Automatic processing device for pickle production

Abstract

The invention relates to the technical field of vegetable screening, and particularly discloses an automatic processing device for pickle production, which comprises a main body structure, a cutting structure, a petal breaking structure, a scattering structure and a guide structure, the cutting structure is fixedly arranged on the main body structure and close to the right end, the petal breaking structure is fixedly arranged on the main body structure and located on the left side of the cutting structure, the scattering structure is fixedly arranged on the main body structure and located on the left side of the petal breaking structure, and the guiding structure is fixedly arranged on the main body structure and located on the left side of the scattering structure. The vegetable screening machine relates to the technical field of vegetable screening, has high vegetable processing accuracy, controls vegetable types based on visual detection, detects the quality of vegetable leaves and stem diameters and performs screening, and the whole multi-structure collaborative operation forms an assembly line form, so that the processing efficiency is improved, the manpower is saved, and the production efficiency is improved. And targeted screening and guiding collection can be carried out according to dishes.

Description

Technical Field

[0001] The invention relates to the technical field of vegetable screening, in particular to an automated processing device for pickle production. Background Art

[0002] Pickles are made from fresh vegetables, pickled with salt, and then squeezed or soaked in water to reduce the salt content, so that the excess salt water (salt) in the pickle is extracted to reduce the salt content of the pickle. Then different sauces or soy sauces are used to make the pickles, so that the sugar, amino acids, and aroma in the sauces can penetrate into the pickle, making the pickles delicious, nutritious, appetizing, and easy to preserve. Pickles can be pickled from the same vegetable or multiple vegetables. However, the vegetables need to be processed before pickling, for example, the roots of the vegetables are removed and the insect and rotten leaves are removed and screened to ensure the quality and hygiene of the pickles. However, the existing pickling of pickles is mostly done by manual screening, which is inefficient. Therefore, an automated processing device for pickle production is designed. Summary of the invention

[0003] The object of the present invention is to provide an automated processing device for pickle production to solve the problems raised in the above background technology.

[0004] In order to solve the above-mentioned problems, the present invention provides the following technical solutions: an automated processing device for pickle production, comprising a main structure, a cutting structure, a flap breaking structure, a dispersing structure and a guiding structure; the cutting structure is fixedly arranged on the main structure and close to the right end, the flap breaking structure is fixedly arranged on the main structure and located on the left side of the cutting structure, the dispersing structure is fixedly arranged on the main structure and located on the left side of the flap breaking structure, and the guiding structure is fixedly arranged on the main structure and located on the left side of the dispersing structure.

[0005] Preferably, the main structure includes a base, a conveyor belt assembly, a mounting frame, a controller, a plurality of cross frames, a plurality of visual detection cameras and a manipulator assembly; the base is rectangular, the conveyor belt assembly is fixedly arranged in the middle of the upper wall of the base, one end of the mounting frame is fixedly arranged at the right end of the base and is located in front of the conveyor belt assembly, the top of the mounting frame is located above the conveyor belt assembly and the top of the mounting frame is parallel to the conveyor belt assembly, the controller is fixedly arranged on the front side wall of the mounting frame, the plurality of cross frames are respectively detachably arranged on the lower wall of the other end of the mounting frame, and the cross frame is located above the conveyor belt assembly, the plurality of visual detection cameras are symmetrically arranged on both ends of the cross frame, and the manipulator assembly is fixedly arranged on the lower wall of the other end of the mounting frame.

[0006] Preferably, the cutting structure comprises a first hydraulic cylinder, a knife box, a pair of first electric push rods, a pair of knife arms, a knife seat, a cutter, a pair of limit frames, two pairs of telescopic rods, a pair of pressure plates and two pairs of springs; One end of the first hydraulic cylinder is fixedly arranged on the lower wall of the top end of the mounting frame, and the first hydraulic cylinder is located above the right end of the conveyor belt assembly, the knife box is fixedly arranged on the telescopic end of the first hydraulic cylinder and the knife box is located above the conveyor belt assembly, the knife box is a rectangular box body, and the left side wall is symmetrically provided with lifting grooves connected to the lower wall, a pair of the first electric push rods are symmetrically arranged on the front and rear side walls of the knife box, one end of a pair of knife arms is respectively fixedly connected to the telescopic end of the first electric push rod, and the other end of a pair of knife arms is respectively movably inserted into the knife box, and the knife seat is movably embedded in the knife box and the front and rear of the knife seat are The two ends are respectively connected to the other end of the knife arm, the cutter is detachably placed on the knife seat, and the cutter is movably embedded in the bottom end of the knife box, one end of a pair of limit frames is respectively connected to the left side wall of the knife seat, and one end of the limit frames is movably passed through the lifting slot, one end of the two pairs of telescopic rods is respectively movably passed through the other end of the limit frames and are parallel to each other, one end of a pair of pressure plates is respectively detachably screwed between the other ends of the telescopic rods, and the other end of the pressure plates is relatively symmetrical, the two pairs of springs are respectively movably mounted on the telescopic rods and the springs are located between the pressure plates and the limit frames, and the pair of pressure plates are both located below the cutter.

[0007] Preferably, the flap structure includes a first electric slide rail, a second hydraulic cylinder, a bearing plate, a shaft column, a first socket, a second socket, a plurality of connecting rods, a docking plate and a second electric push rod; the first electric slide rail is vertically arranged on the lower wall of the top end of the mounting frame, and the first electric slide rail is close to one of the cross frames, one end of the second hydraulic cylinder is fixedly arranged on the second electric slide rail and the second hydraulic cylinder moves forward and backward, one end of the bearing plate is fixedly arranged on the telescopic end of the second hydraulic cylinder, one end of the shaft column is fixedly welded to the middle part of the lower wall of one end of the bearing plate, the first socket is a conical structure, and a plurality of first flip structures connected to the side walls are equidistantly arranged on the upper wall of the first socket. The first socket has a middle portion on its upper wall that is fixedly welded to the other end of the shaft column; the second socket is movably mounted on the shaft column and is located above the first socket; a plurality of second flip openings corresponding to the first flip opening are equidistantly provided on the side wall of the second socket; the two ends of a plurality of connecting rods are movably embedded in the corresponding first flip opening and the second flip opening respectively; the middle portions of a plurality of connecting rods are movably connected; one end of the docking plate is fixedly connected to the upper wall of the second socket and the docking plate corresponds to the other end of the bearing plate; one end of the second electric push rod is fixedly arranged on the lower wall of the other end of the bearing plate, and the telescopic end of the second electric push rod is fixedly connected to the other end of the docking plate.

[0008] Preferably, the dispersing structure includes a second electric slide rail, a third hydraulic cylinder, a main mounting plate, two pairs of limit arms, a pair of gear racks, a first motor and a gear; the second electric slide rail is vertically arranged on the lower wall of the top end of the mounting frame, and the second electric slide rail is located on the left side of the first electric slide rail and is relatively parallel, the second electric slide rail is close to one of the cross frames, one end of the third hydraulic cylinder is fixedly arranged on the second electric slide rail, the main mounting plate is horizontally arranged on the telescopic end of the third hydraulic cylinder, one end of the two pairs of limit arms are symmetrically arranged on the lower wall of the main mounting plate and close to the four corners At the position, the opposite side walls at the other ends of the two pairs of limit arms are penetrated with a slot, the pair of gear racks are Z-shaped, one end of the pair of gear racks are respectively movable through the slot of the limit arm, and the other ends of the gear racks are relatively symmetrical, the opposite side walls of the pair of gear racks are equidistantly provided with a plurality of teeth, the lower walls of the pair of gear racks are equidistantly provided with a plurality of force grooves, the first motor is fixedly arranged in the middle of the lower wall of the main mounting plate, the gear is fixedly mounted on the driving end of the first motor, and the gear is located between the gear racks, and the gears are respectively engaged with the teeth of the gear racks.

[0009] Preferably, the guide structure includes a fourth hydraulic cylinder, a chassis, a second motor and a guide plate; one end of the fourth hydraulic cylinder is fixedly arranged on the lower wall of the top end of the mounting frame and is located on the left side of the manipulator assembly, the chassis is fixedly arranged on the telescopic end of the fourth hydraulic cylinder, the second motor is fixedly arranged in the chassis, and the second motor driving end is movable through the middle of the lower wall of the chassis, the guide plate is fixedly arranged on the second motor driving end, and the guide plate is in contact with the upper wall of the left end of the conveyor belt assembly.

[0010] Preferably, the guide plate is inclined forward or backward.

[0011] Preferably, the pressure plate is forced to rise when the cutter descends.

[0012] The invention provides an automated processing device for pickle production, which has the following beneficial effects: vegetables are conveyed by a conveyor belt assembly in a main structure, and an existing visual detection camera is used for imaging based on visual detection of vegetables, and the cutting structure can be used to compact and stabilize the vegetables before cutting the roots; whether to cut is controlled based on the visual detection of the type of vegetables, and a corresponding breaking structure or a dispersing structure is selected for driving; garlic cloves can be separated by the breaking structure, and the stem diameters of vegetables such as rapeseed, celery, and baby cabbage with cut roots can be separated by the dispersing structure, and then the visual detection camera is used again to detect the quality of vegetable leaves and stem diameters, and bad vegetables are clamped and screened by a manipulator assembly, and good vegetables are conveyed and supplied by a conveyor belt assembly; and finally, good vegetables can be distinguished, guided, and collected by a guide structure; 1. Collaborative operation of multiple structures: The cutting structure, breaking structure, breaking structure and other structures work together. The cutting structure cuts the roots after compacting and stabilizing the vegetables, and then the breaking structure or breaking structure immediately performs subsequent operations according to the type of vegetables. This compact operation process reduces processing time and improves efficiency.

[0013] 2. Improve the quality of vegetable products: The cutting structure can compact and stabilize the vegetables before cutting the roots, which can ensure the accuracy of cutting, avoid uneven cutting of the roots or unnecessary damage to other parts of the vegetables, thereby improving the overall quality of vegetable products.

[0014] 3. Targeted separation operation: Different separation structures are used for different types of vegetables, such as garlic clove separation and stem diameter separation of other vegetables; this targeted operation helps to maintain the integrity of vegetables during the separation process, reduce damage to vegetables, and improve the quality of vegetable products.

[0015] 4. Guiding structure distinguishes, guides and collects: Finally, the guiding structure is used to distinguish, guide and collect good vegetables. This process is also automated and does not require human intervention, further reflecting the advantage of the high degree of automation of the entire vegetable processing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the assembly structure of the present invention; Figure 2 It is a schematic diagram of the assembly structure of the cutting structure of the present invention; Figure 3 It is a schematic diagram of the splitting structure of the cutting structure of the present invention; Figure 4 It is a schematic diagram of the assembly structure of the flap-breaking structure of the present invention; Figure 5 It is a schematic diagram of the split structure of the petal breaking structure of the present invention; Figure 6 It is a schematic diagram of the assembly structure of the scattered structure of the present invention; Figure 7 This is a schematic diagram of the disintegration structure of the present invention; Figure 8 It is a schematic diagram of the assembly structure of the guide structure of the present invention; Fig. 9 It is a schematic diagram of the disassembled structure of the guide mechanism of the present invention; Fig.10 It is a schematic diagram of the split structure of the main structure of the present invention; Fig.11 For the present invention Figure 7 A local enlarged view of point A in FIG. Fig.12 For the present invention Figure 5A local enlarged view of point B in FIG. Fig.13 For the present invention Figure 5 A partial enlarged view of point C in the figure.

[0017] In the figure: 1. main structure, 11. base, 12. conveyor belt assembly, 13. mounting frame, 14. controller, 15. cross frame, 16. visual inspection camera, 17. manipulator assembly, 2. cutting structure, 21. first hydraulic cylinder, 22. knife box, 23. first electric push rod, 24. knife arm, 25. knife seat, 26. cutter, 27. limit frame, 28. telescopic rod, 29. pressure plate, 20. spring, 3. flap breaking structure, 31. first electric slide rail, 32. second Hydraulic cylinder, 33, load-bearing plate, 34, shaft column, 35, first socket, 36, second socket, 37, connecting rod, 38, docking plate, 39, second electric push rod, 4, breaking up structure, 41, second electric slide rail, 42, third hydraulic cylinder, 43, main mounting plate, 44, limit arm, 45, gear rack, 46, first motor, 47, gear, 5, guide structure, 51, fourth hydraulic cylinder, 52, chassis, 53, second motor, 54, guide plate, 6, lifting slot, 7, slot. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-Figure 13 The present invention provides a technical solution: an automated processing device for pickle production, comprising a main structure 1, a cutting structure 2, a flap breaking structure 3, a dispersing structure 4 and a guiding structure 5; the cutting structure 2 is fixedly arranged on the main structure 1 and close to the right end, the flap breaking structure 3 is fixedly arranged on the main structure 1 and located on the left side of the cutting structure 2, the dispersing structure 4 is fixedly arranged on the main structure 1 and located on the left side of the flap breaking structure 3, and the guiding structure 5 is fixedly arranged on the main structure 1 and located on the left side of the dispersing structure 4; the main structure 1 is used to move and transport vegetables and provide a visual detection camera 16 based on visual detection for imaging and detection of vegetables, the cutting structure 2 is used to compact and cut the roots of the detected vegetables, the flap breaking structure 3 can be inserted into the center of the garlic and force can be applied outward to separate the garlic cloves, and the flap breaking structure 3 can be lowered to apply force to flatten the vegetables, the dispersing structure 4 is used to apply force to crush the vegetables after cutting the roots to achieve separation of leaves and stem diameters, which is helpful for equipment detection and screening, and the guiding structure 5 can be used to distinguish and guide different vegetables.

[0020] As a further solution of the present invention, the main structure 1 includes a base 11, a conveyor belt assembly 12, a mounting frame 13, a controller 14, a plurality of cross frames 15, a plurality of visual detection cameras 16 and a manipulator assembly 17; the base 11 is rectangular, the conveyor belt assembly 12 is fixedly arranged in the middle of the upper wall of the base 11, one end of the mounting frame 13 is fixedly arranged at the right end of the base 11 and is located in front of the conveyor belt assembly 12, the top of the mounting frame 13 is located above the conveyor belt assembly 12 and the top of the mounting frame 13 is parallel to the conveyor belt assembly 12, and the controller 14 is fixedly arranged on the mounting frame 13 On the front side wall, several cross frames 15 are detachably mounted on the lower wall of the other end of the mounting frame 13, and the cross frames 15 are located above the conveyor belt assembly 12. Several visual inspection cameras 16 are symmetrically arranged on both ends of the cross frames 15, and a manipulator assembly 17 is fixedly arranged on the lower wall of the other end of the mounting frame 13. Through the stable support of the base 11, the conveyor belt assembly 12 can transport vegetables horizontally, and the mounting frame 13 is used to carry the visual inspection camera 16 and the manipulator assembly 17, which are suspended above the conveyor belt assembly 12, and the inspected vegetables are picked up and screened by the manipulator assembly 17.

[0021] As a further solution of the present invention, the cutting structure 2 includes a first hydraulic cylinder 21, a knife box 22, a pair of first electric push rods 23, a pair of knife arms 24, a knife seat 25, a cutter 26, a pair of limit frames 27, two pairs of telescopic rods 28, a pair of pressure plates 29 and two pairs of springs 20; one end of the first hydraulic cylinder 21 is fixedly arranged on the lower wall of the top of the mounting frame 13, and the first hydraulic cylinder 21 is located above the right end of the conveyor belt assembly 12, and the knife box 22 is fixedly arranged on the telescopic end of the first hydraulic cylinder 21 and the knife box 22 is located at the conveyor belt assembly The knife box 22 is a rectangular box body, and the left side wall is symmetrically provided with a lifting slot 6 connected to the lower wall. A pair of first electric push rods 23 are symmetrically arranged on the front and rear side walls of the knife box 22, respectively. One end of a pair of knife arms 24 is respectively fixedly connected to the telescopic end of the first electric push rod 23, and the other ends of the pair of knife arms 24 are respectively movably inserted into the knife box 22. The knife seat 25 is movably embedded in the knife box 22, and the front and rear ends of the knife seat 25 are respectively connected to the other end of the knife arm 24. The cutter 26 is detachably placed on the knife seat 25, and the cutter 26 is detachably placed on the knife seat 25. The knife 26 is movably embedded in the bottom end of the knife box 22, one end of a pair of limit frames 27 is respectively connected to the left side wall of the knife seat 25, and one end of the limit frame 27 is respectively movably penetrated through the lifting slot 6, one end of the two pairs of telescopic rods 28 is respectively movably penetrated through the other end of the limit frame 27 and is parallel to each other, one end of a pair of pressure plates 29 is respectively detachably screwed between the other ends of the telescopic rods 28, and the other end of the pressure plate 29 is relatively symmetrical, and the two pairs of springs 20 are respectively movably sleeved on the telescopic rods 28 and the springs 20 are located between the pressure plate 29 and the limit frame 27 A pair of pressing plates 29 are both located below the cutter 26; the height of the knife box 22 is adjusted by the first hydraulic cylinder 21 for cutting roots of different vegetables, the cutter 26 is driven to move out of the knife box 22 and descend with the help of the knife arm 24 by contracting the first electric push rod 23, and the pressing plate 29 is prompted to contact the vegetables first for compaction with the help of the limiting frame 27, as the cutter 26 descends, the pressing plate 29 drives the telescopic rod 28 to pass through the limiting frame 27 to compress the spring 20 to shorten the distance between the pressing plate 29 and the cutter 26 until the cutter 26 cuts off the roots of the vegetables.

[0022] As a further solution of the present invention, the flap-breaking structure 3 includes a first electric slide rail 31, a second hydraulic cylinder 32, a bearing plate 33, a shaft column 34, a first socket 35, a second socket 36, a plurality of connecting rods 37, a docking plate 38 and a second electric push rod 39; the first electric slide rail 31 is vertically arranged on the lower wall of the top end of the mounting frame 13, and the first electric slide rail 31 is close to one of the cross frames 15, one end of the second hydraulic cylinder 32 is fixedly arranged on the second electric slide rail 41 and the second hydraulic cylinder 32 moves forward and backward, one end of the bearing plate 33 is fixedly arranged on the telescopic end of the second hydraulic cylinder 32, one end of the shaft column 34 is fixedly welded to the middle part of the lower wall of one end of the bearing plate 33, the first socket 35 is a conical structure, and a plurality of first flip openings connected to the side wall are equidistantly arranged on the upper wall of the first socket 35, the middle part of the upper wall of the first socket 35 is fixedly welded to the other end of the shaft column 34, the second socket 36 is movably sleeved on the shaft column 34 and is located above the first socket 35, and the side wall of the second socket 36 is equidistantly opened A plurality of second flip openings corresponding to the first flip openings, two ends of a plurality of connecting rods 37 are movably embedded in the corresponding first flip openings and second flip openings respectively, the middle parts of a plurality of connecting rods 37 are movably connected, one end of a docking plate 38 is fixedly connected to the upper wall of the second socket 36 and the docking plate 38 corresponds to the other end of the carrier plate 33, one end of a second electric push rod 39 is fixedly arranged on the lower wall of the other end of the carrier plate 33, and the telescopic end of the second electric push rod 39 is fixedly connected to the other end of the docking plate 38; the second hydraulic cylinder 32 is driven by the first electric slide rail 31 to move back and forth to calibrate the position of the vegetables, the first socket 35 is inserted into the center part of the garlic by the second hydraulic cylinder 32, and then the second electric push rod 39 is controlled to extend to drive the second socket 36 to descend on the shaft column 34, so that the two ends of the connecting rod 37 are subjected to force by means of the movably connected middle part of the connecting rod 37, so as to realize the relative flipping of the two ends of the connecting rod 37, and then realize the expansion outward of one end of the connecting rod 37 connected to the first socket 35 to separate and spread the garlic cloves.

[0023] As a further solution of the present invention, the disintegration structure 4 includes a second electric slide rail 41, a third hydraulic cylinder 42, a main mounting plate 43, two pairs of limit arms 44, a pair of gear racks 45, a first motor 46 and a gear 47; the second electric slide rail 41 is vertically arranged on the lower wall of the top of the mounting frame 13, and the second electric slide rail 41 is located on the left side of the first electric slide rail 31 and is relatively parallel, the second electric slide rail 41 is close to one of the cross frames 15, one end of the third hydraulic cylinder 42 is fixedly arranged on the second electric slide rail 41, the main mounting plate 43 is horizontally arranged on the telescopic end of the third hydraulic cylinder 42, one end of the two pairs of limit arms 44 are symmetrically arranged on the lower wall of the main mounting plate 43 and close to the four corners, the other ends of the two pairs of limit arms 44 are penetrated by grooves 7 on the opposite side walls, a pair of gear racks 45 are both Z-shaped, and one end of a pair of gear racks 45 is movable through the grooves 7 of the limit arms 44 , and the other end of the gear rack 45 is relatively symmetrical, a pair of gear racks 45 have a plurality of teeth equidistantly arranged on the opposite side walls, and a pair of force-applying grooves are equidistantly opened on the lower walls of the gear racks 45. The first motor 46 is fixedly arranged in the middle of the lower wall of the main mounting plate 43, and the gear 47 is fixedly mounted on the driving end of the first motor 46, and the gear 47 is located between the gear racks 45, and the gears 47 are respectively engaged with the teeth of the gear racks 45; the gear rack 45 is driven to move back and forth by the second electric slide rail 41 to calibrate the position of the vegetables, and the gear rack 45 is driven to descend to the vegetable stem diameter by the third hydraulic cylinder 42, and then the driving motor drives the gear 47 to rotate, and the gears 47 are respectively engaged with the gear racks 45 through the gears, so that the gear rack 45 is forced to move in the opposite direction through the limit of the limit arm 44, and force is applied to the vegetable stem diameter to achieve the crushing of the vegetable stem diameter, which is convenient for imaging detection and screening of poor vegetables.

[0024] As a further solution of the present invention, the guide structure 5 includes a fourth hydraulic cylinder 51, a chassis 52, a second motor 53 and a guide plate 54; one end of the fourth hydraulic cylinder 51 is fixedly arranged on the lower wall of the top of the mounting frame 13 and is located on the left side of the manipulator assembly 17, the chassis 52 is fixedly arranged on the telescopic end of the fourth hydraulic cylinder 51, the second motor 53 is fixedly arranged in the chassis 52, and the driving end of the second motor 53 moves through the middle of the lower wall of the chassis 52, the guide plate 54 is fixedly arranged on the driving end of the second motor 53, and the guide plate 54 is in contact with the upper wall of the left end of the conveyor belt assembly 12; according to the different vegetables, the fourth hydraulic cylinder 51 can be controlled to drive the guide plate 54 to descend and be located above the left end of the conveyor belt assembly 12. According to the actual needs of guiding and collecting vegetables, the inclination direction of the guide plate 54 is controlled by the second motor 53, thereby realizing the vegetables being guided to the front side of the conveyor belt assembly 12 or to the rear side of the conveyor belt assembly 12 for differentiated collection.

[0025] As a further solution of the present invention, the guide plate 54 is tilted forward or backward to be designed to differentiate screening requirements.

[0026] As a further solution of the present invention, when the cutter 26 descends, the pressure plate 29 is forced to rise, which is used for design requirements to first compact and limit the vegetables, and then cut them stably to prevent the vegetables from moving or tilting due to the pressure of the cutter 26.

[0027] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.

[0028] First, the base 11 in the main structure 1 is used to stably support the device. After the device is powered on, vegetables can be put in from the right end of the conveyor belt assembly 12, and conveyed to the left for screening with the help of the conveyor belt assembly 12; the controller 14 is used to set the device according to the type of vegetables, so that the device can perform imaging detection of the type of vegetables and visual detection of vegetables according to the visual detection camera 16 on the horizontal frame 15, and control the driving control of the corresponding cutting structure 2, the breaking mechanism, the scattering structure 4 and the guide structure 5 at the same time; When processing vegetables with roots, multiple petals and stems, such as celery, rapeseed, and baby cabbage, the vegetables are placed on the right end of the conveyor belt assembly 12 with the roots facing right after the controller 14 selects and sets the vegetables according to the types of vegetables. Then, the visual detection camera 16 on the horizontal frame 15 is used to detect the type and movement position of the vegetables, and the cutting structure 2 is driven to cut the roots of the vegetables; that is, the first hydraulic cylinder 21 on the mounting frame 13 is controlled to extend to drive the cutter 26 to rise and fall, and the height is adjusted according to the thickness or diameter of the vegetables; then the first electric push rods 23 on both sides of the knife box 22 are driven to contract, and the cutter 26 on the knife seat 25 is driven to move downward from the knife box 22 with the help of the knife arm 24. As the knife seat 25 descends, the pressure plate 29 on the limit frame 27 passing through the lifting slot 6 will be driven to descend synchronously, and the pressure plate 29 will first contact the vegetables to press down and fix the limit. As the cutter 26 continues to descend, the pressure plate 29 will be forced to reversely apply force to the telescopic rod 28, and then the telescopic rod 28 squeezes the spring 20 and passes through the limit frame 27, shortening the distance between the cutter 26 and the pressure plate 29 until the cutter 26 is completely descended to cut off the roots of the vegetables; Then the vegetables with roots cut off will be transported to the left by the conveyor belt assembly 12. After entering the conveyor belt assembly 12, the vegetables will be continuously imaged and analyzed by the visual inspection cameras 16 on the multiple horizontal frames 15 to determine the type, leaves and stem diameter. After the roots of vegetables with roots are cut off, multiple leaves and stems are still gathered together, which makes it impossible for the camera to perform complete screening and detection; therefore, the vegetables are moved to the bottom of the breaking structure 4 to break up the leaves or stems, which is also convenient for manual cleaning later; That is, after the position of the vegetables is detected by the visual detection camera 16, the second electric slide rail 41 in the scattering structure 4 is controlled to drive the gear rack 45 to move forward and backward to calibrate the position of the vegetables; then the third hydraulic cylinder 42 is controlled to extend through the main mounting plate 43 to drive the gear rack 45 to descend to press down on the vegetables, and then the first motor 46 is controlled to drive the gear 47 to rotate, and the gear 47 and the two gear racks 45 are engaged and driven to slide in the slot 7 of the limit arm 44 for staggered movement, so as to crush and scatter the stem diameter of the vegetables, and then the visual detection camera 16 is used to image to determine the quality of the stem diameter and the quality of the vegetable leaves; when bad stem diameters and vegetable leaves appear, the bad vegetables are picked up and separated for screening by the manipulator assembly 17 as the conveyor belt assembly 12 moves; According to the different types of vegetables, the vegetables can be separated and collected after being transported to the left end, that is, the fourth hydraulic cylinder 51 in the guide structure 5 is controlled to extend to drive the guide plate 54 to descend and fit on the left end of the conveyor belt assembly 12, and then the second motor 53 in the control box 52 drives the guide plate 54 to rotate and adjust the tilt angle and tilt direction according to whether the vegetables are guided to the front side or the rear side of the conveyor belt assembly 12; When it is necessary to flatten the scattered vegetables or screen the garlic, the right end of the conveyor belt assembly 12 is used to convey the garlic to the left, and the visual detection camera 16 on the horizontal frame 15 is used to perform imaging to determine the position and detect the screening. When the garlic moves to the bottom of the clove breaking structure 3, the position of the first socket 35 is adjusted by the first electric slide rail 31 to calibrate the position of the garlic. Then the second hydraulic cylinder 32 is controlled to extend, and the first socket 35 is driven to descend and insert into the middle part of the garlic through the bearing plate 33, and then the second electric push rod 39 is controlled to extend and drive, and the second socket 36 is driven to slide and descend on the shaft column 34 by the docking plate 38, so that the connecting rod 37 is connected through the middle part of the movable connection, and the two ends of the connecting rod 37 are relatively flipped, and then the connecting rod 37 connected to the first socket 35 is flipped outward to break the garlic cloves and separate them, and imaging detection and screening can be performed as the movement is carried out.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated processing device for pickle production, characterized in that: The invention comprises a main structure (1), a cutting structure (2), a flap-breaking structure (3), a disintegrating structure (4) and a guiding structure (5); the cutting structure (2) is fixedly arranged on the main structure (1) and is close to the right end; the flap-breaking structure (3) is fixedly arranged on the main structure (1) and is located on the left side of the cutting structure (2); the disintegrating structure (4) is fixedly arranged on the main structure (1) and is located on the left side of the flap-breaking structure (3); and the guiding structure (5) is fixedly arranged on the main structure (1) and is located on the left side of the disintegrating structure (4).

2. The automated processing device for pickle production according to claim 1, characterized in that: The main structure (1) comprises a base (11), a conveyor belt assembly (12), a mounting frame (13), a controller (14), a plurality of cross frames (15), a plurality of visual inspection cameras (16) and a manipulator assembly (17); The base (11) is rectangular, the conveyor belt assembly (12) is fixedly arranged in the middle of the upper wall of the base (11), one end of the mounting frame (13) is fixedly arranged at the right end of the base (11) and is located in front of the conveyor belt assembly (12), the top of the mounting frame (13) is located above the conveyor belt assembly (12) and the top of the mounting frame (13) is parallel to the conveyor belt assembly (12), the controller (14) is fixedly arranged on the front side wall of the mounting frame (13), a plurality of the cross frames (15) are respectively detachably arranged on the lower wall of the other end of the mounting frame (13), and the cross frame (15) is located above the conveyor belt assembly (12), a plurality of the visual detection cameras (16) are symmetrically arranged on both ends of the cross frame (15), and the manipulator assembly (17) is fixedly arranged on the lower wall of the other end of the mounting frame (13).

3. The automated processing device for pickle production according to claim 2, characterized in that: The cutting structure (2) comprises a first hydraulic cylinder (21), a knife box (22), a pair of first electric push rods (23), a pair of knife arms (24), a knife seat (25), a cutter (26), a pair of limit frames (27), two pairs of telescopic rods (28), a pair of pressure plates (29) and two pairs of springs (20); One end of the first hydraulic cylinder (21) is fixedly arranged on the lower wall of the top end of the mounting frame (13), and the first hydraulic cylinder (21) is located above the right end of the conveyor belt assembly (12); the knife box (22) is fixedly arranged on the telescopic end of the first hydraulic cylinder (21), and the knife box (22) is located above the conveyor belt assembly (12); the knife box (22) is a rectangular box body, and the left side wall is symmetrically provided with lifting grooves (6) connected to the lower wall; a pair of the first electric push rods (23) are symmetrically arranged on the front and rear side walls of the knife box (22); one end of the pair of knife arms (24) is respectively fixedly connected to the telescopic end of the first electric push rod (23), and the other ends of the pair of knife arms (24) are respectively movably inserted into the knife box (22); the knife seat (25) is movably embedded in the knife box (22), and the front and rear ends of the knife seat (25) are respectively The cutter (26) is connected to the other end of the knife arm (24), the cutter (26) is detachably mounted on the knife seat (25), and the cutter (26) is movably embedded in the bottom end of the knife box (22), one end of a pair of limit frames (27) is respectively connected to the left side wall of the knife seat (25), and one end of the limit frames (27) is respectively movably penetrated through the lifting slot (6), one end of the two pairs of telescopic rods (28) is respectively movably penetrated through the other end of the limit frames (27) and are parallel to each other, one end of a pair of pressure plates (29) is respectively detachably screwed between the other ends of the telescopic rods (28), and the other end of the pressure plates (29) is relatively symmetrical, the two pairs of springs (20) are respectively movably sleeved on the telescopic rods (28), and the springs (20) are located between the pressure plates (29) and the limit frames (27), and the pair of pressure plates (29) are both located below the cutter (26).

4. The automated processing device for pickle production according to claim 3, characterized in that: The flap-breaking structure (3) comprises a first electric slide rail (31), a second hydraulic cylinder (32), a bearing plate (33), a shaft column (34), a first socket (35), a second socket (36), a plurality of connecting rods (37), a docking plate (38) and a second electric push rod (39); The first electric slide rail (31) is vertically arranged on the lower wall of the top end of the mounting frame (13), and the first electric slide rail (31) is close to one of the cross frames (15); one end of the second hydraulic cylinder (32) is fixedly arranged on the second electric slide rail (41), and the second hydraulic cylinder (32) moves forward and backward; one end of the bearing plate (33) is fixedly arranged on the telescopic end of the second hydraulic cylinder (32); one end of the shaft column (34) is fixedly welded to the middle part of the lower wall of one end of the bearing plate (33); the first socket (35) is a conical structure, and the upper wall of the first socket (35) is equidistantly arranged with a plurality of first flip openings connected to the side wall; the middle part of the upper wall of the first socket (35) is fixedly welded to the other end of the shaft column (34); The second socket (36) is movably mounted on the shaft column (34) and is located above the first socket (35); a plurality of second flip openings corresponding to the first flip openings are equidistantly formed on the side wall of the second socket (36); two ends of the plurality of connecting rods (37) are movably embedded in the corresponding first flip openings and second flip openings respectively; the middle parts of the plurality of connecting rods (37) are movably connected; one end of the docking plate (38) is fixedly connected to the upper wall of the second socket (36) and the docking plate (38) corresponds to the other end of the bearing plate (33); one end of the second electric push rod (39) is fixedly arranged on the lower wall of the other end of the bearing plate (33), and the telescopic end of the second electric push rod (39) is fixedly connected to the other end of the docking plate (38).

5. The automated processing device for pickle production according to claim 4, characterized in that: The dispersing structure (4) comprises a second electric slide rail (41), a third hydraulic cylinder (42), a main mounting plate (43), two pairs of limit arms (44), a pair of gear racks (45), a first motor (46) and a gear (47); The second electric slide rail (41) is vertically arranged on the lower wall of the top of the mounting frame (13), and the second electric slide rail (41) is located on the left side of the first electric slide rail (31) and is relatively parallel. The second electric slide rail (41) is close to one of the cross frames (15). One end of the third hydraulic cylinder (42) is fixedly arranged on the second electric slide rail (41). The main mounting plate (43) is horizontally arranged on the telescopic end of the third hydraulic cylinder (42). One ends of the two pairs of limit arms (44) are symmetrically arranged on the lower wall of the main mounting plate (43) and close to the four corners. The other ends of the two pairs of limit arms (44) are respectively provided with a card slot (7) on the opposite side walls. The pair of gear racks (45) are both Z-shaped, one end of the pair of gear racks (45) is movably inserted into the slot (7) of the limit arm (44), and the other end of the gear rack (45) is relatively symmetrical, the opposite side walls of the pair of gear racks (45) are equidistantly provided with a plurality of teeth, the lower walls of the pair of gear racks (45) are equidistantly provided with a plurality of force application grooves, the first motor (46) is fixedly arranged at the middle of the lower wall of the main mounting plate (43), the gear (47) is fixedly mounted on the driving end of the first motor (46), and the gear (47) is located between the gear racks (45), and the gear (47) is respectively engaged with the teeth of the gear racks (45).

6. The automated processing device for pickle production according to claim 5, characterized in that: The guide structure (5) comprises a fourth hydraulic cylinder (51), a chassis (52), a second motor (53) and a guide plate (54); One end of the fourth hydraulic cylinder (51) is fixedly arranged on the lower wall of the top end of the mounting frame (13) and is located on the left side of the manipulator assembly (17); the chassis (52) is fixedly arranged on the telescopic end of the fourth hydraulic cylinder (51); the second motor (53) is fixedly arranged in the chassis (52), and the driving end of the second motor (53) movably passes through the middle of the lower wall of the chassis (52); the guide plate (54) is fixedly arranged on the driving end of the second motor (53), and the guide plate (54) is in contact with the upper wall of the left end of the conveyor belt assembly (12).

7. The automated processing device for pickle production according to claim 6, characterized in that: The guide plate (54) is inclined forward or backward.

8. The automated processing device for pickle production according to claim 7, characterized in that: When the cutter (26) descends, the pressure plate (29) is forced to rise.

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