Wire and cable coiling machine

Abstract

The invention discloses a coiling machine for electric wires and cables, and particularly relates to the technical field of electric wires and cables, the coiling machine for electric wires and cables comprises a machine base main body, the surface of the machine base main body is driven by a driving motor to rotate an electric coiling wheel, and the surface of the machine base main body is provided with a driving assembly. When the electric winding wheel rotates at a high speed to wind a wire cable, the exterior of the electric winding wheel can be protected, the cable can be prevented from accidentally falling off or splashing during high-speed rotation, meanwhile, operators are effectively prevented from being in contact with the electric winding wheel rotating at the high speed in the machine running process, and the safety of the electric winding wheel is improved. The safety risk in the operation process is reduced, potential safety hazards in the operation process are reduced, noise generated when the electric winding wheel rotates at a high speed can be reduced, the working environment is kept clean, when the electric winding wheel rotates, high-pressure gas can rush out through the inclined holes, the surface of the wound electric wire and cable can be cleaned, and the service life of the electric wire and cable is prolonged. And the quality of the wound wires and cables is improved.

Description

Technical Field

[0001] The invention relates to the technical field of electric wires and cables, in particular to a coiling machine for electric wires and cables. Background Art

[0002] The wire and cable reel is a device used to roll the produced wires and cables into a roll. Its main function is to wind the wires and cables on the reel in a neat manner for easy storage, transportation and use. This equipment plays a key role in the production process of wires and cables to ensure the neatness and standardization of the cables.

[0003] After searching, the patent with publication number CN116395493A discloses a coiling machine for wires and cables, whose structure includes a base, an auxiliary arc plate, a winding reel, a movable table, a rotating clamping rod, a cable, an adjusting device, a cylinder, and a conveying table.

[0004] The reels of traditional wire and cable winding machines are mostly exposed to the outside. When the exposed reels rotate at high speed, they may cause personal injury during operation, especially when handling thicker or heavier cables. If the employees' hands or body parts accidentally touch the rotating reels, it may cause pinching or serious safety accidents. Dust and other debris are more likely to adhere to the exposed reels, which will not only affect the performance of the equipment and the winding quality of the wires and cables, but also make them more difficult to clean.

[0005] Therefore, those skilled in the art provide a coiling machine for wires and cables to solve the problems raised in the above-mentioned background technology. Summary of the invention

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the present invention provides a winding machine for wires and cables, which has the advantages of arranging a driving component on the outside of an electric reel, so that when the electric reel rotates at high speed to wind up the wires and cables, the outside of the electric reel can be protected, thereby preventing the cables from accidentally falling off or splashing when rotating at high speed, and also effectively preventing the operator from contacting the high-speed rotating electric reel during the operation of the machine, thereby reducing the safety risks during operation, reducing the potential safety hazards during operation, and improving the safety of operation. It solves the problem that most of the reels of traditional wire and cable winding machines are directly exposed to the outside, and the exposed reel may cause personal injury during operation when rotating at high speed, especially when handling thicker or heavier cables. If the employee's hands or body parts accidentally touch the rotating reel, it may cause pinching or serious safety accidents, and dust and other debris are more likely to adhere to the exposed reel, which not only affects the performance of the equipment and the winding quality of the wires and cables, but also makes it difficult to clean.

[0008] (II) Technical solution

[0009] In order to achieve the above purpose, a driving component is arranged on the outside of the electric reel. When the electric reel rotates at high speed to reel up the wires and cables, the outside of the electric reel can be protected, which can prevent the cables from accidentally falling off or splashing when rotating at high speed. At the same time, it can also effectively prevent the operator from contacting the high-speed rotating electric reel during the operation of the machine, thereby reducing the safety risks and potential safety hazards during the operation and improving the safety of the operation. The present invention provides the following technical solutions: A wire and cable winding machine, comprising a machine base body, a guide roller is rotatably connected to the surface of the machine base body, an electric reel is rotatably arranged on the surface of the machine base body through a driving motor, a slide groove is longitudinally provided on the surface of the machine base body, and a driving component is installed on the surface of the machine base body;

[0010] The driving assembly includes a limit rod fixedly connected to the inside of the slide groove, an upper cover plate and a lower cover plate are movably installed on the surface of the base body, the surfaces of the upper cover plate and the lower cover plate are fixedly connected to the limit block, the outer surface of the limit rod is inserted into the inside of the limit block, the internal thread of the limit block is engaged and rotatably connected with a threaded rod, a stepper motor is fixedly installed inside the base body, the output end of the stepper motor is fixedly connected to a driving gear, one end of the driving gear is fixedly connected to the top of the threaded rod, a mounting seat is fixedly installed on the top of the motor, and a guide assembly is installed on the surface of the lower cover.

[0011] Preferably, the guide assembly includes a guide plate fixedly connected to the surface of the lower cover plate, a servo motor is fixedly installed on the end surface of the guide plate, a threaded rod is fixedly connected to the output end of the servo motor, a limit assembly is movably installed inside the guide plate, and an adjustment assembly is installed on the surface of the limit assembly.

[0012] Preferably, the limit assembly comprises a limit seat slidably connected to the inside of the guide plate, a limit groove is provided on the surface of the limit seat, an adjustment plate is slidably connected to the inside of the limit groove, and steel balls are movably installed inside the limit seat and the adjustment plate;

[0013] The adjusting assembly includes a sliding seat fixedly connected to the surface of the limit seat, the sliding seat is internally slidably connected with a first limit plate and a second limit plate, the sliding seat is internally provided with a spring movably installed between the first limit plate and the second limit plate, the sliding seat is internally threaded with a bolt, the first limit plate is fixedly connected to a connecting rod at the center of the surface away from the second limit plate, and the surface of the connecting rod is fixedly connected to the center of the surface of the adjusting plate.

[0014] Preferably, a groove is provided on the surface of the upper cover plate, inclined holes are provided at equal intervals on the surface of the groove, an annular groove is provided on the surface of the upper cover plate, and a booster assembly is installed inside the upper cover plate.

[0015] Preferably, the boost assembly includes an outer cylinder fixedly connected to the inside of the upper cover plate, the inner sealing sliding connection of the outer cylinder is a sealing plate, the inner part of the sealing plate is fixedly installed with a first one-way valve, the surface of the sealing plate is rotatably connected with a connecting plate, the end of the connecting plate away from the sealing plate is rotatably connected with a driving gear, the surface of the outer cylinder is fixedly connected with a connecting pipe, the output end of the connecting pipe is fixedly installed with a second gear, the interior of the outer cylinder is connected to the interior of the inclined hole through the connecting pipe and the second gear, the axis center of the electric reel is fixedly connected with a fixed shaft, the outer surface of the fixed shaft is fixedly sleeved with a gear ring, and the surface of the driving gear is meshingly connected to the surface of the gear ring.

[0016] Preferably, a threaded hole matching the threaded rod is penetrated through the surface of the limit block, a locating bearing is fixedly mounted on the outer surface of the threaded rod, and the outer surface of the locating bearing is fixedly mounted inside the base body.

[0017] Preferably, the thread directions of the upper half and the lower half of the threaded rod surface are opposite, and the electric reel is rotatably connected to the inner center of the upper cover plate and the lower cover plate.

[0018] Preferably, a threaded hole matching the threaded rod is formed through the surface of the limiting seat, and the surface of the steel ball extends to the inside of the limiting groove.

[0019] Preferably, the first limiting plate and the second limiting plate are both square, the end surface of the bolt is fixedly connected with a disc, and the outer surface of the disc is rotatably connected to the inside of the second limiting plate.

[0020] Preferably, the outside of the outer cylinder is connected to the inside of the outer cylinder through a first one-way valve, and sealing rings are fixedly installed on the opposite surfaces of the upper cover plate and the lower cover plate.

[0021] (III) Beneficial effects

[0022] Compared with the prior art, the present invention provides a coiling machine for wires and cables, which has the following beneficial effects:

[0023] 1. The wire and cable winding machine can protect the outside of the electric reel when the electric reel rotates at high speed to reel the wires and cables by arranging a driving component on the outside of the electric reel, thereby preventing the cable from accidentally falling off or splashing when the cable rotates at high speed, and also effectively preventing the operator from contacting the high-speed rotating electric reel during the operation of the machine, thereby reducing the safety risks during the operation, reducing the safety hazards during the operation, and improving the safety of the operation.

[0024] 2. The wire and cable winding machine, through the closing of the upper cover and the lower cover, helps to reduce the noise generated when the electric reel runs at high speed, improves the comfort of the working environment, protects the hearing health of the operator, and can block external dust, foreign matter, etc. from entering the surface of the electric reel, maintain the cleanliness of the working environment, thereby reducing the potential impact on the cable quality.

[0025] 3. The wire and cable winding machine is provided with a booster component. When the electric reel rotates, it drives the driving gear to rotate and puts the inside of the outer cylinder in a boosted state, so that the high-pressure gas can flow out through the inclined hole, and can clean the debris, dust and water droplets on the surface of the wound wire and cable, thereby improving the quality of the wound wire and cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic structural diagram of a wire and cable coiling machine proposed by the present invention;

[0027] Figure 2 This is a schematic diagram of the connection between a machine base body and an electric reel in a wire and cable reeling machine proposed by the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of a driving assembly in a wire and cable coiling machine proposed by the present invention;

[0029] Figure 4 for Figure 3 The enlarged view of point A in the middle;

[0030] Figure 5 This is a schematic structural diagram of a guide assembly in a coiling machine for wires and cables proposed by the present invention;

[0031] Figure 6 This is a schematic structural diagram of a limit assembly in a wire and cable coiling machine proposed by the present invention;

[0032] Figure 7 A schematic diagram of the structure of an adjustment component in a coiling machine for wires and cables proposed by the present invention;

[0033] Figure 8 This is a schematic structural diagram of an upper cover plate in a coiling machine for wires and cables proposed by the present invention;

[0034] Fig. 9 This is a schematic structural diagram of a booster assembly in a coiling machine for wires and cables proposed by the present invention;

[0035] Fig.10 The present invention is a schematic structural diagram of an electric reel in a wire and cable coiling machine.

[0036] In the figure: 1, machine base body; 2, guide roller; 3, electric reel; 31, fixed shaft; 32, gear ring; 4, slide groove; 5, driving assembly; 51, limit rod; 52, limit block; 53, upper cover plate; 531, groove; 532, inclined hole; 533, ring groove; 534, booster assembly; 5341, outer cylinder; 5342, sealing plate; 5343, first one-way valve; 5344, connecting plate; 5345, driving gear; 5346, connecting pipe; 5347, second gear; 54, lower cover plate; 55. Threaded rod; 56. Mounting seat; 57. Driving gear; 58. Stepping motor; 59. Guide assembly; 591. Guide plate; 592. Servo motor; 593. Limit assembly; 5931. Limit seat; 5932. Limit groove; 5933. Steel ball; 5934. Adjustment plate; 594. Adjustment assembly; 5941. Sliding seat; 5942. First limit plate; 5943. Second limit plate; 5944. Spring; 5945. Bolt; 5946. Connecting rod; 595. Threaded rod. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-10 A wire and cable winding machine includes a machine base body 1, a guide roller 2 is rotatably connected to the surface of the machine base body 1, an electric reel 3 is rotatably driven by a driving motor on the surface of the machine base body 1, a slide groove 4 is longitudinally opened on the surface of the machine base body 1, and a driving component 5 is installed on the surface of the machine base body 1;

[0039] The driving assembly 5 includes a limit rod 51 fixedly connected to the inside of the slide groove 4, an upper cover plate 53 and a lower cover plate 54 are movably installed on the surface of the base body 1, and sealing rings are fixedly installed on the opposite surfaces of the upper cover plate 53 and the lower cover plate 54. The surfaces of the upper cover plate 53 and the lower cover plate 54 are fixedly connected to the limit block 52, and the outer surface of the limit rod 51 is inserted into the inside of the limit block 52. The internal thread of the limit block 52 is engaged and rotatably connected with a threaded rod 55. The thread direction of the upper half of the surface of the threaded rod 55 is opposite to that of the lower half. The electric reel 3 is rotatably connected to the upper cover plate 53 and the lower cover plate 5 4, a threaded hole matching the threaded rod 55 is formed on the surface of the limit block 52, a positioning bearing is fixedly installed on the outer surface of the threaded rod 55, and the outer surface of the positioning bearing is fixedly installed inside the base body 1, and a stepper motor 58 is fixedly installed inside the base body 1, wherein the stepper motor is connected to the base body 1 through a mounting seat 56, and a driving gear 57 is fixedly connected to the output end of the stepper motor 58, and a guide assembly 59 is installed on the surface of the lower cover plate 54, and the guide assembly 59 includes a guide plate 59 fixedly connected to the surface of the lower cover plate 54 1. A servo motor 592 is fixedly installed on the end surface of the guide plate 591, and a threaded rod 595 is fixedly connected to the output end of the servo motor 592. A limit assembly 593 is movably installed inside the guide plate 591. The limit assembly 593 includes a limit seat 5931 slidably connected to the inside of the guide plate 591. A limit groove 5932 is provided on the surface of the limit seat 5931. An adjustment plate 5934 is slidably connected to the inside of the limit groove 5932. Steel balls 5933 are movably installed inside the limit seat 5931 and the adjustment plate 5934. The surface of the limit seat 5931 is penetrated by a steel ball 5933. A threaded hole matching the threaded rod 595 is penetrated, and the surface of the steel ball 5933 extends to the inside of the limit groove 5932. By arranging the driving assembly 5 on the outside of the electric reel 3, when the electric reel 3 rotates at high speed to reel the wire and cable, the outside of the electric reel 3 can be protected, which can prevent the cable from accidentally falling off or splashing when the high-speed rotation occurs, and also effectively prevent the operator from contacting the high-speed rotating electric reel 3 during the operation of the machine, thereby reducing the safety risks during the operation, reducing the safety hazards during the operation, and improving the safety of the operation;

[0040] The surface of the limit assembly 593 is installed with an adjustment assembly 594, which includes a sliding seat 5941 fixedly connected to the surface of the limit seat 5931, the interior of the sliding seat 5941 is slidably connected with a first limit plate 5942 and a second limit plate 5943, the interior of the sliding seat 5941 is movably installed with a spring 5944 located between the first limit plate 5942 and the second limit plate 5943, the interior of the sliding seat 5941 is threadedly connected with a bolt 5945, and the first limit plate 5942 is away from the second limit plate 594 3 is fixedly connected with a connecting rod 5946, the surface of the connecting rod 5946 is fixedly connected with the surface of the adjusting plate 5934 at the center, the first limiting plate 5942 and the second limiting plate 5943 are both square, the end surface of the bolt 5945 is fixedly connected with a disc, the outer surface of the disc is rotatably connected to the inside of the second limiting plate 5943, and the pressure between the adjusting plate 5934 and the cable wire can be adjusted by setting the adjusting component 594, which can adapt to the clamping of wires and cables of different specifications by the steel ball 5933;

[0041] A groove 531 is provided on the surface of the upper cover plate 53, and inclined holes 532 are provided on the surface of the groove 531 at equal intervals. An annular groove 533 is provided on the surface of the upper cover plate 53. A booster assembly 534 is installed inside the upper cover plate 53. The booster assembly 534 includes an outer cylinder 5341 fixedly connected to the inside of the upper cover plate 53. A sealing plate 5342 is sealingly and slidably connected to the inside of the outer cylinder 5341. A first one-way valve 5343 is fixedly installed inside the sealing plate 5342. The outside of the outer cylinder 5341 is connected to the inside of the outer cylinder 5341 through the first one-way valve 5343. A connecting plate 5344 is rotatably connected to the surface of the sealing plate 5342. One end of the connecting plate 5344 away from the sealing plate 5342 is rotatably connected to a driving gear 5345. The surface of the outer cylinder 5341 is fixedly connected to the outer cylinder 5341. A connecting pipe 5346 is connected, and a second gear 5347 is fixedly installed on the output end of the connecting pipe 5346. The interior of the outer cylinder 5341 is connected to the interior of the inclined hole 532 through the connecting pipe 5346 and the second gear 5347. A fixed shaft 31 is fixedly connected to the axis of the electric reel 3, and a gear ring 32 is fixedly sleeved on the outer surface of the fixed shaft 31. The surface of the driving gear 5345 is meshedly connected to the surface of the gear ring 32. By setting a boost component 534, when the electric reel 3 rotates, it will drive the driving gear 5345 to rotate, and the interior of the outer cylinder 5341 is in a boosted state, so that the high-pressure gas can flow out through the inclined hole 532, and can clean the debris, dust and water droplets on the surface of the wound wires and cables, thereby improving the quality of the wound wires and cables.

[0042] To sum up, when the wire and cable winding machine is used, the cable wire is fixed on the surface of the electric reel 3, and then the cable wire is pressed into the inside of the limit groove 5932 and clamped between the steel balls 5933, and then the stepper motor 58 is started to drive the driving gear 57 to rotate, and the driving gear 57 drives the rotation of the threaded rod 55 to drive the limit block 52 to slide, wherein the stepper motor 58 driving the threaded rod 55 rotates in the same direction, and the stepper motor 58 is externally connected to a pulse generating device, and the stepper motor 58 is controlled by sending a pulse signal, wherein the pulse generating device is a prior art, and the specific structure is no longer disclosed here, and it can also be used in conjunction with the stepper motor 58 in the present device to realize the driving of the threaded rod 55. At this time, the upper cover plate 53 and the lower cover plate 54 slide toward the center of the electric reel 3, and when the bottom of the upper cover plate 53 is sealed with the top of the lower cover plate 54 After fitting, turn off the stepper motor 58. When the electric reel 3 rotates at high speed to reel in the wires and cables, the outside of the electric reel 3 can be protected to prevent the cable from accidentally falling off or splashing when rotating at high speed. At the same time, it also effectively prevents the operator from contacting the high-speed rotating electric reel 3 during the operation of the machine, thereby reducing the safety risks during operation, reducing the potential safety hazards during operation, and improving the safety of operation. When the electric reel 3 rotates, the engagement of the gear ring 32 with the driving gear 5345 will drive the driving gear 5345 to rotate, and drive the sealing plate 5342 to slide at high speed inside the outer cylinder 5341, so that the inside of the outer cylinder 5341 is in a pressurized state, so that the high-pressure gas can gush out through the inclined hole 532, and can clean the debris, dust and water droplets on the surface of the wound wires and cables, thereby improving the quality of the wound wires and cables.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire and cable coiling machine, comprising a machine base body (1), characterized in that: The surface of the machine base body (1) is rotatably connected to a guide roller (2), the surface of the machine base body (1) is driven to rotate by a driving motor to have an electric reel (3), a sliding groove (4) is longitudinally provided on the surface of the machine base body (1), and a driving assembly (5) is installed on the surface of the machine base body (1); The driving assembly (5) comprises a limit rod (51) fixedly connected to the inside of the slide groove (4); an upper cover plate (53) and a lower cover plate (54) are movably mounted on the surface of the machine base body (1); the surfaces of the upper cover plate (53) and the lower cover plate (54) are fixedly connected to the limit block (52); the outer surface of the limit rod (51) is inserted into the inside of the limit block (52); the internal thread of the limit block (52) is engaged and rotatably connected to a threaded rod (55); a stepping motor (58) is fixedly mounted inside the machine base body (1); the output end of the stepping motor (58) is fixedly connected to a driving gear (57); one end of the driving gear (57) is fixedly connected to the top of the threaded rod (55); a mounting seat (56) is fixedly mounted on the top of the motor; and a guide assembly (59) is mounted on the surface of the lower cover plate (54).

2. The wire and cable coiling machine according to claim 1, characterized in that: The guide assembly (59) comprises a guide plate (591) fixedly connected to the surface of the lower cover plate (54); a servo motor (592) is fixedly mounted on the end surface of the guide plate (591); a threaded rod (595) is fixedly connected to the output end of the servo motor (592); a limit assembly (593) is movably mounted inside the guide plate (591); and an adjustment assembly (594) is mounted on the surface of the limit assembly (593).

3. A wire and cable coiling machine according to claim 2, characterized in that: The limiting assembly (593) comprises a limiting seat (5931) slidably connected to the inside of the guide plate (591); a limiting groove (5932) is provided on the surface of the limiting seat (5931); an adjusting plate (5934) is slidably connected to the inside of the limiting groove (5932); and steel balls (5933) are movably installed inside both the limiting seat (5931) and the adjusting plate (5934); The adjustment assembly (594) includes a sliding seat (5941) fixedly connected to the surface of the limit seat (5931), the interior of the sliding seat (5941) is slidably connected with a first limit plate (5942) and a second limit plate (5943), the interior of the sliding seat (5941) is movably installed with a spring (5944) located between the first limit plate (5942) and the second limit plate (5943), the interior of the sliding seat (5941) is threadedly connected with a bolt (5945), the first limit plate (5942) is fixedly connected with a connecting rod (5946) at the center of the surface away from the second limit plate (5943), and the surface of the connecting rod (5946) is fixedly connected to the center of the surface of the adjustment plate (5934).

4. The wire and cable coiling machine according to claim 1, characterized in that: A groove (531) is provided on the surface of the upper cover plate (53), inclined holes (532) are provided on the surface of the groove (531) at equal intervals, an annular groove (533) is provided on the surface of the upper cover plate (53), and a booster assembly (534) is installed inside the upper cover plate (53).

5. The wire and cable coiling machine according to claim 4, characterized in that: The booster assembly (534) comprises an outer cylinder (5341) fixedly connected to the interior of the upper cover plate (53); the interior of the outer cylinder (5341) is sealingly and slidably connected to a sealing plate (5342); a first one-way valve (5343) is fixedly installed inside the sealing plate (5342); a connecting plate (5344) is rotatably connected to the surface of the sealing plate (5342); an end of the connecting plate (5344) away from the sealing plate (5342) is rotatably connected to a driving gear (5345); A connecting tube (5346) is fixedly connected to the surface, and a second gear (5347) is fixedly installed on the output end of the connecting tube (5346). The interior of the outer cylinder (5341) is connected to the interior of the inclined hole (532) through the connecting tube (5346) and the second gear (5347). A fixed shaft (31) is fixedly connected to the axis of the electric reel (3), and a gear ring (32) is fixedly sleeved on the outer surface of the fixed shaft (31). The surface of the driving gear (5345) is meshingly connected to the surface of the gear ring (32).

6. The wire and cable coiling machine according to claim 1, characterized in that: A threaded hole matching the threaded rod (55) is formed through the surface of the limit block (52), a positioning bearing is fixedly mounted on the outer surface of the threaded rod (55), and the outer surface of the positioning bearing is fixedly mounted inside the base body (1).

7. The wire and cable coiling machine according to claim 1, characterized in that: The thread direction of the upper half of the surface of the threaded rod (55) is opposite to that of the lower half, and the electric reel (3) is rotatably connected to the inner center of the upper cover plate (53) and the lower cover plate (54).

8. The wire and cable coiling machine according to claim 3, characterized in that: A threaded hole matching the threaded rod (595) is formed through the surface of the limiting seat (5931), and the surface of the steel ball (5933) extends to the interior of the limiting groove (5932).

9. The wire and cable coiling machine according to claim 3, characterized in that: The first limiting plate (5942) and the second limiting plate (5943) are both square, and the end surface of the bolt (5945) is fixedly connected to a disc, and the outer surface of the disc is rotatably connected to the inside of the second limiting plate (5943).

10. The wire and cable coiling machine according to claim 5, characterized in that: The outside of the outer cylinder (5341) is connected to the inside of the outer cylinder (5341) via a first one-way valve (5343), and sealing rings are fixedly installed on the opposite surfaces of the upper cover plate (53) and the lower cover plate (54).

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