Sapphire light window and metal packaging brazing device and method
By designing a brazing device for supporting box and damping down pressure adjustment components, the problem of insufficient constant gravity blocks in the prior art is solved, and flexible adjustment of the action force of metal cavity, sapphire light window and solder is realized and multiple sets of power are achieved. High efficiency of gem light window packaging brazing.
Patent Information
- Application Number
- CN202411747605.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing sapphire light window and metal packaging brazing technology, the gravity of the gravity block is constant, and it is difficult to adjust the force between the metal cavity, sapphire light window and solder according to actual needs, and the scope of application is relatively small.
A brazing device including a support box, a pressing plate, a damping down pressure adjustment component and a lifting material removal structure is designed. The force of the pressing plate is adjusted by the damping down pressure adjustment component, and the metal cavity, sapphire light window and solder are controlled. and efficient removal of the package through the lifting material structure.
The brazing device is adjusted according to actual needs, the scope of application is expanded, the brazing efficiency and quality is improved, and the packaging brazing effect of multiple sets of gem light windows and metals is ensured.
Smart Images

Figure CN119216697A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of brazing, and in particular relates to a sapphire optical window and metal package brazing device and method. Background Art
[0002] In the process of airtight packaging of the sapphire optical window, the sapphire optical window needs to be combined with a metal cap or a metal cavity to form a sapphire optical window structure for airtight packaging; Among the prior arts retrieved, a Chinese patent with announcement number CN210254765U discloses a sapphire light window and metal package brazing structure, which uses the weight of the gravity pressing block to control the force between the metal cavity, the sapphire light window and the solder through the limiting concave block to ensure the accuracy of the welding position and ensure that there is no weld between the sapphire light window and the light window bracket; However, it is worth considering that the gravity of the gravity block is constant, which makes it inconvenient to adjust the interaction force between the metal cavity, sapphire window and solder according to actual needs. It has a small scope of application and has certain limitations.
[0003] Therefore, in order to solve the above problems, a related facility that better meets the usage requirements is needed. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a sapphire light window and metal package brazing device and method, which effectively solves the problem that it is inconvenient to adjust the force between the metal cavity, sapphire light window and solder according to actual needs in the above background technology, and the application scope is small.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a sapphire optical window and metal packaging brazing device, comprising a support box, a plurality of pressing plates are provided on the top of the support box, a support seat is provided under the pressing plates, the support seat and the support box are fixedly connected by a plurality of support columns, a receiving groove matched with the pressing plates is provided on the top of the support seat, a first through hole is provided on the bottom inner wall of the receiving groove, a first rotating shaft rotatably connected passes through the support box, a rotating plate located under the support box is installed at the bottom end of the first rotating shaft, a damping downward pressure adjustment component matched with the pressing plates is installed on the first rotating shaft, and a lifting and picking structure for ejecting the packaged workpiece from the receiving groove is installed on the support box.
[0006] Preferably, the damping downward pressure adjustment assembly includes a control box fixedly mounted on the top of the support box, and the control box is a hollow structure with an opening at the bottom, a first screw rod is rotatably connected in the control box, a first damping disk is provided below the first screw rod, the top of the first rotating shaft is fixedly connected to a second damping disk located in the control box, and the top of the second damping disk is in contact with the bottom of the first damping disk, the first screw rod is installed with a pressure adjustment member for applying pressure to the first damping disk, the outer sleeve of the first screw rod is provided with a threaded sleeve, a plurality of movable plates are fixedly connected to the threaded sleeve, a plurality of avoidance holes are provided on the side wall of the control box, and the number of pressing plates, movable plates and avoidance holes is the same, the movable plates pass through the corresponding avoidance holes, and the inner walls on both sides of the avoidance holes are respectively in contact with the two sides of the movable plate, and the end of the movable plate away from the threaded sleeve is connected to the pressing plate through an elastic unit.
[0007] Preferably, the pressure adjustment member includes a first prism fixedly mounted on the top of the first damping disk, a first slide groove is opened at the bottom of the first screw rod, the top of the first prism is located in the first slide groove, a movable block located above the first prism is provided in the first slide groove, the movable block and the first prism are connected by a first compression spring, a second rotating shaft is fixedly connected to the top of the movable block, the top of the second rotating shaft passes through the control box, the external rotating sleeve of the second rotating shaft is provided with a movable frame located above the control box, two second screw rods are passed through the movable frame, the bottom end of the second screw rod is fixedly connected to the control box, the external sleeve of the second screw rod is provided with two nuts, and the two adjacent nuts are respectively in contact with the top and bottom of the movable frame.
[0008] Preferably, the elastic unit includes a second prism fixedly mounted on the top of the pressing plate, an end of the movable plate away from the threaded sleeve is fixedly connected to the first fixed column, a second slide groove is provided at the bottom of the first fixed column, the top of the second prism is located in the second slide groove, and the top of the second prism and the top inner wall of the second slide groove are connected by a second compression spring.
[0009] Preferably, the lifting and material picking structure includes a plurality of movable seats arranged in a supporting box, the number of movable seats and supporting seats is the same, and the movable seats are located below the corresponding supporting seats, a plurality of ejection holes are opened on the bottom inner wall of the accommodating groove, an ejection plate is provided in the ejection hole, a first connecting column is fixedly connected to the bottom of the ejection plate, and the bottom end of the first connecting column is fixedly connected to the corresponding movable seat, an external fixing sleeve of the first connecting column is provided with a stop ring located between the supporting seat and the supporting box, a third screw rod passes through the movable seat, the third screw rod and the movable seat are connected in a threaded manner, and the top end of the third screw rod is rotatably connected to the inner wall of the supporting box, and the supporting box is equipped with damping transmission parts respectively matched with the first rotating shaft and the plurality of third screw rods.
[0010] Preferably, the damping transmission component includes a toothed disc fixedly sleeved on the outside of the third screw rod, the external rotating sleeve of the first rotating shaft is provided with a rotating frame, the external fixed sleeve of the rotating frame is provided with a gear ring, and the toothed disc and the gear ring are meshed, a first damping ring is provided above the rotating frame, and the first damping ring and the rotating frame are fixedly connected by a plurality of second connecting columns, the external fixed sleeve of the first rotating shaft is provided with a second damping ring located between the second damping disc and the first damping ring, and the bottom of the second damping ring is in contact with the top of the first damping ring.
[0011] Preferably, the outer sleeve of the first rotating shaft is provided with a movable ring located between the second damping disk and the second damping ring, the first rotating shaft is provided with a guide groove, a guide block is provided in the guide groove, and the guide block and the movable ring are fixedly connected, the top and bottom of the movable ring are fixedly connected with a plurality of second fixed columns, the second fixed column is provided with a groove at the end away from the movable ring, a positioning column is provided in the groove, the positioning column and the inner wall of the groove are connected by a third compression spring, the first damping disk, the second damping disk, the first damping ring and the second damping ring are provided with a plurality of positioning holes adapted to the positioning columns, the top end of the positioning column located above the movable ring is located in the corresponding positioning hole on the second damping disk, the bottom end of the positioning column located below the movable ring is located in the corresponding positioning hole on the second damping ring, and the control box is equipped with a height adjustment mechanism adapted to the movable ring.
[0012] Preferably, the height adjustment mechanism includes an adjusting ring sleeved on the outside of the movable ring, an annular groove is provided on the inner wall of the adjusting ring, two sliding blocks are provided in the annular groove, and the sliding blocks are fixedly connected to the movable ring, rectangular holes are symmetrically provided on the inner walls on both sides of the control box, fixed blocks are respectively fixedly connected on both sides of the adjusting ring, and the two fixed blocks respectively pass through the two rectangular holes, a guide hole is provided on the fixed block, a guide plate is provided in the guide hole, both ends of the guide plate are respectively fixedly connected to the outer wall of the control box through a connecting plate, a second through hole is provided on the inner wall of the guide hole away from the adjusting ring, a plug plate is provided in the second through hole, three plug holes matched with the plug plate are provided on the guide plate, one end of the plug plate is located in the corresponding plug hole, and the other end of the plug plate is fixedly connected to at least one supporting portion, and the supporting portion and the fixed block are connected by a tension spring.
[0013] Preferably, a plurality of supporting legs are fixedly connected to the bottom of the supporting box, and a hexagonal socket is provided at the bottom of the turntable.
[0014] The present invention also provides a method for brazing a sapphire optical window and a metal package, using the sapphire optical window and a metal package brazing device as described above, comprising the following steps: Step 1: The staff puts the metal cavity, sapphire window and solder into each receiving slot in turn, and then drives the pressing plate downward through the damping downward pressure adjustment component to make the pressing plate slide into the receiving slot; Step 2: Adjust the pressure of the pressing plate by the damping pressing adjustment component, and control the force between the metal cavity, the sapphire window and the solder by the pressing plate; Step 3: Place the entire device into a sintering tunnel furnace and braze at high temperature; Step 4: After the brazing is completed, the entire device is taken out from the sintering tunnel furnace, the pressing plate is driven out of the receiving groove by the damping downward pressure adjustment component, and the packaged workpiece is ejected from the receiving groove by the lifting and picking structure.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The staff puts the metal cavity, sapphire light window and solder into each receiving groove in turn, and then drives the pressing plate downward through the damping pressure adjustment component to make the pressing plate slide into the receiving groove, adjusts the downward pressure of the pressing plate through the damping pressure adjustment component, and controls the force between the metal cavity, sapphire light window and solder through the pressing plate, and then puts the whole device into the sintering tunnel furnace and brazes it at high temperature. The tunnel furnace sintering can accurately control the furnace temperature, atmosphere and time to ensure the quality of brazing. When the brazing is completed, the whole device is taken out of the sintering tunnel furnace, and the pressing plate is driven to detach from the receiving groove through the damping pressure adjustment component, and the packaged workpiece is ejected from the receiving groove through the lifting and picking structure. According to actual needs, the downward pressure of the pressing plate can be adjusted through the damping pressure adjustment component, and then the force between the metal cavity, sapphire light window and solder can be controlled through the pressing plate. Multiple groups of sapphire light windows and metals can be packaged and brazed, which improves the scope of application and brazing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0017] In the attached picture: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the cross-section of the support box and the control box of the present invention; Figure 3 For the present invention Figure 2 A local enlarged schematic diagram of the middle A; Figure 4 It is a schematic diagram of the structure of the support seat cut away in the present invention; Figure 5 It is a schematic structural diagram of the cross section of the elastic unit of the present invention; Figure 6 It is a schematic structural diagram of a cutaway section of a first screw rod of the present invention; Figure 7is a schematic structural diagram of the second rotating shaft of the present invention; Figure 8 It is a structural schematic diagram of the first rotating shaft of the present invention; Fig. 9 It is a structural schematic diagram of the rotating frame of the present invention; Fig.10 It is a structural schematic diagram of the adjustment ring of the present invention; Fig.11 It is a structural schematic diagram of the guide plate of the present invention; Fig.12 It is a schematic diagram of the structure of the positioning column and the second fixing column separated from each other according to the present invention.
[0018] In the figure: 1, support box; 2, control box; 3, movable plate; 4, avoidance hole; 5, first screw rod; 6, first damping plate; 7, first rotating shaft; 8, second damping plate; 9, first prism; 10, first slide groove; 11, movable block; 12, first compression spring; 13, second rotating shaft; 14, movable frame; 15, second screw rod; 16, nut; 17, pressing plate; 18, second prism; 19, first fixed column; 20, second slide groove; 21, second compression spring; 22, support seat; 23, support column; 24, accommodating groove; 25, first through hole; 26, ejection hole; 27, ejection plate; 28, movable seat; 29, first connecting column; 30, stop ring; 31, The third screw rod; 32, toothed disc; 33, gear ring; 34, first damping ring; 35, second damping ring; 36, movable ring; 37, guide block; 38, guide groove; 39, adjustment ring; 40, annular groove; 41, slider; 42, positioning hole; 43, second fixing column; 44, groove; 45, positioning column; 46, third compression spring; 47, fixing block; 48, rectangular hole; 49, guide plate; 50, connecting plate; 51, second connecting column; 52, guide hole; 53, second through hole; 54, plug plate; 55, support part; 56, tension spring; 57, plug hole; 58, turntable; 59, hexagonal socket; 60, supporting leg; 61, rotating frame; 62, threaded sleeve. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] Embodiment 1, by Figure 1 , Figure 2 , Figure 3 and Figure 4The present invention includes a support box 1, a plurality of pressing plates 17 are arranged on the top of the support box 1, a support seat 22 is arranged below the pressing plate 17, the support seat 22 and the support box 1 are fixedly connected by a plurality of support columns 23, a receiving groove 24 adapted to the pressing plate 17 is opened on the top of the support seat 22, a first through hole 25 is opened on the bottom inner wall of the receiving groove 24, a first rotating shaft 7 rotatably connected passes through the support box 1, a rotating disk 58 located below the support box 1 is installed at the bottom end of the first rotating shaft 7, a damping downward pressure adjustment component adapted to the pressing plate 17 is installed on the first rotating shaft 7, and a lifting and picking structure for ejecting the packaged workpiece from the receiving groove 24 is installed on the support box 1; the staff puts a metal cavity, a sapphire window and solder into each receiving groove 24 in turn, and then drives the pressing plate 17 to move downward through the damping downward pressure adjustment component to make the pressing plate 17 slide in In the receiving groove 24, the downward pressure of the pressing plate 17 is adjusted by the damping downward pressure adjustment component, and the force between the metal cavity, the sapphire light window and the solder is controlled by the pressing plate 17. Then the whole device is placed in the sintering tunnel furnace and brazing is performed at high temperature. The tunnel furnace sintering can accurately control the furnace temperature, atmosphere and time to ensure the quality of brazing. When the brazing is completed, the whole device is taken out of the sintering tunnel furnace, and the pressing plate 17 is driven to separate from the receiving groove 24 by the damping downward pressure adjustment component, and the packaged workpiece is ejected from the receiving groove 24 by the lifting and picking structure. According to actual needs, the downward pressure of the pressing plate 17 can be adjusted by the damping downward pressure adjustment component, and then the force between the metal cavity, the sapphire light window and the solder is controlled by the pressing plate 17. Multiple groups of sapphire light windows and metals can be packaged and brazed, thereby improving the scope of application and brazing efficiency.
[0021] Embodiment 2, based on embodiment 1, Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7The damping downward pressure adjustment assembly includes a control box 2 fixedly mounted on the top of the support box 1, and the control box 2 is a cavity structure with an opening at the bottom. A first screw rod 5 is rotatably connected in the control box 2, and a first damping disk 6 is arranged below the first screw rod 5. The top of the first rotating shaft 7 is fixedly connected to a second damping disk 8 located in the control box 2, and the top of the second damping disk 8 is in contact with the bottom of the first damping disk 6. The first screw rod 5 is equipped with a pressure adjustment member for applying pressure to the first damping disk 6, and the outer sleeve of the first screw rod 5 is provided with a threaded The sleeve 62 is fixedly connected to a plurality of movable plates 3, and a plurality of avoidance holes 4 are provided on the side wall of the control box 2, and the number of the pressing plate 17, the movable plate 3 and the avoidance holes 4 is the same, the movable plate 3 passes through the corresponding avoidance holes 4, and the inner walls of the avoidance holes 4 on both sides are in contact with the two sides of the movable plate 3 respectively, and the end of the movable plate 3 away from the threaded sleeve 62 is connected to the pressing plate 17 through an elastic unit, the pressure adjustment member includes a first prism 9 fixedly mounted on the top of the first damping plate 6, and the bottom of the first screw rod 5 is provided with a first sliding The top of the first prism 9 is located in the first slide groove 10, and a movable block 11 located above the first prism 9 is arranged in the first slide groove 10. The movable block 11 and the first prism 9 are connected by a first compression spring 12. The top of the movable block 11 is fixedly connected with a second rotating shaft 13. The top of the second rotating shaft 13 passes through the control box 2. The outer rotating sleeve of the second rotating shaft 13 is provided with a movable frame 14 located above the control box 2. Two second screw rods 15 are passed through the movable frame 14. The bottom end of the second screw rod 15 is fixedly connected with the control box 2. The second screw rod 15 is sleeved with two nuts 16 on its outer side, and two adjacent nuts 16 are in contact with the top and bottom of the movable frame 14 respectively. The elastic unit includes a second prism 18 fixedly mounted on the top of the pressing plate 17. The end of the movable plate 3 away from the threaded sleeve 62 is fixedly connected with a first fixed column 19. A second slide groove 20 is provided at the bottom of the first fixed column 19. The top of the second prism 18 is located in the second slide groove 20, and the top of the second prism 18 and the top inner wall of the second slide groove 20 are connected by a second compression spring 21. The staff drives the movable frame 14 to slide vertically relative to the second screw rod 15. The movable frame 14 drives the movable block 11 to slide in the first slide groove 10 through the second rotating shaft 13, thereby changing the spacing between the movable block 11 and the first prism 9, and then adjusting the length of the first compression spring 12. The pressure applied by the first compression spring 12 to the first prism 9 and the first damping disk 6 changes, thereby adjusting the friction between the first damping disk 6 and the second damping disk 8. When the friction between the first damping disk 6 and the second damping disk 8 is adjusted, the staff drives the two adjacent nuts 16 to rotate so that the two adjacent nuts 16 clamp the movable frame 14, so that the movable frame 14 is fixed relative to the second screw rod 15 and the control box 2. The staff drives the turntable 58 to rotate so that the first rotating shaft 7 drives the second damping disk 8 to rotate. The second damping disk 8 drives the first damping disk 6, the first prism 9 and the first screw rod 5 to rotate through the friction force. After the threaded sleeve 62 and the movable plate 3 move downward and the pressing plate 17 slides into the accommodating groove 24, as the threaded sleeve 62 and the movable plate 3 continue to move downward, the first fixed column 19 moves downward relative to the second prism 18, the length of the second compression spring 21 becomes shorter, and the second compression spring 21 applies pressure to the second prism 18 and the pressing plate 17. When the resistance of the movable plate 3 and the first fixed column 19 to move downward is equal to the friction between the first damping plate 6 and the second damping plate 8, as the first rotating shaft 7 and the second damping plate 8 continue to rotate, the second damping plate 8 cannot drive the first damping plate 6 to rotate synchronously by friction, and the movable plate 3 and the first fixed column 19 stop moving downward, so that the pressing plate 17 controls the force between the metal cavity, the sapphire light window and the solder to reach a preset value and then stops increasing the pressure. By controlling the friction between the first damping plate 6 and the second damping plate 8, the force between the metal cavity, the sapphire light window and the solder can be controlled, thereby improving the scope of application.
[0022] Embodiment 3, based on embodiment 2, Figure 2 , Figure 4 , Figure 8 and Fig. 9It is given that the lifting and picking structure includes a plurality of movable seats 28 arranged in the support box 1, the number of movable seats 28 and the support seat 22 is the same, and the movable seats 28 are located below the corresponding support seats 22, and the bottom inner wall of the accommodating groove 24 is provided with a plurality of ejection holes 26, and the ejection holes 26 are provided with ejection plates 27, and the bottom of the ejection plate 27 is fixedly connected with a first connecting column 29, and the bottom end of the first connecting column 29 is fixedly connected with the corresponding movable seat 28, and the outer fixed sleeve of the first connecting column 29 is provided with a stop ring 30 located between the support seat 22 and the support box 1, and a third screw rod 31 passes through the movable seat 28, and the connection method of the third screw rod 31 and the movable seat 28 is a threaded connection, and the top of the third screw rod 31 and the support The inner wall of the support box 1 is rotatably connected, and the support box 1 is equipped with a damping transmission member respectively matched with the first rotating shaft 7 and a plurality of third screw rods 31, and the damping transmission member includes a toothed disc 32 fixedly sleeved on the outside of the third screw rod 31, and the outer rotating sleeve of the first rotating shaft 7 is provided with a rotating frame 61, and the outer fixed sleeve of the rotating frame 61 is provided with a gear ring 33, and the toothed disc 32 and the gear ring 33 are meshed, and a first damping ring 34 is provided above the rotating frame 61, and the first damping ring 34 and the rotating frame 61 are fixedly connected through a plurality of second connecting columns 51, and the outer fixed sleeve of the first rotating shaft 7 is provided with a second damping ring 35 located between the second damping disc 8 and the first damping ring 34, and the bottom of the second damping ring 35 is in contact with the top of the first damping ring 34; When the first rotating shaft 7 rotates so that the first rotating shaft 7 drives the pressing plate 17 to move downward through the damping downward pressure adjustment component, the ejection plate 27 is located in the ejection hole 26, and the ejection plate 27, the first connecting column 29 and the movable seat 28 cannot move downward. At this time, the first rotating shaft 7 drives the second damping ring 35 to rotate synchronously, and the second damping ring 35 cannot drive the first damping ring 34 to rotate synchronously through the friction force. When the sapphire optical window and the metal package are brazed, the first rotating shaft 7 rotates in the opposite direction so that the first rotating shaft 7 drives the pressing plate 17 to move upward through the damping downward pressure adjustment component. When the pressing plate 17 is separated from the accommodating groove 24, the first rotating shaft 7 drives the second damping ring 35 to rotate synchronously, and the second damping ring 35 drives the first damping ring 34 and the rotating frame 61 to rotate through the friction force. The rotating frame 61 drives the toothed plate 32 through the gear ring 33. When the first rotating shaft 7 rotates, the second damping ring 35 cannot drive the first damping ring 34 to rotate synchronously by friction, so that the ejection disk 27 moves up to the preset position and then stops automatically. Similarly, when the first rotating shaft 7 rotates to make the ejection disk 27 move down to the ejection hole 26, the second damping ring 35 cannot drive the first damping ring 34 to rotate synchronously by friction again, so that the ejection disk 27 moves down to the preset position and then stops automatically.
[0023] Embodiment 4, based on embodiment 3, Figure 1 , Figure 2 , Figure 3 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12The first rotating shaft 7 is provided with a movable ring 36 between the second damping plate 8 and the second damping ring 35 on the outer sleeve, the first rotating shaft 7 is provided with a guide groove 38, a guide block 37 is provided in the guide groove 38, and the guide block 37 and the movable ring 36 are fixedly connected, and the top and bottom of the movable ring 36 are fixedly connected with a plurality of second fixing columns 43, and the second fixing column 43 is provided with a groove 44 at one end away from the movable ring 36, and a positioning column 45 is provided in the groove 44, and the positioning column 45 and the inner wall of the groove 44 are connected by a third compression spring 4 6 is connected, a plurality of positioning holes 42 adapted to the positioning posts 45 are provided on the first damping plate 6, the second damping plate 8, the first damping ring 34 and the second damping ring 35, and the top end of the positioning post 45 located above the movable ring 36 is located in the corresponding positioning hole 42 on the second damping plate 8, and the bottom end of the positioning post 45 located below the movable ring 36 is located in the corresponding positioning hole 42 on the second damping ring 35, and the control box 2 is equipped with a height adjustment mechanism adapted to the movable ring 36, and the height adjustment mechanism includes a sleeve arranged on the movable ring 3 6, an annular groove 40 is formed on the inner wall of the adjusting ring 39, two sliders 41 are arranged in the annular groove 40, and the sliders 41 are fixedly connected to the movable ring 36, rectangular holes 48 are symmetrically formed on the inner walls of both sides of the control box 2, and fixed blocks 47 are respectively fixedly connected to the two sides of the adjusting ring 39, and the two fixed blocks 47 respectively penetrate the two rectangular holes 48, and the fixed blocks 47 are formed with guide holes 52, and guide plates 49 are arranged in the guide holes 52, and the two ends of the guide plates 49 are respectively connected to the outer wall of the control box 2 through the connecting plates 50. The inner wall of the guide hole 52 away from the adjusting ring 39 is provided with a second through hole 53, and a plug plate 54 is provided in the second through hole 53. The guide plate 49 is provided with three plug holes 57 adapted to the plug plate 54, one end of the plug plate 54 is located in the corresponding plug hole 57, and the other end of the plug plate 54 is fixedly connected with at least one supporting portion 55, and the supporting portion 55 and the fixing block 47 are connected by a tension spring 56. A plurality of supporting legs 60 are fixedly connected to the bottom of the support box 1, and a hexagonal groove 59 is provided at the bottom of the turntable 58; When the pressing plate 17 slides into the receiving groove 24 and gets stuck, the second damping plate 8 cannot drive the first damping plate 6 to rotate by friction, so that the pressing plate 17 cannot slide out of the receiving groove 24, the staff drives the plug plate 54 and the support portion 55 to move, so that the plug plate 54 is disengaged from the corresponding socket 57, and the tension spring 56 is in a stretched state, the staff drives the fixing block 47 to move upward relative to the guide plate 49, so that the plug plate 54 moves to one side of the socket 57 located at the top, the staff drives the end of the plug plate 54 to be inserted into the corresponding socket 57 again, and the tension spring 56 recovers its deformation. During the upward movement of the fixing block 47 and the adjusting ring 39, The adjusting ring 39 pushes the movable ring 36, the second fixed column 43 and the positioning column 45 upward through the slider 41, and the guide block 37 slides in the guide groove 38. The design of the guide block 37 and the guide groove 38 allows the movable ring 36 to move smoothly relative to the first rotating shaft 7. At this time, the top of the positioning column 45 located above the movable ring 36 abuts against the bottom of the first damping disk 6, and the third compression spring 46 is in a compressed state. When the first rotating shaft 7 rotates again, the first rotating shaft 7 drives the positioning column 45 to rotate synchronously through the second damping disk 8. When the positioning column 45 moves to just below the positioning hole 42 on the first damping disk 6, the third compression spring 46 pushes the positioning column 45 moves so that the top end of the positioning post 45 located above the movable ring 36 is inserted into the corresponding positioning hole 42 on the first damping plate 6. When the first rotating shaft 7 rotates again, the first rotating shaft 7 and the second damping plate 8 drive the first damping plate 6 and the first prism 9 to rotate synchronously through the positioning post 45, so that the pressing plate 17 can slide out of the receiving groove 24. When the upward movement resistance of the ejection plate 27 is greater than the preset value, the ejection plate 27 cannot eject the workpiece from the receiving groove 24. Similarly, the staff inserts the end of the insert plate 54 into a plug hole 57 located at the bottom. When the first rotating shaft 7 drives the positioning post 45 to rotate synchronously through the second damping ring 35, the workpiece located at the movable ring 36 is pushed out of the movable ring 36. The bottom end of the positioning column 45 below the ring 36 is inserted into the corresponding positioning hole 42 on the first damping ring 34. As the first rotating shaft 7 continues to rotate, the first rotating shaft 7 and the second damping ring 35 drive the first damping ring 34 to rotate synchronously through the positioning column 45, so that the ejection disk 27 can be moved up to ensure that the ejection disk 27 ejects the workpiece from the accommodating groove 24. The support box 1 can be supported by the design of the support leg 60. The staff inserts the end of the hexagonal wrench into the hexagonal groove 59, and the turntable 58 can be driven to rotate by the hexagonal wrench. When the first rotating shaft 7 and the movable ring 36 rotate, the movable ring 36 drives the slider 41 to slide in the annular groove 40.
[0024] A method for brazing a sapphire optical window and a metal package in this embodiment uses the above-mentioned sapphire optical window and metal package brazing device, and includes the following steps: Step 1: The staff sequentially puts the metal cavity, the sapphire window and the solder into each receiving groove 24, and then drives the pressing plate 17 downward through the damping downward pressure adjustment component to make the pressing plate 17 slide into the receiving groove 24; Step 2: Adjust the downward pressure of the pressing plate 17 through the damping pressing adjustment component, and control the force between the metal cavity, the sapphire window and the solder through the pressing plate 17; Step 3: Place the entire device into a sintering tunnel furnace and braze at high temperature; Step 4: After brazing is completed, the entire device is taken out from the sintering tunnel furnace, the pressing plate 17 is driven out of the receiving groove 24 by the damping downward pressure adjustment component, and the packaged workpiece is ejected from the receiving groove 24 by the lifting and picking structure.
[0025] Working principle: During operation, the staff puts the metal cavity, sapphire window and solder into each receiving slot 24 in turn, and then drives the pressing plate 17 downward through the damping downward pressure adjustment component to make the pressing plate 17 slide into the receiving slot 24, and adjusts the downward pressure of the pressing plate 17 through the damping downward pressure adjustment component. The force between the metal cavity, sapphire window and solder is controlled by the pressing plate 17, and then the whole device is placed in the sintering tunnel furnace for brazing at high temperature. The tunnel furnace sintering can accurately control the furnace temperature, atmosphere and time. , to ensure the quality of brazing. When brazing is completed, the entire device is taken out of the sintering tunnel furnace, and the pressing plate 17 is driven to separate from the receiving groove 24 by the damping downward pressure adjustment component, and the packaged workpiece is ejected from the receiving groove 24 by the lifting and picking structure. The downward pressure of the pressing plate 17 can be adjusted according to actual needs by the damping downward pressure adjustment component, and then the force between the metal cavity, the sapphire light window and the solder can be controlled by the pressing plate 17. Multiple groups of sapphire light windows and metals can be packaged and brazed, which improves the scope of application and brazing efficiency. The staff drives the movable frame 14 to slide vertically relative to the second screw rod 15. The movable frame 14 drives the movable block 11 to slide in the first slide groove 10 through the second rotating shaft 13, thereby changing the spacing between the movable block 11 and the first prism 9, and then adjusting the length of the first compression spring 12. The pressure applied by the first compression spring 12 to the first prism 9 and the first damping disk 6 changes, thereby adjusting the friction between the first damping disk 6 and the second damping disk 8. When the friction between the first damping disk 6 and the second damping disk 8 is adjusted, the staff drives the two adjacent nuts 16 to rotate so that the two adjacent nuts 16 clamp the movable frame 14, so that the movable frame 14 is fixed relative to the second screw rod 15 and the control box 2. The staff drives the turntable 58 to rotate so that the first rotating shaft 7 drives the second damping disk 8 to rotate. The second damping disk 8 drives the first damping disk 6, the first prism 9 and the first screw rod 5 to rotate through the friction force. After the threaded sleeve 62 and the movable plate 3 move downward and the pressing plate 17 slides into the accommodating groove 24, as the threaded sleeve 62 and the movable plate 3 continue to move downward, the first fixed column 19 moves downward relative to the second prism 18, the length of the second compression spring 21 becomes shorter, and the second compression spring 21 applies pressure to the second prism 18 and the pressing plate 17. When the resistance of the movable plate 3 and the first fixed column 19 moving downward is equal to the friction between the first damping plate 6 and the second damping plate 8, as the first rotating shaft 7 and the second damping plate 8 continue to rotate, the second damping plate 8 cannot drive the first damping plate 6 to rotate synchronously by friction, and the movable plate 3 and the first fixed column 19 stop moving downward, so that the pressing plate 17 controls the force between the metal cavity, the sapphire light window and the solder to reach a preset value and stops increasing the pressure. By controlling the friction between the first damping plate 6 and the second damping plate 8, the force between the metal cavity, the sapphire light window and the solder can be controlled, thereby improving the scope of application. When the first rotating shaft 7 rotates so that the first rotating shaft 7 drives the pressing plate 17 to move downward through the damping downward pressure adjustment component, the ejection plate 27 is located in the ejection hole 26, and the ejection plate 27, the first connecting column 29 and the movable seat 28 cannot move downward. At this time, the first rotating shaft 7 drives the second damping ring 35 to rotate synchronously, and the second damping ring 35 cannot drive the first damping ring 34 to rotate synchronously through the friction force. When the sapphire optical window and the metal package are brazed, the first rotating shaft 7 rotates in the opposite direction so that the first rotating shaft 7 drives the pressing plate 17 to move upward through the damping downward pressure adjustment component. When the pressing plate 17 is separated from the accommodating groove 24, the first rotating shaft 7 drives the second damping ring 35 to rotate synchronously, and the second damping ring 35 drives the first damping ring 34 and the rotating frame 61 to rotate through the friction force. The rotating frame 61 drives the toothed plate 32 through the gear ring 33. When the first rotating shaft 7 rotates, the second damping ring 35 cannot drive the first damping ring 34 to rotate synchronously by friction, so that the ejection disk 27 automatically stops after moving up to the preset position. Similarly, when the first rotating shaft 7 rotates to make the ejection disk 27 move down to the ejection hole 26, the second damping ring 35 cannot drive the first damping ring 34 to rotate synchronously by friction again, so that the ejection disk 27 automatically stops after moving down to the preset position. When the pressing plate 17 slides into the receiving groove 24 and gets stuck, the second damping plate 8 cannot drive the first damping plate 6 to rotate by friction, so that the pressing plate 17 cannot slide out of the receiving groove 24, the staff drives the plug plate 54 and the support portion 55 to move, so that the plug plate 54 is disengaged from the corresponding socket 57, and the tension spring 56 is in a stretched state, the staff drives the fixing block 47 to move upward relative to the guide plate 49, so that the plug plate 54 moves to one side of the socket 57 located at the top, the staff drives the end of the plug plate 54 to be inserted into the corresponding socket 57 again, and the tension spring 56 recovers its deformation. During the upward movement of the fixing block 47 and the adjusting ring 39, The adjusting ring 39 pushes the movable ring 36, the second fixed column 43 and the positioning column 45 upward through the slider 41, and the guide block 37 slides in the guide groove 38. The design of the guide block 37 and the guide groove 38 allows the movable ring 36 to move smoothly relative to the first rotating shaft 7. At this time, the top of the positioning column 45 located above the movable ring 36 abuts against the bottom of the first damping disk 6, and the third compression spring 46 is in a compressed state. When the first rotating shaft 7 rotates again, the first rotating shaft 7 drives the positioning column 45 to rotate synchronously through the second damping disk 8. When the positioning column 45 moves to just below the positioning hole 42 on the first damping disk 6, the third compression spring 46 pushes the positioning column 45 moves so that the top end of the positioning post 45 located above the movable ring 36 is inserted into the corresponding positioning hole 42 on the first damping plate 6. When the first rotating shaft 7 rotates again, the first rotating shaft 7 and the second damping plate 8 drive the first damping plate 6 and the first prism 9 to rotate synchronously through the positioning post 45, so that the pressing plate 17 can slide out of the receiving groove 24. When the upward movement resistance of the ejection plate 27 is greater than the preset value, the ejection plate 27 cannot eject the workpiece from the receiving groove 24. Similarly, the staff inserts the end of the insert plate 54 into a plug hole 57 located at the bottom. When the first rotating shaft 7 drives the positioning post 45 to rotate synchronously through the second damping ring 35, the workpiece located at the movable ring 36 is pushed out of the movable ring 36. The bottom end of the positioning column 45 below the ring 36 is inserted into the corresponding positioning hole 42 on the first damping ring 34. As the first rotating shaft 7 continues to rotate, the first rotating shaft 7 and the second damping ring 35 drive the first damping ring 34 to rotate synchronously through the positioning column 45, so that the ejection disk 27 can be moved up to ensure that the ejection disk 27 ejects the workpiece from the accommodating groove 24. The support box 1 can be supported by the design of the support leg 60. The staff inserts the end of the hexagonal wrench into the hexagonal groove 59, and the turntable 58 can be driven to rotate by the hexagonal wrench. When the first rotating shaft 7 and the movable ring 36 rotate, the movable ring 36 drives the slider 41 to slide in the annular groove 40.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sapphire window and metal package brazing device, comprising a support box (1), characterized in that: A plurality of pressing plates (17) are arranged above the support box (1), a support seat (22) is arranged below the pressing plates (17), the support seat (22) and the support box (1) are fixedly connected via a plurality of supporting columns (23), a receiving groove (24) matched with the pressing plates (17) is provided on the top of the support seat (22), a first through hole (25) is provided on the bottom inner wall of the receiving groove (24), a first rotating shaft (7) rotatably connected passes through the support box (1), a rotating plate (58) located below the support box (1) is installed at the bottom end of the first rotating shaft (7), a damping downward pressure adjustment component matched with the pressing plates (17) is installed on the first rotating shaft (7), and a lifting and picking structure for ejecting the packaged workpiece from the receiving groove (24) is installed on the support box (1).
2. A sapphire window and metal package brazing device according to claim 1, characterized in that: The damping downward pressure adjustment assembly comprises a control box (2) fixedly mounted on the top of the support box (1), and the control box (2) is a hollow structure with an opening at the bottom end, a first screw rod (5) is rotatably connected in the control box (2), a first damping disc (6) is arranged below the first screw rod (5), a second damping disc (8) located in the control box (2) is fixedly connected at the top end of the first rotating shaft (7), and the top of the second damping disc (8) is in contact with the bottom of the first damping disc (6), and the first screw rod (5) is provided with a pressure element for applying pressure to the first damping disc (6). A force adjustment member, wherein a threaded sleeve (62) is sleeved on the outside of the first screw rod (5), a plurality of movable plates (3) are fixedly connected to the threaded sleeve (62), a plurality of avoidance holes (4) are opened on the side wall of the control box (2), and the number of the pressing plate (17), the movable plate (3) and the avoidance holes (4) is the same, the movable plate (3) passes through the corresponding avoidance holes (4), and the inner walls on both sides of the avoidance holes (4) are in contact with the two sides of the movable plate (3), and the end of the movable plate (3) away from the threaded sleeve (62) is connected to the pressing plate (17) through an elastic unit.
3. A sapphire window and metal package brazing device according to claim 2, characterized in that: The pressure adjustment member comprises a first prism (9) fixedly mounted on the top of the first damping disk (6); a first slide groove (10) is provided at the bottom of the first screw rod (5); the top of the first prism (9) is located in the first slide groove (10); a movable block (11) is provided in the first slide groove (10) and is located above the first prism (9); the movable block (11) and the first prism (9) are connected via a first compression spring (12); a second rotating shaft (13) is fixedly connected to the top of the movable block (11); the top of the second rotating shaft (13) passes through the control box (2); the outer sleeve of the second rotating shaft (13) is provided with a movable frame (14) located above the control box (2); two second screw rods (15) are passed through the movable frame (14); the bottom end of the second screw rod (15) is fixedly connected to the control box (2); the outer sleeve of the second screw rod (15) is provided with two nuts (16); and the two adjacent nuts (16) are respectively in contact with the top and bottom of the movable frame (14).
4. A sapphire window and metal package brazing device according to claim 2, characterized in that: The elastic unit comprises a second prism (18) fixedly mounted on the top of the pressing plate (17); an end of the movable plate (3) away from the threaded sleeve (62) is fixedly connected to a first fixed column (19); a second slide groove (20) is provided at the bottom of the first fixed column (19); the top of the second prism (18) is located in the second slide groove (20); and the top of the second prism (18) and the top inner wall of the second slide groove (20) are connected via a second compression spring (21).
5. A sapphire window and metal package brazing device according to claim 2, characterized in that: The lifting and retrieving structure comprises a plurality of movable seats (28) arranged in the support box (1), the number of the movable seats (28) and the support seats (22) being the same, and the movable seats (28) being located below the corresponding support seats (22), a plurality of ejection holes (26) being opened on the bottom inner wall of the receiving groove (24), an ejection plate (27) being arranged in the ejection hole (26), a first connecting column (29) being fixedly connected to the bottom of the ejection plate (27), and the bottom end of the first connecting column (29) being connected to the corresponding movable seat (28) is fixedly connected, the outer fixed sleeve of the first connecting column (29) is provided with a stop ring (30) located between the support seat (22) and the support box (1), a third screw rod (31) passes through the movable seat (28), the third screw rod (31) and the movable seat (28) are connected in a threaded manner, and the top end of the third screw rod (31) is rotatably connected to the inner wall of the support box (1), and the support box (1) is equipped with damping transmission parts respectively matched with the first rotating shaft (7) and a plurality of third screw rods (31).
6. A sapphire optical window and metal package brazing device according to claim 5, characterized in that: The damping transmission component comprises a toothed disc (32) fixedly sleeved on the outside of the third screw rod (31); the outer rotating sleeve of the first rotating shaft (7) is provided with a rotating frame (61); the outer fixed sleeve of the rotating frame (61) is provided with a toothed ring (33); the toothed disc (32) and the toothed ring (33) are meshed with each other; a first damping ring (34) is provided above the rotating frame (61); the first damping ring (34) and the rotating frame (61) are fixedly connected via a plurality of second connecting columns (51); the outer fixed sleeve of the first rotating shaft (7) is provided with a second damping ring (35) located between the second damping disc (8) and the first damping ring (34); and the bottom of the second damping ring (35) is in contact with the top of the first damping ring (34).
7. A sapphire window and metal package brazing device according to claim 6, characterized in that: The first rotating shaft (7) is sleeved with a movable ring (36) located between the second damping plate (8) and the second damping ring (35) on the outside, the first rotating shaft (7) is provided with a guide groove (38), a guide block (37) is provided in the guide groove (38), and the guide block (37) and the movable ring (36) are fixedly connected, a plurality of second fixing columns (43) are fixedly connected at the top and bottom of the movable ring (36), a groove (44) is provided at one end of the second fixing column (43) away from the movable ring (36), a positioning column (45) is provided in the groove (44), and the inner wall of the positioning column (45) and the groove (44) The first damping disc (6), the second damping disc (8), the first damping ring (34) and the second damping ring (35) are connected via a third compression spring (46); a plurality of positioning holes (42) matched with the positioning posts (45) are provided on the first damping disc (6), the second damping disc (8), the first damping ring (34) and the second damping ring (35); the top end of the positioning post (45) located above the movable ring (36) is located in the corresponding positioning hole (42) on the second damping disc (8); the bottom end of the positioning post (45) located below the movable ring (36) is located in the corresponding positioning hole (42) on the second damping ring (35); and the control box (2) is provided with a height adjustment mechanism matched with the movable ring (36).
8. The sapphire window and metal package brazing device according to claim 7, characterized in that: The height adjustment mechanism comprises an adjustment ring (39) sleeved on the outside of the movable ring (36), an annular groove (40) is provided on the inner wall of the adjustment ring (39), two sliders (41) are provided in the annular groove (40), and the sliders (41) and the movable ring (36) are fixedly connected, rectangular holes (48) are symmetrically provided on the inner walls of both sides of the control box (2), fixed blocks (47) are respectively fixedly connected on both sides of the adjustment ring (39), and the two fixed blocks (47) respectively penetrate the two rectangular holes (48), and a guide hole (52) is provided on the fixed block (47), and a guide plate (41) is provided in the guide hole (52). 9), the two ends of the guide plate (49) are fixedly connected to the outer wall of the control box (2) through the connecting plate (50), a second through hole (53) is formed on the inner wall of the guide hole (52) away from the adjustment ring (39), a plug plate (54) is provided in the second through hole (53), three plug holes (57) matched with the plug plate (54) are formed on the guide plate (49), one end of the plug plate (54) is located in the corresponding plug hole (57), and the other end of the plug plate (54) is fixedly connected to at least one support portion (55), and the support portion (55) and the fixed block (47) are connected by a tension spring (56).
9. The sapphire window and metal package brazing device according to claim 1, characterized in that: A plurality of support legs (60) are fixedly connected to the bottom of the support box (1), and a hexagonal socket (59) is provided at the bottom of the turntable (58).
10. A method for brazing a sapphire optical window and a metal package, using the sapphire optical window and a metal package brazing device as claimed in claim 1, characterized in that: The following steps are involved: Step 1: A staff member sequentially places a metal cavity, a sapphire window and solder into each receiving groove (24), and then drives the pressing plate (17) downward through the damping downward pressure adjustment component, so that the pressing plate (17) slides into the receiving groove (24); Step 2: adjusting the downward pressure of the pressing plate (17) by means of the damping downward pressure adjustment component, and controlling the force between the metal cavity, the sapphire window and the solder by means of the pressing plate (17); Step 3: Place the entire device into a sintering tunnel furnace and braze at high temperature; Step 4: After the brazing is completed, the entire device is taken out of the sintering tunnel furnace, the pressing plate (17) is driven to detach from the receiving groove (24) by the damping downward pressure adjustment component, and the packaged workpiece is ejected from the receiving groove (24) by the lifting and picking structure.
Citation Information
Patent Citations
Sapphire light window and metal packaging brazing structure
CN210254765U
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