improving the blind plate production efficiency.

[0027] 2. The blind plate automatic production line and its use method can cool down the cutter that heats up after cutting the metal coil by arranging a moistening cloth and a fan blade, so as to avoid the cutter from continuously heating up due to continuous cutting of the metal coil, and to prevent the cutter from overheating and accelerating the wear of the blade and the generation of fatigue cracks, thereby ensuring the continuous cutting effect of the cutter on the metal coil and the production quality of the blind plate. Moreover, by moistening and cooling the cutter with a moistening cloth instead of directly cooling the cutter by spraying water, it is possible to avoid the sprayed water from scattering on the processed metal coil, thereby ensuring the subsequent processing quality of the metal coil.

[0028] 3. The fully automatic production line for blind plates and its use method are provided with a moisturizing component so that the moistening cloth can be automatically reeled up as the metal coil is conveyed and cut, so that the moving moistening cloth is always moistened by the cooling water in the water tank, and the moistening cloth in contact with the cutter cools the cutter. The continuously reeled moistening cloth can effectively prevent the moistening cloth from always being in contact with the cutter at one position, thereby solving the problem of the moistening cloth heating up due to cooling the cutter and reducing its subsequent cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 The structure diagram of the second conveying frame and the cutting seat of the present invention is shown in FIG. Figure 1 ;

[0031] Figure 3For the present invention Figure 2 A partial enlarged structural diagram of the middle part;

[0032] Figure 4 The structure diagram of the second conveying frame and the cutting seat of the present invention is shown in FIG. Figure 2 ;

[0033] Figure 5 For the present invention Figure 4 A schematic diagram of the partially enlarged structure of the middle B part;

[0034] Figure 6 It is a schematic cross-sectional structure diagram of the cutting seat of the present invention;

[0035] Figure 7 It is a structural schematic diagram of a water tank of the present invention;

[0036] Figure 8 It is a structural schematic diagram of the dual-shaft output motor of the present invention;

[0037] Fig. 9 It is a schematic structural diagram of the rotating rod of the present invention;

[0038] Fig.10 It is a schematic diagram of the structure of the outer portion of the active bevel gear of the present invention;

[0039] Fig.11 It is a schematic diagram of the structure of the rack robot of the present invention.

[0040] In the figure: 1. Coiler; 2. Metal coil; 3. Conveyor seat; 301. First conveyor frame; 302. Second conveyor frame; 4. Cutting seat; 401. U-shaped frame; 402. Support table; 4021. Cutting groove; 403. Hydraulic cylinder; 404. Cutter; 5. Belt conveyor; 501. Baffle; 6. Bending center body; 7. Frame manipulator; 701. Horizontal frame; 7011. First slider; 702. Vertical frame; 7021. Second slider; 703. Grasping part; 7031. Electric push rod; 7032. Electric suction cup plate; 8. Double-axis output motor; 801. Output shaft; 8011. Worm; 80 2. Sleeve; 9. First conveying roller; 901. Side plate; 10. Second conveying roller; 11. Connecting plate; 111. Reciprocating screw rod; 1111. Guide groove; 112. Worm gear; 12. Water tank; 121. Support plate; 122. First elastic telescopic rod; 123. Support rod; 124. Wetting cloth; 125. Second elastic telescopic rod; 1251. Tensioning rod; 13. Mounting plate; 131. First winding rod; 132. Second winding rod; 133. Driven gear; 14. Fixed plate; 141. Rotating rod; 142. Fan blade; 143. Driven bevel gear; 15. Active bevel gear; 151. Guide strip; 16. Synchronous wheel. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0042] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0043] Example 1: Reference Figure 1-Figure 8 , a blind plate fully automatic production line, including production line equipment for processing metal coils 2, the production line equipment includes:

[0044] The conveying seat 3 includes a first conveying frame 301 and a second conveying frame 302 arranged at intervals, and is used for conveying and limiting the metal coil 2;

[0045] A cutting seat 4, which is disposed on the second conveying frame 302 and is used for cutting the metal coil 2. The second conveying frame 302 is provided with a displacement portion with the same distance for driving the cutting seat 4 to move back and forth; and

[0046] A cutting overheat prevention component, which is arranged on the cutting seat 4 and is used to reduce the surface temperature of the metal coil 2 after the cutting seat 4 cuts;

[0047] Wherein, the cutting overheat protection component is connected with the same-distance displacement part.

[0048] Specifically, the metal coil 2 to be processed is conveyed through the conveying seat 3, so that the position of the metal coil 2 to be cut is on the lower side of the cutting seat 4, and the cutting seat 4 is driven to move synchronously with the metal coil 2 in conveyance through the same-distance displacement part, so that the metal coil 2 in conveyance is punched and cut without stopping, and the punching process will not hinder the continuous conveying of the metal coil 2. The cutting seat 4 after the cutting of the metal coil 2 is automatically reset and moved back to the next cutting position of the metal coil 2 under the action of the same-distance displacement part, so as to realize the non-stop punching and cutting of the metal coil 2, effectively improve the blind plate cutting efficiency, and improve the blind plate production efficiency.

[0049] Example 2: Reference Figure 2 , Figure 3 , Figure 4 and Figure 8, a blind plate fully automatic production line, based on Example 1, further, a conveying assembly is provided on the first conveying frame 301 and the second conveying frame 302, the conveying assembly includes a double-axis output motor 8 fixedly arranged in the conveying seat 3, one of the output shafts 801 of the double-axis output motor 8 is connected to the first conveying roller 9, the conveying seat 3 is also connected to the second conveying roller 10 matched with the first conveying roller 9 through a rotating shaft, the metal coil 2 is placed between the first conveying roller 9 and the second conveying roller 10, and the sides of the first conveying roller 9 and the second conveying roller 10 are provided with side plates 901 for limiting the axial displacement of the metal coil 2.

[0050] Specifically, when the metal coil 2 is conveyed, the dual-axis output motor 8 is controlled to operate, and one of the output shafts 801 of the dual-axis output motor 8 drives the first conveying roller 9 to rotate. The metal coil 2 is placed between the first conveying roller 9 and the second conveying roller 10, and the first conveying roller 9 and the second conveying roller 10 are both in contact with the metal coil 2, so that when the first conveying roller 9 rotates, the friction force with the metal coil 2 drives the metal coil 2 to move forward, and the side plates 901 on the sides of the first conveying roller 9 and the second conveying roller 10 can limit the metal coil 2 to prevent its axial lateral movement. At the same time, the position of the second conveying roller 10 can be adjusted according to the actual thickness of the metal coil 2, and the second conveying roller 10 can be adjustably mounted on the conveying seat 3 by bolts.

[0051] Example 3: Reference Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 8 , a fully automatic production line for blind plates, based on Example 2, further, the same-distance displacement part includes a connecting plate 11 fixedly mounted on the second conveying frame 302, the connecting plate 11 is rotatably connected to a reciprocating screw 111, the reciprocating screw 111 is fixedly provided with a worm gear 112, the other output shaft 801 of the dual-axis output motor 8 is connected to a worm 8011 meshing with the worm gear 112, the reciprocating screw 111 is threadedly connected to a sleeve 802, and the sleeve 802 is connected to a cutting seat 4.

[0052] Furthermore, the cutting seat 4 includes a U-shaped frame 401 fixedly connected to the sleeve 802 and a support platform 402 arranged on the lower side of the U-shaped frame 401, a hydraulic cylinder 403 is fixedly provided on the U-shaped frame 401, a piston rod of the hydraulic cylinder 403 is connected to a cutter 404 for cutting the metal coil 2, and a cutting groove 4021 matching the cutter 404 is opened on the support platform 402.

[0053] Specifically, when the dual-axis output motor 8 is working, one of the output shafts 801 drives the first conveying roller 9 to rotate, and the first conveying roller 9 cooperates with the second conveying roller 10 to convey the metal coil 2, and the metal coil 2 continues to be conveyed into the cutting seat 4; when the dual-axis output motor 8 is working, the other output shaft 801 drives the worm 8011 to mesh with the worm wheel 112 at the end of the reciprocating screw rod 111 for transmission, the reciprocating screw rod 111 rotates, and the sleeve 802 moves axially along the reciprocating screw rod 111, so that the sleeve 802 drives the cutting seat 4 to move synchronously with the metal coil 2 being conveyed. During this period, the hydraulic cylinder 403 is controlled to operate, and the piston rod of the hydraulic cylinder 403 drives the cutter 404 to move downward, so as to punch and cut the metal coil 2 being conveyed without stopping the machine, and the cutter 404 that moves downward and moves will not It hinders the continuous transportation of the metal coil 2; after the cutter 404 finishes cutting the metal coil 2, the piston rod of the hydraulic cylinder 403 drives the cutter 404 to move upward, and after the cutter 404 moves to the upper side of the metal coil 2, the sleeve 802 moves to one end of the reciprocating screw rod 111 and then moves back, and when the sleeve 802 drives the cutting seat 4 to move back to the initial position along the axial direction of the reciprocating screw rod 111, the metal coil 2 moves to the position below the cutting seat 4, which is another cutting position, and at this time the sleeve 802 moves to the end of the reciprocating screw rod 111 and begins to continue to move in the same direction as the metal coil 2 being transported, and the cutter 404 on the cutting seat 4 repeats the cutting action on the metal coil 2 being transported, effectively improving the cutting efficiency of blind plate production and improving the efficiency of blind plate processing.

[0054] Example 4: Reference Figure 2 , Figure 4 , Fig. 9 and Fig.10 , a blind plate fully automatic production line, based on Example 3, further, the cutting overheating prevention component includes a fixed plate 14 fixedly mounted on a U-shaped frame 401, the fixed plate 14 is rotatably connected to a rotating rod 141, the two ends of the rotating rod 141 are respectively connected to a fan blade 142 and a driven bevel gear 143, a sleeve 802 is rotatably connected to an active bevel gear 15 meshing with the driven bevel gear 143, the active bevel gear 15 is slidably connected to a reciprocating screw 111, the reciprocating screw 111 is provided with a guide groove 1111 along its axial direction, and the inner side wall of the active bevel gear 15 is provided with a guide strip 151 matching the guide groove 1111.

[0055] Specifically, when the reciprocating screw rod 111 rotates, the active bevel gear 15 is driven to rotate through the guide bar 151, and the active bevel gear 15 is meshed with the driven bevel gear 143 on the rotating rod 141 for transmission. The driven bevel gear 143 drives the rotating rod 141 to rotate. When the rotating rod 141 rotates, the fan blade 142 is driven to rotate. The fan blade 142 blows air to cool down the cutter 404 that has heated up after cutting the metal coil 2, so as to avoid the cutter 404 from continuously heating up due to continuous cutting of the metal coil 2, and to prevent the cutter 404 from overheating and accelerating the wear of the blade and the generation of fatigue cracks. , thereby ensuring the continuous cutting effect of the cutter 404 on the metal coil 2 and ensuring the production quality of the blind plate; and the setting of the guide groove 1111 and the guide bar 151 allows the active bevel gear 15 to continuously rotate in one direction with the reciprocating screw 111, ensuring the blowing effect of the subsequent fan blades 142, and avoiding the forward and reverse rotation of the fan blades 142, which affects its cooling speed. It should be noted that the inner diameter of the guide groove 1111 is not enough for the ball in the sleeve 802 to move in, thereby preventing the opening of the guide groove 1111 from affecting the transmission of the sleeve 802.

[0056] Example 5: Reference Figure 4 , Figure 5 , Figure 6 and Figure 7 , a fully automatic production line for blind plates, based on Example 4, further, the cutting overheating protection component also includes a water tank 12 arranged on the support platform 402, and a cooling device for cooling the water body is arranged in the water tank 12, and a support plate 121 is fixedly arranged on the top of the water tank 12, and a first elastic telescopic rod 122 is fixedly arranged on the support plate 121, and a support rod 123 is arranged at one end of the first elastic telescopic rod 122 away from the support plate 121, and a moistening cloth 124 is movably arranged on the support rod 123, and a moisturizing component for rolling up the moistening cloth 124 is arranged in the water tank 12.

[0057] Furthermore, the moisturizing component includes a mounting plate 13 fixedly mounted on the outer side of the water tank 12, and a first rolling rod 131 and a second rolling rod 132 are rotatably connected to the mounting plate 13, and mutually meshing driven gears 133 are arranged on the first rolling rod 131 and the second rolling rod 132, and the first rolling rod 131 and the second rolling rod 132 are respectively connected to the two ends of the wetting cloth 124, and a second elastic telescopic rod 125 is fixedly mounted on the lower side of the support plate 121, and a tensioning rod 1251 that is movably opposed to the wetting cloth 124 is arranged at the end of the second elastic telescopic rod 125, and a synchronous wheel 16 is arranged on the rotating rod 141 and the first rolling rod 131, and a synchronous belt is arranged between the two synchronous wheels 16.

[0058] Specifically, when the rotating rod 141 rotates, the first rolling rod 131 is driven to rotate through the synchronous wheel 16 and the synchronous belt, and the driven gear 133 on the first rolling rod 131 is meshed with the driven gear 133 on the second rolling rod 132 for transmission, so that the first rolling rod 131 and the second rolling rod 132 rotate relatively, one for winding up the moistening cloth 124, and the other for releasing the moistening cloth 124, so that the moistening cloth 124 can be automatically wound up with the conveying and cutting of the metal coil 2, so that the moving moistening cloth 124 is always wetted by the cooling water in the water tank 12, and the moistening cloth 124 in contact with the cutter 404 cools down the cutter 404. The continuously wound moistening cloth 124 can effectively prevent the moistening cloth 124 from always being in contact with the cutter 404 at one position, thereby solving the problem of the moistening cloth 124 heating up due to cooling the cutter 404 and reducing its subsequent cooling effect. problem; at the same time, the blowing work of the fan blade 142 can speed up the air flow outside the cutter 404, so that the water stains attached to the cutter 404 can be quickly dried, and the cooling speed of the cutter 404 can be further improved, so as to avoid the cutter 404 from continuously heating up due to continuous cutting of the metal coil 2, and prevent the cutter 404 from overheating and accelerating the wear of the blade and the generation of fatigue cracks, thereby ensuring the continuous cutting effect of the cutter 404 on the metal coil 2 and ensuring the production quality of the blind plate; it should be noted that by wetting and cooling the cutter 404 with the moist cloth 124, rather than directly cooling the cutter 404 by spraying water, the sprayed water can be avoided from being scattered on the processed metal coil 2, affecting the subsequent processing of the metal coil 2, and the staff still needs to wipe the metal coil 2 with water droplets attached, so as to ensure the production quality and production efficiency of the metal coil 2.

[0059] Example 6: Reference Figure 1 , Figure 2 , Figure 4 and Fig.11, a blind plate fully automatic production line, based on Example 5, further, the production line equipment also includes a coil machine 1 and a belt conveyor 5 arranged on both sides of the conveying seat 3, the belt conveyor 5 is arranged on the side of the cutting seat 4 away from the second conveying frame 302, and is used to convey the cut metal coil 2, and a baffle 501 is arranged at the end of the belt conveyor 5, and a bending center body 6 for multi-sided bending of the metal coil 2 is arranged on the side of the belt conveyor 5 away from the conveying seat 3, and a rack manipulator 7 is arranged on the bending center body 6, which is used to transfer the cut metal coil 2 from the belt conveyor 5 to the bending center body 6 and transfer the bent metal coil 2 from the bending center body 6 When transported to the stacking position, the rack robot 7 includes a horizontal frame 701 fixed on the bending center body 6, a vertical frame 702 slidably connected to the horizontal frame 701, and a grasping portion 703 arranged on the vertical frame 702. The horizontal frame 701 is slidably provided with a first slider 7011 fixed to the vertical frame 702 and a first driving member for driving the first slider 7011 to move horizontally. The vertical frame 702 is slidably provided with a second slider 7021 fixed to the grasping portion 703 and a second driving member for driving the second slider 7021 to move longitudinally. The grasping portion 703 includes an electric push rod 7031 connected to the first slider 7011 and an electric suction cup plate 7032 arranged on the lower side of the electric push rod 7031.

[0060] Specifically, the metal coil 2 to be processed is put on the coil machine 1, and then one end of the metal coil 2 passes through the conveying seat 3 and is placed on the cutting seat 4, so that the position of the metal coil 2 to be cut is under the cutting seat 4, and then the conveying assembly on the conveying seat 3 is controlled to work, so that the first conveying frame 301 and the second conveying frame 302 convey the metal coil 2, and the cutting seat 4 moves synchronously with the metal coil 2 being conveyed under the drive of the displacement part with the same distance, and the metal coil 2 being conveyed is punched and cut without stopping, and the punching process will not hinder the continuous conveying of the metal coil 2, and the cut metal coil 2 falls on the skin On the belt conveyor 5, the belt on the belt conveyor 5 conveys the cut metal coil 2 until it contacts the baffle 501. At this time, the cut metal coil 2 is at the left grabbing position of the rack manipulator 7. The rack manipulator 7 grabs the metal coil 2 at the grabbing position on the belt conveyor 5 through the grabbing part 703. The cut metal coil 2 is transferred to the bending center body 6. The bending center body 6 performs a multi-sided bend on the metal coil 2 placed thereon. Then, the rack manipulator 7 transfers the bent metal coil 2 to the stacking position away from the belt conveyor 5 through the grabbing part 703 for palletizing.

[0061] When the frame manipulator 7 is working, when controlling the grabbing part 703 to grab the workpiece on the belt conveyor 5 or the bending center body 6, the first driving member is first controlled to work, so that the first driving member drives the first slider 7011 to move horizontally on the horizontal frame 701, and then the second driving member is controlled to work, so that the second driving member drives the second slider 7021 to move vertically on the vertical frame 702, so that the electric suction cup plate 7032 moves to the top of the workpiece to be grabbed, and then the electric push rod 7031 is controlled to work, so that the electric push rod 7031 drives the electric suction cup plate 7032 to move downward, and the electric suction cup plate 7032 grabs the workpiece through the electric suction cup to realize the transportation or stacking of the workpiece; it should be noted that the bending center body 6 is a prior art equipment, which will not be described in detail here, and the first driving member and the second driving member can adopt the screw rod, oil cylinder, cylinder and other components in the prior art that can drive the slider to move;

[0062] By automatically conveying, cutting, transferring, bending and stacking the metal coils 2 to be processed, the automated production of blind plates can be achieved, production efficiency can be improved, labor intensity can be reduced, and product quality stability can be increased.

[0063] The present invention also discloses a method for using a blind plate fully automatic production line, comprising the following steps:

[0064] S1: Put the metal coil 2 to be processed on the coil machine 1, then pass one end of the metal coil 2 through the conveying seat 3 and place it on the cutting seat 4, so that the position of the metal coil 2 to be cut is under the cutting knife 404 of the cutting seat 4;

[0065] S2: Control the double-axis output motor 8 to operate. When the double-axis output motor 8 is operating, one of the output shafts 801 drives the first conveying roller 9 to rotate. The first conveying roller 9 cooperates with the second conveying roller 10 to convey the metal coil 2, and the metal coil 2 continues to be conveyed into the cutting seat 4.

[0066] When the dual-axis output motor 8 is working, the other output shaft 801 drives the worm 8011 to mesh with the worm wheel 112 at the end of the reciprocating screw 111, and the reciprocating screw 111 rotates, and the sleeve 802 moves axially along the reciprocating screw 111, so that the sleeve 802 drives the cutting seat 4 to move synchronously with the metal coil 2 being transported. During this period, the hydraulic cylinder 403 is controlled to operate, and the piston rod of the hydraulic cylinder 403 drives the cutter 404 to move downward, so as to punch and cut the metal coil 2 being transported without stopping the machine. The cutter 404 that moves downward and moves will not hinder the continuous transportation of the metal coil 2.

[0067] After the cutter 404 has finished cutting the metal coil 2, the piston rod of the hydraulic cylinder 403 drives the cutter 404 to move upward. After the cutter 404 moves to the upper side of the metal coil 2, the sleeve 802 moves to one end of the reciprocating screw rod 111 and then moves back. When the sleeve 802 drives the cutting seat 4 to move back to the initial position along the axial direction of the reciprocating screw rod 111, the metal coil 2 moves to the position below the cutting seat 4, which is another cutting position. At this time, the sleeve 802 moves to the end of the reciprocating screw rod 111 and starts to continue to move in the same direction as the metal coil 2 being transported. The cutter 404 on the cutting seat 4 repeatedly cuts the metal coil 2 being transported.

[0068] S3: The metal coil 2 cut by the cutter 404 falls onto the belt conveyor 5. The belt on the belt conveyor 5 transports the cut metal coil 2 until it abuts against the baffle 501. At this time, the cut metal coil 2 is in the left grabbing position of the rack robot 7. The rack robot 7 grabs the metal coil 2 in the grabbing position on the belt conveyor 5 through the grabbing part 703. The cut metal coil 2 is transferred to the bending center body 6. The bending center body 6 performs polygonal bends on the metal coil 2 placed thereon. Then the rack robot 7 transfers the bent metal coil 2 to the stacking position away from the belt conveyor 5 through the grabbing part 703 for stacking.

[0069] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic production line for blind plates, comprising production line equipment for processing metal coils (2), characterized in that: Production line equipment includes: A conveying seat (3), the conveying seat (3) comprising a first conveying frame (301) and a second conveying frame (302) arranged at an interval, used for conveying and limiting the position of the metal coil (2), the first conveying frame (301) and the second conveying frame (302) are both provided with a conveying assembly, the conveying assembly comprising a double-shaft output motor (8) fixedly arranged in the conveying seat (3), one of the output shafts (801) of the double-shaft output motor (8) being connected to a first conveying roller (9), the conveying seat (3) being further connected to a second conveying roller (10) matched with the first conveying roller (9) via a rotating shaft, the metal coil (2) being placed between the first conveying roller (9) and the second conveying roller (10), the side edges of the first conveying roller (9) and the second conveying roller (10) being both provided with side plates (901) for limiting the axial displacement of the metal coil (2); A cutting seat (4), the cutting seat (4) being arranged on a second conveying frame (302) and being used for cutting a metal coil (2), the second conveying frame (302) being provided with a displacement portion for driving the cutting seat (4) to move back and forth, the cutting seat (4) comprising a U-shaped frame (401) fixedly connected to a sleeve (802) and a support platform (402) arranged at the lower side of the U-shaped frame (401), the U-shaped frame (401) being provided with a hydraulic cylinder (403), the piston rod of the hydraulic cylinder (403) being connected with a cutter (404) for cutting the metal coil (2), the support platform (402) The table (402) is provided with a cutting groove (4021) matched with the cutting knife (404); the equal-distance displacement portion comprises a connecting plate (11) fixedly mounted on the second conveying frame (302); a reciprocating screw rod (111) is rotatably connected to the connecting plate (11); a worm gear (112) is fixedly mounted on the reciprocating screw rod (111); another output shaft (801) of the dual-axis output motor (8) is connected to a worm gear (8011) meshing with the worm gear (112); a sleeve (802) is threadedly connected to the reciprocating screw rod (111); and the sleeve (802) is connected to the cutting seat (4); A cutting overheat prevention component, the cutting overheat prevention component being arranged on the cutting seat (4) and used to reduce the surface temperature of the cutting seat (4) after cutting the metal coil (2); The cutting overheat prevention component is connected to the same-distance displacement part, and comprises a fixed plate (14) fixed on the U-shaped frame (401); a rotating rod (141) is rotatably connected to the fixed plate (14); two ends of the rotating rod (141) are respectively connected to a fan blade (142) and a driven bevel gear (143); an active bevel gear (15) meshing with the driven bevel gear (143) is rotatably connected to the sleeve (802); the active bevel gear (15) is slidably connected to the reciprocating screw (111); a guide groove (1111) is provided along the axial direction of the reciprocating screw (111); and a guide strip (151) matching the guide groove (1111) is provided on the inner side wall of the active bevel gear (15); The cutting overheat prevention component also includes a water tank (12) arranged on the support platform (402), a cooling device for cooling water is arranged in the water tank (12), a support plate (121) is fixedly arranged on the top of the water tank (12), a first elastic telescopic rod (122) is fixedly arranged on the support plate (121), a support rod (123) is arranged at one end of the first elastic telescopic rod (122) away from the support plate (121), a moistening cloth (124) is movably arranged on the support rod (123), and a moistening component for rolling up the moistening cloth (124) is arranged in the water tank (12); The moisturizing component comprises a mounting plate (13) fixedly mounted on the outside of the water tank (12); a first rolling rod (131) and a second rolling rod (132) are rotatably connected to the mounting plate (13); the first rolling rod (131) and the second rolling rod (132) are provided with mutually meshing driven gears (133); the first rolling rod (131) and the second rolling rod (132) are respectively connected to two ends of a moistening cloth (124); a second elastic telescopic rod (125) is fixedly mounted on the lower side of the support plate (121); a tensioning rod (1251) movably abutting against the moistening cloth (124) is provided at the end of the second elastic telescopic rod (125); a synchronous wheel (16) is provided on both the rotating rod (141) and the first rolling rod (131); and a synchronous belt is provided between the two synchronous wheels (16).

2. A blind plate fully automatic production line according to claim 1, characterized in that: The production line equipment also includes a coil machine (1) and a belt conveyor (5) arranged on both sides of the conveying seat (3); the belt conveyor (5) is arranged on the side of the cutting seat (4) away from the second conveying frame (302) and is used to convey the cut metal coil (2); a baffle (501) is arranged at the end of the belt conveyor (5); a bending center body (6) for multi-sided bending of the metal coil (2) is arranged on the side of the belt conveyor (5) away from the conveying seat (3); a rack manipulator (7) is arranged on the bending center body (6) and is used to transfer the cut metal coil (2) from the belt conveyor (5) to the bending center body (6) and to transfer the bent metal coil (2) from the bending center body (6) to the stacking position.

3. A blind plate fully automatic production line according to claim 2, characterized in that: The traveling frame robot (7) comprises a horizontal frame (701) fixedly mounted on the bending center body (6), a vertical frame (702) slidably connected to the horizontal frame (701), and a grasping portion (703) arranged on the vertical frame (702); a first slider (7011) fixedly mounted to the vertical frame (702) and a first driving member for driving the first slider (7011) to move horizontally are slidably arranged on the horizontal frame (701); a second slider (7021) fixedly mounted to the grasping portion (703) and a second driving member for driving the second slider (7021) to move vertically are slidably arranged on the vertical frame (702); the grasping portion (703) comprises an electric push rod (7031) connected to the first slider (7011) and an electric suction cup plate (7032) arranged on the lower side of the electric push rod (7031).

4. A method for using the fully automatic production line for blind plates according to claim 3, characterized in that: The following steps are involved: S1: The metal coil (2) to be processed is placed on the coil machine (1), and then one end of the metal coil (2) is passed through the conveying seat (3) and placed on the cutting seat (4), so that the position of the metal coil (2) to be cut is located below the cutting knife (404) of the cutting seat (4); S2: Controlling the operation of the dual-axis output motor (8); when the dual-axis output motor (8) is operating, one of the output shafts (801) drives the first conveying roller (9) to rotate, and the first conveying roller (9) cooperates with the second conveying roller (10) to convey the metal coil (2), and the metal coil (2) continues to be conveyed into the cutting seat (4); When the dual-axis output motor (8) is working, the other output shaft (801) drives the worm (8011) to mesh with the worm wheel (112) at the end of the reciprocating screw (111) for transmission, the reciprocating screw (111) rotates, and the sleeve (802) moves axially along the reciprocating screw (111), so that the sleeve (802) drives the cutting seat (4) to move synchronously with the metal coil (2) being transported. During this period, the hydraulic cylinder (403) is controlled to operate, and the piston rod of the hydraulic cylinder (403) drives the cutter (404) to move downward, so that the metal coil (2) being transported is punched and cut without stopping the machine, and the cutter (404) that moves downward and moves will not hinder the continuous transportation of the metal coil (2); After the cutter (404) has finished cutting the metal coil (2), the piston rod of the hydraulic cylinder (403) drives the cutter (404) to move upwards. After the cutter (404) moves to the upper side of the metal coil (2), the sleeve (802) moves to one end of the reciprocating screw (111) and then moves back. When the sleeve (802) drives the cutting seat (4) to move back to the initial position along the axial direction of the reciprocating screw (111), the position where the metal coil (2) moves to the lower side of the cutting seat (4) is another cutting position. At this time, the sleeve (802) moves to the end of the reciprocating screw (111) and starts to continue to move in the same direction as the metal coil (2) being transported. The cutter (404) on the cutting seat (4) repeatedly cuts the metal coil (2) being transported. S3: The metal coil (2) cut by the cutter (404) falls onto the belt conveyor (5), and the belt on the belt conveyor (5) conveys the cut metal coil (2) until it contacts the baffle (501). At this time, the cut metal coil (2) is at the left grabbing position of the rack robot (7). The rack robot (7) grabs the metal coil (2) at the grabbing position on the belt conveyor (5) through the grabbing part (703). The cut metal coil (2) is transferred to the bending center body (6). The bending center body (6) multi-bends the metal coil (2) placed thereon, and then the rack robot (7) transfers the bent metal coil (2) to the stacking position away from the belt conveyor (5) through the grabbing part (703) for stacking.

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