Base mounting device for kettle production line
By designing the robotic arm, limit clamping and angle adjustment mechanism in the kettle production line, and cooperating with the rotation and adsorption positioning mechanism, the problems of inaccurate installation position of the kettle base and difficulty in winding the power cord are solved, and installation efficiency and accuracy are improved sex.
Patent Information
- Application Number
- CN202411670219.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the installation of the existing kettle base, the installation positions of the circular base and the power socket are difficult to accurately adjust, resulting in unfixed installation and difficult to wrap the power cord, which reduces the installation efficiency.
A kettle production line base installation device including a robot arm, a limit clamping mechanism, an angle adjustment mechanism, a mating rotation mechanism and an adsorption positioning mechanism are designed. The circular base is applied through the movement of the robot arm and the action of the limit clamping mechanism. Perform clamping and angle adjustment, and use the mating rotating mechanism and adsorption positioning mechanism to realize automatic positioning of the power socket and winding of the power cord.
It improves the installation efficiency of the kettle base, reduces installation difficulty, and reduces subsequent processing steps, ensuring the winding of the power cord and the accurate positioning of the socket.
Smart Images

Figure CN119217007A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of kettle installation, and in particular to a kettle production line base installation device. Background Art
[0002] The kettle is a kettle body made of stainless steel for boiling water. The stainless steel chassis is used for rapid heating. The closed chassis heating design ensures that the water is completely boiled. The kettle body and the power base are split into a split design. When boiling water, place the kettle body on the power base and turn on the switch on the kettle body to boil water.
[0003] The patent document with publication number CN112077565A discloses a kettle base mounting device, comprising: a base plate, which is used to mount the entire device; a first support rod, which is symmetrically arranged on one side of the upper part of the base plate; and a first cylinder, which is arranged on the first support rod on both sides.
[0004] In the prior art, when installing the kettle base, it is necessary to fix the circular base and the power socket to form a complete kettle base. However, during the assembly process of the kettle base, it is difficult to accurately adjust the installation positions of the circular base and the power socket, so that the circular base and the power socket cannot be accurately snap-fitted and fixed. In addition, during the installation process, it is difficult to wind and reel the power cord of the power socket in the prior art, which increases the steps of manual operation and reduces the installation efficiency of the kettle base. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a base installation device for a kettle production line.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a base installation device for a hot water kettle production line, comprising a bottom plate, a mounting frame is fixedly connected to the top of the bottom plate, a fixing frame is arranged above the mounting frame, three placement plates are arranged circumferentially on the fixing frame, a placement groove is opened on the top of the placement plate, a power socket body is placed inside each of the placement grooves, an intermittent rotating mechanism is connected between the mounting frame and the fixing frame, a matching rotating mechanism is connected between the placement plate and the fixing frame, an adsorption positioning mechanism is connected inside the placement groove, and a limited position wire management mechanism is connected on the placement plate;
[0007] A mechanical arm is fixedly mounted on the top of the bottom plate, a circular base body is arranged at one end of the mechanical arm, and a limited position clamping mechanism and an angle adjustment mechanism are connected between the mechanical arm and the circular base body.
[0008] Preferably, the mating rotating mechanism includes an annular slide rail and three connecting shafts, the annular slide rail is fixedly connected to the top of the base plate, the three connecting shafts are respectively fixedly connected to the axis center of the bottom of the corresponding placement plate, the connecting shafts are all rotatably connected to the fixed frame, the bottom of the connecting shafts are all fixedly connected with a sliding disc, the sliding disc is slidably connected to the annular slide rail, an arc groove is opened on the annular slide rail, the arc groove is located on one side of the robotic arm, a mating slide rail is arranged inside the arc groove, the mating slide rail and the corresponding sliding disc are slidably connected, a swing cylinder is fixedly installed on the base plate, and the piston shaft of the swing cylinder is fixedly connected to the axis center of the bottom of the mating slide rail.
[0009] Preferably, the limiting wire-managing mechanism comprises a U-shaped frame, which is fixedly connected to the top of the base plate, and the U-shaped frame is located between the mechanical arm and the fixed frame. A first hydraulic cylinder is fixedly installed on the top of the U-shaped frame, and a piston shaft of the first hydraulic cylinder passes through the U-shaped frame and extends to the inside of the U-shaped frame and is fixedly connected to a shielding frame. The sides of the placement disk are slidably connected with connecting blocks, and are located on the side of the placement disk away from the fixed frame. The top of the connecting block is fixedly connected with a wire-releasing block, and a wire-releasing groove is provided on the top of the wire-releasing block. A sliding bar is provided at the bottom of the connecting block, and two round pins are slidably inserted on the sliding bar, and both ends of the round pin are fixedly connected with baffles, and the baffles are fixedly connected The bottom of the connecting block is connected, and the circular pins are sleeved with a first spring, which is fixedly connected between the corresponding sliding bar and the baffle away from the placing plate, the sliding bar is fixedly connected with a positioning pin, and the bottom of the placing plate is fixedly connected with a limiting ring, both sides of the connecting block are provided with clearance grooves, both ends of the sliding bar are fixedly connected with a first limiting plate, the first limiting plates are respectively located inside the corresponding clearance grooves, one end of the positioning pin is located inside the limiting ring, and both sides of the bottom of the shielding frame are fixedly connected with a second limiting plate, and the second limiting plates are respectively located above the corresponding first limiting plates, and the adjacent ends of the first limiting plate and the second limiting plate are provided with guiding inclined surfaces.
[0010] Preferably, a limiting frame is fixedly connected to the shielding frame, a limiting pin is slidably inserted on the limiting frame, a fixing ring is fixedly connected to the limiting pin, a second spring is sleeved on the limiting pin, and the second spring is fixedly connected between the top surface inside the limiting frame and the fixing ring.
[0011] Preferably, the placement grooves are each provided with movable grooves inside, the movable grooves are provided with movable brackets inside, the connecting shafts are each provided with circular grooves inside, the circular grooves are provided with circular rods inside, the top ends of the circular rods pass through the corresponding placement plates and extend to the inside of the movable grooves and are then fixedly connected to the movable brackets, the connecting shafts are provided with lifting grooves on the sides, the lifting grooves and the corresponding circular grooves are communicated with, the side faces of the circular rods are fixedly connected with movable bars, one end of the movable bar extends to the outside of the connecting shaft along the corresponding lifting grooves, a plug-in rod is slidably inserted on the movable bar, the plug-in rod is fixedly connected to the inside of the lifting grooves, a third spring is sleeved on the plug-in rod, the third spring is fixedly connected between the movable bar and the top surface inside the lifting grooves, a second hydraulic cylinder is fixedly installed on the bottom plate, and a U-shaped frame is fixedly connected to the piston shaft of the second hydraulic cylinder.
[0012] Preferably, the adsorption positioning mechanism includes a plurality of installation grooves, and the plurality of installation grooves are circumferentially opened inside the placement groove. The inside of each installation groove is fixedly connected with an electric suction cup, and the top of the electric suction cup is flush with the top surface inside the placement groove.
[0013] Preferably, the intermittent rotating mechanism includes a rotating shaft, which is rotatably connected to the top of the mounting frame, and the fixing frame is fixedly connected to the top of the rotating shaft. A first motor is fixedly installed on the top surface inside the mounting frame, and the output shaft of the first motor passes through the mounting frame and extends to the top of the mounting frame and is fixedly connected to the rotating shaft.
[0014] Preferably, the limit clamping mechanism includes a strip frame, which is fixedly connected to one end of the robotic arm, and two sliders are slidably connected inside the strip frame, and a bidirectional lead screw is rotatably connected inside the strip frame, and the two sliders are respectively threadedly connected to the two ends of the bidirectional lead screw, and a second motor is fixedly installed on the strip frame, and the output shaft of the second motor is fixedly connected to one end of the bidirectional lead screw, and the adjacent sides of the two sliders are fixedly connected to an arc surface frame, and auxiliary rollers are rotatably connected to the two sides of the arc surface frame, and the circular base body is located between the two arc surface frames, and the auxiliary rollers are in contact with the side surfaces of the circular base body, and two limit holes are circumferentially provided on the circular base body.
[0015] Preferably, the angle adjustment mechanism includes two mounting shafts, the two mounting shafts are rotatably connected to the inside of the two arcuate frames respectively, the mounting shafts are fixedly connected to a contact roller, a third motor is fixedly installed inside the arcuate frame, an output shaft of the third motor and one end of the mounting shaft are fixedly connected to a transmission wheel, a transmission belt is transmission-connected between the corresponding two transmission wheels, the two arcuate frames are fixedly connected to a mounting plate, a limit block is provided on the top of the mounting plate, a guide slope is provided after the bottom end of the limit block passes through the mounting plate and extends to the bottom of the mounting plate, connecting rings are fixedly connected on both sides of the limit block, a connecting pin is slidably inserted in the inside of the connecting ring, the connecting pins are fixedly connected to the top of the corresponding mounting plate, a fourth spring is sleeved on the connecting pin, the fourth spring is fixedly connected between the corresponding connecting ring and the top of the connecting pin, and a positioning monitoring mechanism is connected to the mounting plate.
[0016] Preferably, the positioning monitoring mechanism comprises a laser transmitter and a laser receiver, and the laser transmitter and the laser receiver are both fixedly connected to the top of the mounting plate and are distributed on both sides of the limit block.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The circular base body is clamped by the movement of the robotic arm and the action of the limit clamping mechanism, and the circular base body is continuously rotated and its own angle is adjusted by the action of the angle adjustment mechanism, and then the circular base body is moved vertically downward by the movement of the robotic arm and is clamped and positioned with the power socket body, so that the circular base body and the power socket body are automatically plugged and positioned, ensuring that the clamping position is ready for docking, thereby reducing the difficulty of installing the kettle base, and completing the winding of the power cord during the installation process, thereby reducing subsequent processing steps and improving the installation efficiency of the kettle base.
[0019] 2. When the corresponding sliding disc moves along the sliding connection of the annular slide rail to the inside of the arc groove and is slidingly connected with the matching slide rail, the piston shaft of the swing cylinder drives the matching slide rail to rotate inside the arc groove, so that the corresponding sliding disc drives the connecting shaft to rotate synchronously, thereby rotating the placement disc, and limiting the power socket body through the placement groove on the top of the placement disc, so that the power socket body rotates synchronously.
[0020] 3. The power cord of the power socket body is wound and rolled up on the surface of the power socket body through the limit winding of the wire release groove, so that the power cord is wound and rolled up. After the placement disk rotates a fixed number of circles and returns to the initial position, the piston shaft of the first hydraulic cylinder returns to the initial position, thereby releasing the positioning of the two second limit plates on the connecting block. The first limit plate returns to the initial position after losing the squeezing of the second limit plate, and one end of the positioning pin is moved back to the inside of the corresponding limit ring, so that the connecting block and the placement disk are repositioned.
[0021] 4. The movable bracket supports and limits the main body of the power socket, so that the assembled main body of the power socket and the circular base body move upward synchronously, thereby lifting and separating the main body of the power socket from the inside of the placement slot, making it easier for workers to take and unload. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a first structural schematic diagram of the present invention;
[0023] Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement at point A;
[0024] Figure 3 It is a second structural schematic diagram of the present invention;
[0025] Figure 4 For the present invention Figure 3 A schematic diagram of the structure at B in FIG.
[0026] Figure 5 For the present invention Figure 3 A schematic diagram of the structure at position C in FIG.
[0027] Figure 6 It is a cross-sectional schematic diagram of the matching structure of the placement plate and the connection block of the present invention;
[0028] Figure 7 For the present invention Figure 6 A schematic diagram of the structure at D in FIG.
[0029] Figure 8 It is a schematic diagram of the coordination structure of the U-shaped frame and the shielding frame of the present invention;
[0030] Fig. 9 For the present invention Figure 8 A schematic diagram of the structure at position E in FIG.
[0031] Fig.10 It is a schematic diagram of the matching structure of the strip frame and the curved surface frame of the present invention;
[0032] Fig.11 For the present invention Fig.10 A magnified schematic diagram of the structure at F in FIG.
[0033] Fig.12 It is a schematic diagram of the annular slide rail structure of the present invention;
[0034] Fig.13 It is a schematic diagram of the main structure of the power socket of the present invention;
[0035] Fig.14 It is a schematic diagram of the main structure of the circular base of the present invention;
[0036] Fig.15 It is a schematic diagram of the matching structure of the mounting plate and the limiting block of the present invention.
[0037] In the figure: 1, bottom plate; 2, mounting frame; 3, fixing frame; 4, placement plate; 5, placement slot; 6, power socket body; 7, mechanical arm; 8, circular base body; 9, annular slide rail; 10, connecting shaft; 11, sliding disc; 12, arc groove; 13, matching slide rail; 14, swing cylinder; 15, connecting block; 16, wire release block; 17, wire release slot; 18, sliding bar; 19, round pin; 20, baffle; 21, first spring; 22, positioning pin; 23, limiting ring; 24, giving way slot; 25, first limiting plate; 26, U-shaped frame; 27, first hydraulic cylinder; 28, shielding frame; 29, second limiting plate; 30, limiting frame; 31, limiting pin; 32, fixing ring; 33, second spring; 34 , movable slot; 35, movable bracket; 36, circular slot; 37, circular rod; 38, lifting slot; 39, movable bar; 40, plug-in rod; 41, third spring; 42, second hydraulic cylinder; 43, U-shaped frame; 44, mounting slot; 45, electric suction cup; 46, rotating shaft; 47, first motor; 48, strip frame; 49, slider; 50, bidirectional screw; 51, second motor; 52, arc frame; 53, auxiliary roller; 54, limiting hole; 55, mounting shaft; 56, contact roller; 57, third motor; 58, transmission wheel; 59, transmission belt; 60, mounting plate; 61, limiting block; 62, connecting ring; 63, connecting pin; 64, fourth spring; 65, laser transmitter; 66, laser receiver. DETAILED DESCRIPTION
[0038] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0039] like Figures 1 to 15The base installation device of a hot water kettle production line shown in the figure comprises a bottom plate 1, a mounting frame 2 is fixedly connected to the top of the bottom plate 1, a fixing frame 3 is arranged above the mounting frame 2, three placement plates 4 are arranged circumferentially on the fixing frame 3, a placement groove 5 is opened on the top of the placement plate 4, a power socket body 6 is placed inside the placement groove 5, an intermittent rotating mechanism is connected between the mounting frame 2 and the fixing frame 3, a matching rotating mechanism is connected between the placement plate 4 and the fixing frame 3, an adsorption positioning mechanism is connected inside the placement groove 5, and a limited position wire management mechanism is connected on the placement plate 4;
[0040] A mechanical arm 7 is fixedly installed on the top of the bottom plate 1, and a circular base body 8 is provided at one end of the mechanical arm 7. A limited clamping mechanism and an angle adjustment mechanism are connected between the mechanical arm 7 and the circular base body 8; during operation, when installing the kettle base, the prior art needs to fix the circular base and the power socket to assemble a complete kettle base, but during the assembly process of the kettle base, it is difficult to accurately adjust the installation position of the circular base and the power socket, so that the circular base and the power socket cannot be accurately clamped and fixed, and during the installation process, it is difficult for the prior art to wind and reel the power cord of the power socket, which increases the steps of manual operation, thereby reducing the installation efficiency of the kettle base; the technical solution can solve the above problems, and the specific working method is as follows: the staff places the power socket body 6 in the corresponding placement slot 5 in turn for limiting, and through the action of the intermittent rotation mechanism, the fixing frame 3 is rotated 120 degrees above the installation frame 2 and then stops rotating, and the rotation of the fixing frame 3 drives the placement plate 4 to move synchronously, and drives the power socket body 6 to move to the mechanical arm 7 On one side, the power socket body 6 is positioned in the corresponding placement groove 5 by using the adsorption positioning mechanism, and then the placement disk 4 is rotated by cooperating with the rotation mechanism, and the power socket body 6 is synchronously rotated by the limiting effect of the placement groove 5 on the power socket body 6. During the rotation of the power socket body 6, the power cord of the power socket body 6 is rotated and wound by the limiting wire management mechanism, and the power cord is rolled up on the side of the power socket body 6, thereby completing the winding and rolling of the power cord, and the circular base body 8 is clamped by the movement of the mechanical arm 7 and the limiting clamping mechanism, and the circular base body 8 is continuously rotated and adjusted its own angle by the angle adjustment mechanism, and then the circular base body 8 is moved vertically downward by the movement of the mechanical arm 7 and is clamped and positioned with the power socket body 6, so that the circular base body 8 and the power socket body 6 are automatically plugged and positioned, ensuring the preparation for docking at the clamping position, thereby reducing the difficulty of installing the kettle base, and the power cord is rolled up during the installation process, thereby reducing subsequent processing steps and improving the installation efficiency of the kettle base.
[0041] As a further embodiment of the present invention, the matching rotation mechanism includes an annular slide rail 9 and three connecting shafts 10, the annular slide rail 9 is fixedly connected to the top of the bottom plate 1, and the three connecting shafts 10 are respectively fixedly connected to the axis of the bottom of the corresponding placement plate 4, and the connecting shafts 10 are all rotatably connected to the fixed frame 3 (such as Figure 4 As shown), the bottom of the connecting shaft 10 is fixedly connected with a sliding disc 11, and the sliding disc 11 is slidably connected to the annular slide rail 9, and the annular slide rail 9 is provided with an arc groove 12 (as shown Fig.12 As shown in the figure, the arc groove 12 is located on one side of the mechanical arm 7, and a matching slide rail 13 is arranged inside the arc groove 12, and the matching slide rail 13 is slidably connected with the corresponding sliding disc 11, and a swing cylinder 14 is fixedly installed on the bottom plate 1, and the piston shaft of the swing cylinder 14 is fixedly connected to the axis at the bottom of the matching slide rail 13; when working, the fixed frame 3 rotates to drive the three connecting shafts 10 to move synchronously, and through the sliding connection between the sliding disc 11 and the annular slide rail 9, the sliding disc 11 moves along the sliding connection of the annular slide rail 9, so that the corresponding sliding The disc 11 and the connecting shaft 10 move synchronously, thereby limiting the rotation of the placement disc 4. When the corresponding sliding disc 11 moves along the sliding connection of the annular slide rail 9 to the inside of the arc groove 12 and is slidingly connected with the matching slide rail 13, the piston shaft of the swing cylinder 14 rotates to drive the matching slide rail 13 to rotate inside the arc groove 12, so that the corresponding sliding disc 11 drives the connecting shaft 10 to rotate synchronously, thereby rotating the placement disc 4, and limiting the power socket body 6 through the placement groove 5 on the top of the placement disc 4, so that the power socket body 6 rotates synchronously.
[0042] As a further embodiment of the present invention, the position limiting wire management mechanism includes a U-shaped frame 26 (such as Figure 8 As shown in the figure, the U-shaped frame 26 is fixedly connected to the top of the bottom plate 1, the U-shaped frame 26 is located between the mechanical arm 7 and the fixed frame 3, and a first hydraulic cylinder 27 is fixedly installed on the top of the U-shaped frame 26. The piston shaft of the first hydraulic cylinder 27 passes through the U-shaped frame 26 and extends to the inside of the U-shaped frame 26, and then a shielding frame 28 is fixedly connected. The sides of the placement plate 4 are slidably connected with a connecting block 15 (as shown in the figure). Figure 6 As shown), and located on the side of the placement plate 4 away from the fixed frame 3, the top of the connecting block 15 is fixedly connected to the wire release block 16, the top of the wire release block 16 is provided with a wire release groove 17, and the bottom of the connecting block 15 is provided with a sliding bar 18 (as shown Figure 5As shown in the figure, two round pins 19 are slidably inserted on the sliding bar 18, and baffles 20 are fixedly connected at both ends of the round pin 19, and the baffles 20 are fixedly connected to the bottom of the connecting block 15. The round pins 19 are sleeved with first springs 21, and the first springs 21 are fixedly connected between the corresponding sliding bar 18 and the baffles 20 away from the placement plate 4. A positioning pin 22 is fixedly connected to the sliding bar 18, and a limiting ring 23 is fixedly connected to the bottom of the placement plate 4. A clearance groove 24 is opened on both sides of the connecting block 15, and first limiting plates 25 are fixedly connected at both ends of the sliding bar 18. The first limiting plates 25 are respectively located in the corresponding clearance grooves 24, and the positioning pins 22 are fixedly connected to the sliding bar 18. 2 is located inside the limiting ring 23, and both sides of the bottom of the shielding frame 28 are fixedly connected with second limiting plates 29, and the second limiting plates 29 are respectively located above the corresponding first limiting plates 25, and the adjacent ends of the first limiting plates 25 and the second limiting plates 29 are provided with guiding inclined surfaces; when working, when the power socket body 6 is located inside the placement groove 5, the power cord is limited and placed through the wire placement groove 17 on the top of the wire placement block 16, and one end of the positioning pin 22 on the sliding bar 18 is located inside the limiting ring 23, so that the connecting block 15 is positioned at the fixed position of the placement plate 4, and when the placement plate 4 moves to one side of the mechanical arm 7, the piston axial force of the first hydraulic cylinder 27 is The downward movement drives the shielding frame 28 to move synchronously, so that the shielding frame 28 moves to the top of the wire-releasing block 16 and blocks and limits the power line inside the wire-releasing groove 17 to prevent the power line from escaping from the wire-releasing groove 17. At the same time, the two second limit plates 29 on the shielding frame 28 move toward the inside of the yielding groove 24 and squeeze the first limit plate 25 to move, so that the sliding bar 18 moves along the sliding insertion point of the circular pin 19 and squeezes the first spring 21 to produce compression deformation, and the positioning pin 22 moves synchronously with the sliding bar 18 and separates from the limit ring 23, thereby releasing the positioning between the connecting block 15 and the placing disk 4, and the two second limit plates 29 on the shielding frame 28 are used to The connecting block 15 is clamped and positioned so that during the process of the placement disk 4 driving the power socket body 6 to rotate, the power cord of the power socket body 6 is wound around the surface of the power socket body 6 through the limiting winding of the wire release groove 17, thereby winding and winding the power cord. After the placement disk 4 rotates a fixed number of circles and returns to the initial position, the piston shaft of the first hydraulic cylinder 27 returns to the initial position, thereby releasing the positioning of the two second limiting plates 29 on the connecting block 15. The first limiting plate 25 returns to the initial position after losing the squeezing of the second limiting plate 29, and moves one end of the positioning pin 22 back to the corresponding limiting ring 23, so that the connecting block 15 and the placement disk 4 are repositioned.
[0043] As a further embodiment of the present invention, the shielding frame 28 is fixedly connected to a limit frame 30 (such as Fig. 9As shown in the figure, a limit pin 31 is slidably inserted on the limit frame 30, a fixing ring 32 is fixedly connected to the limit pin 31, a second spring 33 is sleeved on the limit pin 31, and the second spring 33 is fixedly connected between the top surface inside the limit frame 30 and the fixing ring 32; when working, when the shielding frame 28 moves downward, it drives the limit frame 30 to move downward synchronously, and makes the bottom end of the limit pin 31 move toward the inside of the wire groove 17 and contact and squeeze the power cord, and moves to make way along the sliding connection of the limit frame 30 during the contact process, thereby squeezing the second spring 33 to produce compression deformation, so that when the power socket body 6 rotates and the power cord is wound, the bottom end of the limit pin 31 elastically presses the power cord, so that the power cord is tightened during the winding process.
[0044] As a further embodiment of the present invention, the interior of the placement groove 5 is provided with a movable groove 34 (such as Figure 6 As shown), a movable bracket 35 is arranged inside the movable groove 34, a circular groove 36 is provided inside the connecting shaft 10, a circular rod 37 is provided inside the circular groove 36, the top of the circular rod 37 passes through the corresponding placement plate 4 and extends to the inside of the movable groove 34 and is fixedly connected to the movable bracket 35, a lifting groove 38 is provided on the side of the connecting shaft 10, the lifting groove 38 is communicated with the corresponding circular groove 36, a movable bar 39 is fixedly connected to the side of the circular rod 37, one end of the movable bar 39 extends to the outside of the connecting shaft 10 along the corresponding lifting groove 38, a plug-in rod 40 is slidably inserted on the movable bar 39, the plug-in rod 40 is fixedly connected to the inside of the lifting groove 38, a third spring 41 is sleeved on the plug-in rod 40, the third spring 41 is fixedly connected between the movable bar 39 and the top surface inside the lifting groove 38, and a second hydraulic cylinder 42 is fixedly installed on the bottom plate 1 (as shown Figure 2 As shown in the figure, a U-shaped frame 43 is fixedly connected to the piston shaft of the second hydraulic cylinder 42; during operation, when the power socket body 6 reels the power cord and completes the plug-in positioning with the circular base body 8, it is disengaged from one side of the mechanical arm 7 through the intermittent rotation of the fixed frame 3, and one end of the corresponding movable bar 39 is moved to the inside of the U-shaped frame 43, and the piston shaft of the second hydraulic cylinder 42 moves upward to drive the U-shaped frame 43 to move upward synchronously, so that the movable bar 39 moves upward along the lifting groove 38 under the limiting action of the U-shaped frame 43, and squeezes the third spring 41 along the sliding plug-in position of the plug-in rod 40 to produce compression deformation, so that the circular rod 37 moves upward inside the circular groove 36, and drives the movable bracket 35 to move upward and thus disengage from the movable groove 34, and the movable bracket 35 supports and limits the power socket body 6, so that the assembled power socket body 6 and the circular base body 8 move upward synchronously, so that the power socket body 6 is lifted and disengaged from the inside of the placement groove 5, which is convenient for the staff to take and unload.
[0045] As a further implementation scheme of the present invention, the adsorption and positioning mechanism includes a plurality of mounting grooves 44, and the plurality of mounting grooves 44 are circumferentially arranged inside the placement groove 5, and the interior of the mounting grooves 44 is fixedly connected with an electric suction cup 45, and the top of the electric suction cup 45 is flush with the top surface inside the placement groove 5; during operation, when the power socket body 6 is located inside the placement groove 5, the contact position between the bottom of the power socket body 6 and the inside of the placement groove 5 is vacuum adsorbed by the electric suction cup 45, so that the power socket body 6 is positioned inside the placement groove 5, thereby improving the stability of the power cord when it is wound up, and preventing the power socket body 6 from detaching from the inside of the placement groove 5 during the process of winding and pulling the power cord.
[0046] As a further embodiment of the present invention, the intermittent rotating mechanism includes a rotating shaft 46, the rotating shaft 46 (such as Figure 1 The first motor 47 (as shown in FIG. 1 ) is fixedly mounted on the top of the mounting frame 2. The fixing frame 3 is fixedly connected to the top of the rotating shaft 46. The first motor 47 (as shown in FIG. 1 ) is fixedly mounted on the top surface of the mounting frame 2. Figure 3 As shown in the figure, the output shaft of the first motor 47 passes through the mounting frame 2 and extends to the top of the mounting frame 2 and is fixedly connected to the rotating shaft 46; when working, the rotating shaft 46 is driven to rotate along the rotating connection by the output shaft of the first motor 47, thereby driving the fixed frame 3 to rotate synchronously, and the rotation angle and rotation interval of the output shaft of the first motor 47 are set, thereby adjusting the rotation angle and pause time of the fixed frame 3.
[0047] As a further embodiment of the present invention, the limiting clamping mechanism includes a strip frame 48 (such as Fig.10 As shown in the figure, a strip frame 48 is fixedly connected to one end of the robot arm 7, two sliders 49 are slidably connected inside the strip frame 48, a bidirectional lead screw 50 is rotatably connected inside the strip frame 48, the two sliders 49 are respectively threadedly connected to the two ends of the bidirectional lead screw 50, a second motor 51 is fixedly installed on the strip frame 48, the output shaft of the second motor 51 is fixedly connected to one end of the bidirectional lead screw 50, the adjacent sides of the two sliders 49 are fixedly connected to an arc frame 52, the two sides of the arc frame 52 are rotatably connected to auxiliary rollers 53, the circular base body 8 is located between the two arc frames 52, the auxiliary rollers 53 are in contact with the side surfaces of the circular base body 8, and two limiting holes 54 are circumferentially provided on the circular base body 8 (as shown in the figure). Fig.14When working, the two arc-surface frames 52 are moved by the movement of the robot arm 7, so that the circular base body 8 is located between the two arc-surface frames 52, and then the bidirectional lead screw 50 is driven to rotate inside the strip frame 48 by the output shaft of the second motor 51, and the two sliders 49 are brought close to each other along the sliding connection of the strip frame 48 through the threaded connection between the bidirectional lead screw 50 and the slider 49, and the two arc-surface frames 52 are driven to approach each other, so as to limit and clamp the circular base body 8.
[0048] As a further embodiment of the present invention, the angle adjustment mechanism includes two mounting shafts 55, which are rotatably connected to the inside of the two arc-surface frames 52, respectively. A contact roller 56 is fixedly connected to the mounting shaft 55, and a third motor 57 is fixedly installed inside the arc-surface frame 52. The output shaft of the third motor 57 and one end of the mounting shaft 55 are fixedly connected to a transmission wheel 58, and a transmission belt 59 is transmission-connected between the corresponding two transmission wheels 58. The two arc-surface frames 52 are fixedly connected to a mounting plate 60, and a limit block 61 is arranged on the top of the mounting plate 60. The bottom end of the limit block 61 passes through the mounting plate 60 and extends to the bottom of the mounting plate 60, and then a guiding inclined surface (such as Fig.15As shown in the figure, both sides of the limit block 61 are fixedly connected with a connecting ring 62, and a connecting pin 63 is inserted and slidably inserted inside the connecting ring 62. The connecting pins 63 are fixedly connected to the top of the corresponding mounting plate 60. A fourth spring 64 is sleeved on the connecting pin 63. The fourth spring 64 is fixedly connected between the top of the corresponding connecting ring 62 and the connecting pin 63. The mounting plate 60 is connected with a positioning monitoring mechanism; during operation, when the two arc-surface frames 52 approach each other and clamp the circular base body 8, the guiding inclined surfaces at the bottom ends of the two limit blocks 61 are pressed by contact with the top side of the circular base body 8, so that the limit blocks 61 move to the top of the circular base body 8 and move to make way, and the connecting rings 62 on both sides of the limit blocks 61 move synchronously along the sliding insertion of the connecting pin 63, thereby squeezing the fourth spring 64 to produce compression deformation, and when the two arc-surface frames 52 clamp the circular base body 8, the two contact rollers 56 are in contact with the side of the circular base body 8, and the output shafts of the two third motors 57 rotate synchronously, so that the transmission wheel 5 on the output shaft 8 rotates, and through the transmission action of the transmission belt 59, the two mounting shafts 55 drive the contact rollers 56 to rotate, so that the circular base body 8 rotates unidirectionally between the two arc-surface frames 52, and in the process of rotation, the two limiting holes 54 at the top of the circular base body 8 continuously approach the bottom end of the limiting block 61, and when the limiting hole 54 moves to the bottom of the limiting block 61, the elastic extension action of the fourth spring 64 causes the bottom end of the limiting block 61 to move to the inside of the limiting hole 54, and stops the rotation of the circular base body 8 through the action of the positioning monitoring mechanism, and adjusts and positions the position of the circular base body 8, so that the circular base body 8 and the power socket body 6 are accurately docked and clamped and positioned, and after the circular base body 8 is clamped and positioned at the top of the power socket body 6, the clamping and fixing of the circular base body 8 is released by the mutual distance between the two arc-surface frames 52, and the contact and extrusion of the guiding inclined surface at the bottom of the limiting block 61 and the limiting hole 54 causes the limiting block 61 to move out of position and disengage from the inside of the limiting hole 54.
[0049] As a further embodiment of the present invention, the positioning monitoring mechanism includes a laser transmitter 65 and a laser receiver 66, which are both fixedly connected to the top of the mounting plate 60 and are distributed on both sides of the limit block 61; when working, when the limit block 61 is located at the top of the circular base body 8 and cannot enter the corresponding limit hole 54, the laser signal emitted by the laser transmitter 65 is blocked by the limit block 61 and cannot be received by the corresponding laser receiver 66, and the controller connected to the laser receiver 66 controls the third motor 57 to work and rotate the circular base body 8 between the two arc frames 52. When the limit hole 54 rotates to the bottom of the limit block 61, the limit block 61 moves downward under the elastic extension of the fourth spring 64, thereby releasing the limit block 61 from the laser transmitter 6. 5, and the laser receiver 66 can smoothly receive the laser signal emitted by the laser transmitter 65, and the controller connected to the laser receiver 66 controls the third motor 57 to stop working, thereby completing the position adjustment of the circular base body 8, and in the process that the two arc-surface frames 52 move away from each other and release the clamping of the circular base body 8, the guiding inclined surface at the bottom end of the limit block 61 and the limit hole 54 are in contact, squeezed and rising, which will cause the third motor 57 to continue to work, but in the process that the arc-surface frames 52 move away, the contact roller 56 is separated from the contact with the circular base body 8, so that the two arc-surface frames 52 will not cause the rotation of the circular base body 8 in the process of releasing the clamping, and return to the initial position when the limit block 61 is separated from the surface of the circular base body 8, thereby stopping the work of the third motor 57.
[0050] Working principle of the present invention:
[0051] The staff places the power socket body 6 in the corresponding placement slot 5 in turn for limiting, and through the action of the intermittent rotation mechanism, the fixing frame 3 is rotated 120 degrees above the mounting frame 2 and then stops rotating, and the placement plate 4 is driven to move synchronously through the rotation of the fixing frame 3, and the power socket body 6 is driven to move to one side of the mechanical arm 7, and the power socket body 6 is positioned in the corresponding placement slot 5 by the action of the adsorption positioning mechanism at the same time, and then the placement plate 4 is rotated by the action of the coordinated rotation mechanism, and the power socket body 6 is synchronously rotated by the limiting action of the placement slot 5 on the power socket body 6, and the power cord of the power socket body 6 is arranged in the process of rotating the power socket body 6 through the action of the limiting wire management mechanism. The circular base body 8 is rotated and wound, and the power cord is rolled up on the side of the power socket body 6, thereby completing the winding and rolling of the power cord, and the circular base body 8 is clamped by the movement of the mechanical arm 7 and the action of the limit clamping mechanism, and the circular base body 8 is continuously rotated and its own angle is adjusted by the action of the angle adjustment mechanism, and then the circular base body 8 is moved vertically downward by the movement of the mechanical arm 7 and is clamped and positioned with the power socket body 6, so that the circular base body 8 and the power socket body 6 are automatically plugged and positioned, ensuring that the clamping position is ready for docking, thereby reducing the difficulty of installing the kettle base, and completing the winding of the power cord during the installation process, thereby reducing the subsequent processing steps and improving the installation efficiency of the kettle base.
[0052] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may have various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected, and the scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A base installation device for a kettle production line, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a mounting frame (2), a fixing frame (3) is arranged above the mounting frame (2), three placement plates (4) are arranged on the fixing frame (3) along the circumferential direction, a placement groove (5) is opened on the top of the placement plate (4), a power socket body (6) is placed inside each of the placement grooves (5), an intermittent rotating mechanism is connected between the mounting frame (2) and the fixing frame (3), a matching rotating mechanism is connected between the placement plate (4) and the fixing frame (3), an adsorption positioning mechanism is connected inside the placement groove (5), and a limited position wire management mechanism is connected on the placement plate (4); A mechanical arm (7) is fixedly mounted on the top of the base plate (1); a circular base body (8) is provided at one end of the mechanical arm (7); a limited position clamping mechanism and an angle adjustment mechanism are connected between the mechanical arm (7) and the circular base body (8).
2. A base installation device for a kettle production line according to claim 1, characterized in that: The mating rotation mechanism comprises an annular slide rail (9) and three connecting shafts (10), wherein the annular slide rail (9) is fixedly connected to the top of the base plate (1), and the three connecting shafts (10) are respectively fixedly connected to the axis centers of the bottom of the corresponding placement disk (4), and the connecting shafts (10) are all rotatably connected to the fixed frame (3), and the bottoms of the connecting shafts (10) are all fixedly connected with sliding discs (11), and the sliding discs (11) are slidably connected to the annular slide rail (9), and an arc groove (12) is provided on the annular slide rail (9), and the arc groove (12) is located on one side of the mechanical arm (7), and a mating slide rail (13) is arranged inside the arc groove (12), and the mating slide rail (13) and the corresponding sliding disc (11) are slidably connected, and a swing cylinder (14) is fixedly installed on the base plate (1), and the piston shaft of the swing cylinder (14) is fixedly connected to the axis center of the bottom of the mating slide rail (13).
3. A base installation device for a kettle production line according to claim 2, characterized in that: The position limiting wire management mechanism comprises a U-shaped frame (26), the U-shaped frame (26) is fixedly connected to the top of the base plate (1), the U-shaped frame (26) is located between the mechanical arm (7) and the fixed frame (3), a first hydraulic cylinder (27) is fixedly installed on the top of the U-shaped frame (26), the piston shaft of the first hydraulic cylinder (27) passes through the U-shaped frame (26) and extends to the inside of the U-shaped frame (26), and then is fixedly connected to a shielding frame (28), and the sides of the placement plate (4) are all slidable A connecting block (15) is connected and is located on a side of the placing plate (4) away from the fixing frame (3); a wire-releasing block (16) is fixedly connected to the top of the connecting block (15); a wire-releasing groove (17) is provided on the top of the wire-releasing block (16); a sliding bar (18) is provided at the bottom of the connecting block (15); two round pins (19) are slidably inserted on the sliding bar (18); baffles (20) are fixedly connected to both ends of the round pins (19); and the baffles (20) are fixedly connected to the The bottom of the connecting block (15) is connected to the circular pin (19), and a first spring (21) is sleeved on the circular pin (19). The first spring (21) is fixedly connected between the corresponding sliding bar (18) and the baffle (20) away from the placement plate (4). The sliding bar (18) is fixedly connected to a positioning pin (22). The bottom of the placement plate (4) is fixedly connected to a limiting ring (23). Both sides of the connecting block (15) are provided with a clearance groove (24). Both ends of the sliding bar (18) are fixedly connected to the positioning pin (22). Both are fixedly connected with a first limit plate (25), the first limit plates (25) are respectively located inside the corresponding give-way grooves (24), one end of the positioning pin (22) is located inside the limit ring (23), and both sides of the bottom of the shielding frame (28) are fixedly connected with a second limit plate (29), the second limit plates (29) are respectively located above the corresponding first limit plates (25), and the adjacent ends of the first limit plate (25) and the second limit plate (29) are both provided with guiding inclined surfaces.
4. A base installation device for a kettle production line according to claim 3, characterized in that: A limit frame (30) is fixedly connected to the shielding frame (28), a limit pin (31) is slidably inserted into the limit frame (30), a fixing ring (32) is fixedly connected to the limit pin (31), a second spring (33) is sleeved on the limit pin (31), and the second spring (33) is fixedly connected between the top surface inside the limit frame (30) and the fixing ring (32).
5. A base installation device for a kettle production line according to claim 2, characterized in that: The placement grooves (5) are provided with movable grooves (34) inside, and movable brackets (35) are provided inside the movable grooves (34). The connection shafts (10) are provided with circular grooves (36) inside, and circular rods (37) are provided inside the circular grooves (36). The top ends of the circular rods (37) penetrate the corresponding placement plates (4) and extend to the inside of the movable grooves (34) and are then fixedly connected to the movable brackets (35). The side surfaces of the connection shafts (10) are provided with lifting grooves (38). The lifting grooves (38) are connected to the corresponding circular grooves (36). The side surfaces of the circular rods (37) are fixedly connected to the movable brackets (35). A movable bar (39) is connected, one end of the movable bar (39) extends along the corresponding lifting groove (38) to the outside of the connecting shaft (10), a plug-in rod (40) is slidably inserted on the movable bar (39), the plug-in rod (40) is fixedly connected to the inside of the lifting groove (38), a third spring (41) is sleeved on the plug-in rod (40), and the third spring (41) is fixedly connected between the movable bar (39) and the top surface inside the lifting groove (38), a second hydraulic cylinder (42) is fixedly installed on the bottom plate (1), and a U-shaped frame (43) is fixedly connected to the piston shaft of the second hydraulic cylinder (42).
6. A base installation device for a kettle production line according to claim 1, characterized in that: The adsorption positioning mechanism comprises a plurality of installation grooves (44), wherein the plurality of installation grooves (44) are circumferentially arranged inside the placement groove (5), and the inside of each of the installation grooves (44) is fixedly connected with an electric suction cup (45), and the top of the electric suction cup (45) is flush with the top surface inside the placement groove (5).
7. A base installation device for a kettle production line according to claim 1, characterized in that: The intermittent rotating mechanism comprises a rotating shaft (46), the rotating shaft (46) is rotatably connected to the top of the mounting frame (2), the fixing frame (3) is fixedly connected to the top of the rotating shaft (46), a first motor (47) is fixedly mounted on the top surface inside the mounting frame (2), and an output shaft of the first motor (47) passes through the mounting frame (2) and extends to the top of the mounting frame (2) and is then fixedly connected to the rotating shaft (46).
8. The base installation device for a kettle production line according to claim 1, characterized in that: The limit clamping mechanism comprises a strip frame (48), wherein the strip frame (48) is fixedly connected to one end of the mechanical arm (7), two sliders (49) are slidably connected inside the strip frame (48), a bidirectional lead screw (50) is rotatably connected inside the strip frame (48), the two sliders (49) are respectively threadedly connected to the two ends of the bidirectional lead screw (50), a second motor (51) is fixedly installed on the strip frame (48), the output shaft of the second motor (51) is fixedly connected to one end of the bidirectional lead screw (50), the adjacent sides of the two sliders (49) are fixedly connected to an arc surface frame (52), the two sides inside the arc surface frame (52) are rotatably connected to auxiliary rollers (53), the circular base body (8) is located between the two arc surface frames (52), the auxiliary rollers (53) are in contact with the side surfaces of the circular base body (8), and two limit holes (54) are provided on the circular base body (8) along the circumferential direction.
9. A base installation device for a kettle production line according to claim 8, characterized in that: The angle adjustment mechanism comprises two mounting shafts (55), the two mounting shafts (55) are rotatably connected to the inside of the two arc-surface frames (52), a contact roller (56) is fixedly connected to the mounting shaft (55), a third motor (57) is fixedly installed inside the arc-surface frame (52), an output shaft of the third motor (57) and one end of the mounting shaft (55) are fixedly connected to a transmission wheel (58), a transmission belt (59) is transmission-connected between the two corresponding transmission wheels (58), and a mounting plate (60) is fixedly connected to the two arc-surface frames (52), and a limit block is provided on the top of each mounting plate (60). (61), the bottom end of the limit block (61) passes through the mounting plate (60) and extends to the bottom of the mounting plate (60) and is provided with a guiding inclined surface, both sides of the limit block (61) are fixedly connected with connecting rings (62), the inner part of the connecting ring (62) is slidably inserted with a connecting pin (63), the connecting pin (63) is fixedly connected to the top of the corresponding mounting plate (60), the connecting pin (63) is sleeved with a fourth spring (64), the fourth spring (64) is fixedly connected between the corresponding connecting ring (62) and the top of the connecting pin (63), and the mounting plate (60) is connected with a positioning monitoring mechanism.
10. A base installation device for a kettle production line according to claim 9, characterized in that: The positioning monitoring mechanism comprises a laser transmitter (65) and a laser receiver (66); the laser transmitter (65) and the laser receiver (66) are both fixedly connected to the top of the mounting plate (60) and are distributed on both sides of the limit block (61).
Citation Information
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Automatic clamping type shell assembling mechanism
CN120772783A