Glue gluing device for mattress cotton
By using technologies such as flattening rollers and elastic parts in the mattress cotton glue coating device, the small bonding range caused by spraying glue into strips is solved, and the bonding and stability of a larger area is achieved to prevent the glue from drying .
Patent Information
- Application Number
- CN202410551862.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-31
AI Technical Summary
During the bonding process of existing spray-coated mattresses, the glue sprayed from the spray head is striped, resulting in a small bonding range, which is not conducive to the stable fixation of the pad core and the cotton cloth.
A mattress cotton glue coating device is designed, and the flattening parts include a flattening roller and a support plate. The glue is rolled to flatten the glue through the flattening roller to increase the glue coverage area, and prevent slipping and adhesion through the elastic parts and guide plates. In combination with heating components to prevent the glue from drying.
It effectively increases the glue coverage area on the cotton cloth, increases the bonding area between the pad core and the cotton cloth, ensures the stability of bonding, and prevents unnecessary accumulation and drying of the glue during the bonding process.
Smart Images

Figure CN119216180A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mattress assembly, in particular to a mattress cotton gluing device. Background Art
[0002] Mattresses are an item placed between the human body and the bed to ensure that consumers get a healthy and comfortable sleep. Mattresses are made of a variety of materials, and mattresses made of different materials can bring different sleeping effects to people. Among them, spring mattresses are commonly used in modern times and have better performance. The core of the mattress is composed of springs and cloth covers that wrap the springs. The mattress has the advantages of good elasticity, good support, strong air permeability, and durability. The mattress production process involves the composite bonding and assembly of multiple materials. In this process, glue spraying devices are often used. Conventional glue spraying devices mainly include sprayers and brush coaters. Among them, brush coaters also include reciprocating brush coaters and roller brush coaters. Among them, the spraying glue coater works in a non-contact manner with the cotton cloth during operation. There is a certain distance between the glue outlet of the nozzle and the cotton cloth. The cotton cloth is sprayed with glue through the reciprocating motion of the nozzle. The position of the glue spraying is the arc part of the cotton cloth bypassing the auxiliary roller. After the glue spraying is completed, the core of the mattress is pushed to move and bond with the cotton cloth. Since the glue sprayed from the nozzle is in strips on the cotton cloth, the bonding range is small, which is not conducive to the fixation of the core of the mattress and the cotton cloth. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a mattress cotton gluing device, which can flatten the glue during the glue spraying process, thereby increasing the glue coverage area on the cotton cloth. In order to solve the above technical problems, the present invention is solved by the following technical solutions.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A mattress cotton gluing device comprises a spring cushion core, a glue spraying device and a flattening component, wherein cotton cloth bonded to the spring cushion core is arranged on the upper and lower sides of the spring cushion core, and an auxiliary roller around which the cotton cloth is wound is arranged at the entrance end of the spring cushion core; the glue spraying device is arranged at the entrance end of the spring cushion core, and flattening components are arranged on both sides of the glue spraying device, and the flattening components comprise a flattening roller and a support plate, the flattening roller has an arc-shaped recessed portion adapted to and in contact with a spraying position, the support plate is connected to an elastic member, and the elastic member is rotatably connected to the flattening roller.
[0005] Preferably, wiping pieces are provided on both sides of the spring washer core for wiping the glue on the flattening roller.
[0006] Preferably, the support plate corresponds to the flattening roller one by one, and a slide groove for the movement of the elastic member is provided on the support plate. The moving direction of the elastic member is parallel to the connecting line between the auxiliary roller and the glue coating, and the flattening roller can better flatten the strip glue.
[0007] Preferably, the elastic member includes a protrusion, and the flattening roller is fixedly connected to a rotating rod, and the rotating rod passes through a slide groove and is rotatably connected to the protrusion. The protrusion is connected to a rod body, and the rod body passes through a support plate. A compression spring is sleeved on the rod body, and the elastic member is used for the flattening roller to be in close contact with the cotton cloth.
[0008] Preferably, an adjustment component 1 is provided between the two support plates, the adjustment component 1 comprises a screw rod 1 and a limit rod 1, the screw rod 1 and the upper and lower sides are respectively threadedly connected to the corresponding side support plates, the two ends of the limit rod 1 respectively penetrate the support plates at the corresponding ends, a connecting plate is fixed to the middle of the limit rod 1, and the support plate is slidably connected to the connecting plate. The adjustment component 1 is used to adjust the distance between the upper and lower flattening rollers.
[0009] Preferably, a guide plate is provided on one side of the two wiping members, and the two guide plates have a guide section and a straight section, wherein the guide section is close to the end of the colloid and is used to flatten the roller away from the cotton cloth to prevent the cotton cloth on both sides of the spring pad core (1) from being adhered to glue.
[0010] Preferably, the end of the rod body is connected to a guide rod for pulling the elastic member.
[0011] Preferably, a rack is provided on the guide plate, and a gear is connected to the end of the rotating rod. The gear has a diameter smaller than the diameter of the flattening roller and is used to wipe the glue on the flattening roller.
[0012] Preferably, the two guide plates are respectively connected to the wiping pieces on the corresponding sides, and an adjusting component 2 is arranged between the two wiping pieces. The adjusting component 2 includes a screw rod 2 and a limiting rod 2. The upper and lower sides of the screw rod 2 are respectively threadedly connected to the guide plates on the corresponding sides, and both ends of the limiting rod 2 respectively penetrate the guide plates at the corresponding ends for adjusting the distance between the two guide plates.
[0013] Preferably, the glue spraying device is provided with a heating component, which includes a heating portion and a heating rod inserted into the flattening roller to prevent the glue on the flattening roller from drying up.
[0014] Compared with the prior art, the present invention has the following beneficial effects: By setting a flattening roller that moves synchronously with the glue spraying device, the flattening roller rolls while moving so that the strip glue is flattened, thereby increasing the glue coverage area on the cotton cloth. Finally, during bonding, the bonding area between the upper and lower surfaces of the spring gasket core and the cotton cloth increases, which is beneficial to the stability of the spring gasket core and the cotton cloth. The elastic member prevents the flattening roller from slipping with the cotton cloth during the rolling process. By setting a wiping piece and a guide plate, the guide plate separates the flattening roller from the cotton cloth to prevent the cotton cloth on both sides of the spring pad core from sticking glue. The coordination of the gear and the rack enables the flattening roller to rotate, and the wiping piece wipes off the glue on the flattening roller to prevent glue accumulation on the flattening roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the separation of the flattening roller and the cotton cloth of the present invention.
[0018] Figure 3 It is a schematic diagram of the support plate and the flattening roller of the present invention.
[0019] Figure 4 It is a schematic diagram of the rack, gear and wiper of the present invention.
[0020] Figure 5 It is a schematic diagram of the second regulating component of the present invention.
[0021] Figure 6 It is a schematic diagram of the separation of the conductor rod and the guide plate of the present invention.
[0022] Figure 7 It is a schematic diagram of the adjusting component 1 and the elastic member of the present invention.
[0023] Explanation of the figure numbers: 1. Spring cushion core; 2. Glue spraying device; 3. Flattening component; 31. Flattening roller; 311. Arc-shaped recessed portion; 312. Rotating rod; 32. Support plate; 321. Slide groove; 33. Elastic member; 331. Bump; 332. Limiting plate; 333. Rod body; 334. Compression spring; 34. Guide plate; 341. Guide section; 342. Straight section; 35. Guide rod; 36. Rack; 37. Gear; 38. Adjusting component one; 381. Screw one; 382. Limiting rod one; 383. Connecting plate; 39. Adjusting component two; 391. Screw two; 392. Limiting rod two; 393. Plate body; 4. Cotton cloth; 5. Auxiliary roller; 6. Conveying device; 7. Pushing device; 8. Wiping member; 9. Heating component; 91. Heating part; 92. Heating rod; 93. Connecting member. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below with reference to the accompanying drawings.
[0025] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be used for other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.
[0026] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0027] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0028] See also Figure 1-Figure 7 A mattress cotton gluing device comprises a spring core 1, a glue spraying device 2 and a flattening component 3. The glue spraying device 2 is a prior art and will not be described here. The spring core 1 is provided with cotton cloth 4 bonded to the spring core 1 on the upper and lower sides. The entrance end of the spring core 1 is provided with an auxiliary roller 5 around which the cotton cloth 4 is wound. The glue spraying device 2 is arranged at the entrance end of the spring core 1. The glue spraying device 2 sprays glue on the cotton cloth 4 corresponding to the auxiliary roller 5 by moving. The upper and lower cotton cloths 4 are both sprayed with glue. In addition to the upper and lower cotton cloths 4 being sprayed with glue, the side of the spring core 1 is also Glue is sprayed for bonding between spring gasket cores 1. A spring gasket core 1 conveying device 6 is provided at the entry end of the spring gasket core 1. A pushing device 7 is provided on one side of the conveying device 6. A limiting plate is provided on the upper side of the pushing end of the pushing device 7. The limiting plate limits the upper side of the spring gasket core 1. The limiting plate is not shown in the figure. After the glue is sprayed, the spring gasket core 1 is pushed between the upper and lower cotton cloths 4 by the pushing device 7, and then the spring gasket core 1 and the upper and lower cotton cloths 4 are bonded by glue. The spring gasket core 1 conveying device 6 and the pushing device 7 are both prior art.
[0029] The flattening component 3 is arranged on both sides of the glue spraying device 2, and the flattening component 3 includes a flattening roller 31 and a support plate 32. The flattening roller 31 is used to flatten the glue to increase the glue area on the cotton cloth 4, thereby increasing the bonding area between the upper and lower sides of the spring gasket core 1 and the cotton cloth 4. The flattening roller 31 has an arc-shaped recessed portion 311 that is adapted to and in contact with the spraying position. The arc-shaped recessed portion 311 is arranged around the flattening roller 31. The arc-shaped recessed portion 311 flattens the strip of glue. The center of the arc-shaped recessed portion 311 is located on the extension line of the connecting line of the auxiliary roller 5 and the glue, so as to evenly flatten the glue. An elastic member 33 is connected to the support plate 32. The support plate 32 has a transverse section and an inclined section. The inclined section extends toward the auxiliary roller 5. The inclined section supports the elastic member 33 and the flattening roller 31. The support plate 32 corresponds to the flattening roller 31 one by one. The slidable roller 31 is connected with the glue spraying device 2 to move, and the slidable roller 31 is in close contact with the glue 4 under the action of the elastic member 33, so that the slidable roller 31 rolls and flattens the glue, thereby preventing the slidable roller 31 from pushing the glue away during the movement. The elastic member 33 prevents the slidable roller 31 from slipping with the glue 4 during the rolling process. Wiping members 8 are provided on both sides of the spring pad core 1, and the wiping members 8 are sponges. There are four wiping members 8 in total. The two wiping members 8 on the left side of the spring pad core 1 wipe the two flattening rollers 31 on the right side, and the two wiping members 8 on the right side wipe the two flattening rollers 31 on the left side. Figure 1 The middle is a schematic diagram of the glue spraying device 2 moving to the right side. The wiping member 8 wipes the glue on the flattening roller 31 before the glue spraying device 2 stops moving, so as to facilitate the subsequent use of the flattening roller 31.
[0030] The elastic member 33 includes a protrusion 331, and the flattening roller 31 is fixedly connected with a rotating rod 312, and the rotating rod 312 passes through the sliding groove 321 and is rotatably connected with the protrusion 331, and the protrusion 331 supports the rotating rod 312 and then supports the flattening roller 31, the diameter of the rotating rod 312 is the same as the width of the sliding groove 321, and a limiting disk 332 is fixed on the rotating rod 312, and the limiting disk 332 and the protrusion 331 are in contact with the two surfaces of the inclined section respectively, and a rod body 333 is connected to the protrusion 331, and the rod body 333 passes through the support plate 32, and a protrusion is provided on the inclined section of the support plate 32, and the rod body 333 passes through the protrusion, and a clamping spring 334 is sleeved on the rod body 333, and the clamping spring 334 applies force to the protrusion 331, so that the flattening roller 31 is in close contact with the cotton cloth 4, and the limiting disk 332, the protrusion 331 and the rod body 333 keep the flattening roller 31 stable.
[0031] In order to prevent the cotton cloth 4 on both sides of the spring pad core 1 from being stuck with glue, a guide plate 34 is provided on one side of the two wiping members 8. The two guide plates 34 have a guide section 341 and a straight section 342. The guide section 341 has a guide slope. The guide section 341 is close to the end of the colloid. The end of the rod body 333 is connected with a guide rod 35. After the strip of glue is flattened, the guide rod 35 contacts the guide section 341, so that the compression spring 334 continues to be compressed, thereby separating the flattening roller 31 from the cotton cloth 4, and the flattening roller 31 stops rotating. There is a rack 36, which is arranged corresponding to the wiping piece 8. A gear 37 is connected to the end of the rotating rod 312. The rotating rod 312 is fixedly connected to the gear 37. The diameter of the gear 37 is smaller than the diameter of the flattening roller 31. When the gear 37 is engaged with the rack 36, the gear 37 rotates, and the gear 37 rotates with the rotating rod 312. The rotating rod 312 causes the flattening roller 31 to rotate. The diameter of the gear 37 is smaller than the diameter of the flattening roller 31, which causes the flattening roller 31 and the wiping piece 8 to slip, thereby removing the glue adhering to the flattening roller 31 and preventing the glue from accumulating on the flattening roller 31.
[0032] A heating component 9 is provided on the glue spraying device 2. The heating component 9 includes a heating portion 91 and a heating rod 92 inserted into the flattening roller 31. The heating rod 92 and the heating portion 91 are connected by a connecting piece 93. The connecting piece 93 supports the heating rod 92. The heating rods 92 are inserted into the four flattening rollers 31. The flattening rollers 31 are rotatably connected to the heating rods 92. The heating component 9 heats the flattening rollers 31 through the heating rods 92. The heated flattening rollers 31 are easier to flatten the glue, and the glue on the flattening rollers 31 is prevented from drying up.
[0033] Furthermore, in order to adapt to the assembly of spring pad cores 1 of different heights, an adjusting component 38 is provided between the two support plates 32, and the adjusting component 38 includes a screw 381 and a limit rod 382. The screw 381 is threadedly connected to the corresponding side support plates 32 on the upper and lower sides respectively, and the screw 381 is threadedly connected to the lateral section of the support plate 32. The screw 381 is used to adjust the spacing between the two support plates 32, and then adjust the distance between the upper and lower flattening rollers 31. The two ends of the limit rod 382 respectively penetrate the support plates 32 at the corresponding ends, and the limit rod 382 limits the support plate 32. A scale is provided on the limit rod 382 to facilitate the comparison and adjustment of another set of flattening rollers 31. A connecting plate 383 is fixed to the middle of the limit rod 382, and the support plate 32 is slidably connected to the connecting plate 383. The two guide plates 34 are connected to the wiping members 8 on the corresponding sides respectively, and an adjusting component 2 39 is arranged between the two wiping members 8. The adjusting component 2 39 comprises a screw rod 2 391 and a limiting rod 2 392. The upper and lower sides of the screw rod 2 391 are respectively threadedly connected to the guide plates 34 on the corresponding sides, and the two ends of the limiting rod 2 392 respectively penetrate the guide plates 34 on the corresponding ends. A limiting rod 2 392 is arranged on both sides of the screw rod 2 391. A plate body 393 is fixedly connected to the two limiting rods 2 392. The screw rod 2 391 rotates with the plate body 393, and the screw rod 2 391 adjusts the distance between the two guide plates 34. The limiting rod 1 382 and the limiting rod 2 392 are both provided with scales (not shown in the scale diagram) for easy comparison and adjustment.
[0034] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. A mattress cotton gluing device, characterized in that: include: A spring gasket core (1) is provided with cotton cloth (4) bonded to the spring gasket core (1) on the upper and lower sides thereof, and an auxiliary roller (5) around which the cotton cloth (4) is wound is provided at the entrance end of the spring gasket core (1); A glue spraying device (2) is arranged at the entrance end of the spring gasket core (1), and flattening components (3) are arranged on both sides of the glue spraying device (2). The flattening components (3) include a flattening roller (31) and a support plate (32). The flattening roller (31) has an arc-shaped recessed portion (311) adapted to and in contact with the spraying position, and the support plate (32) is connected to an elastic member (33), and the elastic member (33) is rotatably connected to the flattening roller (31).
2. A mattress cotton gluing device according to claim 1, characterized in that: Wiping pieces (8) are provided on both sides of the spring gasket core (1).
3. A mattress cotton gluing device according to claim 2, characterized in that: The support plate (32) corresponds to the flattening roller (31) one by one, and a slide groove (321) for the elastic member (33) to move is provided on the support plate (32), and the moving direction of the elastic member (33) is parallel to the connecting line between the auxiliary roller (5) and the glue coating.
4. A mattress cotton gluing device according to claim 3, characterized in that: The elastic member (33) comprises a protrusion (331), a rotating rod (312) is fixedly connected to the flattening roller (31), the rotating rod (312) passes through the slide groove (321) and is rotatably connected to the protrusion (331), the protrusion (331) is connected to a rod body (333), the rod body (333) passes through the support plate (32), and a compression spring (334) is sleeved on the rod body (333).
5. The mattress cotton gluing device according to claim 3, characterized in that: An adjusting component (38) is provided between the two support plates (32), and the adjusting component (38) comprises a screw rod (381) and a limiting rod (382). The screw rod (381) is threadedly connected to the corresponding side support plate (32) at its upper and lower sides respectively, and both ends of the limiting rod (382) respectively penetrate the support plate (32) at the corresponding end. A connecting plate (383) is fixed to the middle of the limiting rod (382), and the support plate (32) and the connecting plate (383) are slidably connected.
6. The mattress pad gluing device according to claim 4, characterized in that: A guide plate (34) is provided on one side of the two wiping members (8), and the two guide plates (34) have a guide section (341) and a straight section (342), wherein the guide section (341) is close to the end of the colloid.
7. A mattress pad gluing device according to claim 6, characterized in that: The end of the rod body (333) is connected to a guide rod (35).
8. The mattress pad gluing device according to claim 7, characterized in that: A rack (36) is provided on the guide plate (34), and a gear (37) is connected to the end of the rotating rod (312), wherein the diameter of the gear (37) is smaller than the diameter of the flattening roller (31).
9. The mattress pad gluing device according to claim 8, characterized in that: The two guide plates (34) are respectively connected to the wiping members (8) on the corresponding sides, and an adjusting component (39) is provided between the two wiping members (8). The adjusting component (39) comprises a screw (391) and a limiting rod (392). The upper and lower sides of the screw (391) are respectively threadedly connected to the guide plates (34) on the corresponding sides, and the two ends of the limiting rod (392) respectively penetrate the guide plates (34) on the corresponding ends.
10. The mattress pad gluing device according to claim 1, characterized in that: The glue spraying device (2) is provided with a heating component (9), and the heating component (9) comprises a heating portion (91) and a heating rod (92) inserted into the flattening roller (31).
