Material hardness detection equipment based on building intelligence

By introducing transmission components and unlocking parts into the hardness detection equipment, the automatic rotation and protection functions of the flattener are realized, which solves the problem of head damage caused by sample surface height difference, and improves the detection efficiency and service life of the equipment.

CN119223788AInactive Publication Date: 2024-12-31YANGZHOU QUELAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411223667.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing hardness detector detects the hardness of the material, the sample surface height difference causes head collision damage, which is cumbersome and reduces the detection efficiency. It is easy to cause the risk of head collision damage when the sample is transferred.

Method used

A material hardness detection device based on building intelligence is designed, using transmission components and unlocking parts, and the gears and winding wheels are driven by electric push rods to rotate the flattener to the above sample to avoid head collisions and prevent protective components. Splash of debris.

Benefits of technology

It improves the working efficiency of sample hardness detection, extends the service life of the indenter, protects the operator, avoids the leveler interference caused by sample transfer, and enhances the accuracy of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses material hardness detection equipment based on building intellectualization, and relates to the technical field of material hardness detection.The material hardness detection equipment comprises a hardness detection equipment body, a rotating shaft is rotationally arranged at the top of a shell of the hardness detection equipment body, a first gear is arranged at the top of the rotating shaft, a supporting plate is fixedly connected to the bottom of the rotating shaft, and a flattening device body is arranged on the supporting plate; a connecting shaft is rotationally arranged on the top surface of a shell of the hardness detection equipment body, a winding wheel is fixedly connected to the outer wall of the bottom of the connecting shaft, a second gear is fixedly connected to the outer wall of the top of the connecting shaft, two traction ropes are arranged on the outer wall of the winding wheel, and a protection assembly is arranged at one end of each traction rope; an electric push rod on the hardness detection equipment body is provided with a transmission assembly; through use of the transmission assembly, rotation of the flattener body is facilitated, flattening of a sample is facilitated, transfer of the sample is avoided, and the working efficiency of sample hardness detection is further improved; and meanwhile, the flattening device body is reset, interference of the flattening device body on hardness detection of the material is avoided, and therefore hardness detection of the material is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of material hardness detection, and in particular to a material hardness detection device based on building intelligence. Background Art

[0002] Hardness tester is a special instrument used to measure the surface hardness of materials. Hardness tester is divided into two types: desktop hardness tester and portable hardness tester. Desktop hardness tester is mainly used in laboratories and has the advantage of high precision. Portable hardness tester is suitable for installed machinery or permanent assembly parts and is easy to carry. Portable hardness tester integrates portable hardness testers such as Leeb, Brinell, Rockwell, etc., and can realize the free conversion of 7 different hardness values, eliminating the cumbersome procedure of manual hardness table search in the past, and realizing the characteristics of true intelligence and portability. When testing the hardness of high-strength materials, when the height difference between the upper and lower surfaces of the sample is greater than the distance between the indenter and the sample surface (usually When the sample is about 0.5mm, the indenter may be hit, which may cause damage to the indenter during measurement and affect the detection of material hardness. In the prior art, a sample flattener is used to solve the problem of damage to the indenter due to collision of the sample surface. However, in the prior art, the sample is first placed on a flattener and flattened, and then the sample is moved to a hardness tester for detection. Only then can the sample be tested. Such operation is cumbersome and reduces the work efficiency of sample detection. At the same time, when transferring the sample, the flattened sample is easily mixed with the unflattened sample, increasing the risk of collision damage to the indenter. Therefore, a material hardness detection device based on building intelligence is proposed to solve the above problems. Summary of the invention

[0003] The purpose of the present invention is to solve the above problems and to propose a material hardness testing device based on building intelligence.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A material hardness testing device based on building intelligence, comprising a hardness testing device body, a rotating shaft is rotatably arranged on the top of the shell of the hardness testing device body, a gear is arranged on the top of the rotating shaft, a support plate is fixedly connected to the bottom, a flattening device body for flattening a sample is arranged on the support plate, and a fixing member acting on the rotating shaft is arranged on the top surface of the hardness testing device body;

[0006] A connecting shaft is rotatably provided on the top surface of the shell of the hardness testing device body, a winding wheel is fixedly connected to the bottom outer wall of the connecting shaft, a second gear is fixedly connected to the top outer wall, two traction ropes are provided on the outer wall of the winding wheel, and a protective component is provided at one end of the traction rope;

[0007] An electric push rod is installed on the top surface of the shell of the hardness testing device body, and the telescopic end of the electric push rod is provided with a transmission component that first acts on the second gear and then acts on the first gear.

[0008] Preferably, the transmission assembly includes a connecting frame arranged at the telescopic end of the electric push rod, a rectangular frame arranged on the connecting frame, a movable block and an extrusion spring slidably arranged in the rectangular frame, and the extrusion spring is located at one end close to the electric push rod, and the top of the movable block is provided with a bar-shaped tooth plate 1 meshing with gear 2 through connecting rod 2, and the bottom of the side surface of the rectangular frame is provided with a bar-shaped tooth plate 2 matching with gear 1.

[0009] Preferably, the fixing device comprises a mounting bracket arranged on the top surface of the shell of the hardness testing equipment body, a sleeve arranged on the mounting bracket and a movable rod slidably arranged in the sleeve, a reset spring is arranged between the movable rod and the sleeve, a clamping head is arranged at the bottom of the movable rod, a clamping slot is arranged at the top of the rotating shaft to cooperate with the clamping head, and an unlocking piece is arranged on the side of the rectangular frame.

[0010] Preferably, the unlocking member comprises a push rod arranged on the outer wall of the movable rod, and an unlocking groove is provided on the side surface of the rectangular frame to cooperate with the push rod, and the unlocking groove consists of an inclined groove and parallel grooves arranged at both ends of the inclined groove.

[0011] Preferably, the protective component includes a rectangular box symmetrically arranged on the hardness testing device body, a baffle slidably arranged in the rectangular box, and a plurality of tension springs arranged between the baffle and the rectangular box, a connecting rod is provided on the top of the baffle, a strip opening is provided on the top surface of the shell of the hardness testing device body to cooperate with the connecting rod, and the top of the connecting rod movably passes through the top of the strip opening, a pulley is symmetrically rotated on the top surface of the shell of the hardness testing device body, and one end of the traction rope passes through the pulley and is fixedly connected to the connecting rod.

[0012] Preferably, the traction rope passes through a pulley close to a side of another traction rope.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0014] The present invention uses a transmission component to firstly wind the traction rope around the winding wheel, so that the two baffles block the front end of the hardness testing device body to avoid the operator being injured by flying debris, thereby facilitating the protection of the operator standing at the front end of the hardness testing device body; then the rotating shaft is unlocked to facilitate the rotation of the rotating shaft, thereby facilitating the rotation of the flattener body and rotating the flattener body above the sample; finally, the flattener body is rotated to facilitate flattening the sample and avoid sample transfer, thereby further improving the work efficiency of sample hardness testing; at the same time, the flattener body is also reset to avoid the flattener body interfering with the hardness testing of the material, thereby facilitating the hardness testing of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It shows a schematic structural diagram of a front viewing angle provided by an embodiment of the present invention;

[0016] Figure 2 It shows a schematic diagram of a structure according to a top-down perspective provided by an embodiment of the present invention;

[0017] Figure 3 A schematic diagram of a cross-sectional structure at a front viewing angle provided by an embodiment of the present invention is shown;

[0018] Figure 4 A schematic structural diagram of a transmission assembly according to a first viewing angle is shown;

[0019] Figure 5 A schematic structural diagram of a transmission assembly according to a second viewing angle is shown;

[0020] Figure 6 A schematic structural diagram of a fixing member provided in an embodiment of the present invention is shown;

[0021] Figure 7 It shows a schematic diagram of the structure of a rectangular frame provided in an embodiment of the present invention;

[0022] Figure 8 A schematic cross-sectional structure diagram of a sleeve provided according to an embodiment of the present invention is shown.

[0023] Legend:

[0024] 1. Hardness testing equipment body; 2. Support plate; 3. Flattener body; 4. Rotating shaft; 5. Mounting frame; 6. Gear 1; 7. Pulley; 8. Connecting rod 1; 9. Rectangular box; 10. Traction rope; 11. Rectangular frame; 12. Baffle; 13. Tension spring; 14. Strip opening; 15. Gear 2; 16. Sleeve; 17. Push rod; 18. Connecting shaft; 19. Connecting rod 2; 20. Strip tooth plate 1; 21. Movable block; 22. Strip tooth plate 2; 23. Connecting frame; 24. Winding wheel; 25. Electric push rod; 26. Extrusion spring; 27. Movable rod; 28. Chuck; 29. ​​Slot; 30. Unlocking slot; 31. Reset spring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-8 , the present invention provides a technical solution:

[0027] A material hardness testing device based on building intelligence includes a hardness testing device body 1 (the prior art) for testing the hardness of a sample; a rotating shaft 4 is rotatably provided on the top of the shell of the hardness testing device body 1, a gear 6 is provided on the top of the rotating shaft 4, a support plate 2 is fixedly connected to the bottom, and a flattening device body 3 for flattening the sample is provided on the support plate 2 (the flattening device body 3 includes a bracket, a pressing plate and a driving mechanism for controlling the lifting and lowering of the pressing plate; the prior art), which is used to flatten the sample to avoid the uneven surface of the sample causing the pressure head of the hardness testing device body 1 to be damaged, thereby facilitating the protection of the pressure head of the hardness testing device body 1 and improving the service life of the hardness testing device body 1; a fixing member acting on the rotating shaft 4 is provided on the top surface of the hardness testing device body 1; by using the fixing member, it is convenient to fix the rotating shaft 4, thereby facilitating the fixing of the flattening device body 3, avoiding the flattening device body 3 from rotating when not in use, thereby avoiding the flattening device body 3 from colliding with the hardness testing device body 1, thereby facilitating the protection of the flattening device body 3 or the flattening device body 3.

[0028] A connecting shaft 18 is rotatably provided on the top surface of the shell of the hardness testing device body 1, a winding wheel 24 is fixedly connected to the bottom outer wall of the connecting shaft 18, a gear 2 15 is fixedly connected to the top outer wall, two traction ropes 10 are provided on the outer wall of the winding wheel 24, and a protective component is provided at one end of the traction rope 10. By using the protective component, it is prevented that debris splashes to the front end of the hardness testing device body 1 when the hardness of the sample is tested, so that it is convenient to protect the operator standing at the front end of the hardness testing device body 1, which is beneficial to the health of the operator;

[0029] An electric push rod 25 is installed on the top surface of the shell of the hardness testing device body 1. The telescopic end of the electric push rod 25 is provided with a transmission component that first acts on the gear 2 15 and then acts on the gear 1 6. Through the use of the transmission component, the traction rope 10 is first wound around the winding wheel 24, so that the two baffles 12 block the front end of the hardness testing device body 1 to prevent the operator from being injured by the flying debris, thereby facilitating the protection of the operator standing at the front end of the hardness testing device body 1; then the rotating shaft 4 is unlocked to facilitate the rotation of the rotating shaft 4, thereby facilitating the rotation of the flattening device body 3, so that the flattening device body 3 is rotated above the sample to achieve flattening of the sample, avoiding the uneven surface of the sample and causing the pressure head of the hardness testing device body 1 to be damaged, thereby facilitating the protection of the pressure head of the hardness testing device body 1, and improving the service life of the hardness testing device body 1; and avoiding the transfer of the sample, further improving the working efficiency of the sample hardness test 1; at the same time, the flattening device body 3 is reset to avoid the flattening device body 1 from interfering with the hardness test of the material, which is beneficial to the hardness test of the material.

[0030] In the present invention, the transmission assembly includes a connecting frame 23 arranged at the telescopic end of the electric push rod 25, a rectangular frame 11 arranged on the connecting frame 23, a movable block 21 slidably arranged in the rectangular frame 11 and a squeezing spring 26, and the squeezing spring 26 is located at one end close to the electric push rod 25. Through the use of the squeezing spring 26, it is convenient to squeeze the movable block 21, thereby facilitating the movement of the movable block 21; the top of the movable block 21 is provided with a bar tooth plate 20 meshing with the gear 15 through the connecting rod 19, and the bottom of the side of the rectangular frame 11 is provided with a bar tooth plate 22 matching the gear 6.

[0031] In the present invention, the fixing device includes a mounting frame 5 arranged on the top surface of the shell of the hardness testing equipment body 1, a sleeve 16 arranged on the mounting frame 5 and a movable rod 27 slidably arranged in the sleeve 16, and a reset spring 31 is provided between the movable rod 27 and the sleeve 16 to facilitate the reset of the movable rod 27; a clamping head 28 is provided at the bottom of the movable rod 27, and a clamping groove 29 is provided at the top of the rotating shaft 4 to cooperate with the clamping head 28, and the clamping head 28 and the clamping groove 29 are polygonal structures, which are convenient for fixing the rotating shaft 4; an unlocking piece is provided on the side of the rectangular frame 11; by using the unlocking piece, it is convenient to release the fixation of the rotating shaft 4 before the flattener body 3 rotates, thereby facilitating the rotation of the flattener body 3.

[0032] In the present invention, the unlocking member includes a push rod 17 arranged on the outer wall of the movable rod 27, and an unlocking groove 30 is provided on the side of the rectangular frame 11 to cooperate with the push rod 17. The unlocking groove 30 is composed of an inclined groove and parallel grooves arranged at both ends of the inclined groove, wherein the inclined groove can enable the push rod 17 to move upward, thereby disengaging the clamping head 28 from the clamping slot 29, thereby realizing the unlocking of the rotating shaft 4.

[0033] In the present invention, the protective component includes a rectangular box 9 symmetrically arranged on the hardness testing device body 1, a baffle 12 slidably arranged in the rectangular box 9, and a plurality of tension springs 13 arranged between the baffle 12 and the rectangular box 9, and the baffle 12 is made of a transparent material to facilitate observation of the sample testing situation in the hardness testing device body 1; a connecting rod 8 is provided on the top of the baffle 12, and a strip opening 14 is provided on the top surface of the shell of the hardness testing device body 1 to cooperate with the connecting rod 8, and the top of the connecting rod 8 is movably penetrated to the top of the strip opening 14, a pulley 7 is symmetrically rotated on the top surface of the shell of the hardness testing device body 1, and one end of the traction rope 10 passes through the pulley 7 and is fixed to the connecting rod 8, and the traction rope 10 passes through the pulley 7 close to the side of the other traction rope 10, so as to facilitate the two baffles 12 to contact each other.

[0034] Working principle: When the present invention is used, the sample is first placed on the loading platform of the hardness testing device body 1, and then the electric push rod 25 is turned on, and the rectangular frame 11 is moved by the extension of the telescopic end of the electric push rod 25, and the movement of the rectangular frame 11 is divided into two processes:

[0035] Process 1: After the telescopic end of the electric push rod 25 moves to a certain distance, that is, point A, at this time, the movable block 21 moves with the rectangular frame 11 under the action of the extrusion spring 26, thereby driving the connecting rod 2 19 and the bar-shaped toothed plate 1 20 to move, and further driving the gear 2 15 to rotate. The rotation of the gear 2 15 drives the connecting shaft 18 to rotate, and then drives the winding wheel 24 to rotate, so that the traction rope 10 is wound around the winding wheel 24, thereby pulling the baffle 12 to move relatively. When the telescopic end of the electric push rod 25 moves to point A, the two baffles 12 contact each other, which is convenient for protecting the area of ​​the front end surface of the hardness testing equipment body 1; then, under the action of the baffle 12, the movable block 21, the bar-shaped toothed plate 1 20, etc. are all in a relatively static state;

[0036] Process 2: After the two baffles 12 contact each other, the push rod 17 enters the parallel groove at the bottom of the unlocking groove 30, and as the telescopic end of the electric push rod 25 continues to move to the end of the telescopic end of the electric push rod 25, at this time, the rectangular frame 11 moves first to make the push rod 17 move along the inclined groove of the unlocking groove 30, so that the push rod 17 moves upward, thereby driving the movable rod 27 and the clamping head 28 to move upward, but when the push rod 17 moves from the bottom of the inclined groove of the unlocking groove 30 to the top, the clamping head 28 is disengaged from the clamping groove 29, and the rotating shaft 4 is unlocked; at the same time, the push rod 17 moves to the parallel groove at the top of the unlocking groove 30, and the bar-shaped tooth plate 22 is meshed with the gear 1 6;

[0037] Then the rectangular frame 11 continues to move, which will drive the movement of the bar-shaped toothed plate 22, thereby driving the gear 1 6 to rotate, and further driving the rotating shaft 4 to rotate. The rotation of the rotating shaft 4 drives the support plate 2 to rotate, thereby driving the flattening device body 3 to rotate. At the same time, when the telescopic end of the electric push rod 25 moves to the end, the flattening device body 3 rotates 180°. At this time, the flattening device body 3 is located directly above the sample, and then the sample is flattened by the flattening device body 3 to avoid the unevenness of the sample causing the pressure head of the hardness testing device body 1 to be damaged, thereby facilitating the protection of the pressure head of the hardness testing device body 1.

[0038] Then, the sample is flattened by the flattening device body 3. After the sample is flattened, the telescopic end of the electric push rod 25 is controlled to be retracted to point A. At this time, the flattening device body 3 is first rotated and reset. After the flattening device body 3 rotates 180°, the bar-shaped tooth plate 22 is disengaged from the gear 1 6. Then, the rectangular frame 11 continues to move to make the push rod 17 move out of the unlocking groove 30. Then, the clamping head 28 is inserted into the clamping groove 29 under the action of the reset spring 31 to fix the rotating shaft 4.

[0039] Finally, the hardness of the sample is tested by the hardness testing device body 1 (which is the prior art). When the hardness of the sample is tested, the debris splashing and hitting the front end of the hardness testing device body 1 will be blocked by the baffle 12, thereby facilitating the protection of the operator standing at the front end of the hardness testing device body 1.

[0040] The above description of the embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A material hardness testing device based on building intelligence, comprising a hardness testing device body (1), characterized in that: The hardness testing device body (1) has a rotating shaft (4) rotatably disposed on the top of the shell, a gear (6) disposed on the top of the rotating shaft (4), and a support plate (2) fixedly connected to the bottom, a flattening device body (3) for flattening the sample disposed on the support plate (2), and a fixing member acting on the rotating shaft (4) disposed on the top surface of the hardness testing device body (1); A connecting shaft (18) is rotatably provided on the top surface of the shell of the hardness testing device body (1), a winding wheel (24) is fixedly connected to the bottom outer wall of the connecting shaft (18), and a gear 2 (15) is fixedly connected to the top outer wall, two traction ropes (10) are provided on the outer wall of the winding wheel (24), and a protective component is provided at one end of the traction rope (10); An electric push rod (25) is installed on the top surface of the shell of the hardness testing device body (1), and the telescopic end of the electric push rod (25) is provided with a transmission component that first acts on gear 2 (15) and then acts on gear 1 (6).

2. The material hardness testing equipment based on building intelligence according to claim 1 is characterized in that: The transmission assembly comprises a connecting frame (23) arranged at the telescopic end of the electric push rod (25), a rectangular frame (11) arranged on the connecting frame (23), a movable block (21) and a compression spring (26) slidably arranged in the rectangular frame (11), and the compression spring (26) is located at one end close to the electric push rod (25), the top of the movable block (21) is provided with a bar-shaped toothed plate (20) meshing with a second gear (15) through a second connecting rod (19), and the bottom of a side surface of the rectangular frame (11) is provided with a bar-shaped toothed plate (22) matching with a first gear (6).

3. The material hardness testing equipment based on building intelligence according to claim 2 is characterized in that: The fixing device comprises a mounting frame (5) arranged on the top surface of the shell of the hardness testing device body (1), a sleeve (16) arranged on the mounting frame (5) and a movable rod (27) slidably arranged in the sleeve (16), a return spring (31) is arranged between the movable rod (27) and the sleeve (16), a clamping head (28) is arranged at the bottom of the movable rod (27), a clamping groove (29) is provided on the top of the rotating shaft (4) to cooperate with the clamping head (28), and an unlocking piece is arranged on the side of the rectangular frame (11).

4. The material hardness testing equipment based on building intelligence according to claim 3 is characterized in that: The unlocking member comprises a push rod (17) arranged on the outer wall of the movable rod (27); an unlocking groove (30) is provided on the side surface of the rectangular frame (11) to cooperate with the push rod (17); the unlocking groove (30) consists of an inclined groove and parallel grooves arranged at both ends of the inclined groove.

5. The material hardness testing equipment based on building intelligence according to claim 4 is characterized in that: The protective component comprises a rectangular box (9) symmetrically arranged on the hardness testing device body (1), a baffle (12) slidably arranged in the rectangular box (9), and a plurality of tension springs (13) arranged between the baffle (12) and the rectangular box (9); a connecting rod (8) is arranged on the top of the baffle (12); a strip opening (14) is provided on the top surface of the shell of the hardness testing device body (1) to cooperate with the connecting rod (8), and the top of the connecting rod (8) is movably penetrated to the top of the strip opening (14); a pulley (7) is symmetrically rotated on the top surface of the shell of the hardness testing device body (1), and one end of the traction rope (10) passes through the pulley (7) and is fixedly connected to the connecting rod (8).

6. The material hardness testing equipment based on building intelligence according to claim 5 is characterized in that: The traction rope (10) passes through a pulley (7) close to a side of another traction rope (10).