Photovoltaic converter detection device and photovoltaic converter detection method

By designing a photovoltaic converter detection device, using a card-type computer to communicate with the server, generating and executing detection programs, the problem of low detection efficiency and compatibility of photovoltaic converters in the prior art is solved, and high efficiency for various types of photovoltaic converters is achieved Testing and program burning.

CN119199300APending Publication Date: 2024-12-27CHINA GRIDCOM
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411028271.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The existing photovoltaic converter detection technology is centered on the PC platform, and the testing software has limited functions and cannot cover all test projects. The test and program burning efficiency is low, and it cannot achieve compatibility with photovoltaic protocol converters, interface adapters and power modules. with switch test.

Method used

A photovoltaic converter detection device is designed, including execution module, control module, power supply module and server module. It uses a card computer to communicate with the server, generates and executes preset detection programs, and supports single board, positive electrode, and adapter single board. , adapter positive electrode, power module and other types of photovoltaic converters are burned and run, and the program recording and testing process is merged through server communication, reducing the volume of the detection device, and maintaining the smoothness of data flow and testing efficiency.

Benefits of technology

It realizes the recording and operation of test programs of various photovoltaic converter types, replacing the PC platform, significantly reducing the volume of the detection device while maintaining efficient data flow and test execution efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119199300A_ABST
    Figure CN119199300A_ABST
Patent Text Reader

Abstract

The invention discloses a photovoltaic converter detection device and a photovoltaic converter detection method. The device comprises an execution module, a control module, a power supply module and a server module, the control module is configured to obtain a preset detection program and / or a detection parameter corresponding to the preset detection program from the server module, issue the preset detection program to the execution module, and forward a detection result and a detection record of the preset detection program to the server module; the server module is configured to generate a preset detection program for to-be-detected equipment, receive a detection result and store a detection record; the power supply module is electrically connected with the execution module to supply power to the execution module; the execution module is configured to execute a preset detection program to detect the to-be-detected device. According to the method and the device, burning and running of test programs of various types of photovoltaic converters can be supported, meanwhile, the program burning process and the test process are combined, and the fluency of data circulation and the execution efficiency of the test in the test process are kept.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of photovoltaic converters, and in particular to a photovoltaic converter detection device and a photovoltaic converter detection method. Background Art

[0002] In the current related technologies, the detection and program burning for photovoltaic converters are developed with PC platform as the core of the host computer software. The test software function cannot cover all the test items that need to be tested, and the test plan can only be tested manually for each test item. The test and program burning are slow and inefficient, and it is not possible to perform compatibility and switching tests on photovoltaic protocol converters, interface adapters, and power modules. Summary of the invention

[0003] The present application provides a photovoltaic converter detection device and a photovoltaic converter detection method.

[0004] The photovoltaic converter detection device involved in the embodiment of the present application includes: an execution module, a control module, a power supply module and a server module, wherein the control module is connected to the execution module and the server module through a network;

[0005] The control module includes a card-type computer submodule, and the card-type computer submodule is configured to obtain a preset detection program and / or detection parameters corresponding to the preset detection program from the server module, issue the preset detection program to the execution module, and forward the detection result and detection record of the preset detection program to the server module;

[0006] The server module is configured to generate the preset detection program for the device to be detected, receive the detection result, and save the detection record;

[0007] The power supply module is electrically connected to the execution module to supply power to the execution module;

[0008] The execution module is configured to execute the preset detection program to perform detection on the device to be detected.

[0009] In some embodiments, the execution module includes a test baseboard submodule and a relay control board submodule, the test baseboard submodule is connected to the device to be detected through a probe or a wiring terminal, and the relay control board submodule is connected to the test baseboard through a general input and output port;

[0010] The relay control board submodule is configured to supply power to the device to be detected.

[0011] In some embodiments, the relay control board submodule includes a relay control board and a three-in-one switch, and the three-in-one switch is configured to be controlled by the relay control board to control the circuit on and off of the device to be detected;

[0012] The relay control board is provided with a discharge cement resistor, and the discharge cement resistor is configured to provide a discharge channel for the capacitor of the power module of the device to be detected.

[0013] In some embodiments, the test baseboard submodule includes a test baseboard, an Ethernet circuit and a current sampling circuit, the Ethernet circuit is configured to provide a network connection channel to the test baseboard, and the current sampling circuit is configured to calculate the operating current and DC power consumption of the device to be tested.

[0014] In some embodiments, the execution module further includes a test companion submodule, and the test companion submodule is connected to the device to be detected;

[0015] The accompanying test submodule is configured to detect an uplink communication interface of the device to be detected.

[0016] In some embodiments, the control module further includes a touch screen submodule, and the card-type computer submodule is electrically connected to the touch screen submodule;

[0017] The touch screen submodule is configured to display the preset parameters, the process data of the detection program, the detection results, and provide necessary human-computer interaction in the detection program.

[0018] In some embodiments, the control module further includes a burner submodule, the burner submodule is connected to the card-type computer submodule based on a universal serial bus, and the burner submodule is connected to the device to be detected based on a connection terminal in a preset manner;

[0019] The burner submodule is configured to burn the preset detection program into the device to be detected.

[0020] In some embodiments, the power supply module includes a protection submodule, a filtering submodule and a switching power submodule, the protection submodule is connected to an external circuit, the filtering submodule is connected to the protection submodule, and the switching power submodule is connected to the filtering submodule;

[0021] The protection submodule is configured to implement leakage protection and short circuit protection for the execution module;

[0022] The filtering submodule is configured to reduce electrical signal jitter and signal noise;

[0023] The switch power submodule is configured to supply power to the execution module.

[0024] In some embodiments, the server module includes a server device equipped with a database and a manufacturing execution system;

[0025] The database is configured to store historical detection records of the preset detection program and historical detection results of the preset detection program;

[0026] The manufacturing execution system access program is configured to access production parameters of the device to be inspected.

[0027] The photovoltaic converter detection method in the embodiment of the present application is based on the photovoltaic converter detection device mentioned above, and the method includes:

[0028] In response to a detection start operation of the control module by a user, the control module obtains the preset detection program from the server module and controls the execution module to execute the preset detection program;

[0029] When the preset detection program is executed, the control module obtains the detection result and the detection record of the preset detection program from the execution module, and forwards the detection result and the detection record to the server module.

[0030] In this way, the present application can support the burning and running of test programs for various types of photovoltaic converters such as single boards, positive electrodes, adapter single boards, adapter positive electrodes, power modules, etc. At the same time, by using a card-type computer connected to the server to communicate with the PC platform, the program burning and testing processes are merged, which greatly reduces the size of the detection device while maintaining the smoothness of data flow and the efficiency of test execution during the test.

[0031] Additional aspects and advantages of the embodiments of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the embodiments of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0033] Figure 1 This is a schematic diagram of the module structure of the photovoltaic converter detection device in the implementation manner of the present application;

[0034] Figure 2 This is a schematic diagram of the submodule structure of the control module in the implementation manner of the present application;

[0035] Figure 3This is a schematic diagram of the submodule structure of the power supply module in the implementation manner of the present application;

[0036] Figure 4 This is a schematic diagram of the submodule structure of the execution module in the implementation manner of the present application;

[0037] Figure 5 Schematic diagram of the functional structure of the test base plate in the implementation manner of the present application.

[0038] Among them: 10, photovoltaic converter detection device; 100, device to be detected; 101, execution module; 1011, test baseboard submodule; 1012, relay control board submodule; 102, control module; 1021, card computer submodule; 1022, touch screen submodule; 1023, burner submodule; 103, power supply module; 1031, protection submodule; 1032, filter submodule; 1033, switch power supply submodule; 104, server module. DETAILED DESCRIPTION

[0039] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the embodiments of the present application, and cannot be understood as limiting the embodiments of the present application.

[0040] See also Figure 1 The photovoltaic converter detection device 10 in the embodiment of the present application includes an execution module 101, a control module 102, a power supply module 103 and a server module 104. The control module 102 is connected to the execution module 101 and the server module 104 through a network;

[0041] The control module 102 includes a card-type computer submodule 1021, which is configured to obtain a preset detection program and / or detection parameters corresponding to the preset detection program from the server module 104, send the preset detection program to the execution module 101, and forward the detection result and detection record of the preset detection program to the server module 104;

[0042] The server module 104 is configured to generate a preset detection program for the device to be detected 100, receive detection results, and save detection records;

[0043] The power supply module 103 is electrically connected to the execution module 101 to supply power to the execution module 101;

[0044] The execution module 101 is configured to execute a preset detection program to perform detection on the device to be detected 100 .

[0045] For further information, see Figure 2 , in some embodiments, the control module 102 further includes a touch screen submodule 1022, and the card-type computer submodule 1021 is electrically connected to the touch screen submodule 1022;

[0046] The touch screen submodule 1022 is configured to display preset parameters, process data of the detection program, detection results, and provide necessary human-computer interaction in the detection program.

[0047] Please refer again Figure 2 In some embodiments, the control module 102 further includes a burner submodule 1023, the burner submodule 1023 is connected to the card-type computer submodule 1021 based on a universal serial bus, and the burner submodule 1023 is connected to the device to be detected 100 based on a connection terminal in a preset manner;

[0048] The burner submodule 1023 is configured to burn a preset detection program into the device to be detected 100 .

[0049] Specifically, the photovoltaic converter detection device 10 in the embodiment of the present application generally includes four modules, namely, an execution module 101 , a control module 102 , a power supply module 103 and a server module 104 , to detect the device to be detected 100 .

[0050] Among them, the device to be detected 100 generally includes a photovoltaic protocol converter single board, a photovoltaic protocol converter complete machine, a photovoltaic interface adapter single board, a photovoltaic interface adapter complete machine, a photovoltaic protocol converter power module, etc., which is connected to the execution module 101 and is also connected to the control module 102. Based on the above connection relationship, the device to be detected 100 receives the preset detection program burned by the control module 102 in advance through the communication connection relationship between the device to be detected 100 and the control module 102, and is controlled by the execution module 101 to execute the above preset detection program to complete the detection process for itself.

[0051] Furthermore, there is also a communication connection between the execution module 101 and the control module 102, which is generally achieved through a network communication connection such as a network cable. The execution module 101 generally receives relevant parameter information of a preset detection program from the control module 102 based on the above-mentioned communication connection, with the execution program in the execution module 101 serving as the client and the control program in the control module 102 serving as the server, thereby enabling the execution module 101 to be controlled by the control module to execute the above-mentioned preset detection program for the device 100 to be detected.

[0052] In addition, the power supply module 103 generally draws power from an external circuit and processes the electrical signal introduced from the external circuit so that the electrical signal can meet the power supply requirement of the execution module 101 in the photovoltaic converter detection device 10 described above.

[0053] In addition, the server module 104 and the control module 102 are also connected by communication, generally by network communication connection such as network cable. The control module 102 generally receives the preset detection program to be executed and / or the corresponding related detection parameters from the server module 104 based on the above-mentioned communication connection, and further sends the preset detection program and the corresponding related detection parameters to the execution module 101 and burns them to the device to be detected 100 based on the network connection between the execution module 101 and the device to be detected 100. In addition, after the preset detection program is executed, the control module 102 also uses the above-mentioned communication connection relationship to obtain the detection result and detection record of the preset detection program from the execution module 101, and forwards it to the server module 104. The server module 104 also saves the above-mentioned detection result and detection record.

[0054] For further information, see Figure 2 , the control module 102 includes a card-type computer submodule 1021, a touch screen submodule 1022 and a burner submodule 1023. Among them, the card-type computer submodule 1021 generally adopts a Raspberry Pi 4B or other types of card-type computers, and is connected to the execution module 101 and the server module 104 through a network interface. The system of the card-type computer is generally based on the Linux operating system and the above-mentioned control program is built as the control mechanism of the photovoltaic converter detection device 10. Based on the network connection relationship between the card-type computer and the execution module 101 and the server module 104, the card-type computer can obtain the preset detection program corresponding to the detection scheme of the device to be detected 100 from the server module 104, and can send the above-mentioned preset detection program to the execution module 101 for execution, and receive the detection result from the execution module 101 after the execution of the preset detection program and forward it to the server module 104. In addition, its own storage space can be used to temporarily save the detection record of the preset detection program.

[0055] The touch screen submodule 1022 generally includes a touch screen, which is connected to the card-type computer as a display and interactive device of the card-type computer, and is used to display the execution scheme, detection parameters, detection process data, and detection results of the preset detection program, and during the execution of the preset detection program, the user is provided with necessary human-computer interaction by displaying the content, so as to facilitate the execution of the preset detection program. Exemplarily, the connection between the touch screen and the card-type computer is realized by a universal serial bus (USB) and a high-definition multimedia interface (HDMI), wherein the USB is mainly used to power the touch screen and transmit the electrical signal corresponding to the user's operation on the touch screen, and the HDMI interface is used for the transmission of high-definition video signals to realize the real-time display of related content.

[0056] The writer submodule 1023 generally includes a JLING / SWD writer provided with a SWD interface, wherein on one hand, the JLING / SWD writer is connected to the card-type computer via a universal serial bus (USB), and the universal serial bus is used to simultaneously realize power supply to the JLING / SWD writer and communication between the JLING / SWD writer and the card-type computer, and on the other hand, the JLING / SWD writer is connected to the device to be detected 100 via the SWD interface using a connection terminal. The card-type computer uses the connection relationship formed by the above-mentioned SWD interface and the corresponding connection terminal to use the writer submodule 1023 to burn the preset detection program into the device to be detected 100 to ensure the normal execution of the preset detection program.

[0057] See also Figure 3 In some embodiments, the power supply module 103 includes a protection submodule 1031, a filter submodule 1032, and a switch power submodule 1033, the protection submodule 1031 is connected to an external circuit, the filter submodule 1032 is connected to the protection submodule 1031, and the switch power submodule 1033 is connected to the filter submodule 1032;

[0058] The protection submodule 1031 is configured to implement leakage protection and short circuit protection for the execution module 101;

[0059] The filter submodule 1032 is configured to reduce electrical signal jitter and signal noise;

[0060] The switch power submodule 1033 is configured to supply power to the execution module 101 .

[0061] Specifically, the power supply module 103 is a functional module for the photovoltaic converter detection device 10 to obtain power from an external circuit. Taking the photovoltaic converter detection device 10 as an example, the case where the photovoltaic converter detection device 10 is powered by a 220V civil AC circuit, see Figure 3 The protection submodule 1031 uses the neutral line N and the phase line L to access the 220V external AC circuit.

[0062] Among them, the protection submodule 1031 generally includes one or more leakage protectors. On the one hand, the photovoltaic converter detection device 10 can be quickly powered on and off by operation. On the other hand, the power supply can be quickly cut off in response to emergency situations such as leakage and short circuit during the execution of a preset detection program, thereby realizing leakage and short circuit protection for the execution module 101.

[0063] Furthermore, the filtering submodule 1032 generally includes one or more sets of electromagnetic interference filters (EMI filters), which can perform filtering processing on the external electrical signals introduced through the protection submodule 1031, reduce the signal jitter and high-frequency noise signals in the external electrical signals, and thus avoid the signal jitter and high-frequency noise signals from adversely affecting the execution of the preset test program.

[0064] Furthermore, the switch power submodule 1033 is generally used to process the filtered external electrical signal and adjust the strength of the external electrical signal to a level that meets the power supply requirements of the execution module 101. By way of example, the input end of the switch power submodule 1033 generally inputs a filtered 220V AC signal, and the output electrical signal has an output voltage calibrated to 24V, an output voltage calibrated to 1.5A, and an output power calibrated to 35W, and then the execution module 101 is powered by the output electrical signal through the electrical connection with the execution module 101.

[0065] In some embodiments, the server module 104 includes a server device equipped with a database and a manufacturing execution system;

[0066] The database is configured to store historical test records of the preset test program and historical test results of the preset test program;

[0067] The manufacturing execution system access program is configured to access production parameters of the device to be inspected 100 .

[0068] Specifically, the server module 104 generally includes a server device, which is generally a PC device or other platform device, and is provided with an operating system applied to the server device.

[0069] Based on the storage space and operating system of the above-mentioned server device, the server device is equipped with database software and an access program for accessing the Manufacturing Execution System (MES system). The database is mainly used to store the inspection records and inspection result data of all previous preset inspection programs, so as to facilitate the subsequent retrospective review of the data of all previous preset inspection program runs, and at the same time provide data for confirming the program operation status when an error occurs during the inspection program operation.

[0070] In addition, the database also stores various types of devices 100 to be detected and the detection parameters required for their corresponding detection programs. Before the device 100 to be detected starts to execute the preset detection program, the control module 102 will obtain the detection parameters corresponding to the device 100 to be detected and the corresponding preset detection program from the above-mentioned database through the network connection between the server device, so as to facilitate the subsequent execution of the preset detection program.

[0071] In addition, the server device generally implements the type information of the above-mentioned device to be detected 100 and the corresponding detection parameters through the access program of the MES system. The access program of the MES system can access the MES system of the production line corresponding to the device to be detected 100 through a specific network port, thereby obtaining each device type information and the corresponding detection parameters and saving them in the database. When the above-mentioned card-type computer requests the server device to preset the detection program, the server device can retrieve the corresponding data from the database according to the device type of the device to be detected 100 and send it to the above-mentioned card-type computer.

[0072] See also Figure 4 In some embodiments, the execution module 101 includes a test baseboard submodule 1011 and a relay control board submodule 1012, the test baseboard submodule 1011 is connected to the device to be tested 100 through a probe or a wiring terminal, and the relay control board submodule 1012 is connected to the test baseboard submodule 1011 through a general input and output port;

[0073] The relay control board submodule 1012 is configured to supply power to the device to be detected 100 .

[0074] In some embodiments, the relay control board submodule 1012 includes a relay control board and a three-in-one switch, and the three-in-one switch is configured to be controlled by the relay control board to control the circuit on and off of the device to be detected 100;

[0075] A discharge cement resistor is provided on the relay control board, and the discharge cement resistor is configured to provide a discharge channel for the capacitor of the power module of the device to be detected 100 .

[0076] In some embodiments, the test baseboard submodule 1011 includes a test baseboard, an Ethernet circuit and a current sampling circuit, the Ethernet circuit is configured to provide a network connection channel to the test baseboard, and the current sampling circuit is configured to calculate the operating current and DC power consumption of the device to be tested 100.

[0077] In some embodiments, the execution module 101 further includes a test companion submodule 1013, and the test companion submodule 1013 is connected to the device to be tested 100;

[0078] The accompanying detection submodule 1013 is configured to detect the uplink communication interface of the device to be detected 100 .

[0079] Specifically, the execution module 101 includes a test baseboard submodule 1011 and a relay control board submodule 1012, wherein the test baseboard submodule 1011 is the main part that actually executes the preset detection program, and the relay control board submodule 1012 is mainly used to power the device to be detected 100 during the execution of the preset detection program. The main body of the test baseboard submodule 1011 is a test baseboard chip, exemplarily using an AT91SAM9X25 core board, and the main body of the relay control board submodule is a relay control board chip, and the relay control board chip is connected to the test baseboard chip by a general input and output port (GPIO), and a relay is provided on the relay control board chip. The test baseboard chip controls the opening and closing of the relay on the relay control board chip according to the needs of the preset detection program, thereby realizing the power supply of the power module of the device to be detected 100.

[0080] In addition, in order to ensure the safety of electricity use of the device to be detected 100 during the execution of the preset detection program, a three-in-one switch and an on-board discharge cement resistor are also provided on the relay control board chip. The three-in-one switch is controlled by the control signal of the relay control board chip to directly control the circuit on and off of the power module of the device to be detected 100, so as to ensure that the power supply can be quickly cut off when a circuit failure occurs in the device to be detected 100, thereby ensuring safety. The on-board discharge cement resistor is directly connected to the power module of the device to be detected 100, and serves as a load of the capacitor element in the power module of the device to be detected 100, providing a discharge channel for the above-mentioned capacitor element, thereby preventing the user from being electrocuted during the detection of the device to be detected 100, thereby ensuring the safety of the user using the photovoltaic converter detection device 10.

[0081] See also Figure 5 , Figure 5 The composition of the test baseboard submodule 1011 is exemplarily shown. Generally, the test baseboard submodule 1011 includes the above-mentioned test baseboard, an Ethernet control chip (corresponding to the Ethernet circuit) and a current sampling circuit.

[0082] For example, the AT91 SAM9X25 core board is used as the test baseboard, the test baseboard runs at a frequency of 400MHz, and is equipped with a 256MB SD-RAM and a large-capacity Nand FLASH memory chip. The above test baseboard has the following port features:

[0083] 1. Based on the connection with the Ethernet control chip, 4 Ethernet interfaces are opened to the outside, and the test baseboard can realize the network connection between the control module 102, and then realize the TCP communication between the test baseboard and the control module 102, so as to receive the preset detection program, and feedback the detection record and detection result of the preset detection program. Exemplarily, the above-mentioned Ethernet control chip adopts KSZ8995MA chip.

[0084] 2. Based on the connection with the current sampling circuit, the test board can detect the working current and DC power consumption of the device to be tested 100 during the execution of the preset detection program by using the current sampling circuit.

[0085] 3. The test baseboard is connected to the power supply module 103 based on the 24V power supply interface provided thereon, so as to introduce the 24V output electrical signal output by the above-mentioned switching power supply submodule 1033 into the test baseboard, thereby realizing power supply to the test baseboard.

[0086] 4. The test baseboard is connected to the RS485 interface on the device to be detected 100 based on the 5-way RS485 circuit interface provided thereon, so as to realize the detection of the communication function of the RS485 interface on the device to be detected 100. It should be noted that generally, at most 4-way RS485 interfaces are used on the device to be detected 100. The above method can also be used to detect the communication functions of the RS485-1, RS485-2, and RS485-3 interfaces on the device to be detected 100.

[0087] 5. The test baseboard detects the voltage at each preset test point on the device to be tested 100 based on the 8-way ADC voltage acquisition port set thereon, generally including preset test points such as 5V, 12V, 3.3VESAM, RTC3.3V, VD1.8V, VD1.2V, 5V_485, etc. The connection method between the above voltage acquisition port and the device to be tested 100 adopts SPI communication mode to connect to the ADC7606 port on the device to be tested, expands 8-way voltage acquisition, and supports synchronous sampling.

[0088] 6. Based on the debugging serial port set on the test board, the test board can print the system startup information, test log and serial port login information of the test board.

[0089] 7. The test baseboard can reset and restart the system based on the reset button set on it.

[0090] 8. The test baseboard is connected to the RS232 interface on the device to be detected 100 based on the 4-way RS232 interface provided thereon, thereby realizing communication between the test baseboard and the device to be detected 100.

[0091] 9. The test baseboard is connected to an external infrared module based on the infrared interface arranged thereon, thereby realizing infrared wireless communication with the infrared module on the device to be tested 100 to test whether the communication function of the infrared module of the device to be tested 100 is normal.

[0092] 10. The test baseboard is connected to an external Bluetooth module based on the Bluetooth interface disposed thereon, and performs pairing and wireless communication with the Bluetooth module of the device to be tested 100 to test whether the communication function of the Bluetooth module of the device to be tested 100 is normal.

[0093] 11. The test baseboard is communicatively connected with the CAN interface on the device to be tested 100 based on the CAN interface provided thereon, so as to test whether the communication function of the CAN interface on the device to be tested 100 is normal.

[0094] 12. Based on the remote signaling and telemetry interface arranged thereon, the test baseboard is connected to the remote signaling and telemetry interface on the device to be tested 100 through GPIO communication to test the remote signaling and telemetry functions of the device to be tested 100.

[0095] 13. Based on the start test interface set thereon, the test baseboard is connected to the control handle through GPIO to control the start and stop state of the test baseboard in executing the preset detection program. In the default state, the start test interface outputs a high level. When the user presses the handle, the start test interface outputs a low level, and the test baseboard starts to execute the preset detection program. Further, when the user lifts the handle, the start test interface outputs a high level, and the test baseboard stops executing the preset detection program.

[0096] 14. Based on the 4-way universal serial bus (USB) interface arranged on it, the test baseboard can realize the burning of the Linux system image of the test baseboard (such as uboot, Linux kernel files and file system, etc.); it can also be connected to a barcode scanning gun device to scan the asset code information of the device to be tested 100 and the communication address of the interface adapter of the device to be tested 100 and other information; in addition, the above-mentioned card-type computer can also be powered through the USB interface.

[0097] 15. The test baseboard is based on the extended GPIO interface set thereon. On the one hand, it is connected to the GPIO interface of the device to be tested 100 to detect the input and output functions of the GPIO interface in the device to be tested 100. On the other hand, it is connected to the above-mentioned relay control board to control the opening and closing of the relay through GPIO, thereby controlling the power on and off of the power module of the device to be tested 100.

[0098] 16. The power consumption test interface of the test bottom plate is set thereon to calculate the AC power consumption of the photovoltaic converter detection device 10 during operation.

[0099] The photovoltaic converter detection method in the embodiment of the present application is based on the photovoltaic converter detection device 10 described above and includes the following steps:

[0100] In response to the user's detection start operation on the control module 102, the control module obtains a preset detection program from the server module 104 and controls the execution module 101 to execute the preset detection program;

[0101] When the preset detection program is executed, the control module 102 obtains the detection result and detection record of the preset detection program from the execution module 101 , and forwards the detection result and detection record to the server module 104 .

[0102] Specifically, the process of detecting the device to be detected 100 based on the photovoltaic converter detection device 10 can be implemented in the following manner:

[0103] First, the user can select the device type of the device 100 to be tested and the corresponding detection parameters and detection program through the touch screen connected to the card-type computer. For example, on the WEB interface corresponding to the database built in the server device displayed on the touch screen, check the detection items and configure the detection parameters of the detection items, and finally confirm the preset detection program corresponding to the above detection parameters.

[0104] Next, the server device determines the detection parameters and the corresponding preset detection program according to the user's operation, adds the IP address of the card-type computer, and sends the above detection parameters and the corresponding preset detection program to the card-type computer through the communication connection. The card-type computer further forwards the above detection parameters and the corresponding preset detection program to the test baseboard through the communication connection relationship, and burns the above detection parameters and the corresponding preset detection program to the device to be detected 100 through the connection terminal.

[0105] The test baseboard executes the above-mentioned preset test program, tests the test items corresponding to each test parameter according to the preset test program, and uploads the test records and test results to the card-type computer through a communication connection after the test of each test item is completed. The card-type computer displays the above-mentioned test records and test results through a touch screen, and forwards the above-mentioned test records and test results to the server device. The server device saves the above-mentioned test records and test results to a database, thereby completing the entire test process.

[0106] In this way, the present application can support the burning and running of test programs for various types of photovoltaic converters such as single boards, positive electrodes, adapter single boards, adapter positive electrodes, power modules, etc. At the same time, by using a card-type computer connected to the server to communicate with the PC platform, the program burning and testing processes are merged, which greatly reduces the size of the detection device while maintaining the smoothness of data flow and the efficiency of test execution during the test.

[0107] In the description of this specification, the descriptions with reference to the terms "certain embodiments", "in an example", "exemplarily", etc., mean that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0108] Any process or method description in a flowchart or otherwise described herein may be understood to represent a module, segment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present application includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by technicians in the technical field to which the embodiments of the present application belong.

[0109] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A photovoltaic converter detection device, characterized in that: The device comprises an execution module, a control module, a power supply module and a server module, wherein the control module is connected to the execution module and the server module through a network; The control module includes a card-type computer submodule, and the card-type computer submodule is configured to obtain a preset detection program and / or detection parameters corresponding to the preset detection program from the server module, issue the preset detection program to the execution module, and forward the detection result and detection record of the preset detection program to the server module; The server module is configured to generate the preset detection program for the device to be detected, receive the detection result, and save the detection record; The power supply module is electrically connected to the execution module to supply power to the execution module; The execution module is configured to execute the preset detection program to perform detection on the device to be detected.

2. The device according to claim 1, characterized in that The execution module includes a test baseboard submodule and a relay control board submodule, wherein the test baseboard submodule is connected to the device to be detected through a probe or a wiring terminal, and the relay control board submodule is connected to the test baseboard submodule through a general input and output port; The relay control board submodule is configured to supply power to the device to be detected.

3. The device according to claim 2, characterized in that The relay control board submodule includes a relay control board and a three-in-one switch, wherein the three-in-one switch is configured to be controlled by the relay control board to control the circuit on and off of the device to be detected; The relay control board is provided with a discharge cement resistor, and the discharge cement resistor is configured to provide a discharge channel for the capacitor of the power module of the device to be detected.

4. The device according to claim 2, characterized in that The test baseboard submodule includes a test baseboard, an Ethernet circuit and a current sampling circuit. The Ethernet circuit is configured to provide a network connection channel to the test baseboard, and the current sampling circuit is configured to calculate the operating current and DC power consumption of the device to be detected.

5. The device according to claim 2, characterized in that The execution module also includes a test companion submodule, and the test companion submodule is connected to the device to be tested; The accompanying test submodule is configured to detect an uplink communication interface of the device to be detected.

6. The device according to claim 1, characterized in that The control module further includes a touch screen submodule, and the card-type computer submodule is electrically connected to the touch screen submodule; The touch screen submodule is configured to display the preset parameters, the process data of the detection program, the detection results, and provide necessary human-computer interaction in the detection program.

7. The device according to claim 1, characterized in that The control module further comprises a writer submodule, the writer submodule is connected to the card-type computer submodule based on a universal serial bus, and the writer submodule is connected to the device to be detected based on wiring terminals in a preset manner; The burner submodule is configured to burn the preset detection program into the device to be detected.

8. The device according to claim 1, characterized in that The power supply module includes a protection submodule, a filtering submodule and a switching power submodule, wherein the protection submodule is connected to an external circuit, the filtering submodule is connected to the protection submodule, and the switching power submodule is connected to the filtering submodule; The protection submodule is configured to implement leakage protection and short circuit protection for the execution module; The filtering submodule is configured to reduce electrical signal jitter and signal noise; The switch power submodule is configured to supply power to the execution module.

9. The device according to claim 1, characterized in that The server module includes a server device equipped with a database and a manufacturing execution system access program; The database is configured to store historical detection records of the preset detection program and historical detection results of the preset detection program; The manufacturing execution system access program is configured to access production parameters of the device to be inspected.

10. A photovoltaic converter detection method, characterized in that: The method is based on the photovoltaic converter detection device according to any one of claims 1 to 7, and the method comprises: In response to a detection start operation of the control module by a user, the control module obtains the preset detection program from the server module and controls the execution module to execute the preset detection program; When the preset detection program is executed, the control module obtains the detection result and the detection record of the preset detection program from the execution module, and forwards the detection result and the detection record to the server module.