Jacking-based single yardage roll separator

By designing a single-rolling separator for brackets, slope components, lifting frames and drive components, the problems of inconvenient separation of large-rolling coils and small-rolling clamping in the prior art are solved, and efficient and stable single-rolling coils are achieved Volume separation effect.

CN119218715APending Publication Date: 2024-12-31KEDA INTELLIGENT IOT TECH CO LTD
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Patent Information

Application Number
CN202411376446.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

When existing single-roll separators deal with rolls with large coil diameter differences, it is difficult to effectively separate small coil diameter coils, which is easy to clamp small coil diameter coils, resulting in multiple coils being separated at the same time, affecting separation efficiency and operational complexity. .

Method used

A single-roll separator based on lifting is designed, including a bracket, first and second slope components, lifting frame and drive components. Through the flip assembly and photoelectric sensor, stable separation of rolls of different coil diameters is achieved. Avoid clamping of small-coil rolls.

Benefits of technology

It improves separation efficiency, ensures the stability and reliability of the single-roll separation effect, adapts to a wide range of coil diameters, and reduces operational complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a single yardage roll separator based on jacking. The single yardage roll separator comprises a support; the first slope assembly is arranged on one side of the support; the second slope assembly is arranged on the other side of the support, and the second slope assembly and the first slope assembly are arranged side by side; the lifting frame is arranged on the inner side of the support in a sliding mode to lift the cloth roll; the driving assembly is arranged on the bracket to adjust the height of the lifting frame; through the support, the first slope assembly, the second slope assembly, the lifting frame, the overturning assembly and the driving assembly, the situation that a cloth roll with the large roll diameter is inconvenient to overturn is avoided, the cloth roll with the small roll diameter is clamped in the separation process, the device is simple in structure and capable of being compatible with the large roll diameter range of the cloth roll, and the cloth roll with the small roll diameter cannot be clamped; the device is stable and reliable in practical application and implementation, the separation efficiency is greatly improved, and the single-roll separation effect of the cloth roll is guaranteed.
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Description

Technical Field

[0001] The present invention particularly relates to a cloth roll single roll separator based on jacking. Background Art

[0002] The textile industry is an industry that involves the production of fibers, yarns and fabrics, covering the entire process from raw material processing to finished product manufacturing, including cotton textiles, chemical fibers, linen textiles, wool textiles, silk, knitting, printing and dyeing, etc. On the production line, when textile rolls are transported, piles of rolls need to be separated into single rolls for accurate information scanning and identification.

[0003] However, the current single-roll separator has certain limitations in the compatible range of cloth roll diameters, which makes it unable to effectively deal with cloth rolls with large diameter differences. During the separation process, the recognition ability of small-diameter cloth rolls is insufficient, and the equipment often clamps small-diameter cloth rolls, which not only affects the separation efficiency, but also easily causes multiple rolls to be separated at the same time, increasing the complexity of the operation. For this reason, we propose a single-roll separator for cloth rolls based on jacking. Summary of the invention

[0004] The object of the present invention is to provide a single-roll cloth roll separator based on jacking, so as to solve the problem mentioned in the above background technology that the existing single-roll separator is not convenient for separating cloth rolls with large roll diameters, and there is a risk of clamping cloth rolls with small roll diameters during separation, causing multiple rolls to be separated at the same time, affecting the separation effect.

[0005] To achieve the above object, the present invention provides the following technical solution: a cloth roll single roll separator based on jacking, comprising:

[0006] Bracket;

[0007] A first slope component is arranged on one side of the bracket;

[0008] A second slope component is disposed on the other side of the bracket, and the second slope component is arranged side by side with the first slope component;

[0009] A lifting frame, slidably arranged inside the bracket to lift the cloth roll;

[0010] A driving assembly is arranged on the bracket to adjust the height of the lifting frame;

[0011] The turning assembly is arranged inside the lifting frame to turn the cloth roll to the first slope assembly after the cloth roll is lifted.

[0012] Preferably, the flipping assembly includes a flipping groove, a transition shaft, a transition frame, a transition cylinder and a flipping cylinder. The flipping shaft is rotatably installed on the upper end of the inner side of the lifting frame, and a flipping groove is fixed on the flipping shaft. The flipping cylinder is arranged at one end of the inner side of the lifting frame, and one end of the flipping cylinder cooperates with the flipping shaft. The transition shaft is arranged on the inner side of the lifting frame and is located below the flipping shaft. The transition frame is fixed to the outer surface of the transition shaft, and one end of the transition shaft is provided with a transition cylinder that cooperates with the lifting frame.

[0013] Preferably, a plurality of transition frames are evenly distributed along the axial direction of the transition shaft.

[0014] Preferably, the cross section of the turnover groove is "U"-shaped.

[0015] Preferably, the driving assembly includes a lifting motor and a transmission shaft, the lifting motor is fixed to the middle part of the upper surface of the bracket, the transmission shaft is rotatably installed on the bracket through a support seat, and a first gear matching the lifting motor is provided on the transmission shaft, and chains for lifting the lifting frame are provided at both ends of the transmission shaft.

[0016] Preferably, second gears matching with the chain are provided at both ends of the transmission shaft.

[0017] Preferably, the cross-section of the first ramp component is "Z"-shaped, the lower surface of one end of the first ramp component has a supporting leg, and the other end of the first ramp component is engaged with the bracket by bolts.

[0018] Preferably, the second ramp component is an inclined structure, and a roller is provided on the second ramp component.

[0019] Preferably, photoelectric sensors are provided on the inner wall of the bracket corresponding to the flip groove.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention avoids the inconvenience of flipping a cloth roll with a larger roll diameter through a bracket, a first ramp assembly, a second ramp assembly, a lifting frame, a flip assembly and a driving assembly, and clamps a cloth roll with a small roll diameter during the separation process. The device has a simple structure, is compatible with a wide range of cloth roll diameters, and will not clamp a cloth roll with a small roll diameter. It is stable and reliable in actual application and implementation, greatly improves the separation efficiency, and ensures the single-roll separation effect of the cloth roll. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of the lifting motor of the present invention;

[0024] Figure 3For the present invention Figure 1 A is an enlarged structural diagram of FIG.

[0025] In the figure: 1. bracket; 2. first slope assembly; 3. second slope assembly; 4. lifting frame; 5. lifting motor; 6. transmission shaft; 7. turning groove; 8. transition shaft; 9. transition frame; 10. transition cylinder; 11. turning cylinder; 12. turning shaft. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-Figure 3 The present invention provides a technical solution: a cloth roll single roll separator based on jacking, comprising:

[0028] Bracket 1;

[0029] The first ramp component 2 is arranged on one side of the bracket 1 to facilitate the introduction of the divided cloth rolls into the next process;

[0030] The second ramp component 3 is arranged on the other side of the bracket 1, and the second ramp component 3 is arranged side by side with the first ramp component 2, so as to facilitate the cloth roll of the previous process to be introduced into the inner side of the turning groove 7;

[0031] A lifting frame 4 is slidably arranged inside the bracket 1 to lift the cloth roll, so as to facilitate raising the height of the cloth roll so that the cloth roll moves to the first ramp component 2;

[0032] A driving assembly, arranged on the bracket 1 to adjust the height of the lifting frame 4;

[0033] The turning assembly is arranged inside the lifting frame 4 to turn the cloth roll to the first slope assembly 2 after the cloth roll is lifted, so as to turn the cloth roll to the first slope assembly 2 after the cloth roll is divided into rolls, so as to be introduced into the next process.

[0034] Preferably, the flipping assembly includes a flipping groove 7, a transition shaft 8, a transition frame 9, a transition cylinder 10 and a flipping cylinder 11. The flipping shaft 12 is rotatably installed on the upper end of the inner side of the lifting frame 4, and the flipping groove 7 is fixed on the flipping shaft 12, which is convenient for separating the cloth rolls and then flipping the cloth rolls. The flipping cylinder 11 is arranged at one end of the inner side of the lifting frame 4, and one end of the flipping cylinder 11 cooperates with the flipping shaft 12. The transition shaft 8 is arranged on the inner side of the lifting frame 4 and is located below the flipping shaft 12. The transition frame 9 is fixed to the outer surface of the transition shaft 8, and one end of the transition shaft 8 is provided with a transition cylinder 10 that cooperates with the lifting frame 4, so that the cloth rolls on the flipping groove 7 can be better pushed onto the first ramp assembly 2 through the transition frame 9.

[0035] Preferably, a plurality of transition racks 9 are evenly distributed along the axial direction of the transition shaft 8 , so as to better apply force along the axial direction of the cloth roll, thereby pushing the cloth roll to move onto the first ramp assembly 2 .

[0036] Preferably, the cross section of the turning groove 7 is "U"-shaped, which is convenient for positioning and supporting the cloth roll.

[0037] Preferably, the driving assembly includes a lifting motor 5 and a transmission shaft 6. The lifting motor 5 is fixed to the middle of the upper surface of the bracket 1. The transmission shaft 6 is rotatably installed on the bracket 1 through a support seat, and a first gear matching the lifting motor 5 is provided on the transmission shaft 6. Chains for lifting the lifting frame 4 are provided at both ends of the transmission shaft 6 to facilitate adjustment of the height of the lifting frame 4.

[0038] Preferably, second gears matching with the chain are provided at both ends of the transmission shaft 6 .

[0039] Preferably, the cross-section of the first ramp component 2 is "Z"-shaped, which is convenient for better separation of the cloth rolls into single rolls, so that the single rolls of cloth can be flipped through the flip groove 7 to achieve the introduction of the single rolls of cloth into the next process. The lower surface of one end of the first ramp component 2 has a supporting leg, and the other end of the first ramp component 2 is matched with the bracket 1 by bolts.

[0040] Preferably, the second slope component 3 is an inclined structure, and a roller is provided on the second slope component 3 to facilitate the cloth roll to roll along the inclined second slope component 3 better.

[0041] Preferably, photoelectric sensors are provided on the inner wall of the bracket 1 corresponding to the turning groove 7 to detect whether the cloth roll is on the turning groove 7 .

[0042] The working principle and use process of the present invention are as follows: when in use, the cloth roll rolls onto the turning groove 7 through the second ramp assembly 3, the lifting motor 5 drives the transmission shaft 6 to rotate, and the transmission shaft 6 drives the lifting frame 4 to rise through the chain, and then drives the cloth roll to be lifted through the turning groove 7. When the cloth roll moves to correspond to the upper surface of the first ramp assembly 2, the transition cylinder 10 drives the transition frame 9 to approach the cloth roll through the transition shaft 8, pushes the cloth roll, and the turning cylinder 11 drives the turning groove 7 to turn through the turning shaft 12, so that the cloth roll turns onto the first ramp assembly 2, and rolls down to the next process through the first ramp assembly 2, and then the lifting frame 4, the transition cylinder 10 and the turning cylinder 11 are reset, and the turning action for the next cloth roll is repeated.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cloth roll single roll separator based on jacking, characterized in that: include: Bracket (1); A first slope component (2) is arranged on one side of the bracket (1); A second slope component (3) is arranged on the other side of the bracket (1), and the second slope component (3) is arranged side by side with the first slope component (2); A lifting frame (4) is slidably arranged inside the bracket (1) to lift the cloth roll; A driving assembly is arranged on the bracket (1) to adjust the height of the lifting frame (4); The turning assembly is arranged inside the lifting frame (4) to turn the cloth roll to the first slope assembly (2) after the cloth roll is lifted.

2. The cloth roll single roll separator based on jacking according to claim 1, characterized in that: The flip assembly comprises a flip groove (7), a transition shaft (8), a transition frame (9), a transition cylinder (10) and a flip cylinder (11); the flip shaft (12) is rotatably mounted on the upper end of the inner side of the lifting frame (4), and the flip groove (7) is fixed on the flip shaft (12); the flip cylinder (11) is arranged at one end of the inner side of the lifting frame (4), and one end of the flip cylinder (11) is matched with the flip shaft (12); the transition shaft (8) is arranged on the inner side of the lifting frame (4) and is located below the flip shaft (12); the transition frame (9) is fixed to the outer surface of the transition shaft (8), and one end of the transition shaft (8) is provided with a transition cylinder (10) matched with the lifting frame (4).

3. The cloth roll single roll separator based on jacking according to claim 2, characterized in that: A plurality of transition frames (9) are evenly distributed along the axial direction of the transition shaft (8).

4. The cloth roll single roll separator based on jacking according to claim 2, characterized in that: The cross section of the turnover groove (7) is in a "U" shape.

5. The cloth roll single roll separator based on jacking according to claim 1, characterized in that: The driving assembly comprises a lifting motor (5) and a transmission shaft (6); the lifting motor (5) is fixed to the middle of the upper surface of the bracket (1); the transmission shaft (6) is rotatably mounted on the bracket (1) through a support seat; and a first gear matching the lifting motor (5) is provided on the transmission shaft (6); and chains for lifting the lifting frame (4) are provided at both ends of the transmission shaft (6).

6. The cloth roll single roll separator based on jacking according to claim 5, characterized in that: Both ends of the transmission shaft (6) are provided with second gears that match the chain.

7. The cloth roll single roll separator based on jacking according to claim 1, characterized in that: The cross section of the first slope component (2) is in a "Z" shape; the lower surface of one end of the first slope component (2) has a supporting leg; the other end of the first slope component (2) is engaged with the bracket (1) via bolts.

8. The cloth roll single roll separator based on jacking according to claim 1, characterized in that: The second ramp component (3) is an inclined structure, and a roller is provided on the second ramp component (3).

9. The cloth roll single roll separator based on jacking according to claim 1, characterized in that: Photoelectric sensors are provided on the inner wall of the bracket (1) and the turning groove (7) correspondingly.

Citation Information

Patent Citations

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