Electric brush assembly of motor

By using the clamping structure of brush fixed ring, conductive parts and electrical wiring, and the bonding method of welding and plugging in the brush assembly, the circuit failure problem caused by loose brush assembly is solved, and the electrical connection is improved firmness and installation efficiency.

CN119210004AInactive Publication Date: 2024-12-27常州迈特运控电机有限公司
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Patent Information

Application Number
CN202411703692.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The brush assembly of existing motors is prone to loosening after long-term use, resulting in circuit power failure, high installation efficiency but limited structural connection.

Method used

The clamping structure, soldering and insertion structure between the brush fixed ring, the conductive member and the electrical wiring are combined to enhance the firmness of the electrical connection.

Benefits of technology

It effectively reduces the circuit power-on failure rate, improves the stability and installation convenience of the electrical connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric brush assembly of a motor, which comprises an electric brush fixing ring, a conductive part I, a clamping part I, a capacitor element, a copper coil, a conductive part II, a clamping part II and a carbon brush, the other first clamping piece and one pin wire of the capacitor element are mutually clamped and fixed in a tin soldering mode, one second clamping piece and the other end of the copper coil are mutually clamped and fixed in a tin soldering mode, and the other second clamping piece and one end of the electric brush supporting copper sheet are mutually clamped and fixed in a tin soldering mode. The beneficial effects of the invention are that the brush fixing ring, the conductive member and the electric connection wire are connected through the combination of a clamping structure, tin soldering and a plugging structure, thereby enhancing the firmness of the electric connection part, and solving the problem that the traditional conductive member is inserted into the slot structure and is loosened in the later period because the oppositely arranged electric connection wire part is singly pressed and fixed. The failure rate of circuit energization is reduced, and the overall installation is convenient.
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Description

Technical Field

[0001] The invention relates to the field of motors, in particular to a brush assembly of a motor. Background Art

[0002] A motor is an electromagnetic device that converts or transmits electrical energy according to the law of electromagnetic induction. The motor is represented by the letter M in the circuit. Its main function is to generate driving torque as a power source for electrical appliances or various machines. The generator is represented by the letter G in the circuit. Its main function is to convert mechanical energy into electrical energy.

[0003] In order to facilitate installation, the brush assembly of a general motor usually adopts a structure such as a slot of a conductive sheet to insert and fix the electrical wiring in the slot structure, and other methods for reinforcing the connection are limited. Although the installation efficiency is high, the structures are prone to loosening after long-term use, resulting in circuit power-on failure. Therefore, a brush assembly of a motor is proposed to address the above problems. Summary of the invention

[0004] The object of the present invention is to provide a brush assembly for a motor in order to solve the above-mentioned problem.

[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: a brush assembly of a motor, comprising a brush fixing ring, a conductive part 1, a capacitor element, a copper coil, a conductive part 2, a brush supporting copper sheet and a carbon brush, two conductive part installation parts located at symmetrical positions on the brush fixing ring are both provided with conductive part plugging holes, and a conductive part 1 is plugged and fixed in the conductive part plugging hole, two clamping parts 1 are provided at the lateral structural part at one end of the conductive part 1, one of the clamping parts 1 and one end of the copper coil are clamped and soldered to each other, and the other of the clamping part 1 and one pin wire of the capacitor element are clamped and soldered to each other; Two copper coil mounting locations at another symmetrical position on the brush fixing ring are each provided with a conductive part 2, a clamping part 2 located at one end of the conductive part 2 and the other end of the copper coil are clamped and soldered to each other, and another clamping part 2 located at the other end of the conductive part 2 and one end of the brush supporting copper sheet are clamped and soldered to each other.

[0006] Preferably, a carbon brush is installed on the other end of the brush supporting copper sheet.

[0007] Preferably, two copper coils are provided, and the two copper coils are respectively installed at two corresponding copper coil installation positions.

[0008] Preferably, a wire arrangement groove and an end fixing section are distributed at the copper coil installation position, and the wire arrangement groove and the end fixing section are respectively clamped and fixed to corresponding positions of the second conductive profile.

[0009] Preferably, the conductive profile installation portion is symmetrically provided with two T-shaped slots, and the T-shaped slots are clamped together with corresponding clamping pieces.

[0010] Preferably, the capacitor element is installed in a corresponding capacitor installation groove, and the two capacitor installation grooves are symmetrically arranged at corresponding positions on the brush fixing ring.

[0011] Compared with the prior art, the difference of the present invention lies in that the connection between the brush fixing ring, the conductive part and the electrical wiring adopts a combination of a clamping structure, soldering and an insertion structure, which greatly enhances the firmness of the electrical connection and solves the problem of the electrical wiring part being inserted into the slot structure and then loosened after being pressed, thereby reducing the failure rate of the circuit power-on and facilitating the overall installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is a front view of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the brush fixing ring of the present invention; Figure 3 It is a structural schematic diagram of a conductive type member of the present invention; Figure 4 It is a schematic diagram of the structure of the second conductive type member of the present invention.

[0014] In the figure: 1. brush fixing ring; 110. conductive part installation position; 111. conductive part plug-in hole; 112. T-slot; 120. copper coil installation position; 121. wiring slot; 122. end clamping section; 130. capacitor installation slot; 2. conductive part 1; 210. clamping part 1; 3. capacitor element; 4. copper coil; 5. conductive part 2; 510. clamping part 2; 6. brush supporting copper sheet; 7. carbon brush. DETAILED DESCRIPTION

[0015] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0017] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0018] See also Figure 1-4 As shown, a brush assembly of a motor includes a brush fixing ring 1, a conductive part 2, a capacitor element 3, a copper coil 4, a conductive part 2 5, a brush supporting copper sheet 6 and a carbon brush 7, two conductive part installation parts 110 located at symmetrical positions on the brush fixing ring 1 are both provided with conductive part plug holes 111, and a conductive part 2 is plugged and fixed in the conductive part plug holes 111, and two clamping parts 210 are provided at the lateral structural part at one end of the conductive part 2, one of the clamping parts 210 and one end of the copper coil 4 are clamped and soldered to each other, and the other clamping part 210 and one pin of the capacitor element 3 are clamped and soldered to each other; When one end of the copper coil 4 is located in one clamping member 210 and one lead wire of the capacitor element 3 is located in another clamping member 210, the combination Figure 3 As shown, firstly, the two ends of the clamping member 210 are clamped and moved inwardly by special tools such as pliers, so as to clamp and fix one end of the copper coil 4 or one pin wire part of the capacitor element 3 located in the clamping member 210, and then soldered and fixed, and finally the conductive member 2 is inserted and fixed in the conductive member plug hole 111.

[0019] Two copper coil installation parts 120 located at another symmetrical position on the brush fixing ring 1 are both provided with a conductive part 2 5, a clamping part 2 510 located at one end of the conductive part 2 5 and the other end of the copper coil 4 are clamped and soldered to each other, and another clamping part 2 510 located at the other end of the conductive part 2 5 and one end of the brush supporting copper sheet 6 are clamped and soldered to each other; When the other end of the copper coil 4 is located in one clamping member 510 and the corresponding end of the brush support copper sheet 6 is located in another clamping member 510, the combination Figure 4 As shown, firstly, the two ends of the clamping member 2 510 are clamped and moved inwardly by special tools such as pliers, so as to clamp and fix the other end of the copper coil 4 or the corresponding end of the brush supporting copper sheet 6, and then soldered and fixed, and finally, the corresponding parts of the conductive type member 2 5 are respectively inserted and fixed in the cable groove 121 and the end fixing section 122.

[0020] A carbon brush 7 is installed at the other end of the brush supporting copper sheet 6. Since the brush supporting copper sheet 6 has elasticity, the carbon brush 7 can fully contact with the corresponding element on the rotor.

[0021] Furthermore, two copper coils 4 are provided, and the two copper coils 4 are respectively installed at two corresponding copper coil installation positions 120 .

[0022] Furthermore, the copper coil installation portion 120 is provided with a wiring slot 121 and an end fixing section 122 , and the wiring slot 121 and the end fixing section 122 are respectively clamped and fixed to corresponding portions of the conductive profile 2 5 .

[0023] Furthermore, the conductive component installation portion 110 is symmetrically provided with two T-shaped slots 112 , and the T-shaped slots 112 are clamped together with the corresponding clamping member 210 .

[0024] Furthermore, the capacitor element 3 is installed in the corresponding capacitor installation groove 130 , and the two capacitor installation grooves 130 are symmetrically arranged at corresponding positions on the brush fixing ring 1 .

[0025] When the present invention is used, when one end of the copper coil 4 is located in a clamping member 210 and one lead wire of the capacitor element 3 is located in another clamping member 210, the combination Figure 3 As shown, firstly, the two ends of the clamping member 210 are clamped and moved inwardly by special tools such as pliers, so as to clamp and fix one end of the copper coil 4 or one lead wire part of the capacitor element 3 in the clamping member 210, and then solder them to fix them, and finally, the conductive member 2 is inserted and fixed in the conductive member plug hole 111; When the other end of the copper coil 4 is located in one clamping member 510 and the corresponding end of the brush support copper sheet 6 is located in another clamping member 510, the combination Figure 4 As shown, firstly, the two ends of the clamping member 510 are clamped and moved inwardly by special tools such as pliers, and the other end of the copper coil 4 or the corresponding end of the brush support copper sheet 6 is clamped and fixed, and then soldered and fixed, and finally the corresponding parts of the conductive type member 2 5 are respectively inserted and fixed in the cable groove 121 and the end clamping section 122; To sum up: the difference from the existing brush assembly is that the connection between the brush fixing ring 1, the conductive part and the electrical wiring adopts a combination of a clamping structure, soldering and an insertion structure, which greatly enhances the firmness of the electrical connection, solves the problem of the traditional conductive part being inserted into the slot structure and the electrical wiring part being pressed and fixed but loosened later, and reduces the failure rate of the circuit power-on.

[0026] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0027] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A brush assembly for a motor, characterized in that: The invention comprises a brush fixing ring (1), a conductive part 1 (2), a capacitor element (3), a copper coil (4), a conductive part 2 (5), a brush supporting copper sheet (6) and a carbon brush (7); two conductive part installation parts (110) located at symmetrical positions on the brush fixing ring (1) are each provided with a conductive part plugging hole (111), and a conductive part 1 (2) is plugged and fixed in the conductive part plugging hole (111); two clamping parts 1 (210) are provided at a lateral structural part at one end of the conductive part 1 (2); one of the clamping parts 1 (210) and one end of the copper coil (4) are clamped and fixed to each other by soldering, and the other of the clamping part 1 (210) and one lead wire of the capacitor element (3) are clamped and fixed to each other by soldering; Two copper coil mounting portions (120) located at another symmetrical position on the brush fixing ring (1) are each provided with a conductive part 2 (5), a clamping part 2 (510) located at one end of the conductive part 2 (5) and the other end of the copper coil (4) are mutually clamped and soldered to fix each other, and another clamping part 2 (510) located at the other end of the conductive part 2 (5) and one end of the brush supporting copper sheet (6) are mutually clamped and soldered to fix each other.

2. The brush assembly of a motor according to claim 1, characterized in that: A carbon brush (7) is mounted on the other end of the brush supporting copper sheet (6).

3. The brush assembly of a motor according to claim 1, characterized in that: Two copper coils (4) are provided, and the two copper coils (4) are respectively installed at two corresponding copper coil installation locations (120).

4. The brush assembly of a motor according to claim 1, characterized in that: The copper coil installation portion (120) is provided with a wiring slot (121) and an end clamping section (122), and the wiring slot (121) and the end clamping section (122) are respectively clamped and fixed to corresponding portions of the second conductive part (5).

5. The brush assembly of a motor according to claim 1, characterized in that: The conductive part installation portion (110) is also symmetrically provided with two T-shaped slots (112), and the T-shaped slots (112) are clamped together with corresponding clamping pieces (210).

6. The brush assembly of a motor according to claim 1, characterized in that: The capacitor element (3) is installed in a corresponding capacitor installation groove (130), and the two capacitor installation grooves (130) are symmetrically arranged at corresponding positions on the brush fixing ring (1).

Citation Information

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