Clamping tool for lighting fixture production and machining and clamping and fixing method of clamping tool
By using a clamping method combining a gas supply assembly and a vacuum pump in the clamping tool for lighting equipment production and processing, the negative pressure effect of the elastic metal clamp and the adjustment of the power mechanism, the clamping stability and adaptability in the prior art are solved. The problem of insufficient results has achieved stable clamping of round table lampshade and adaptive treatment of lampshades of different specifications.
Patent Information
- Application Number
- CN202411160152.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When clamping round lampshades are clamped, it is difficult to balance stability and safety when clamping round lampshades. Too large clamping force can easily cause damage. If the clamping force is too small, it will loosen and offset, and it will be difficult to adapt to different situations. Size and specification lampshade processing.
Using clamping tooling including base, support plate, rotary communication assembly, push assembly, vacuum pump and adjustment assembly, the initial clamping power is provided through the air supply assembly, combined with the negative pressure effect of the vacuum pump, the elastic metal clamp is used to fit the outside of the lampshade, and The clamping is achieved through the power mechanism and the adjustment assembly to adapt to lampshades of different specifications.
It improves the stability and fixing effect of clamping, avoids the offset and looseness of the lampshade during the processing process, realizes adaptive clamping of lampshades of different sizes and specifications, simplifies the cleaning process, and improves the processing effect.
Smart Images

Figure CN119217282A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of clamping tooling, and in particular relates to a clamping tooling for producing and processing lighting fixtures and a clamping and fixing method thereof. Background Art
[0002] Lighting fixtures refer to various equipment and devices used for lighting. They have different structures and uses to meet the lighting requirements of different places and needs, including light sources, lampshades and bases. The clamping tooling used for the production and processing of lighting fixtures is a tool designed specifically for the production and processing of lighting fixtures. It is used to clamp and position the workpiece quickly and accurately for subsequent processing operations. The most common lampshade at present is a frustum-shaped lampshade, which requires stable clamping and fixation for processing operations.
[0003] The clamping tooling used for the production and processing of lighting fixtures in the prior art is usually used to clamp and fix the lampshade during use, and then perform subsequent processing. For the most common truncated cone-shaped lampshade, the existing clamping and fixing is difficult due to the complex arc surface of the outer side surface. The actual contact area of the clamping part on the outer arc surface of the lampshade is limited, and the force is small. Usually, the clamping force is strengthened to maintain the stability of the clamping and fixing. However, when the clamping force is too large, it is easy to cause pressure damage to the clamped lampshade. Even when a splint adapted to the outer side of the truncated cone-shaped lampshade is used, a large clamping force is still required to maintain stability. When the pressure is reduced, it is easy to loosen and shift. It is difficult to balance stability and safety when clamping and fixing the truncated cone-shaped lampshade, and the actual use effect is not good.
[0004] In addition, during use, the clamping tooling used for the production and processing of lighting fixtures in the prior art, especially for the production and processing of frustum-conical lampshades with different sizes and specifications, in order to ensure stable clamping, when the clamping plate provided has an adaptive arc surface, it is restricted by the arc surface and can only fully fit and clamp lampshades of a single size and specification. When lampshades of different sizes and specifications need to be processed, the clamping plate needs to be replaced. The actual replacement operation is troublesome and the use effect is not good. Summary of the invention
[0005] The object of the present invention is to provide a clamping tool for producing and processing lighting fixtures and a clamping and fixing method thereof, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a clamping tool for the production and processing of lighting fixtures and a clamping and fixing method thereof, comprising a base, a symmetrically distributed support plate is fixedly provided on the top of the base, a rotating connecting component is rotatably installed on the side of the support plate, a connected pushing component is fixedly provided on the inner end of the rotating connecting component, a supporting portion is fixedly provided between two of the rotating connecting components, an elastic metal clamping plate is fixedly provided at one end of the pushing component and is fixedly connected to the elastic metal clamping plate, an adjusting component is fixedly provided on the outer side of one end of the pushing component, one end of the adjusting component is fixedly connected to the elastic metal clamping plate, and a vacuum pump is fixedly provided on the other end of the adjusting component, the vacuum pump sucks the internal gas of the elastic metal clamping plate through the connected pushing component, an air supply component is provided between the two support plates, and the air outlet end of the air supply component is connected to the rotating connecting component;
[0007] The elastic metal clamp includes a clamp body and an air suction hole. An internal cavity is opened inside the clamp body, and the internal cavity is filled with a metal mesh. The air suction hole is opened on the front side of the clamp body and is connected with the internal cavity.
[0008] Preferably, the rotating connecting component includes a connecting plate, a connecting shaft, a control valve and a bypass groove, the connecting shaft is fixedly connected to the outer surface of the connecting plate, an inner hole is provided inside the connecting shaft, the control valve is fixedly installed inside the connecting plate, the bypass groove is symmetrically opened inside the connecting plate, and a gear 1 is provided on the rotating connecting component, and the gear 1 is fixedly sleeved on the outer surface of the connecting shaft.
[0009] Preferably, the air supply assembly includes an air pump, a curved pipe and a connecting cover, the air pump is fixedly mounted on the top of the base, the middle portion of the curved pipe is fixedly connected to the air outlet end of the air pump, the connecting cover is fixedly connected to both ends of the curved pipe, the connecting cover is sleeved on the outer surface of the connecting shaft and is connected to the connecting shaft, the interior of the connecting cover is sleeved with a sealing ring, and the sealing ring is sleeved on the outside of the connecting shaft.
[0010] Preferably, the pushing assembly includes a fixed tube, a push rod, a clamping plate and a spring. The fixed tube is fixedly connected to the inner side surface of the connecting plate. The fixed tube is connected to the connecting cover through a control valve. One end of the push rod is movably sleeved in the fixed tube, and the other end is fixed on the back side of the elastic metal clamp. One end of the spring is fixed on the inner side surface of the connecting plate and is located in the fixed tube, and the other end is fixedly connected to the push rod. The clamping plate is fixedly connected to the outer side surface of the push rod. A clamping groove is provided on the inner wall of the fixed tube, and the clamping plate is slidably sleeved in the clamping groove. A middle hole is opened at the outer end of the push rod and is connected to the interior of the elastic metal clamp. The suction end of the vacuum pump is connected to the middle hole.
[0011] Preferably, the adjustment assembly includes a storage frame, a sleeve, a connecting rod, a second spring, a fixing ring, a through hole, a movable groove, a side tube and an adjusting rod, the storage frame is fixedly sleeved on the outer surface of the push rod, the sleeve through hole is opened on the front side of the storage frame, the movable groove is opened on the top of the storage frame and passes through all the through holes, the sleeve is fixedly connected to the front side of the storage frame and is connected with the through hole, the fixing ring is fixedly sleeved in the through hole, one end of the connecting rod is fixed to the back side of the elastic metal splint and the other end is movably sleeved in the sleeve, one end of the second spring is fixedly connected to the fixing ring, and the other end is fixedly connected to the inner end of the connecting rod, the side tube is fixedly connected to the side of the storage frame and is connected with the interior, the adjusting rod is threadedly sleeved on the end face of the side tube, and the inner end is fixedly provided with a movable plug, the movable plug is movably sleeved in the side tube, and the side tube and the storage frame are filled with hydraulic oil.
[0012] Preferably, a closing component is movably installed on the top of the adjusting component, and the closing component includes a closing door, an intermediate rod, an electric push rod and a connecting frame. The closing door is movably sleeved in a movable groove, the intermediate rod is fixedly connected to the top of the closing door, the electric push rod is fixedly installed on the top of the storage frame, and the connecting frame is fixedly connected to the top of the intermediate rod and is fixedly connected to the movable end of the electric push rod.
[0013] Preferably, the support portion comprises a support arm, an inclined groove and an air outlet, the support arm is fixedly connected between two connecting plates, the inclined groove is provided at upper and lower locations on the inner side of the support arm, and the air outlet is connected to the inclined groove.
[0014] Preferably, the power mechanism includes a motor and a second gear, the motor drives the second gear to rotate, and the second gear is meshedly connected with the first gear.
[0015] A method for clamping and fixing a clamping tool for producing and processing lighting fixtures, comprising the following steps:
[0016] The first step is to place the truncated cone-shaped lampshade between the supporting parts, start the gas supply assembly, feed the gas into the rotating connecting assembly, and input the gas into the pushing assemblies on both sides;
[0017] Step 2: The push component moves under the push of internal air pressure, driving the elastic metal clamps on both sides to move and approach the frustum-shaped lampshade to be clamped, and the front adapting surface of the elastic metal clamp is attached to the outside of the frustum-shaped lampshade to complete the initial clamping;
[0018] Step 3: Start the vacuum pump, which sucks the gas in the push rod in the push assembly and guides the suction of the gas inside the elastic metal clamp, so that the elastic metal clamp is adsorbed and fixed to the outer side of the frustum-shaped lampshade under negative pressure; the strengthening fixation after clamping is completed;
[0019] Step 4: When processing at different angles is required, the power mechanism is started to drive the rotating connecting component to rotate, so that the clamped lampshade deflects in the direction;
[0020] Step 5: Start the control valve to switch the ventilation direction so that the airflow is input into the interior of the support part and blows the fixed and clamped lampshade along the inclined air outlet holes to complete continuous cleaning;
[0021] Step 6: When adapting to batches of lampshades of different specifications, first fix the truncated cone lampshade of the target size, so that the pushing component drives the elastic metal clamp to approach the outer side of the truncated cone lampshade, rotate the adjusting rod in the adjusting component, compress the internal hydraulic oil, so that multiple groups of connecting rods drive the elastic metal clamp to deform under the hydraulic push and tightly adhere to the outer side of the truncated cone lampshade, start the closing component, seal the hydraulic oil in the corresponding sleeve of each connecting rod, maintain the oil pressure, maintain the deformed state of the elastic metal clamp, and fix and clamp the batch of lampshades.
[0022] The beneficial effects of the present invention are as follows:
[0023] 1. The present invention provides initial clamping power by utilizing an air supply component to ensure the movement of the pushing components on both sides, and drives the elastic metal clamping plate adapted to the outer arc surface of the truncated cone-shaped lampshade to fit the outer side of the lampshade. While completing sufficient clamping and fixing, it cooperates with the start of the vacuum pump and the pushing component to suck the air in the internal chamber of the elastic metal clamping plate. When the suction holes in the elastic metal clamping plate are tightly fitted with the outer side surface of the lampshade, a negative pressure state is achieved inside the elastic metal clamping plate, so that the lampshade is tightly adsorbed on the elastic metal clamping plates on both sides. Under the action of the clamping force on the outside, the negative pressure adsorption effect is further utilized to improve the actual clamping stability, which greatly improves the actual clamping and fixing effect. When the clamping force on both sides is relaxed, the adsorption and fixing are still guaranteed. The actual clamping and fixing effect is good and the stability is strong. The stability of the lampshade during processing is guaranteed, and the processing failure caused by displacement and loosening is avoided, and the use effect is good.
[0024] 2. The present invention reuses the connection processing of the air supply component and the rotating connection component. After positioning and clamping, it guides the gas supply direction, cooperates with the support parts distributed on both sides, and utilizes the upward and downward inclined air outlets added on the inner side of the support parts to blow the lampshade after clamping and fixing. On the one hand, it realizes dust removal before processing, and on the other hand, it continuously blows away the debris and dust generated during processing, and can also realize post-processing cleaning after processing. There is no need to perform multiple special cleaning operations, and the cleaning process can be quickly realized with good use effect.
[0025] 3. The present invention utilizes multiple groups of connecting rods distributed in an array to fix the connection with elastic metal clamps, and cooperates with lampshades of different sizes and specifications, so that the hydraulic pressure acts in each sleeve, and causes the elastic metal clamps pushed by each connecting rod to deform and fit the outside of the lampshade. After deformation, it fully adapts to the outer arc surface of the lampshade under the size specification, so as to ensure that the elastic metal clamps used for clamping are fully fitted with the outer side of the lampshade for subsequent continuous processing of the batch, thereby increasing the contact area and the clamping and fixing effect. It can also be adaptively deformed according to lampshades of different sizes and specifications, and maintain the deformed state after deformation, so as to realize continuous processing and clamping. It has good practical adaptability and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the present invention;
[0027] Figure 2 It is a schematic diagram of the connection between the pushing component and the rotating connecting component of the present invention;
[0028] Figure 3 This is a schematic diagram of the installation of the pushing component and the adjusting component of the present invention;
[0029] Figure 4 is a cross-sectional schematic diagram of the adjustment assembly of the present invention;
[0030] Figure 5 An exploded schematic diagram of a storage frame and a closure assembly of the present invention;
[0031] Figure 6 is a cross-sectional schematic diagram of the elastic metal splint of the present invention;
[0032] Figure 7 It is an exploded schematic diagram of the propulsion assembly of the present invention;
[0033] Figure 8 It is a cross-sectional schematic diagram of the rotating connecting component of the present invention;
[0034] Fig. 9 is a cross-sectional schematic diagram of a connecting plate of the present invention;
[0035] Fig.10 is a cross-sectional schematic diagram of a support portion of the present invention;
[0036] Fig.11 Schematic diagram of the gas supply assembly of the present invention.
[0037] In the figure: 1, base; 2, support plate; 3, rotating connecting component; 31, connecting plate; 32, connecting shaft; 33, control valve; 34, bypass groove; 4, power mechanism; 5, support part; 51, support arm; 52, inclined groove; 53, air outlet; 6, pushing component; 61, fixed pipe; 62, push rod; 63, clamping plate; 64, spring 1; 7, elastic metal clamping plate; 71, clamping plate body; 72, air suction hole; 8, adjustment group Parts; 81, storage frame; 82, sleeve; 83, connecting rod; 84, spring 2; 85, fixing ring; 86, through hole; 87, movable groove; 88, side tube; 89, adjusting rod; 9, gear 1; 10, air supply assembly; 101, air pump; 102, curved pipe; 103, connecting cover; 11, vacuum pump; 12, closing assembly; 121, closing door; 122, middle rod; 123, electric push rod; 124, connecting frame. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] like Figures 1 to 11 As shown, the embodiment of the present invention provides a clamping tool for production and processing of lighting fixtures and a clamping and fixing method thereof, comprising a base 1, a symmetrically distributed support plate 2 is fixedly provided on the top of the base 1, a rotating connecting component 3 is rotatably installed on the side of the support plate 2, a connected pushing component 6 is fixedly provided on the inner end of the rotating connecting component 3, a supporting portion 5 is fixedly provided between the two rotating connecting components 3, an elastic metal clamping plate 7 is fixedly provided at one end of the pushing component 6, and is fixedly connected with the elastic metal clamping plate 7, an adjusting component 8 is fixedly provided on the outer side of one end of the pushing component 6, one end of the adjusting component 8 is fixedly connected with the elastic metal clamping plate 7, and a vacuum pump 11 is fixedly provided at the other end of the adjusting component 8, the vacuum pump 11 sucks the internal gas of the elastic metal clamping plate 7 through the connected pushing component 6, an air supply component 10 is provided between the two support plates 2, and the air outlet end of the air supply component 10 is connected with the rotating connecting component 3;
[0040] The elastic metal clamp 7 includes a clamp body 71 and an air suction hole 72. An internal cavity is provided inside the clamp body 71 and filled with a metal mesh. The air suction hole 72 is provided on the front side of the clamp body 71 and communicates with the internal cavity.
[0041] Embodiment 1: The truncated cone-shaped lampshade is located between the supporting parts 5, the air supply component 10 is started, the air pump 101 inputs pressurized air into the curved pipe 102, and the pressurized air is passed into the rotating connecting component 3 through the connecting cover 103, the control valve 33 is kept started, and the pressurized air input into the connecting shaft 32 is input into the pushing components 6 on both sides, the internal air pressure of the pushing component 6 increases, and the push rod 62 is pushed to move, the spring 64 is stretched, the push rod 62 moves horizontally and pushes, driving the elastic metal clamps 7 on both sides to move and approach the truncated cone-shaped lampshade to be clamped, the matching surface of the front of the elastic metal clamp 7 is attached to the outer side of the truncated cone-shaped lampshade, the preliminary clamping is completed, and the vacuum pump 11 is started, and the vacuum pump 11 sucks the push rod 6 in the pushing component 6 2, and guide the suction of the internal gas of the elastic metal clamp 7, so that the elastic metal clamp 7 is adsorbed and fixed to the outer side of the truncated cone-shaped lampshade under negative pressure, completing the enhanced fixation after clamping. When processing at different angles is required, the power mechanism 4 is started to drive the meshing gear 9 to rotate, and drive the rotating connecting component 3 to rotate, so that the clamped lampshade deflects in the direction; when cleaning is required, the control valve 33 is started to switch the ventilation direction, so that the airflow is input into the connecting plate 31 and passes into the bypass groove 34, and then input into the interior of the support part 5, and the pressurized air is fed to fill the interior of the support arm 51, and the fixedly clamped lampshade is purged along the inclined air outlet 53, and the cleaning operation is completed before, during and after processing.
[0042] First, by utilizing the air supply component 10 to provide the initial clamping power, the pushing components 6 on both sides are ensured to move, and drive the elastic metal clamping plate 7 adapted to the outer arc surface of the truncated cone-shaped lampshade to fit the outer side of the lampshade, while completing sufficient clamping and fixing, the vacuum pump 11 is started, and the pushing component 6 is cooperated to suck the air in the internal chamber of the elastic metal clamping plate 7. When the suction hole 72 in the elastic metal clamping plate 7 is tightly fitted with the outer side of the lampshade, a negative pressure state is achieved inside the elastic metal clamping plate 7, so that the lampshade is tightly adsorbed on the elastic metal clamping plates 7 on both sides. Under the action of the outer clamping force, the negative pressure adsorption effect is further utilized to improve the actual clamping stability, which greatly improves the actual clamping and fixing effect. When the clamping force on both sides is relaxed, the adsorption and fixing are still guaranteed. The actual clamping and fixing effect is good and the stability is strong, which ensures the stability of the lampshade during processing and avoids the failure of processing caused by displacement and loosening, and the use effect is good.
[0043] In addition, by reusing the connection processing of the air supply component 10 and the rotating connecting component 3, after positioning and clamping, the gas supply direction is guided, and the support parts 5 distributed on both sides are cooperated. The upward and downward inclined air outlet holes 53 added on the inner side of the support parts 5 are used to blow the lampshade after clamping. On the one hand, dust removal is achieved before processing, and on the other hand, the debris and dust generated during processing are continuously blown away, and after processing, post-processing cleaning can be achieved. There is no need to perform multiple special cleaning operations, and the cleaning process can be quickly completed, with good use effect.
[0044] Embodiment 2: When adapting to batches of lampshades of different specifications, first fix the truncated cone lampshade of the target size, so that the pushing component 6 drives the elastic metal clamping plate 7 to approach the outer side of the truncated cone lampshade, rotate the adjusting rod 89 in the adjusting component 8, so that the internal movable plug moves and compresses the internal hydraulic oil, and the hydraulic oil is input into each sleeve 82 through multiple groups of through holes 86, and pushes the corresponding connecting rod 83 to move, and the corresponding spring 84 is stretched, so that the multiple groups of connecting rods 83 drive the elastic metal clamping plate 7 to deform and tightly adhere to the outer side of the truncated cone lampshade under the hydraulic push, so that the elastic metal clamping plate 7 is deformed into the outer arc shape of the lampshade that adapts to the size specification, start the electric push rod 123 in the closing component 12, and drive the closing door 121 to move along the movable groove 87, and seal each group of through holes 86, seal the hydraulic oil in the sleeve 82 corresponding to each connecting rod 83, maintain the oil pressure, and the elastic metal clamping plate 7 maintains the deformed state, and the batch of lampshades is fixed and clamped.
[0045] Firstly, by utilizing a plurality of groups of connecting rods 83 distributed in an array and fixedly connected with the elastic metal clamp plate 7, and cooperating with lampshades of different sizes and specifications, the hydraulic pressure acts in each sleeve 82, and each connecting rod 83 pushes the elastic metal clamp plate 7 to deform and fit the outside of the lampshade. After deformation, the elastic metal clamp plate 7 fully adapts to the outer arc surface of the lampshade of the size and specifications, so as to ensure that the elastic metal clamp plate 7 used for clamping fully fits the outer side surface of the lampshade during the subsequent continuous processing of the batch, thereby increasing the contact area and the clamping and fixing effect, and can adaptively deform according to lampshades of different sizes and specifications, and maintain the deformed state after deformation, so as to realize continuous processing and clamping, and has good practical adaptability and good use effect.
[0046] Among them, the rotating connecting component 3 includes a connecting plate 31, a connecting shaft 32, a control valve 33 and a bypass groove 34. The connecting shaft 32 is fixedly connected to the outer surface of the connecting plate 31, and an inner hole is provided inside the connecting shaft 32. The control valve 33 is fixedly installed inside the connecting plate 31. The bypass groove 34 is symmetrically opened inside the connecting plate 31. A rotating connecting component 3 is provided with a gear 9, and the gear 9 is fixedly sleeved on the outer surface of the connecting shaft 32.
[0047] The rotating connecting component 3 ensures that the gas input is always maintained when the rotation angle is changed, ensuring the clamping effect, and can cooperate with the control valve 33 to achieve gas bypass while rotating the angle to achieve subsequent purging and cleaning effects.
[0048] Among them, the air supply component 10 includes an air pump 101, a curved pipe 102 and a connecting cover 103. The air pump 101 is fixedly installed on the top of the base 1. The middle part of the curved pipe 102 is fixedly connected to the air outlet end of the air pump 101. The connecting cover 103 is fixedly connected to the two ends of the curved pipe 102. The connecting cover 103 is sleeved on the outer surface of the connecting shaft 32 and is connected to the connecting shaft 32. The interior of the connecting cover 103 is sleeved with a sealing ring, which is sleeved on the outside of the connecting shaft 32.
[0049] The air supply component 10 provides pressurized air. On the one hand, it provides pushing pressure when input into the pushing component 6 to complete the initial clamping. On the other hand, it is input into the supporting part 5 to perform purging and cleaning on both sides in the up and down directions to provide pressurized air for purging.
[0050] Among them, the pushing component 6 includes a fixed tube 61, a push rod 62, a clamping plate 63 and a spring 64. The fixed tube 61 is fixedly connected to the inner side surface of the connecting plate 31. The fixed tube 61 is connected to the connecting cover 103 through the control valve 33. One end of the push rod 62 is movably sleeved in the fixed tube 61, and the other end is fixed on the back side of the elastic metal clamping plate 7. One end of the spring 64 is fixed on the inner side surface of the connecting plate 31 and is located in the fixed tube 61, and the other end is fixedly connected to the push rod 62. The clamping plate 63 is fixedly connected to the outer side surface of the push rod 62. The inner wall of the fixed tube 61 is provided with a clamping groove, and the clamping plate 63 is slidably sleeved in the clamping groove. The outer end of the push rod 62 is provided with a middle hole and is connected to the inside of the elastic metal clamping plate 7. The suction end of the vacuum pump 11 is connected to the middle hole.
[0051] The push assembly 6 is moved horizontally, so that the elastic metal clamping plate 7 moves and fits the outer side of the lampshade, thereby achieving preliminary clamping and fixing, and realizing the installation sleeve of the adjustment assembly 8. The elasticity of the spring 64 facilitates elastic reset.
[0052] Among them, the adjustment component 8 includes a storage frame 81, a sleeve 82, a connecting rod 83, a spring 84, a fixing ring 85, a through hole 86, a movable groove 87, a side tube 88 and an adjustment rod 89. The storage frame 81 is fixedly sleeved on the outer surface of the push rod 62, the sleeve through hole 86 is opened on the front of the storage frame 81, the movable groove 87 is opened on the top of the storage frame 81 and passes through all the through holes 86, the sleeve 82 is fixedly connected to the front of the storage frame 81 and is connected to the through hole 86, the fixing ring 85 is fixedly sleeved in the through hole 86, one end of the connecting rod 83 is fixed to the back of the elastic metal clamping plate 7 and the other end is movably sleeved in the sleeve 82, one end of the spring 84 is fixedly connected to the fixing ring 85, and the other end is fixedly connected to the inner end of the connecting rod 83, and the side tube 88 is fixedly connected to the inner end of the connecting rod 83. The surface cylinder 88 is fixedly connected to the side of the storage frame 81 and is connected to the interior. The adjusting rod 89 is threadedly sleeved on the end face of the side cylinder 88, and a movable plug is fixedly provided at the inner end. The movable plug is movably sleeved in the side cylinder 88. The side cylinder 88 and the storage frame 81 are filled with hydraulic oil. A closing assembly 12 is movably installed on the top of the adjusting assembly 8. The closing assembly includes a closing door 121, an intermediate rod 122, an electric push rod 123 and a connecting frame 124. The closing door 121 is movably sleeved in the movable groove 87. The intermediate rod 122 is fixedly connected to the top of the closing door 121. The electric push rod 123 is fixedly installed on the top of the storage frame 81. The connecting frame 124 is fixedly connected to the top of the intermediate rod 122 and is fixedly connected to the movable end of the electric push rod 123.
[0053] The adjustment component 8 is used when it is necessary to adapt to truncated cone lampshades of different sizes. It cooperates with the hydraulic action to control the deformation of the elastic metal clamp 7 and adapt to the outer side of the lampshade. It cooperates with the closing component 12 to maintain the dynamic state after adjustment through the closed oil pressure, thereby achieving long-term maintenance of the deformation state. For a large number of consecutive lampshades of the same size, there is no need to adjust each time, and clamping and fixing can be achieved quickly.
[0054] The support portion 5 includes a support arm 51 , an inclined groove 52 and an air outlet 53 . The support arm 51 is fixedly connected between the two connecting plates 31 . The inclined groove 52 is provided at the upper and lower positions of the inner side surface of the support arm 51 . The air outlet 53 is connected to the inclined groove 52 .
[0055] The support part 5 connects the rotating connecting components 3 on both sides to form a whole, which is convenient for the rotation control of one end. At the same time, the two sides of the lampshade can be purged and cleaned. The upper and lower inclined grooves 52 expand the purging angle and improve the purging and cleaning effect.
[0056] Among them, the power mechanism 4 includes a motor and a gear 2, the motor drives the gear 2 to rotate, and the gear 2 is meshed and connected with the gear 1 9.
[0057] The power mechanism 4 provides rotational force to achieve deflection adjustment, and the power mechanism 6 is equipped with a brake stop component (the structure to achieve the brake stop effect is an existing conventional setting, and pneumatic force or hydraulic force can be used to achieve clamping and limiting fixation, not shown in the figure) to ensure that the positioning is stable when stopping and avoid arbitrary deflection.
[0058] A method for clamping and fixing a clamping tool for producing and processing lighting fixtures, comprising the following steps:
[0059] Step 1: Make the truncated cone lampshade located between the supporting parts 5, start the gas supply assembly 10, feed the gas into the rotating connecting assembly 3, and input it into the pushing assemblies 6 on both sides;
[0060] Step 2: The push component 6 moves under the push of the internal air pressure, driving the elastic metal clamping plates 7 on both sides to move and approach the truncated cone lampshade to be clamped, and the front adapting surface of the elastic metal clamping plate 7 is attached to the outer side of the truncated cone lampshade to complete the preliminary clamping;
[0061] Step 3: Start the vacuum pump 11, the vacuum pump 11 sucks the gas in the push rod 62 in the push assembly 6, and guides the suction of the gas inside the elastic metal clamping plate 7, so that the elastic metal clamping plate 7 is adsorbed and fixed to the outer side of the truncated cone-shaped lampshade under negative pressure; the strengthening fixation after clamping is completed;
[0062] Step 4: When processing at different angles is required, the power mechanism 4 is started to drive the rotating connecting component 3 to rotate, so that the clamped lampshade is deflected in the direction;
[0063] Step 5: Start the control valve 33 to switch the ventilation direction, so that the airflow is input into the interior of the support part 5, and blows the fixed and clamped lampshade along the inclined air outlet holes 53 to complete continuous cleaning;
[0064] Step 6: When adapting to batches of lampshades of different specifications, first fix the truncated cone lampshade of the target size, so that the pushing component 6 drives the elastic metal clamp 7 to approach the outer side of the truncated cone lampshade, rotate the adjusting rod 89 in the adjusting component 8, compress the internal hydraulic oil, so that the multiple groups of connecting rods 83 drive the elastic metal clamp 7 to deform under the hydraulic push and tightly adhere to the outer side of the truncated cone lampshade, start the closing component 12, seal the hydraulic oil in the corresponding sleeve 82 of each connecting rod 83, maintain the oil pressure, maintain the elastic metal clamp 7 in the deformed state, and fix and clamp the batch of lampshades.
[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A clamping tool for producing and processing lighting fixtures, comprising a base (1), characterized in that: A symmetrically distributed support plate (2) is fixedly provided on the top of the base (1), a rotating connecting component (3) is rotatably installed on the side of the support plate (2), a connected pushing component (6) is fixedly provided on the inner end of the rotating connecting component (3), a supporting portion (5) is fixedly provided between the two rotating connecting components (3), an elastic metal clamping plate (7) is fixedly provided on one end of the pushing component (6), and the pushing component is fixedly connected to the elastic metal clamping plate (7), an adjusting component (8) is fixedly provided on the outer side of one end of the pushing component (6), one end of the adjusting component (8) is fixedly connected to the elastic metal clamping plate (7), and a vacuum pump (11) is fixedly provided on the other end of the adjusting component (8), and the vacuum pump (11) sucks the internal gas of the elastic metal clamping plate (7) through the connected pushing component (6), and an air supply component (10) is provided between the two support plates (2), and the air outlet end of the air supply component (10) is connected to the rotating connecting component (3); The elastic metal clamp (7) comprises a clamp body (71) and an air suction hole (72); an internal cavity is provided inside the clamp body (71), and the internal cavity is filled with a metal mesh; the air suction hole (72) is provided on the front side of the clamp body (71) and is connected to the internal cavity.
2. The clamping tool for producing and processing lighting fixtures according to claim 1 is characterized in that: The rotating connecting component (3) comprises a connecting plate (31), a connecting shaft (32), a control valve (33) and a bypass groove (34); the connecting shaft (32) is fixedly connected to the outer surface of the connecting plate (31); an inner hole is provided inside the connecting shaft (32); the control valve (33) is fixedly installed inside the connecting plate (31); the bypass groove (34) is symmetrically arranged inside the connecting plate (31); a gear one (9) is provided on the rotating connecting component (3); the gear one (9) is fixedly sleeved on the outer surface of the connecting shaft (32).
3. The clamping tool for producing and processing lighting fixtures according to claim 2 is characterized in that: The air supply assembly (10) comprises an air pump (101), a curved pipe (102) and a connecting cover (103); the air pump (101) is fixedly mounted on the top of the base (1); the middle portion of the curved pipe (102) is fixedly connected to the air outlet end of the air pump (101); the connecting cover (103) is fixedly connected to both ends of the curved pipe (102); the connecting cover (103) is sleeved on the outer surface of the connecting shaft (32) and is connected to the connecting shaft (32); a sealing ring is sleeved inside the connecting cover (103); and the sealing ring is sleeved on the outer side of the connecting shaft (32).
4. The clamping tool for producing and processing lighting fixtures according to claim 3 is characterized in that: The pushing assembly (6) comprises a fixed tube (61), a push rod (62), a clamping plate (63) and a spring (64). The fixed tube (61) is fixedly connected to the inner side of the connecting plate (31). The fixed tube (61) is connected to the connecting cover (103) through a control valve (33). One end of the push rod (62) is movably sleeved in the fixed tube (61), and the other end is fixed to the back of the elastic metal clamping plate (7). One end of the spring (64) is It is fixed on the inner side surface of the connecting plate (31) and is located in the fixed tube (61), and the other end is fixedly connected to the push rod (62). The clamping plate (63) is fixedly connected to the outer side surface of the push rod (62). The inner wall of the fixed tube (61) is provided with a clamping groove, and the clamping plate (63) is slidably sleeved in the clamping groove. The outer end of the push rod (62) is provided with a middle hole and is connected to the inside of the elastic metal clamping plate (7), and the suction end of the vacuum pump (11) is connected to the middle hole.
5. The clamping tool for producing and processing lighting fixtures according to claim 4 is characterized in that: The adjustment assembly (8) comprises a storage frame (81), a sleeve (82), a connecting rod (83), a second spring (84), a fixing ring (85), a through hole (86), a movable groove (87), a side tube (88) and an adjustment rod (89); the storage frame (81) is fixedly sleeved on the outer surface of the push rod (62); the sleeve through hole (86) is provided on the front of the storage frame (81); the movable groove (87) is provided on the top of the storage frame (81) and penetrates all the through holes (86); the sleeve (82) is fixedly connected to the front of the storage frame (81) and communicates with the through hole (86); the fixing ring (85) is fixedly sleeved on the outer surface of the push rod (62); The spring (84) is sleeved in the through hole (86), one end of the connecting rod (83) is fixed to the back of the elastic metal clamp (7) and the other end is movably sleeved in the sleeve (82), one end of the spring (84) is fixedly connected to the fixing ring (85), and the other end is fixedly connected to the inner end of the connecting rod (83), the side tube (88) is fixedly connected to the side of the storage frame (81) and is connected to the inside, the adjusting rod (89) is threadedly sleeved on the end surface of the side tube (88), and a movable plug is fixedly provided at the inner end, and the movable plug is movably sleeved in the side tube (88), and the side tube (88) and the storage frame (81) are filled with hydraulic oil.
6. The clamping tool for producing and processing lighting fixtures according to claim 5, characterized in that: A closing component (12) is movably mounted on the top of the adjusting component (8), and the closing component comprises a closing door (121), an intermediate rod (122), an electric push rod (123) and a connecting frame (124); the closing door (121) is movably sleeved in a movable groove (87); the intermediate rod (122) is fixedly connected to the top of the closing door (121); the electric push rod (123) is fixedly mounted on the top of the storage frame (81); and the connecting frame (124) is fixedly connected to the top of the intermediate rod (122) and is fixedly connected to the movable end of the electric push rod (123).
7. The clamping tool for producing and processing lighting fixtures according to claim 6 is characterized in that: The support portion (5) comprises a support arm (51), an inclined groove (52) and an air outlet (53); the support arm (51) is fixedly connected between two connecting plates (31); the inclined groove (52) is provided at two locations, upper and lower, on the inner side surface of the support arm (51); and the air outlet (53) is connected to the inclined groove (52).
8. The clamping tool for producing and processing lighting fixtures according to claim 7, characterized in that: The power mechanism (4) comprises a motor and a second gear, wherein the motor drives the second gear to rotate, and the second gear is meshedly connected with the first gear (9).
9. A method for clamping and fixing a clamping tool for producing and processing lighting fixtures according to any one of claims 1 to 8, characterized in that: The steps include: The first step is to place the truncated cone-shaped lampshade between the supporting parts (5), start the gas supply component (10), and feed the gas into the rotating connecting component (3) and into the pushing components (6) on both sides; Step 2: The push component (6) moves under the push of the internal air pressure, driving the elastic metal clamping plates (7) on both sides to move and approach the truncated cone-shaped lampshade to be clamped, and the front matching surface of the elastic metal clamping plates (7) is attached to the outer side of the truncated cone-shaped lampshade, completing the preliminary clamping; Step 3: Start the vacuum pump (11), the vacuum pump (11) sucks the gas in the push rod (62) in the push assembly (6), and guides the suction of the gas inside the elastic metal clamping plate (7), so that the elastic metal clamping plate 7 is adsorbed and fixed to the outer side surface of the truncated cone-shaped lampshade under negative pressure; and the strengthening fixation after clamping is completed; Step 4: When processing at different angles is required, the power mechanism (4) is started to drive the rotating connecting component (3) to rotate, so that the clamped lampshade is deflected in a different direction; Step 5: Start the control valve (33) to switch the ventilation direction, so that the airflow is input into the interior of the support part (5), and blows the fixed and clamped lampshade along the inclined air outlet holes (53), completing continuous cleaning; Step 6: When adapting to batches of lampshades of different specifications, first fix the truncated cone lampshades of target size specifications, so that the pushing component (6) drives the elastic metal clamping plate (7) close to the outer side of the truncated cone lampshade, rotate the adjusting rod (89) in the adjusting component (8), compress the internal hydraulic oil, so that the multiple groups of connecting rods (83) drive the elastic metal clamping plate (7) to deform under the hydraulic pressure and tightly adhere to the outer side of the truncated cone lampshade, start the sealing component (12), seal the hydraulic oil in the corresponding sleeve (82) of each connecting rod (83), maintain the oil pressure, and maintain the elastic metal clamping plate (7) in a deformed state, and then fix and clamp the lampshades of this batch.
Citation Information
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